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HEAVY OIL Central Processing Facilities Wellpads & Flowlines

Transcript of Central Processing Facilities Wellpads & Flowlines › wp-content › uploads › 2013 › 05 ›...

Page 1: Central Processing Facilities Wellpads & Flowlines › wp-content › uploads › 2013 › 05 › ...Central asia europe Projects CaNaDa SaGD/CSS Central Processing Facilities Saleski

Heavy Oil Central Processing Facilities Wellpads & Flowlines

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Equinox delivers focused and experienced

Premium Teams

customized with the best

Technical expertiseto align with

Client Cultureto ensure repeatable and

Successful Projects

equinox engineering ltd.Equinox Engineering Ltd. is a world class provider of EPCM services to the global oil and gas marketplace.

Founded in 1997, Equinox has successfully executed over 3,000 significant projects around the world including North America, Europe, Asia, Middle East and Australasia.

The Equinox Heavy Oil business unit has industry leading expertise in conceptual design, front end engineering design (FEED), engineer ing design specifications (EDS) and detail design of heavy oil and conventional/heavy oil production facilities, pilot plants, well pads and flowline projects.

We specialize in Steam Assisted Gravity Drainage (SAGD) and Cyclical Steam Stimulation (CSS) projects, having successfully executed numerous projects throughout Alberta in the Athabasca, Cold Lake and Peace River regions as well as thermal projects in the Middle East and Asia.

Equinox provides Canadian expertise and resources from our Calgary office, complemented by the availability of high value engineering resources from our Mumbai India office. Our overseas office provides excellent, cost effective Engineering, Design Drafting and Modeling services to meet the need of high volume engineering projects. The Mumbai office also provides a vast resource pool for as‑building work.

Central Processing FacilitiesEquinox provides expertise, technical solutions and effective execution strategies for thermal in‑situ projects. Our experience spans grassroots facilities, upgrades and optimizations, debottlenecking and sustaining capital projects.

Our expertise includes inlet separation and oil treating, diluent recovery, produced water de‑oiling, water treatment and softening, wastewater treatment, sludge treating and disposal and steam generation.

We provide innovative solutions for Central Processing Facilities (CPF) including Utilities and Offsites, as well as Field Facilities such as Pads and Flowlines. We also execute infrastructure work related to pipelines, power, water, roads and camp design.

Earthworks design and modeling is another value added specialty for Equinox, which is crucial in Alberta’s challenging northern, muskeg terrain.

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Equinox's design philosophy regarding SAGD and CSS well pads is to ‘design one, build many’. We work with our clients to develop a sustainable design to incorporate all requirements of the reservoir and process conditions, balanced against the requirements of the production strategy, the facility design and operational preferences.

Within the scope of a large well pad program, we provide our clientele with opportunities to standardize the design allowing consistency and cost effectiveness going forward.

We also work closely with our clients to develop and optimize well pad design regarding:

∙ optimal number of well pairs per module; ∙ ideal number of modules per pad; ∙ use of proven or emerging technologies

for production; ∙ wellhead control module design; ∙ test and group separation strategy

and location.

Well PadsEquinox’s experience and proficiency in above ground pipeline design and implementation is unrivalled.

We have extensive project experience with steam, emulsion, production gas and fuel gas pipeline projects for SAGD and CSS applications. This includes tie‑ins to pads and trunk lines to and from the CPF.

We are specialists in design considerations and regulatory requirements for above ground pipelines. Our pipeline team including our mechanical design and stress engineers are skilled in material selection requirements for pipeline, expansion loops, transitions and valve stations as well as road crossings.

Our civil and earthworks team are also experts in design and construction considerations for pipeline support and anchor design in the deep muskeg of north east Alberta.

Flowlines

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Equinox understands the importance of maintaining an efficient operation, and the costs of downtime.

We have a 15‑year history of executing small and midsized projects in live operating environments. Our project experience includes Sustaining Capital, Maintenance Capital as well as Management of Change (MOC) projects. This includes ongoing plant support, annual turnarounds, modifications, optimizations and debottlenecking.

Equinox understands that small operational projects have unique execution requirements and cannot be executed as though they are large Capital projects.

Our ‘MOC Work Flow’ program works efficiently to address the fast paced requirements of in‑plant maintenance and MOC projects. If appropriate, Equinox will ‘embed’ personnel onsite, to work as a team with our clients. Our program has been refined over the past several years for SAGD production facilities.

Sustaining Capital & Management of Change

Pilot PlantsEquinox has successfully executed numerous SAGD and CSS pilot plant projects, including conceptual studies, FEED and Detail Design.

We can provide the consulting expertise to develop a fit‑for‑purpose design to meet the specific piloting requirements, such as testing the reservoir to validate the size of a commercial facility, or to test a new technology in a field environment.

We have worked with clients to develop modular and/or portable pilots that are strictly designed to capture the characteristics of a reservoir. These facilities often have planned short operating life spans and Equinox provides cost effective design decisions where required.

Equinox also has substantial experience with new technology being adapted and piloted to demonstrate its effectiveness in a field environment. We have experience with proprietary field upgrading technology and have a world class SAGD process engineering team to translate bench test trials into effective demonstration facilities.

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TAGD Pilot

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australia and Papua New Guinea

North america

Head Office Calgary, Alberta

International Office Mumbai, India

International Office Brisbane, Australia

Middle east

Central asiaeurope

ProjectsCaNaDa SaGD/CSS

Central Processing Facilities

Saleski East (60,000 bpd) – Conceptual

Christina Lake (98,000 bpd) – Sustaining Capital

Sunrise (60,000 bpd) – Sustaining Capital

Dover West (3,800 bpd) – TAGD Pilot

Kirby (1,500 bpd) – SAGD Pilot, Conceptual

Tristar (1,000 bpd) – Field Upgrading Pilot, Detail

Blackrod (600 bpd) – SAGD Pilot, Detail

Brintnell (40,000 bpd) – EOR CPF, FEED

Pelican (5,000 bpd) – SAGD Pilot, FEED

Seal (10,000 bpd) – Conceptual

Pads and Flowlines

MacKay River – Pad Redesign

Saleski East – Conceptual Pad Design

Primrose South 1 – 7 km x 24" Steam & Emulsion

Primrose South 2 – 4.5 km x 24" Steam & Emulsion

Area 14 to 51 – 2.5 km x 24" Steam

Primrose East 2 – 9.5 km x 24" Steam & Emulsion

Primrose East 3 – 9 km x 24" Steam & Emulsion

Kirby Lake – 7 km x 24" Steam & 20" Emulsion

Primrose North 3 – 10 km x Dual 24" Steam & Emulsion

Primrose Orange S – 4.5 km x 24" Steam & Emulsion

Hangingstone – 5 km x 16" Steam & 12" Emulsion

Dover West – 2.3 km x 16" Steam & 12" Emulsion

iNTeRNaTiONal

Oudeh Heavy Oil Thermal Facility (90,000 bpd) FEED

Tishrine Heavy Oil Thermal Facility (135,000 bpd) FEED

Haditha Pump Station (500,000 bpd)

Lower Fars Heavy Oil Pilot (9,000 bpd)

Mina Abdullah Refinery – Dehazing

Fateh Offshore Platform Upgrades

Kub‑Gas Plant Expansion

Kumsai Heavy Oil Pilot (1,000 bpd) FEED

Gas Plant & Condensate Recovery (5,100 bpd)

Condensate Terminal & Storage Facility (60,000 bbl)

Mooring & Load Out Facility

Condensate Pipelines (45 km)

Gas Plant (250 MMscfd) & Liquids Recovery Facility FEED

Selected

Calgary, Canada | Brisbane, australia | Mumbai, india

www.equinox-eng.com

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