Central Battery System ZB 96/EURO ZB - Freesomaier.free.fr/PDF/safpdf/zb96/zb.pdf · 2003-05-02 ·...
Transcript of Central Battery System ZB 96/EURO ZB - Freesomaier.free.fr/PDF/safpdf/zb96/zb.pdf · 2003-05-02 ·...
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CEAG Sicherheitstechnik GmbH 3/1
Central Battery SystemZB 96/EURO ZB.1
SKU CG 1x6 – 1/3
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CircuitNon-maintained light
Maintained lightswitched via
BL DL T1 T2 DLS DLS TLS
Overload
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Supply of the emergencylighting
The supply system is determined bythe selected luminaires’rating and thestructural conditions. A flexible confi-guration of the covers is the basis of theemergency lighting plant. The possibilityof a decentralized connection ofsubstations allows a reliable and eco-nomical installation and supply. Due tothe modular design of the ZB 96 andEURO ZB.1 central battery system, theplant’s reliable and economical operationis possible.
Planing Criteriafor Emergency Lighting
Rules and regulations
In the Federal Republic of Germany,emergency lighting is regularized by theapplicable standard (DIN VDE 0108 andthe regulation for workplaces with itsimplementing orders. The regulation forworkplaces ASR 7/4 defines the detailedrequirements placed on emergencylighting. In addition, it contains importantinformation on the necessity of emergencylighting at business premises. In Germany,emergency lighting for buildings with publicaccess such as meeting halls or hotels isdefined in the building right of the Federalstates. Here, the size of a building, numberof the people or other criteria for theinstallation of emergency lighting aredefined. In the individual Federal statesthere do not exist uniform regulations.Instead, these differ in their implementingorders and must be considered separatelyfor the specific location. The concept ofthe ZB 96 and EURO ZB.1 central batterysystem takes into account the differentrequirements and thus permits its universalapplication.
Lighting engineering
The decisive factor for planning aemergency lighting plant is the lightingengineering of the installed luminaires. Thelamps selected, their luminous intensitydistribution and their economical servicelife determine the purchase and operatingcosts to a great extent. The basis forplanning an economical emergency lightingsystem is EN 1838 which defines themain requirements placed on illuminationand uniformity.Emergency luminairesfeaturing excellent lighting properties usedwith 8 W fluorescent lamps allow largedistances between the luminaires despite alow power consumption and an optimumillumination. Thereby, the energy-savingrealization of emergency lighting projects is
Polar curve SL 57011
Shopping mail Centro Oberhausen
Central battery system ZB 96
possible. A reduction to a requiredminimum of the expensive battery capacityas well as of the number of luminaires isfeasible.
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CEAG Sicherheitstechnik GmbH 3/3
Function test:Printout of the printer
Planing Criteriafor Emergency Lighting
Monitoring
The operativeness of a emergency lightingsystem is decisive. Manual checks arecostly and their performance involves agreat technical effort (non-maintainedemergency lighting). The readiness foroperation of a emergency lighting plantand its logging can be ensured at lowcost by the automatic ”CEWA GUARD”monitoring station.By means of the printer that logs the testresults, the user is relieved of keeping a logbook.
Accommodation
The accommodation of emergency lightingsupply systems is determined by therequirements placed on fire protection.Depending on the utilization of the buildings,an installation of the individual covers/sub-stations per segregated fire zone is re-quired. It prevents the socalled „Goliatheffect“. In a mains fail condition, eachsubstation that is connected to the centralbattery, individually responds in the affec-ted area. In addition, this results in installa-tion cost savings, since with a segregatedinstallation of substations the output circuitsof the emergency lighting must not complywith fire classification E30. The flexible coverconfiguration of the ZB 96 makes it easy todetermine the ideal combination of coversfor each project. Main units and substationscan thus be located in the best possible way.
Charging technology
An optimum charging state of the batteryplays a decisive role for operational safetyconsiderations of a emergency lightingsupply system. The charging method andcharge monitoring are decisive for itsreliability and service life.CEAG has developed a charge monitoringsystem for which a patent has beenobtained. This system takes into accountall essential aspects and thus ensures agentle and optimum charge.
The ZB 96 and EURO ZB.1 emergencylighting supply system is based oncompletely maintenance free, leak-prooflead-acid gas recombination batteries(acc. to DIN VDE 0510 part 2, table 4) witha service life of over 10 years.
Troubleshooting via the monitor with ZB 96
Example of a decentralized installation of theemergency lighting
Function test
Date 17.03.2000Time 08:37Charge current = -002 AUbatt = 248 UIsolation o.k.Booster o.k.Charging unit o.k.BGT 2 Place 1 circuit 11 5 10 15 20SSSS SSBGT 2 Place 5 circuit 1Circuit failure
E30
HVSDoorT30
F90
Fire z one I
E30
UVS
F30
DoorT30
Fire z one II
F ire z one III
UI
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1,7V/cell
2,4V/cell
2,23V/cell
deep dis charg e protection
31.12 / 10:00
01.01.1997 / 20:0013:22:02
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ZB I- IV ZB
[ ZB96 - Line 1 / CEAG]
Operation Operation
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Substation US 96/85 E30
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5Lx 5Lx 5Lx1.25Lx 1.25Lx
14m 14m
Lighting Engineeringhas Priority
Luminous intensity distribution for 57011 CG-S
58 W standard electronic ballast/100 % luminous flux, IBatt = 260 mABattery capacity with 3 h discharge and 100 luminaires 220 V/100 Ah
Lighting engineeringinstead of battery volume
Planning a emergency lighting systemshould set out with the lighting engineeringand not with the battery in order to ensurethe efficient and most economical layout ofthe luminaires (fig. 6 and 7). A cost benefitcombined with a high safety standard canonly be achieved by emergency luminairesfeaturing excellent lighting properties andthe respective planning of the lighting. Theillustrated polar curve for the SL 57011 CG-Semergency luminaire (fig. 1 and 2) shows acourse of the luminous intensity which isexcellent for emergency lighting. Theluminous intensity below the luminaire isreduced as much as to easily reach therequired 1.25 lux. The lateral light outletwithin an angle of 30° to 65° permitsluminous intensities of up to 260 cd/klm bywhich the distance between the luminairesis increased. From this results a veryuniform illumination in line with the safetyrequire-ments of EN 1838 part 5 and, atthe same time, a lowest possible numberof emergency luminaires and hence areduction of the re-quired battery capacity.By way of example, the outlined escaperoute shall be illuminated applying threedifferent lighting concepts and takinginto account the lighting requirements ofEN 1838 part 5.
Fig. 1
Fig. 3
Fig. 2
57011 CG-S emergency luminaire
Conventional planningapproach
Fig. 6
Subdistri-bution
Battery board Luminaires
CEAGplanning approach
Fig. 7
Subdistri-bution
Battery board LuminairesN-electronic ballast 58 W/30 % luminous flux, IBatt = 120 mABattery capacity with 3 h discharge and 100 luminaires 220 V/52 Ah
Fig. 4
57011 CG with 8 W fluorescent lamp, IBatt = 30 mABattery capacity with 3 h discharge and 100 luminaires 220 V/12 Ah
Fig. 5
– conventional illumination, half thenumber of luminaires in emergencyoperation (fig. 3)
– conventional illumination with CEAG N-electronic ballast and half the numberof luminaires in emergency operation(fig. 4)
– SL 57011 CG-S emergency luminairesthe
layout of which is based on lightingengineering (fig. 5)
As compared with the conventional lightingsystem (fig. 3), with the use of the specialCEAG N-electronic ballast only half of thebattery capacity is required and with theuse of the optimized CEAG SL 57011 CG-Sluminaires even only 1/8 of the batterycapacity. Moreover, the uniformity of theillumination and hence the safety of peopleis still increased by these luminaires.
CEAGs lighting laboratory
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CEAG Sicherheitstechnik GmbH 3/5
Luminaires Show the Way
Economical and energysaving thanks to our electronicballasts
CEAG offers a wide range of specialballasts for emergency light for installationinto existing light fittings. The ballastsinclude a monitoring module whichsignals the luminaire’s current statusto the central power supply cover. Bythe use of electronic ballasts with auto-matically reduced luminous flux in batteryoperation, a considerable reduction ofenergy is achieved. This saves costsand adds to environmental protectionsince it provides equal safety with smallerbatteries.
In dangerous situations,CEAG emergency luminairesreliably show the right way
Lighting engineering and the designmust not be inconsistent. CEAG offersemergency luminaires featuring a highluminous output, an attractive styling andhigh-quality materials. Thus it is noproblem to integrate the emergencylighting into the indoor decoration of abuilding. Due to the selection of suitablematerials and computer-calculatedreflectors, these luminaires are in harmonywith their ambiance.
Example: Exit luminaire with wall bracked
Luminaires of sophisticateddesign, combined witheconomical ballast.
Totalcurrent rating of an 8 Wfluorescent lampPower loss of ballasts
CEAG Sicherheitstechnik GmbH 3/6
Standing for a Flexible StructureSystem Components
Emergency lighting is so easywith the CEAG ZB 96emergency lighting supplysystem and the CEWA GUARDfunction monitoring
There is a permanent exchange ofinformation between the overridingCGP monitoring station and the connectedZB/US 96 covers. That means that anexact information on the state of the wholeemergency lighting installation is availableto the user any time.
The control module processes all system-related data and triggers the maintainedand non-maintained light circuits.
Each circuit module operates individuallyand switches the consumer to the requiredoperating state.
The consumers’power supply is ensuredby maintenance free, sealed lead-acid gasrecombination batteries.
The ZB 96 and EURO ZB.1 emergencylighting supply system offers a wide rangeof covers with graduated functions whichallows their individual layout dependenton the size of the building.
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Mains monitoringNon- Maintained
Mains monitoringMaintained
max.20
max.20
ZB96
Battery 220V
Terminals trip,b attery
Controlmodule
Controlmodule
Colour-monitor
CGP
Keyb oard
Terminals trip, maint.lig ht
Charg er Phas es elector
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Battery ChargingTechnology
Assets of the environmentallyfriendly battery technology:
completely maintenance-free, leak-proofgas recombination battery block
extremely low gassing due to antimony-free alloys and an internal recombinationof the generated oxygen
service life of over 10 years
density of acid between 1.24 kg/l and1.26 kg/l
design acc. to DIN VDE 0510 part 2,table 4
maintenance-free special connectorswith protected poles
low self-discharge, therefore thepossibility of long rest periods duringtransport and storage
The patented CEAG chargemonitoring method enablesthe recognition of:
a blown fuse
a failure in the charging circuit
a faulty charging unit
missing batteries
battery voltage monitoring
E�
�
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1min.1min.
2.4V/cell
deep dis charg e protection
2.23V/cell
1.7V/cell
CEAG Sicherheitstechnik GmbH 3/8
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Compact design of coversand substationsIndividual circuit change-over moduleFreely programmableswitching modes of the emergencyluminairesHigh safety due todecentralized system setupHigh safety level due todecentralized layoutInstallation per segregatedstoreys or fire zones
Already the conception of the new ZB 96emergency lighting supply system allowsfor all requirements placed on a reliable,economical and environmentally friendlyemergency lighting. Equipped with systemmodules of future-oriented technology, itis focussed on a decentralized layout ofemergency lighting systems. That avoidsthe drawbacks of large central batterysystems with a great number of circuitoutputs which no longer conform tothe current requirements. To the user thatmeans compact safety.The decentralized layout of substationsprevents the so-called ”Goliath effect“so that failures in the emergency lightingsupply system can no more lead to totalfailures. An essential part of the requiredinfor-mation is processed by thesubstations which include powerelectronics for the reliable supply of theluminaires and thus relieve the centralcover. More flexibility in the choice of thelocations also means more safety due toshort luminaire connecting leads andprotected locations. In this context, theever growing regu-lations on fire protectionare a decisive argument for the usedecentralized substations. A US 96substation with the required functionpreservation of 30 min. fire protection isavailable the same as the insulation againstfire of the battery compartments.
The Economical Solutionfor Emergency Lighting Systemswith Individual Monitoring:ZB 96
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CEAG Sicherheitstechnik GmbH 3/9
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[ ZB96 - Strang 3 / CEAG ]
★★★CEAG -Z B 96 - Vers 1.23. Strang 1★★★
Anlage O.K.[ ZB96 - Strang 3 / CEAG ]
★★★CEAG -Z B 96 - Vers 1.23. Strang 2★★★
Anlage O.K.[ ZB96 - Strang 3 / CEAG ]
★★★CEAG -Z B 96 - Vers 1.23. Strang 3★★★
Anlage O.K.
U U 0 0 (1)
U U 0 0 (2)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (1)
U U 0 0 (2)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (1)
U U 0 0 (2)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (1)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (2)
U U 0 0 (1)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (2)
U U 0 0 (1)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / On
Störung/Fallure
U U 0 0 (2)
U U 0 0 (1)
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ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
F3 3,15A T
F4 3,15A T
Ein / OnStörung/Fallure
U U 0 0 (2)
U U 0 0 (1)
F1 3,15A T
ServiceSKU CG2 x 2 A
Ein / OnStörung/Fallure
F2 3,15A T
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U U 0 0 (2)
BetriebOperation Batterie-betriebBatteryOperation
NetzausfallMains FallureStörungFallure
E G A
Drucker/Printer
S1| S2| S3| S4| Un|GND
11| 12| 21 |22 | 31 | 32
U U 0 0
F1 10A T
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6A
Störung/Fallure
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L N | L N | L N | L N |S1 S2 S3 S4
S4 Ein / On
S3 Ein / On
S2 Ein / On
S1 Ein / On
S8 Ein / On
S7 Ein / On
S6 Ein / On
S5 Ein / On
Service DLS
S 5 | S 6 | S 7| S 8L N L N L N L N
Drucker/Printer
11 12 21 22 31 32
ISO-Fehler
ISO-Fallure
NetzsicherungMains Fuse
Batterie SicherungBattery-Fuse
Ein / On
StarkladungBoost ChargeLadestörungCharge Fallure
Batt.-KapazitätBatt.-Capacity
11 12|21 22|31 32|41 42T 1 T 2 T 3 T 4
Service TLS
75 | 76 | 77 | 78 51 52 61 62 71 72 81 82
OBooster Ein
On
Booster 2,5A
OBooster Ein
On
Booster 2,5AO
Booster EinOn
Booster 2,5A
OBooster Ein
On
Booster 2,5A
OBooster Ein
On
Booster 2,5A
OBooster Ein
On
Booster 2,5A
OBooster Ein
On
Booster 2,5A
OBooster Ein
On
Booster 2,5A
Cable entry from top
Modules:control module, chargingunit,DC-DC converter, main-tained light switchmonitoring, staircase lightswitchingModules:SKU 2 x 2 A CG circuitchange-over module
CGP monitoring andprogramming facility
Load break switch,batteryTerminal strip, battery
Load breakswitch, mains
Terminal strip, mains
2.5 A boost chargingunit
Cable entry frombottom
Made-to-measure Central BatterySystems in Modular Design
CEAG Sicherheitstechnik GmbH 3/10
600 mm
1600
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800 mm
2050
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800 mm
2050
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N N N NN N N NP
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ZB 96/160 C
Table of CoversTechnical Data ZB 96
Technical datafor covers andsubstations
Connected load:230 V 50/60 Hz
Insulation class: I
Permissible ambienttemperature:-5 °C to +35 °Cfor the cover
Max. totalconnected load:22 kVA, dependingon cover
ZB 96/200with CGP
ZB 96/200 S ZB 96/LAD ZB 96/200 CZB 96/260 C
No. of vacantmodule bays for 18 without CGPcircuit modules 10 with CGP 26 – 10 10and options
Spacefor CGP yes – – – –Printer yes yes yes yes yesPhase selectormodule yes yes yes only 20 A only 20 A
Max. numbers of char-ging steps/boosters 8 8 16 2 –
Terminal strip formaint. llight and each 4 outlets each 2 outlets 2 x each 8 outlets each 2 outlets each 2 outletsbattery cable
Through-wiring formaintainedlight cable, yes yes yes yes yesbattery cabledata line (EGA)
Terminals (mm2)for batteryconnecting cable 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2
mains connecting cable 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2
Looping terminalsMaint. light cable 35 mm2 35 mm2 35 mm2 35 mm2 16 mm2
Battery cable 35 mm2 35 mm2 35 mm2 35 mm2 16 mm2
Data ling (EGA) 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2
Emerg. light circuits 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2
Cable entryfrom top yes yes yes yes yesfrom bottom yes yes yes – –
Protection category IP 21 IP 21 IP 21 IP 21 IP 21
Dimensions 2050 x 800 x 400h x w x d (mm) 2050 x 800 x 400 2050 x 800 x 400 2050 x 800 x 400 (ZB 96/200 C) 1600 x 600 x 250
2050 x 800 x 600(ZB 96/260 C)
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800 mm
2050
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600 mm
800
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920 mm
950
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600
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380 mm
380 mm
380
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1200
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450 mm
600 mm
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US 96/200 US 96/120 US 96/60 US 96/38
US 96/85 E30
37 17 17 9 5 3
– – – – – –yes yes yes yes yes –
– – – – – –
– – – – – –
– – – – – –
yes yes yes nein yes yes
35 mm2 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2
35 mm2 35 mm2 35 mm2 35 mm2 35 mm2 35 mm2
– – – – – –– – – – – –
2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2
2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2 2.5 mm2
yes yes yes yes yes yesyes – – – – –
IP 21 IP 54 IP 54 IP 54 IP 54 IP 54
US 96/802050 x 800 x 400 1200 x 600 x 300 800 x 600 x 250 1200 x 450 x 400 600 x 380 x 210 380 x 380 x 210
US 96/85 E30950 x 920 x 300
US 96/80 US 96/110 E30
Table of CoversTechnical Data ZB 96
CEAG Sicherheitstechnik GmbH 3/12
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ZB 96System Componentsand Options
Plug-in terminals for easyinstallationLater extension no problemEasily accessiblefusesQuick-fixing devices for easymounting
For ease of installation, all modules areprovided with plug-in terminals for 2.5 mm2
rigid and flexible cables. Thereby, themodules can easily be replaced.The PE connection is established on acommon PE rail. The operating elementsand displays as well as the fuses are easilyaccessible on the front of the modules.All modules are mounted by means of twoquick-fixing devices so that their replace-ment is no problem at all. Care has to betaken that the removed modules are againfitted in the same place.
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SKU CG 2 x 2 A
Technical dataMax. connected load per circuit 460 VA/440 WMax. inrush current per circuit 120 A/1 msFuse protection 3.15 AT/250 V 6.3 x 32No. of circuits per module 2 pcs.Terminals/plug-in terminals 2.5 mm2 rigid and flexible
Ordering detailsType Scope of supply Order No.
SKU CG 2 x 2 A Plug-in module, 1 partial unit with circuit monitoringor individual luminaire monitoring 4 0071 343 721
ZB 96Components andOptions
SKU CG 1 x 6 A
Technical dataMax. connected load 1380 VA/1320 WMax. inrush current 180 A/1 msFuse protection 10 AT/250 V 6.3 x 32No. of circuits per module 1 pcs.Terminals/plug-in terminals 2.5 mm2 rigid and flexible
Ordering detailsType Scope of supply Order No.
SKU CG 6 A Plug-in module 1, partial unit with circuit monitoringor individual luminaire monitroing 4 0071 343 763
SKU CG 2 x 2 A
SKU CG 1 x 6 A
SKU CG 4 x 1 A
Technical dataMax. connected load 230 VA/220 WMax. inrush current 60 A/1 msFuse protection 1.6 A/250 V 6.3 x 32No. of circuits per module 4 pcs.Terminals/plug-in terminals 2.5 mm2 rigig and flexible
Ordering detailsType Scope of supply Order No.
SKU CG 4 x 1 A Plug-in module 1 partial unit with circuitmonitoring or individual luminaire monitoring 4 0071 346 600
SKU CG 4 x 1 A
The SKU CG 2 x 2 A circuit change-over modulefeeds two circuits with max. 12 luminaireseach and allows current of 2 A AC/DC in mainsand battery operation. The switch mode andfunction monitoring module of each circuit can
be freely programmed by means of the controlmodule. As supply terminals per circuit, plug-interminal blocks for 2.5 mm2 rigid and flexible areavailable.
The SKU CG 6 A circuit change-over modulefeeds a circuit with max. 12 luminaires and acurrent of 6 A in mains and battery operation.The switch mode and function monitoring
module of each circuit can be freely pro-grammed by means of the control module. Thesupply terminals are provided by one plug-interminal block for 2.5 mm2 rigid and flexible.
The SKU 4 x 1 A circuit change-over modulefeeds four circuits and a current of 1 A AC/DCin mains and battery operation. The switchmode and function monitoring module of each
circuit pair can be freely programmed by meansof the control module. The supply terminalsare provided by one plug-in terminal block for2.5 mm2 rigid and flexible.
CEAG Sicherheitstechnik GmbH 3/14
Charging module LT.1 2.5 A
Technical dataCharging characteristic I/UTerminals 2.5 mm2 rigid and flexibleFuse protection mains 6.3 AT/250 V/5 x 20Fuse protection battery 3.15 AT/250 V/5 x 20
Boost charge 248 V DCCharging end voltage Trickle charge 240 V DCCharging module LT 2.5 2.5 AMax. charge current Booster 2.5 A
Deep discharge protection 183.6 V DC11, 12, 21, 22, 31, 32
Potential-free indicator contacts 0.5 A/24 V AC DC
Ordering detailsType Scope of supply Order No.
LT.1 2.5 A Plug-in module 3 partial units 4 0071 346 555Boost charging unit 2.5 Separate module 4 0071 346 345
ZB 96Components andOptions
The charging module is designed for therecharge of 220 V lead-acid accumulators.The charge current is 2.5 A.For higher battery capacities additional boostcharging units are used each of which delivers2.5 A. The charging boosters are triggered viathe LT 2.5.
Via the voltfree indicator contacts of thecharging module messages such as failure,insulation fault and boost charge can betransmitted. A display on the module indicatesthe residual battery capacity. (Capacity >10 %,>50 %, 100 %).The integrated earth leakage monitor signalsa conductive connection between battery +and PE or battery - and PE.
Charging module LT.1 2.5 A
Control module ST 20 and ST 8
Technical data ST 20Max. current load voltfreeindicator contacts 11/12, 21/22, 31/32 24 V 0.5 A AC/DC
Display 4-line/20 characters per linePrinter interface DB 25 Centronics
Technical data ST 8Display 2-line/8 characters per line
Ordering detailsType Scope of supply Order No.
Control module ST 20 Plug-in module 2 partial units for all coversexcept US 96/38 4 0071 343 719
Control module ST 8 Plug-in module 1 partial unit for US 96/38 4 0071 343 669
Control module ST 20
Control module ST 8
The freely programmable ST 20 control modulewith 4-line text display in plain language and aparallel printer interface is used forprogramming, monitoring and logging of alloperational states. The freely programmableST 8 control module with 2-line display is usedfor programming and moni-toring all operationalstates of the US 96/38 substations. All functionssuch as charge, mains and battery changeoverand deep discharge protection as well as theemergency luminaires connected to theemergency lighting supply system are
automatically checked. Optionally, an externalphase monitor and an annunciator cover withkey-operated switch can be connected at ST 20by means of terminals.The test intervals for the function and durationtest can be inputted. Failures are shown in thedisplay and signalled by means of potentialfreecontacts. An ”E/G/A interface“ allows theconnection to an overriding monitoring station.With ST 20 a built in log book fulfils therequirement of logging for 2 years.
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CEAG Sicherheitstechnik GmbH 3/15
ZB 96Components andOptions
TLS staircase light switching module
Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleTime setting 1 to 31 min.No. of push-button inputs 8 pcs.No. of push-buttons per TLS input with
1 mA glow lamp 50 pcs.0.8 mA glow lamp 62 pcs.0.4 mA glow lamp 125 pcs.
without glow lamp any No.Dimensions (h x w x d) mm 111 x 95 x 89
Ordering detailsType Scope of supply Order No.
TLS Plug-in module 1 partial unit 4 0071 343 762
The assignment of the push-buttons to the emer-gency light circuits as well as the time (1 to 31 min.)can be freely programmed for the TLS. The TLSoption has 8 input channels. Using the samepush-button for mains luminaires and emergency
TLS-switching module
Technical dataTerminals 2.5 mm2 rigid and flexibleDimensions (h x w x d) mm 84 x 52 x 64
Ordering detailsType Scope of supply Order No.
TLS-switchingmodule Module 4 0071 343 510
If the general lighting luminaires and theemergency luminaires shall be operated via thesame push-buttons, a TLS switching modulemust be integrated into the light distribution cover.
The TLS switching module can be loaded up tomax. 3 x 16 A. The staircase light switchingmodule is an optional extra.
Phase selector option PH 20, PH 80
Technical dataPH 20 4000 VA/20 AMax. connected load current PH 80 18400 VA/80 A
Ordering detailsType Scope of supply Order No.
PH 20 Plug-in module 1 partial unit 4 0071 343 765PH 80 Module 4 0071 343 964
Should one phase fail, this module enables theautomatic changeover of the ZB 96 system toan undisturbed input phase. Only when all threeinput phases fail, the emergency lighting will beswitched to battery operation. The battery’sunnecessary discharge is thereby preventedwhich meets the requirements of DIN VDE 0108/10.89, para. 6.2.1.3.
The light transmitting diodes on the front of themodule indicate the function of the phases. Twophase selector sizes are available. The PH 20 Aphase selector is suitable for a consumer load ofup to 4 kVA and the PH 80 phase selector forhigher loads. The phase selector is an optionalextra.
Phase selector option PH 20
to f urther pus h- b utton
Staircas e Luminairewith emerg encyf unction
Circuitmodules
ZB 96
TLS
luminaires a TLS staircase light switch modulemust be mounted in one distribution board. Onmains failure the TLS module effects on the fullSKU. It supplies all connected glow lamps of thepush-button.
TLS staircase light switching modulePlug-in module
TLS switching module
CEAG Sicherheitstechnik GmbH 3/16
Printer PD 2
Technical dataThermo-paper woodfree printing paperPaper width 57.5 mmMax. dia. of the paper rol 50 mmCore hole dia. 12 mm
Ordering detailsType Scope of supply Order No.
Printer PD 2 Plug-in module 2 partial units 4 0071 343 970Printer thermopaper 4 0078 079 666
The printer logs and memorizes all functiontests and mains failures of a ZB 96 cover or asubstation.After the performance of an automatic functiontest, the results are printed out in plain languagestating also the time and date. A mains failure isalso logged with time and date.The printer documents the operational state ofemergency luminaires of a emergency lightingsupply system.
By means of the printer, the maintenance cost ofan emergency lighting system can be reduced,since information on possible failures of theluminaires (e. g. defective lamp) is printed out indetail.The printer must not be used together with LONmodule.
ZB 96Components andOptions
Printer PD 2
By means of the SDS 8 module it is possible tomonitor max. 8 subdistributions of the generallighting via separate 24 V current loops. Thereby,the emergency light circuits can selectively beswitched on. When a subdistribution fails, only
SDS 8
DLS maintained light switch monitor
Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleNo. of light switch inputs 8 pcs.
Ordering detailsType Scope of supply Order No.
DLS Plug-in module 1 partial unit 4 0071 343 761
By means of the DLS module it is possible tojointly switch luminaires of the general lightingand circuits of the emergency lighting viaexisting light switches in mains operation. Onlythe switched phase (tapping downstream of thelight switch) and the respective neutralconductor must be connected to the DLSterminals. Via electrically isolated input channelsthe DLS module can monitor up to 8 lightswitches.
The assignment of the light switches to theemergency light circuits is freely programmable(max. 2 independent light switches per circuit).The assignment can be altered any time, e. g.in case of an altered use or modified operationalprocedures. There is no problem to adapt theemergency lighting to all operationalrequirements without additional cost.
DLS maint. light switch monitor
SDS 8 module
Technical dataTerminals 2.5 mm2 rigid and flexibleNo. of 24 V monitoring loops 8 pcs.
Ordering detailsType Scope of supply Order No.
SDS 8 module Plug-in module 1 partial unit 4 0071 346 075
those emergency luminaires will be switched onthat are assigned to it.
L1NPE
Circuitmoduls
ZB 96
DLS
MDB
SDS8
24V monitoring loop
24V monitoring loop
8- times
Circuitmodule
ZB 96
333
CEAG Sicherheitstechnik GmbH 3/17
ZB 96Components andOptions
CG IV relay module
Technical dataTerminals/plug-in terminals 2.5 mm2 rigid and flexibleSwitching capacity of the contacts 24 V/0.5 A AC DC
Ordering detailsType Scope of supply Order No.
CG IV Plug-in module 1 partial unit 4 0071 343 971
The bipolar CG IV relay module transmits dataand operational states of the covers/substations
to a central building management system(Not for US 96/38).
CG IV
Function test On/OffEmergency operation
Mains operationEmergency light failure
Charging faultDeep discharge protection
Duration test On/Off
ZLT
CG IV relay module
Three-phase monitor
Technical dataDimensions (mm) (h x w x d) 85 x 52,5 x 65Enclosure PlasticTerminals 2.5 mm2 rigid and flexibleType of mounting DIN railContact 1, 2, 3, S, S 0.5 A/24 V AC/DC
Ordering detailsType Scope of supply Order No.
Three-phase monitor Module ready for mounting 4 0071 343 430
When one phase fails, the module switchesa relay contact and interrupts the standardelectronic 24 V current loop in the ZB 96 coverand/or the US 96 substations.
The emergency luminaires in non-maintainedmode are switched to mains operation, if themains voltage still applies to the ZB 96 cover(HVS).
Three-phase monitor
L1L2L3NPE
N L3 L2 L2
1 2 3
L1 L1
S S
General lig htingdis trib ution
24V monitoring loop
CEAG Sicherheitstechnik GmbH 3/18
ZB 96Components andOptions
DC-DC converter.1
Technical dataFuse protection 0.05 AT/250 V -5 x 20
Ordering detailsType Order No.
DC-DC converter.1 4 0071 346 310
The DC-DC converter converts the 220 V DCbattery voltage into 24 V DC and 5 V DC for the
supply of the modules and of the processor.
DC-DC converter.1
LON-module
Technical dataTranceiver FTT 10 A, 2-wire connection
Ordering detailsType Order No.
LON-module, 1 partial unit 4 0071 346 950
The LON-module provides a link-possibility to abuilding management system (BMS). Mandatorytests can be released via the BMS. A system-
LON-module
integration (additional software requirements)allows the access to further information.The LON-Module must not be used togetherwith printer PD2.
F3 remote indication
Technical dataTerminals 2.5 mm2 rigid and flexibleDimensions (mm) (h x w x d) 160 x 80 x 55
Ordering detailsType Scope of supply Order No.
F3 remote indication Module 4 0071 338 497
Operating from a battery supply, the F3 remoteindication ensures the display of importantopera-tional information also in a mains failcondition. By means of the built-in key-operatedswitch, the connected ZB/US 96 covers can be
centrally put out of operation. Thereby, theF3 remote indication complies with DIN VDE0108 part 1, para. 6.4.3.11 which permits aremote control only if the operation byunauthorized persons is prevented.
F3 remote indication
7
ON
OFF
Remote s witchToZB 96
Sys temf ailure
Batteryoperation
Sys temoperation
333
CEAG Sicherheitstechnik GmbH 3/19
Technical dataDimensions (mm) (H x W x D) 184 x 240 x 112Enclosure Plastic RAL 7035, with clear coverProtection category (IEC 529) IP 65Supply voltage 230 V 50/60 Hz/24 V DCInsulation class IIAmbient temperature -5 °C to + 40 °CConnection terminals/plug-in terminals 2.5 mm2 rigid and flexible
Illuminated, alphanumeric,Display 4 x 20 charactersKeyboard foil-keypad 4 x 4Volt-free contact 1 x UM, 24 V 0.5 A; freely programmable
Ordering details
Type Supply Scope Order No.CG-Controller ZB 96 Controller in enclosure incl. EGA-interface 4 0071 346 500
Memory card Memory card reader,interface (SMC) ready for mounting, for SMC 4 0071 346 474
Memory card Memory card, 2 MB 4 0064 079 870
Adapter SMC Memory card adapter for 3,5” disk 4 0064 079 894
PC-Software PC-Software for programmingCG-Controller ZB 96 4 0071 346 885
CG-Controller
2 MB Smart-Media-Card
CG-Controller ZB 96For the central monitoring of ZB 96, the novelCEAG CG-Controller offers a variety of newfeatures:
� Housing protection category IP 65
� Control and monitoring of up to32 emergency supply systems
� 2 MB memory card for the storage ofsystems configuration, luminaire designationand log book
� Programming of the CG-Controllervia PC preprogrammed memory cardvia 2 MB SMC can be realized using a3.5” adapter disk
ZB 96Components andOptions
� log book acc. to VDE 0108/10.89: Storageof results of functional tests carried out fora period of 2 years
� Storage of luminaire designation for1000 luminaires with 17 digits
� Potential-free contact freelyprogrammable for:● charging fault● luminaire fault● ISO failure● power failure or● battery operation
CEAG Sicherheitstechnik GmbH 3/20
ZB 96Installation Example
L1L2L3NPE
ZB 96/200
3~ Lig hting s witchs witched maintained
mode
X9
X8
E/G/A data line
Terminal s trip,maintained lig ht
Terminal s trip, b attery
F10PE
F11 F12 F13 F30 F31 F32 F33
Load b reak s witch
Shu
nt
Maintained lig ht cab le to the s ub - s tations
Battery connecting cab le
ST 20control module
LT.1 2.5A charg ing module DC/DCconv erter
Maint. lig ht s witchmonitorDLS
Staircas elig hts witchingTLS
SKUCG
2 x 2A
SKUCG
2 x 2A
Load b reak s witch b attery
Q2
Q1EGA
EE GG AA
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
6A
SKUCG
6A
Phas es elector
20A
SKUCG
6A
Illuminatedpus h- b uttonsin s taircas es
Output circuits ofs af ety luminaires
Battery cab le to the s ub - dis trib utions E 30
Output circuits ofexit luminaires
Mains connecting cab le 24 V monitoringloop
Fus e-protected
L1 L2 L3 N
F50 F51 F52 F53
F1
Ein/On HDO
F2
F3
F4
F5
Es c
Alt
StrgCtrl
Shif t
F6
!1
Q
A
Y
F7
"2
W
S
X
F8
$3
E
D
C
F9
$4
R
F
V
F10
%5
T
G
B
F11
&6
Z
H
N
F12
/7 {
U
J
M
‹
(8 [
I
K
F1
ƒ
)9 ]
O
L
; ,
÷
=0 }
P
'#
:.
?ß\
><|
*+~
_-
Hilf eHelp
F1
EntfDel
Einf gIns
AltGr
Enter
CEAG
Notlichts törung
Leuchte1
Bereits chaf ts licht Timer1
Timer2
DLS1ó
DLS1ó
TLSó
Dauerlicht
Leuchte2
Leuchte3
Leuchte4
Leuchte5
Leuchte6
Leuchte7
Leuchte8
Leuchte9
Leuchte10
Stromkreis :1
[ ZB96- Line 1/CEAG]
09:09:40
F1
F2
F3
F4
Zurück
Nächs terFunktions tes t:Nächs terBetrieb s dauertes t:
29.10.1996/14:3001.01.1997/20:00
2.OGNotaus g ang Wes t 8WLLp
2.OGNotaus g ang Nord 8WLLp
2.OGTreppenhaus A 8WLLp
2.OGTreppenhaus B 8WLLp
2.OGNotaus g ang Caf eteria 8WLLp
2.OGNotaus g ang Was chraum Damen 8WLLp
2.OGNotaus g ang Was chraum Herren 8WLLp
2.OGBereichC5 18WLLp
2.OGBereichC17 18WLLp
2.OGBereichC29( Leiter! ) 18WLLp
F rom ZB 96/200
CGP
333
CEAG Sicherheitstechnik GmbH 3/21
ZB 96Installation Example
L1L2L3NPE
3~
X11
X11
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
6A
US 96/38
SteuerteilST 8
E/G/Adata line
Maintainedlight cable
SKUCG
6A
SKUCG
6A
SKUCG
6A
SKUCG
6A
Outgoing circuits ofExit luminaires
Battery cable
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
2 x 2A
SKUCG
6A
SKUCG
6A
SKUCG
6A
SKUCG
6A
SKUCG
6A
SKUCG
6A
US 96/80Outgoing circuitsof safety luminaires
DC/DCconverter
24 V monitoringloop
Distribution boardfor general lighting
To the general lighting
ST 20control module
CEAG Sicherheitstechnik GmbH 3/22
1
2
3
Planning and Layout of theZB 96 Emergency lighting supply system
Based on the data given in the tables, planningthe ZB 96 central battery system can easily andquickly be carried out.
We recommend the following procedure:
Calculation of the required batterycapacity and number of additional boostcharging units.
The number of required emergencyluminaires is known from the emergency lightingdesign with the engineering guides which isincluded in the CEAG catalogue on emergencyluminaires.
Example: The following number of luminaireshas been calculated for the emergency lightingof a meeting hall (3 h rated duration and 10 hrecharge period).
100 pcs. 57011 CG each 30 mA 10 circuits == 3.00 A 5 modules
SKU CG 2 x 2 A280 pcs. 55011 CG each 30 mA 28 circuits =
= 8.40 A 14 modulesSKU CG 2 x 2 A
120 pcs. EVG 13.2 each 47 mA 12 circuits =for 11 W TC-E = 5.64 A 6 modules
SKU CG 2 x 2 ADrawn battery = 17.04 A 50 circuits =current 25 modules
SKU CG 2 x 2 A
Based on table 2 and depending on the requiredrated duration (1 h or 3 h), the battery capacityis to be calculated, depending on the maximumdischarge current that has been determinedon the basis of the total current drawn from thebattery by all consumers. In the above example,the battery current drawn totals 17.04 A. For arequired rated duration of 3 h, the 80 Ah batteryis selected. The max. discharge current is21.7 A for 3 hours.
In order to ensure the required recharge periodof 10 h, 2 boost charging unit will have to beinstalled according to table 3.
Fuse protection of the mains input
In order to determine the fuse in the maindistribution board of the general power supply,you must know the total connected load ofthe ZB 96 system. It is made up of the sumof mains connected loads of the individualluminaires and consumers (see table 1 and 6)and of the ratings of the charging unit (chargingmodule 2.5 A and boost charging unit 2.5 A).
Example:
100 pcs. 57011 CG each 16 VA = 1.60 kVA280 pcs. 55011 CG each 16 VA = 4.48 kVA120 pcs. EVG 13.1for 11 W TC-E each 22.5 VA = 2.70 kVA
= 8.78 kVALT 2,5 charging unit has 1 kVABoost charging unit has 1 kVA (2x) = 3.00 kVATotal connected load = 11.78 kVA
Fuse protection in the mains distribution boardof the general power supply (MDB):Load break switch 63 A acc. to table 7 forconnected loads of from 11 to 14 kVA.
Planning of covers
Depending on the constructional circumstances,different cover configurations are possible.Tables 8 and 8.1 specify the covers and sub-stations with their possible combinations ofmodules.As to the opposite example, two variants are atchoice.
Variant 1:The cover selected is a ZB 96/200 with18 circuits of each 2 A (9 SKU CG 2 x 2 A)and the sub-station a US 96/80 with 32 circuitseach 2 A (16 SKU CG 2 x 2 A).The ZB 96/200 incorporates a 80 A phaseselector and a CGP. The battery is rackmounted.
Variant 2:The cover selected is a ZB 96/200S with50 circuits of 2 A each (25 SKU CG 2 x 2 A)and one 80 phase selector and a separatebattery cabinet housing the 80 Ah battery.
333
CEAG Sicherheitstechnik GmbH 3/23
300
29
50EVG 13.2 CG
with mounting plate
140131
39
27
4.2address switch
Electronic Ballast230 V AC/220 V DCEVG 13.2 CG-S / EVG 18 CG-S / EVG 18 C CG-SN-EVG 126 CG-S / N-EVG 136 CG-S / N-EVG 158 CG-S
EVG 13.2 CG-S,EVG 18 CG-S, EVG 18C CG-S
Dimensions (mm)EVG 13.2 CG
Table 1Electrical data EVG 13.2 CG-S, EVG 13.2, EVG 18 CG-S and EVG 18C CG-Sfor mains and battery operation
Table 1.1 / Electrical data N-EVG 126 CG-S, N-EVG 136 CG-S and N-EVG 158 CG-Sfor mains and battery operation
Table 1.2 Current ratings of incandescent and tungsten halogen lamps
220 V incandescent lamps (AGL) 12 V tungsten halogen lamps with 220 Velectronic transformer
Current consumption Lamp- Current rating Mains con-� rated from the battery rating from the battery nected load
7 W 30 lm 30 mA 20 W 115 mA 33.6 VA15 W 90 lm 70 mA 35 W 200 mA 58.0 VA25 W 230 lm 110 mA 50 W 285 mA 84.0 VA40 W 430 lm 180 mA 75 W 420 mA 72.6 VA60 W 730 lm 270 mA 100 W 570 mA 168.0 VA75 W 960 lm 340 mA
100 W 1380 lm 450 mA
27028.5260
156112.5
102
21.5
6.3 30
4.4
Dimensions (mm)
International Lamp cap Type of EVG Lamp Power consump- Power Inrushterm EVG ... load tion for battery- consumption current
in [W] operation in [A]1) in [VA] [A/ms]T 16 G 5 13.2 CG-S 4 0.020 10 3
13.2 CG-S 6 0.025 12 313.2 CG-S 8 0.030 16 313.2 CG-S 13 0.050 25 3
TC-SEL 2 G 7 13.2 CG-S 5 0.020 11 313.2 CG-S 7 0.025 13 313.2 CG-S 9 0.032 16 313.2 CG-S 11 0.047 22.5 3
TC-DEL G 24 q-1 13.2 CG-S 10 0.040 17.5 313.2 CG-S 13 0.050 25 3
G 24 q-2 18C CG-S 18 0.070 32.2 8
TC-TEL GX 24 q-1 13.2 CG-S 13 0.050 25 3GX 24 q-2 18C CG-S 18 0.070 32.2 8
T 26 G 13 18 CG-S 18 0.070 32.2 8
TC-F 2 G 10 18 CG-S 18 0.070 32.2 8
TC-L 2 G 11 18 CG-S 18 0.070 32.2 8
1) for luminous flux NE/NN =75 %
Internationalterm T 26 TC-TEL TC-DEL
Lamp cap G 13 GX 24 q-3 G 24 q-3
Type N-EVG ... 158 CG-S 136 CG-S 126 CG-S
Lamp load 58 W 36 W 26 W 26 W
Current consumption in Aat battery operationin switch position(Luminous flux �E/�N in %)0 (100%) 0.264 0.176 0.134 0.1341 ( 90%) 0.241 0.159 0.124 0.1242 ( 80%) 0.228 0.141 0.117 0.1173 ( 70%) 0.198 0.127 0.103 0.1034 ( 60%) 0.164 0.100 0.097 0.0975 ( 50%) 0.154 0.092 0.089 0.0896 ( 40%) 0.132 0.085 0.083 0.0837 ( 30%) 0.100 0.080 0.078 0.078
Power consumptionin VA 62.7 38.7 34.2 34.2
Inrush current [A/ms] 10 10 10 10
CEAG Sicherheitstechnik GmbH 3/24
Tables
Table 6Connected loads of the charging unit to determine the mains fuseNo. of boost charging units 0 1 2 3 4 5single-phase mains connection 1 kVA 2 kVA 3 kVA 4 kVA 5 kVA 6 kVA3-phase mains connection 1 kVA 2 kVA 2 kVA 2 kVA 3 kVA 3 kVA
Table 7
Fuse protection of the mains feed-in on the main distribution board (MDB) and required min. cross-section of the maintainedlight lead to the substation(s); () built-in terminals 35 mm2
Total connected load bis 8 kVA 8-11 kVA 11-14 kVA 14-18 kVA 18-22 kVAFuse protection on the MDB (load break switch) 35 A 50 A 63 A 80 A 100 AMin. cross section1) (mm2) of the mains cableto the HVS and maint. light cable to ths substation(s) 6 10 16 25 35
The terminal strips in the ZB 96/200, ZB 96/200 S, ZB 96/260, ZB 96/200 C and ZB 96/LAD covers are fuse-protected on two poles formax. DO2 63 A. They are factory-fitted with DO2 25 A.1) The values are min. cross-sections. To allow for the permissible voltage drop, the cable has to be dimensioned according to the distance and connected load.
Max. voltage drop of mains line to substation: 3 %Max. voltage drop of battery line to substation: 3 %
Table 2
Calculation of the required battery capacity of maintenance free, sealed 216 V lead-acid gas recombination batteries(higher capacities on request)Battery capacity Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390max. discharge 1h1) 3.36 4.69 6.77 14.50 20.80 35.00 35.00 39.40 49.60 58.00 78.80 99.20 118.20 148.80 157.60 174.00 236.40current [A] with rated 1h2) 3.19 4.51 6.21 13.30 20.20 33.00 33.00 36.10 47.00 56.00 72.30 94.00 108.30 141.00 144.40 168.00 216.90operating time [h] 3 h1) 1.56 2.19 2.92 6.24 9.30 14.90 14.90 16.90 21.70 23.00 33.80 43.40 50.70 65.10 67.60 69.00 101.40
3 h2) 1.51 2.14 2.75 5.71 9.10 14.30 14.30 15.50 20.50 25.00 30.90 41.00 46.50 61.50 62.00 75.00 92.708 h1) 0.68 1.00 1.36 2.76 3.90 6.70 6.70 7.48 9.70 12.00 15.00 19.40 22.44 29.10 29.92 36.00 45.008 h2) 0.67 0.99 1.32 2.54 3.70 6.50 6.50 6.89 9.30 11.00 13.80 18.60 20.67 27.90 27.56 33.00 41.40
1) acc. VDE 0108 discharge to 1.70 V/cell / 2) acc. DIN EN 50171 discharge to 1.80 V/cell
Table 3Calculation of charging current [A] acc. VDE 0108 for recharging of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39010 hours / 90 % 1 0.34 0.53 0.75 1.49 1.99 3.23 3.42 4.04 4.97 6.21 8.07 9.94 12.11 14.90 16.15 18.63 24.22
3 0.46 0.70 0.99 1.99 2.65 4.31 4.55 5.38 6.62 8.28 10.76 13.25 16.15 19.87 21.53 24.84 32.298 0.51 0.79 1.12 2.24 2.96 4.84 5.12 6.05 7.45 9.32 12.11 14.90 18.16 22.36 24.22 27.95 36.33
20 hours / 90 % 1 0.17 0.26 0.37 0.75 0.99 1.61 1.71 2.02 2.48 3.11 4.04 4.97 6.05 7.45 8.07 9.32 12.113 0.23 0.35 0.50 0.99 1.32 2.15 2.28 2.69 3.31 4.14 5.38 6.62 8.07 9.94 10.76 12.42 16.158 0.26 0.40 0.56 1.12 1.49 2.42 2.56 3.03 3.73 4.66 6.05 7.45 9.06 11.18 12.11 13.97 18.16
Table 3aCalculation of charging current [A] acc. DIN EN 50171 for recharging of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39012 hours / 80 % 1 0.25 0.39 0.55 1.10 1.47 2.39 2.53 2.99 3.68 4.60 5.98 7.36 8.97 11.04 11.96 13.80 17.94
3 0.34 0.52 0.74 1.47 1.96 3.19 3.37 3.99 4.91 6.13 7.97 9.81 11.96 14.72 15.95 18.40 23.928 0.38 0.59 0.83 1.66 2.21 3.59 3.80 4.49 5.52 6.90 8.97 11.04 13.46 16.56 17.94 20.70 26.91
Table 4Additional number of 2.5 A boost charging units for recharge period acc. VDE 0108 of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39010 hours / 90 % 1 0 0 0 0 0 1 1 1 1 2 3 3 4 5 6 7 9
3 0 0 0 0 1 1 1 2 2 3 4 5 6 7 8 9 128 0 0 0 0 1 1 2 2 2 3 4 5 7 8 9 11 14
20 hours / 90 % 1 0 0 0 0 0 0 0 0 0 1 1 1 2 2 3 3 43 0 0 0 0 0 0 0 1 1 1 2 2 3 3 4 4 68 0 0 0 0 0 0 1 1 1 1 2 2 3 4 4 5 7
Table 4aAdditional number of 2.5 A boost charging units for recharge period acc. DIN EN 50171 of:Recharging cycle [h] Ah 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 39012 hours / 80 % 1 0 0 0 0 0 0 1 1 1 1 2 2 3 4 4 5 7
3 0 0 0 0 0 1 1 1 1 2 3 3 4 5 6 7 98 0 0 0 0 0 1 1 1 2 2 3 4 5 6 7 8 10
Table 5Number of battery cabinets; battery weight
Recharging cycle [h] 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390No. of battery cabinest(weight approx. 150 kg) 1* 1* 1* 1* 1* 1* 1* 1* 1* 2 2 2 3 3 4 6 6per cabinetTotal weight perbattery set apx. kg 45 65 100 165 243 325 396 420 540 720 840 1080 1260 1620 1680 2160 2520
* ZB 96/200 C, ZB 96/260 C and ZB 96/160 C , battery cabinet is included
333
CEAG Sicherheitstechnik GmbH 3/25
Optional Component CombinationsZB 96/US 96
Note: Planning of the covers is based on thevacant module bays, i. e. the space requiredby the variable modules differs. It is determinedby the indication of the partial unit (UW).
Table 8 ZB 96/...Type UW /200 /200 S /260 C /200 C /160 C /LADRequired modulesST 20 control module 2 1 1 1 1 1 1DC/DC converter 1 1 1 1 1 1 12.5 A charging unit 3 1 1 1 1 1 12.5 A charging booster – 0 – 8 0 – 8 0 – 2 0 – 1 – 0 – 10Variable modulesVacant module bays 18 26 10 10 10 220 A phase selector 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 180 A phase selector(add. 20 A phase selec- 1 0 – 1 0 – 1 – – – 0 – 1tor, 1 uw/required)Printer PD2 2 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1LON 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1CGP built-in version 8 0 – 1 – – – – –DLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –TLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –SKU CG 1 x 6 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SKU CG 2 x 2 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SKU 4 x 1 A 1 0 – 18 0 – 26 0 – 10 0 – 10 0 – 10 –SDS 8 selektivegency light switching, 1 0 – 4 0 – 4 0 – 4 0 – 4 0 – 4 –8-foldCG IV relay module 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1 0 – 1battery capacitiesBuilt into central unit – – 5.5 – 80 Ah 5.5 – 52 Ah 5.5 – 12 Ah –Built into batterycabinet (h x w x d) 24 – 24 – – – – 24 –
2050 x 800 x 400 80 Ah 80 Ah 80 Ah
Built into 2 battery 100 – 100 – 100 –cabinets 160 Ah 160 Ah – – – 160 AhBattery rack 24 – 24 – 24 –mounted 390 Ah 390 Ah – – – 390 Ah
Note: It is possible to install max. 4 optionalmodules (DLS/TLS/SDS 8) either individuallyor in combination, in one cover or one sub-station! Max. 2 different, freely programmableDLS or SDS 8 inputs can be assigned, also incombination, to each circuit.
Table 8.1Type UW US 96/200 US 96/120 US 96/110 E30 US 96/60 US 96/38
US 96/80US 96/85 E30
Required modulesST 20 control module 2 1 1 1 1 –ST 8 control module 1 – – – – 1DC/DC converter 1 1 1 1 1 –Variable modulesVacant module bays 37 17 9 5 3DLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 1TLS module with8 inputs 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 1SKU CG 1 x 6 A 1 0 – 37 0 – 17 0 – 9 0 – 5 0 – 3SKU CG 2 x 2 A 1 0 – 37 0 – 17 0 – 8 0 – 5 0 – 3SKU 4 x 1 A 1 0 – 37 0 – 17 0 – 9 0 – 5 0 – 3CG IV relay module 1 0 – 1 0 – 1 0 – 1 0 – 1 –SDS 8 selective emer-gency light switching 1 0 – 4 0 – 4 0 – 4 0 – 2 0 – 18-foldPD2 2 0 – 1 0 – 1 0 – 1 0 – 1 –LON 1 0 – 1 0 – 1 0 – 1 0 – 1 –
UW
Module
SKU CG 2 x 2 A ST 20
CEAG Sicherheitstechnik GmbH 3/26
ZB 96Accomodation
Example 1
Example 2
Example forthe possibleaccomodationof a ZB 96 andlaying of cableswhich, however,depend on thebuilding’s use.
Walls and ceiling sF30- B toDIN 4102 p. 2
Battery connectingcab le E 30
Maintained lig htcab le
Walls and ceiling sF30- B toDIN 4102 p. 2
MDB
to theb attery E30
Door T 30
DBUS
ZB
Door T 30
Walls and ceiling sF30 toDIN 4102 p. 2
VentilationMDBZB
Door T 30
DoorT 30
DoorT 30
F90
F30
E30
E30
HVS
UVS
Fire z one I
F ire z one II
F ire z one III
Table 9Calculation of ventilation of electrical rooms acc. DIN VDE 0510 part 2:
Battery 216 V 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390Air volume flow req. for theventilation of the place of 0.07 0.11 0.16 0.32 0.43 0.70 0.74 0.88 1.08 1.35 1.76 2.16 2.63 3.24 3.51 4.05 5.27installation [m3/h]Required free air volumeinside the place 0.19 0.29 0.41 0.81 1.06 1.76 1.86 2.19 2.70 3.36 4.39 5.40 6.58 8.10 8.78 10.13 13.16of installation (m3)Vent corss-selection of theair inlets and outlets of the 2.08 3.21 4.54 9.07 12.10 19.66 20.79 24.57 30.24 37.80 49.14 60.48 73.71 90.72 96.28 113.40 147.42place of installation [cm2]
A number of rules and regulations apply tothe accomodation of central battery systems,in particular the DIN VDE 0108, DIN VDE 0510,part 2, MILAR and LBO.Depending on the constructional circumstances,the following possibilities of accomodationresult from these rules and regulations.
Example 1:Main distribution board of the general Lightingpower supply (MDB) and main distribution boardof the emergency Lighting power supply (ZB) inan electrical room.
In case of an accomodation acc. to example 1,attention must be paid that the MDB and ZB areisolated from each other so that arcing is safelyprevented.
Example 2:Main distribution board of the emergencyLighting power supply (ZB) including the battery,in a separate electrical room.
Ventilation of electrical rooms
Dimensioning of the ventilation acc. toDIN VDE 0510, part 2 par. 7.1.
The ventilation of rooms, cabinets or containersin the inside of which batteries are operated, isconsidered sufficient, if a min. air volume flowis ensured that has been calculated accordingto the following formula:
Air volume flow:Q = 0.05 x n x IQ = air volume flow0.05 = fixed factorn = No. of accumulator cellsI = 1 A per 100 Ah battery capacity with tricklecharge
Example for a ZB cover with 160 Ah lead-acidbattery.
Air volume flow Q = 0.05 x 108 x 1.60 AQ = 8.64 m3/h
For the maintenance-free lead batteries withlow antimony content installed in the ZB cover,the computed air volume flow can be multipliedby the reduction factors f1 and f2.
f1 = 0.5 and f2 = 0.5QRed = Q x f1 x f2QRed = 8.64 m3/h x 0.5 x 0.5QRed = 2.16 m3/h
In order to ensure the air volume flow of2.16 m3/h, the air inlets and outlets in theelectrical distribution room must have thefollowing min. cross-sections acc. toVDE 0510 part 2 para. 7.2.1:Vent cross-section of the air inlets and outlets:A � 28 x QRed
A � 28 x 2.16 = 60.50 cm2
The required vents in the F90 walls must beguarded by fire protection measures, e. g.F90 fire shutters.
As the calculation shows, the use of even thelargest battery does not require an elaboratetechnical ventilation (e.g. explosion protectedfans).
Due to the installed maintenance-free, sealedlead acid gas recombination batteries no furtherspecial constructional requirements such as afloor resistant to electrolyte or a floor covering(tiles) etc. have to be met.
Dimensioning acc. DIN EN 50272-2Requirements for ventilation:Q = 0.05 x n x Igas x CN x 10-3
The current Igas, who causes the gas emittingis fixed by following equations:Igas = Ifloat/boost x fg x fsFor lead batteries with sealed cells:fg = 0.2, fs = 5, Iboost = 8 mA per AhVentilation outlet:A = Q x 28
Table 9aCalculation of ventilation of electrical rooms acc. DIN EN 50272-2 (calculated for boost charge):
Battery 216 V 5.5 8.5 12 24 32 52 55 65 80 100 130 160 195 240 260 300 390Air volume flow req. for theventilation of the place of 0.0013 0.0031 0.0062 0.0249 0.0442 0.1168 0.1307 0.1825 0.2765 0.4320 0.7301 1.1059 1.6427 2.4883 2.9203 3.8880 6.5707installation [m3/h]Vent corss-selection of theair inlets and outlets of the 0.0366 0.0874 0.1742 0.6967 1.2386 3.2708 3.6590 5.1106 7.7414 12.0960 20.4422 30.9658 45.9950 69.6730 81.7690 108.8640 183.9802place of installation [cm2]