Time-proven design and money-saving efficiency Every TS Series chiller is built using energy-efficient, trouble-free scroll compressors. The stainless steel brazed plate evaporators are compact, provide higher heat transfer coefficients and protect against corrosion. These rugged chillers also feature two completely independent refrigeration circuits and are available with two or four compressors that use an environmentally friendly refrigerant.

Central Chillers TS Series

www.thermalcare.com

Mechanical features

• Scroll compressors• Stainless steel evaporators• Two completely independent refrigerant circuits• Evaporator water supply and return manifolds• Y-strainers protect evaporators from contamination• Water-cooled units include: Supply and return condenser manifolds. Generously sized, cleanable, shell-and-tube condensers for industrial environments. Regulating valves for condenser water that maintain constant refrigerant head pressures.

Electrical features

• NEMA-4 enclosure• Control transformer that provides 115/1/60 control voltage• Compressor starters are mounted in control panel and wired to motors• Pump starters are mounted in control panel and wired to motors when chiller includes optional stainless steel pump tank • Single-point main power block for simple wiring connection• Alarm horn and silence switch

With over 40 years of process cooling experience, Thermal Care is the dependable choice for industrial process chillers.

Our TS Series is just one of several central chiller designs that have made us a leader in providing compact central chilling systems for industrial applications. TS Series central chillers are available in both water-cooled and remote condenser models.

Units come standard with easy-to-use PLC controls and are both easy to install and operate.

Available in sizes from 20 to 100 tons

This remote air-cooled central chiller (Model TSR50A) is shown with an integral stainless steel reservoir, process pump, and chiller pump. It also features a dual standby pump with a dual standby discharge manifold.

Powerful integrated control for TS Series central chillersEvery TS Series chiller comes standard with a compact OCS that combines PLC control with an easy-to-operate user interface. Included is an integrated Intel-based microprocessor controller, operator interface and solid state input/output relays. A PLC with touch screen display is available as an option.

Easy-to-use Operator Control System (OCS)

Every Thermal Care

central chiller comes

with factory authorized

start-up service. Our

TS Series central chillers

come standard with the

industry’s best warranties.

• One full year on parts

• One full year on labor

• Three full years on PLC

controller and interface.

Count on Thermal Care

to be your one source

for a complete line of

dependable process

cooling equipment.

From system design

through equipment

start-up, to exceptional

service and repair parts –

Thermal Care does it all.

7720 N. Lehigh AvenueNiles, IL 60714-3491

Toll-free 888-828-7387Telephone 847-966-2260Fax 847-966-9358www.thermalcare.com

Manufacturer reserves the right to change specifications and design without notice

or obligation. Thermal Care, Inc. is a registered trademark of MFRI, Inc.

Printed in USA. Form 3-213.1

For additional specifications and system information, please visit us on the web at www.thermalcare.com

Features

• Two line, 20 character alphanumeric display • Ten menu selector keys• Real-time clock• °F or °C temperature display scales• Set point temperature display• Process water supply and return temperatures• Compressor automatic lead/lag and run times• Password protected digital set point and temperature deviation alarm adjustment• Circuit alarms include: Low flow Freezestat High refrigerant pressure Compressor low pressure

• Water temperature readouts include: Process water supply Process water return Set point• System alarms include: Compressor fault Pump fault Chiller tank low level Supply temperature high Process return sensor fault Process supply sensor fault E-Stop pressed• High and low temperature alarms • Alarm history screen • User selectable lead/lag of refrigerant circuits • Compressor anti-cycle timers • Easy front panel alarm reset button

The TS Series standard controller is an OCS PLC with integrated HMI (Human Machine Interface). The interface is designed using clear text English language menus.

A remote condenser, as shown here, is used when a cooling tower is not available.

TS Series Central Chiller Specification Form 3-208.8 – Page 1 of 8

TS Series Design and Component Specifications

20 to 100 Tons

TSR40A With Pump/Reservoir Option

General The TS Series central chillers are designed for indoor use in industrial manufacturing locations. The chillers are produced in our ISO 9001:2000 certified facility. Water-cooled units ship with a full refrigerant charge. Units with a remote air-cooled condenser ship with a nitrogen charge. All units are built on a rugged industrial duty frame and are finished with air-dry enamel paint.

Mechanical Features • Energy efficient and reliable scroll compressor(s) • Stainless steel copper brazed plate evaporators

provide corrosion protection, compact size and higher heat transfer coefficients

• Two completely independent refrigerant circuits • Evaporator water supply and return manifolds • (Water-Cooled Units) Condenser water supply and

return manifolds • (Water-Cooled Units) Generously sized cleanable

shell-and-tube water-cooled condenser for industrial environments

• (Remote Condenser Units) Modular design with divided fan sections to prevent „wind-milling‟ during fan cycling. Includes galvanized steel fan sections and coil baffles, copper tube/aluminum fin coils tested to 400 PSIG, direct drive multi-blade propeller fans with venture orifices to optimize efficiency, and a nitrogen holding charge.

• (Water-Cooled Units) Condenser water regulating valves to maintain constant refrigerant head pressures

• Refrigerant TXV, filter/drier, and sight glasses • Freezestat safety switch with solid state sensors • Encapsulated high and low refrigerant pressure

safeties • Fail safe flow switches interlocked with compressors

• Y-strainer for each evaporator to protect evaporators from contamination

• Electronic hot gas bypass for capacity control (two compressor units)

• Four-step compressor staging for capacity control (four compressor units)

• (Water-Cooled Units) Factory tested under full load conditions prior to shipment

Electrical Features • NEMA-4 electrical enclosure • Control transformer to provide 115V/1/60 control

voltage • Compressor starters (and pump starters if pump

tank option is purchased) mounted in control panel and wired to motors

• Single-point main power block for simple wiring connection

• Alarm horn and silence switch

PLC Features • Operator Control Station PLC (integrated Intel based

microprocessor controller, operator interface, solid state input/output relays)

• Two line, 20 character alphanumeric display • Digital set point and temperature deviation alarm

adjustment with password protection • Digital display of process water supply and return

temperatures • Alarm history screen • User selectable lead/lag of refrigerant circuits • Compressor anti-cycle timers • Compressor running hours • Mechanical safety interlocks for each circuit

including low flow, high refrigerant pressure, low refrigerant pressure, freezestat, compressor fault and pump fault (pump fault only available on units with the optional pump tank)

• System faults for high and low temperature deviation alarms and probe fault alarm

• Display temperatures easily switched from °F to °C from the front panel

• Easy front panel alarm reset button

Warranty • 12 months parts and labor

TS Series Central Chiller Specification Form 3-208.8 – Page 2 of 8

TSW20A & TSW30A Water-Cooled Chillers

Model TSW20A TSW30A

Cooling Capacity (Tons)1

21 32

Set Point Range (°F) 20 – 80 20 – 80

Number of Compressors 2 2

Refrigerant Type HFC-407C HFC-407C

Condenser Water Flow Requirement (GPM) 63 96

To & From Process Manifold Connections (for units designed for standard flow to process, 2.4 GPM/ton)

2” 2 1/2”

To & From Process Manifold Connections (for units designed for double flow to process, 4.8 GPM/ton)

2” 3”

Condenser Manifold In & Out Connections 2” 2 1/2”

Unit MCA @ 460/3/60 (chiller only)2

43 64

Unit MCA @ 460/3/60 (chiller & standard coolant flow pumps)2

53 78

Unit MCA @ 460/3/60 (chiller & double coolant flow pumps)2

61 81

Shipping Weight, Chiller (Lbs.) 1,600 2,000

Shipping Weight, Chiller With 200 Gallon Tank (Lbs.)3

3,100 3,500

Shipping Weight, Chiller With 425 Gallon Tank (Lbs.)3 4,100 4,500

Shipping Weight, Chiller With 650 Gallon Tank (Lbs.)3 4,600 5,000

1Cooling capacity based on 12,000 BTU/Hr/ton with 50°F leaving coolant and 85°F condenser water.

2MCA (Minimum Circuit Ampacity) is 125% of the largest compressor RLA plus 100% of any remaining compressor RLAs (and all pump

FLAs if pump tank option is purchased) plus control circuit transformer. If a dual standby pump is ordered the MCA will be higher. 2Shipping weight includes weight of double flow pump set and dual standby pump options.

58"

64"

83"

From Process

To Process

113" with 200 gallon reservoir option

137" with 425 gallon reservoir option

161" with 650 gallon reservoir option

From Process

To Process

Condenser In

Condenser Out

TS Series Central Chiller Specification Form 3-208.8 – Page 3 of 8

TSW40A - TSW100A Water-Cooled Chillers

Model TSW40A TSW50A TSW60A TSW80A TSW100A

Cooling Capacity (Tons)1

42 52 63 82 100

Set Point Range (°F) 20 – 80 20 – 80 20 – 80 20 – 802

20 – 802

Number of Compressors 4 4 4 4 4

Refrigerant Type HFC-407C HFC-407C HFC-407C HFC-407C HFC-407C

Condenser Water Flow Requirement (GPM) 126 156 189 246 300

To & From Process Manifold Connections (for units designed for standard flow to process, 2.4 GPM/ton)

2 1/2” 3” 3” 4” 4”

To & From Process Manifold Connections (for units designed for double flow to process, 4.8 GPM/ton)

4” 4” 4” 6” 6”

Condenser Manifold In & Out Connections 3” 3” 3” 4“ 4”

Unit MCA @ 460/3/60 (chiller only)3

80 101 120 145 185

Unit MCA @ 460/3/60 (chiller & standard coolant flow pumps)

3 97 120 139 169 209

Unit MCA @ 460/3/60 (chiller & double coolant flow pumps)3

102 125 151 182 222

Shipping Weight, Chiller (Lbs.) 2,500 3,400 3,900 4,300 4,900

Shipping Weight, Chiller With 200 Gallon Tank (Lbs.)4

4,000 4,900 5,400 5,800 6,400

Shipping Weight, Chiller With 425 Gallon Tank (Lbs.)4 5,000 5,900 6,400 6,800 7,400

Shipping Weight, Chiller With 650 Gallon Tank (Lbs.)4 5,500 6,400 6,900 7,300 7,900

1Cooling capacity based on 12,000 BTU/Hr/ton with 50°F leaving coolant and 85°F condenser water.

2Standard set point range is 20°F to 65°F for TSW80A & TSW100A. To extend range to 20°F to 80°F the CPR valve option is required.

3MCA (Minimum Circuit Ampacity) is 125% of the largest compressor RLA plus 100% of all remaining compressors RLAs (and all pump

FLAs if pump tank option is purchased) plus control circuit transformer. If a dual standby pump is order MCA will be higher. 4Shipping weight includes weight of double flow pump set and dual standby pump options.

Condenser Out

Condenser In

Condenser In

Condenser Out

156" with 425 gallon reservoir option

180" with 650 gallon reservoir option

From Process

To Process

To Process

From Process

69"

60"

121"

TS Series Central Chiller Specification Form 3-208.8 – Page 4 of 8

TSR20A & TSR30A Remote Air-Cooled Condenser Chillers

Model TSR20A TSR30A

Cooling Capacity (Tons)1

20 30

Set Point Range (°F) 20 – 80 20 - 80

Number of Compressors 2 2

Refrigerant Type HFC-407C HFC-407C

To & From Process Manifold Connections (for units designed for standard flow to process, 2.4 GPM/ton)

2” 2 1/2”

To & From Process Manifold Connections (for units designed for double flow to process, 4.8 GPM/ton)

2” 3”

Liquid Line Connection Size (inch) 5/8 7/8

Discharge Line Connection Size (inch) 7/8 1 1/8

Unit MCA @ 460/3/60 (chiller only)2

43 64

Unit MCA @ 460/3/60 (chiller & standard flow pumps)2

53 78

Unit MCA @ 460/3/60 (chiller & double flow pumps)2

61 81

Shipping Weight, Chiller (Lbs.) 1,600 2,000

Shipping Weight, Chiller With 200 Gallon Tank (Lbs.)3

3,100 3,500

Shipping Weight, Chiller With 425 Gallon Tank (Lbs.)3 4,100 4,500

Shipping Weight, Chiller With 650 Gallon Tank (Lbs.)3 4,600 5,000

1Cooling capacity based on 12,000 BTU/Hr/ton with 50°F leaving coolant and 95°F condenser air.

2MCA (Minimum Circuit Ampacity) is 125% of the largest compressor RLA plus 100% of all remaining compressors RLAs (and all pump

FLAs if pump tank option is purchased) plus control circuit transformer. If a dual standby pump is order MCA will be higher. 2Shipping weight includes weight of double flow pump set including dual standby pump and condenser water manifolds.

58"

104" with 200 gallon reservoir option

128" with 425 gallon reservoir option

152" with 650 gallon reservoir option

73"

64"

TS Series Central Chiller Specification Form 3-208.8 – Page 5 of 8

TSR40A – TSR100A Remote Air-Cooled Condenser Chillers

Model TSR40A TSR50A TSR60A TSR80A TSR100A

Cooling Capacity (Tons)1

39 48 59 77 92

Set Point Range (°F) 20 – 80 20 – 80 20 – 80 20 – 802

20 – 802

Number of Compressors 4 4 4 4 4

Refrigerant Type HFC-407C HFC-407C HFC-407C HFC-407C HFC-407C

To & From Process Manifold Connections (for units designed for standard flow to process, 2.4 GPM/ton)

2 1/2” 3” 3” 4” 4”

To & From Process Manifold Connections (for units designed for double flow to process, 4.8 GPM/ton)

4” 4” 4” 6” 6”

Liquid Line Connection Size (inch) 7/8 1 1/8 1 1/8 1 1/8 1 1/8

Discharge Line Connection Size (inch) 1 1/8 1 3/8 1 3/8 1 5/8 1 5/8

Unit MCA @ 460/3/60 (chiller only)3

80 101 120 145 185

Unit MCA @ 460/3/60 (chiller & standard flow pumps)3

97 120 139 169 209

Unit MCA @ 460/3/60 (chiller & double flow pumps)3

102 125 151 182 222

Shipping Weight, Chiller (Lbs.) 2,500 3,400 3,900 4,300 4,900

Shipping Weight, Chiller With 200 Gallon Tank (Lbs.)4

4,000 4,900 5,400 5,800 6,400

Shipping Weight, Chiller With 425 Gallon Tank (Lbs.)4 5,000 5,900 6,400 6,800 7,400

Shipping Weight, Chiller With 650 Gallon Tank (Lbs.)4 5,500 6,400 6,900 7,300 7,900

1Cooling capacity based on 12,000 BTU/Hr/ton with 50°F leaving coolant and 95°F condenser air.

2Standard set point range is 20°F to 65°F for TSR80A & TSR100A. To extend range to 20°F to 80°F the CPR valve option is required.

3MCA (Minimum Circuit Ampacity) is 125% of the largest compressor RLA plus 100% of all remaining compressors RLAs (and all pump

FLAs if pump tank option is purchased) plus control circuit transformer. If a dual standby pump is order MCA will be higher. 4Shipping weight includes weight of double flow pump set including dual standby pump and condenser water manifolds.

59"

147" with 425 gallon reservoir option

171" with 650 gallon reservoir option

101"

69"

TS Series Central Chiller Specification Form 3-208.8 – Page 6 of 8

Remote Condensers For TSR20A – TSR50A Remote Air-Cooled Chillers

Model Chiller

Model Used With

Refrigerant Type

Condenser Air Flow

CFM

Connection Size (inch)

Condenser Fans Unit MCA @

460/3/601

Shipping Weight

Lbs. Inlet Outlet Qty HP

Each

LAVB22310 TSR20A HFC-407C 25,600 1 5/8 1 3/8 4 ½ 9 865

LAVB23310 TSR30A HFC-407C 38,400 2 1/4 1 5/8 6 ½ 13 1,120

LAVB23410 TSR40A HFC-407C 36,000 2 5/8 2 1/4 6 ½ 13 1,225

LAVB24310 TSR50A HFC-407C 51,200 2 5/8 2 1/4 8 ½ 18 1,705 1MCA (Minimum Circuit Ampacity) is 125% of the largest fan FLA plus 100% of all remaining fan FLAs.

outlet

Inlet

Air

Air

Air

0.5625" Mounting Holes

41.4375"

41.4375"

0.5625" Mounting Holes

85.625"

87.625"

Inlet

LAVB-22310

LAVB-23310

LAVB-23410

LAVB-24310

1.00"1.00"1.375"72.00"1.375" 72.00"

146.75" 87.625"

85.625"

Outlet

Inlet

1.00"1.375"1.375"

110.75"

108.00"

87.625"

85.625"1.00"

1.00"

Outlet

1.375" 1.00"72.00"

41.4375"

1.375"

0.5625" Mounting Holes

74.75"

TS Series Central Chiller Specification Form 3-208.8 – Page 7 of 8

Remote Condensers For TSR60A – TSR100A Remote Air-Cooled Chillers

Model Chiller

Model Used With

Refrigerant Type

Condenser Air Flow

CFM

Connection Size (inch)

Condenser Fans Unit MCA @

460/3/601

Shipping Weight

Lbs. Inlet Outlet Qty HP

Each

LAVF23310 TSR60A HFC-407C 65,045 2 5/8 2 1/4 6 ½ 13 2,065

LAVF24310 TSR80A HFC-407C 86,730 2 5/8 2 5/8 8 ½ 18 2,655

LAVF24312 TSR100A HFC-407C 84,690 2 5/8 2 5/8 8 ½ 18 2,700 1MCA (Minimum Circuit Ampacity) is 125% of the largest fan FLA plus 100% of all remaining fan FLAs.

0.75" Mounting Holes

Air

0.75" Mounting Holes

Air

86.50"

90.50"

108.00"108.00"

220.00"

Inlet

54.00"

Outlet

Outlet

Inlet

54.00"54.00" 54.00"

166.00" 90.50"

86.50"

54.00"

LAVF-23310

LAVF-24310

LAVF-24312

7720 North Lehigh Avenue Niles, Illinois 60714-3491 Tel: (847) 966-2260 Toll Free: (888) 828-7387 Fax: (847) 966-9358

Email: info@thermalcare.com Website: www.thermalcare.com

Manufacturer reserves the right to change specifications or design without notice or obligation. Thermal Care is a registered trademark of MFRI, Inc.

TS Series Central Chiller Specification Form 3-208.7 – Page 8 of 8

Chiller Model

Standard Flow Pump Set (2.4 GPM / ton to process)

Double Flow Pump Set (4.8 GPM / ton to process)

Process Pump 2.4 GPM / ton

Chiller Pump 2.4 GPM / ton

Process Pump 4.8 GPM / ton

Chiller Pump 2.4 GPM / ton

TSW20A & TSR20A 5D 1.5A 10D 1.5A

TSW30A & TSR30A 7.5D 2A 10D 2A

TSW40A & TSR40A 10D 2A 15D 2A

TSW50A & TSR50A 10D 3A 15D 3A

TSW60A & TSR60A 10D 3A 20D 3A

TSW80A & TSR80A 15D 3A 25D 3A

TSW100A & TSR100A 15D 3A 25D 3A

0

50

100

150

200

0

10

20

30

40

50

60

70

80

90

0 50 100 150 200 250 300 350 400 450 500 550 600

Pu

mp

Pre

ssu

re (

FT

)

Pu

mp

Pre

ssu

re (

PS

I)

Pump Flow (GPM)

Reservoir System Pumps

10D

15D

20D

25D

7.5D

3A

1.5A 2A

5D

60 Hz Pump Curves for Water