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P.O. Box 2000 State Road 15 NorthMilford, IN. 46542-2000 U.S.A.

574-658-4101 Fax 877-730-8825www.ctbinc.com

Made in the U.S.A.

A s s e m b l y I n s t r u c t i o n s

16060005

Note: The original, authoritative version of this manual is the English version produced by CTB, Inc. or any of its subsidiaries or divisions, (hereaftercollectively referred to as "CTB"). Subsequent changes to any manual made by any third party have not been reviewed nor authenticated by CTB.Such changes may include, but are not limited to, translation into languages other than English, and additions to or deletions from the original content.CTB disclaims responsibility for any and all damages, injuries, warranty claims and/or any other claims associated with such changes, inasmuch assuch changes result in content that is different from the authoritative CTB-published English version of the manual. For current product installation andoperation information, please contact the customer service and/or technical service departments of the appropriate CTB subsidiary or division. Shouldyou observe any questionable content in any manual, please notify CTB immediately in writing to: CTB Legal Department, P.O. Box 2000, Milford, IN46542-2000 USA.

CENTER BELT NEST

pg. 2

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury ordeath. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

L'installation déplacée, l'ajustement, le changement, le service ou l'entretien peuvent causer les dommages de propriété, lablessure ou la mort. Lire l'installation, fonctionnant et les instructions d'entretien à fond avant d'installer ou entretenir cetéquipement.

La instalación impropia, ajuste, modificación, servicio o mantenimiento puede causar dañado propiedad, herida o muerte.Lea la instalación, trabajar y mantenimiento instrucciones completamente antes de instalar o poner en funcionamientoequipo.

DANGERTake necessary precautions when working with sheet metal, edges may be SHARP!

Faites attention quand travaillant avec feuillet, les bords peuvent être AIGUISÉ !

¡Tome las precauciones necesarias al trabajar con metal laminado, las orillas pueden ser AGUDAS!

Read assembly guide completely before beginning setup. For most efficient assembly, two peopleshould work together on nests.

Lire assemblée guide avant que commencer. Deux gens devoir travailler ensemble sur les nids.

Lea la asamblea guía completamente antes de empezar montaje. Para la más asambleas eficientes,dos personas deben trabajar juntos en nidos.

ASSEMBLY INSTRUCTIONS FORCENTER BELT NEST

This guide will address the assembly of and parts identification for the revised center belt nest of com-mon partition design. This guide will also include attachment of and parts identification for the passage-ways.

Installation of the collection table, variable speed control and egg belt as well as system operation willbe covered in a separate document.

pg. 3

CBN SPECIFICATIONS

NEST SECTIONS

Part # Hole Width Holes/Sect Sect. Length Sect. Width Weight

Shenandoah 62111200 9.6" 20 96" (8’) 41.5" 137 lbs.Chore-Time 62911200 9.6" 20 96" (8’) 41.5" 137 lbs.

NEST BOTTOMS

Part # Width Description61511100 9.6" Molded Bottom w/Finger Pad & Decoy Egg

61512300 9.6" Plastic Bottom w/Turf Pad

61512200 9.6" Plastic Bottom w/Finger Pad

61513400 9.6” Plastic Bottom w/ Full Turf Pad

PASSAGEWAYS

Part # Description Length

16-104187 P-WAY: ASM 18” CBN 18"16-104188 P-WAY: ASM 24” CBN 24" 16-104189 P-WAY: ASM 28-3/4” CBN 28-3/4" 16-104190 P-WAY: ASM 36” CBN 36" 16-104191 P-WAY: ASM 48” CBN 48"

COLLECTION TABLES

Model DescriptionCOLN TBL: CB CLEAN SWEEP 1/2 HP DC Motor Direct Drive 115 Volts, 60 Hz OR 220V 50Hz

16060003 2906

pg. 4

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pg. 6

Step 1.Rivet partitions to back. DO NOT INSTALL END PARTITIONS AT THIS STEP. Top hole in partition goes to the second hole in top of the back. The bottom two holes of the Partitionoverhang the lower edge of the Back.

If plastic fronts are used, install them at this step using rivets.

End Partitions are NOT installed until Step 7.

pg. 7

Partitions, Plastic Fronts installed on backs.

Step 2.Install plastic fronts to nest backs between partitions.NOTE:If Plastic Fronts are NOT used, skip to step 3.

pg.8

Step 3.Install tops as shown by riveting tops to partitions and to back. DO NOT RIVET holes on end partitionsor on partition numbers three and seven (both sides). Leave these holes open for attachment of hinges.

pg.9

Step 4.Install stringers to nest partitions using rivets.

Attach Stringer to theTOP hole on the FrontFlange of the Partition

NOTE: Plastic Fronts DO NOTattach to Stringer as inSide Belt models.

pg. 10

Step 5.Install Fronts and Perches.“V” edge of bracket must face wooden perch.Attach perches to fronts using 10-24 hardware as shown.

Step 6. Using rivets, attach front to partitions.

pg. 11

Step 7. Install braces with Fronts for stability.

View showing Partially Assembled nest half-body. Note that End Partitions are not yet installed.

pg. 12

Step 8.

Attach vinyl curtain strip to rear panel using 12 plastic “T”retainers.

TIP: Use needle nose pliers to squeeze “T” clips for easierassembly.

pg. 13

Step 8 - ContinuedAttach curtain to back as shown using clips supplied.

pg. 14

Attach braces to Front and End Partitions.

Step 9. Attach End Partitions. Rivet to Fronts, Tops andStringers.DO NOT RIVET END PARTITIONS TO BACKUNTIL STEP 10. End Partitions must be riveted to the back at thesame time as the End Panel.

pg. 15

Step 10.Attach End Panels with End Partitions to Back. DO NOT RIVET BOTTOM TWO HOLES IN END PARTITIONS- LEAVE OPEN FOR PASSAGEWAYAND EGG TRAY ATTACHMENT.

DO NOT RIVET

DO NOT RIVET

pg. 16

Step 10 - Continued

Single Nest Body (Both Ends Long) Double Nest Body (One End Long, one End Short)

Nests are shipped with one 16-104143 Long End and one 16-104144 Short End Standard.For Single nest bodies installed, one additional long end (16-104143) is required per single.Short End (16-104144) NOT used for single nest bodies.

Short End Partitions are used on double nests.The Short End Panels are installed facing eachother as shown in the illustration below.

Long Panel

Long Panel

Short Panel

Short Panel

pg. 17

Attach egg tray to BOTTOM HOLE in Partitions using rivets.

Step 11.

pg. 18

Step 11 - Continued

The stem of the installed rivet should be awayfrom the egg belt on the return side in order toavoid snagging and/or damage of the egg belt.

pg. 19

Step 12.Assemble Halves by attaching ends to backs and partitions.Build opposite half of nest by repeating steps 1 through 7.

Fasten End Panels to 2nd half, fasten Egg Tray to Partitions underneath (See Step 11)

pg. 20

Step 12 - Continued

Join the two halves of nest body on the underside partitions to egg tray assembly.

pg. 21

Step 13.Attach flipper to conveyor cover using cotter pins.

Attach conveyor cover to nest.

pg. 22

Step 14.Install Bottom support rods

61511100 for 9.6” holes

Kit: 20 Hole, Plastic Molded Btm w/Egg, chute, pad

16-37192 : Chute16-37199 : Tie: Cable Outdoor 7-1/2” 16-37184 : Molded Bottom16-37187 : Decoy Egg16-37186 : Finger Pad for Molded Bottom

USE THESEHOLES

ROD POSITIONS FORMOLDED BOTTOM AND CHUTE

IN CENTER BELT NESTS

pg. 23

MOLDED NEST BOTTOM ASSEMBLY

1. Assemble decoy egg, nest pad to molded nest bottom.

2. Secure Finger Pad with plastic cable tie. Insert Cable Tie from underside of Nest Bottom through small hole in Nest Bottom through matching hole in Finger Pad back down through adjacent hole in Finger Pad through larger hole in nest bottom. Close Plastic Cable Tie. Do not over tighten tie.

CHUTE AND NEST INSTALLATION

1. Insert lip of chute into slot in tray and over front support rod.

2. Place the nest bottom assembly into nest opening with door facing out. Insert front lip of molded nest bottom into lower groove on the stringer then press back of molded nest bottom down so it rests on support rod.

Install Pads and Bottoms into nest holes per the following diagrams.a. Molded Bottom and Chuteb. Finger Padc. Turf Padd. Full Turf Pade. Wire Bottom and Blue Plastic Pad

pg. 24

61512300 for 9.6” holes

Kit: 20 Hole, Plastic btm w/grill, turf pad, front

16-37362 : Front16-37352 : Bottom with Grill16-37197 : 5.63 x 9.63 Turf Pad

16-37199 : Tie: Cable Outdoor 7-1/2”

USE THESEHOLES

ROD POSITIONS FORPLASTIC BOTTOM INCENTER BELT NESTS

pg. 25

ASSEMBLY OF TURF TO NEST BOTTOM

1. Insert turf under three fingers on right side.

2. Insert turf under three fingers on left side.

3. Be sure turf lays flat in bottom.

pg. 26

61512200 for 9.6” holes

Kit: 20 Hole, Plastic btm w/grill, finger pad,front

16-37352 : Bottom with Grill16-13185720 : 5.63 x 9.63 Finger Pad16-37199 : Tie: Cable Outdoor 7-1/2”16-37362 : Front

USE THESEHOLES

ROD POSITIONS FORPLASTIC BOTTOM INCENTER BELT NESTS

pg. 27

ASSEMBLY OF FINGER PAD TO NEST BOTTOM

1. Insert pad under (3) fingers on right-hand side.

2. Insert pad under (3) fingers on left-hand side.

3. Insert plastic cable tie up from the underside of the plastic nest bottom through small hole(matching on the nest finger pad) through the finger pad, back down through adjacent holein the finger pad, through large hole in the plastic nest bottom. Secure the plastic cable tie.

Do not over-tighten tie or pad may buckle.

pg. 28

61513401 for 9.6” holesKit: 20 hole, plastic btm. less grill, full turf 12x13, front

16-37193 PAD: NEST TURF GRAY 12 16-37355 BTM: NEST - NO GRID - N 16-37362 FRONT: NEST-SEGS-NARR JD3922 RETAINER,BASKET

USE THESEHOLES

ROD POSITIONS FORPLASTIC BOTTOM INCENTER BELT NESTS

pg. 29

ASSEMBLY OF FULL TURF AND NEST BOTTOM

1. Insert Nest Bottom in Nest Hole as shown

2. Install basket retainers into the nest partitions as shown.

3. Insert pad on bottom and clipped under basket retainer to secure.

pg.30

Step 15.

BACK

END PARTITION

SUPPORT ROD/PERCH BRACKET

Support Rod installation and Rod Support Bracketlocations.

Inner Partitions Not Shown For Clarity

BOTTOM SUPPORT WIRE

pg. 31

STEP 16. Attach the Nest Lid as follows:

a. Insert Hinge Clamp into middle slot on Nest Lid.b. Compress Hinge Clamp with pliers or guide nail and align with middle hole on Top and

Partition. Fasten with rivet through Hinge and Top into Partition.c. Repeat for Lid/Hinge/Partition connection on each end of Lid.

FIXEDTOP

RIVETHINGE

PARTITIONFLANGE

HINGEDLID

pg. 32

Step 17.Attachment of closeout lid. When riveting the hinge on the closeout lid the hinge is placed under the lip of the nest top.

pg. 33

CONNECTING NESTS TO WINCHING SYSTEM

Select winches that will safely support the system. An 8’ section weighs approximately 128-130pounds.

WE, THE MANUFACTURER, CANNOT BE RESPONSIBLE FOR THE CAPABILITIESOF THE STRUCTURE TO SUPPORT THIS SYSTEM. FOR WEIGHT LOAD

CAPABILITIES, CONTACT YOUR BUILDING CONTRACTOR.

A cable drop is required at the end of each nest section. Cable saddles or ‘S’ hooks may be used toattach to the nest brackets.

pg. 34

pg. 35

Two nest bodies joined using 16-35588 Connector Brackets and Suspension Points.

pg. 36

Egg Trays and Passageway Trays are overlappedStep Down Towards collection table to avoidsharp edges on belt.

Step 18.Passageway joint FARTHEST from the collectiontable.

pg. 37

Attach passageways using rivets. Be sure to rivetpassageways by inserting rivet as shown.

Passageway joint CLOSEST to the collectiontable.

pg. 38

The layout of the nest system has been designed for your specific requirements. Follow the layout toensure all components are correctly placed. Standard order is for nest layout with all “DOUBLE” nestsections. Other layouts may be special ordered.

NOTE: It is essential that the sections be properly aligned and leveled to allow free movement of theconveyor belt.

Install conveyor passageways between nest sections as required. Be sure to follow instructions.

NOTE: improper assembly may cause excessive belt wear. Proper assembly provides a shinglingeffect for the belt to travel on the conveyor.

pg. 39

SUSPENSION COMPONENTS

00100420 3 1/2 Cast Pulley

101061511 3/4 Nylon Pulley

001017412 1/2 Steel Pulley

16-958241 1/2 Solid Pulley

00101824 7/8 Nylon Pulley

00102368 Winch manual 3000 pound Cable Sleeves

Cable Clamps

00101733 3/16”

00101725 1/8”

00101758 3/16”

00101741 1/8”

00101865 HANDLE LONG ELEC. 8' 00101691 CABLE 3/16" 7 X 7 WEAVE00101683 CABLE 1/8" 7 X 7 WEAVE

pg. 40

NNOOTTEESS

pg. 41

NNOOTTEESS

pg. 42

NNOOTTEESS

pg. 41

NNOOTTEESS

LIMITED WARRANTY:

CHORE-TIME INDUSTRIES, INC. WARRANTS THAT ITS PRODUCTS SHALL BE FREE FROM DEFECTSIN MATERIAL AND IN WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR, WHEN PROPERLY USED FORTHEIR ORDINARY AND INTENDED PURPOSES AND WHEN PROPERLY MAINTAINED AND REPAIRED.

It is expressly agreed and understood that the Buyer's sole and exclusive remedy for any breach of thisLimited Warranty shall consist of the repair or replacement of any defective part or product when returned tothe Seller or to the Seller's authorized representative. It is further expressly agreed and understood that thissole and exclusive remedy shall be in lieu of and shall preclude any other liability of the Seller to the Buyer forany consequential or incidental damages sustained by the Buyer as a result of any defect in the productsincluding any loss of profits, loss of business opportunity, inconvenience, increased costs of operation, loss ofgoodwill, property damage or any other economic or business loss. The forgoing provisions of this LimitedWarranty constitute the final and complete expression of the agreement between the Buyer and Seller con-cerning express warranties of the product. Any other statements, representations, or promises made by sales-men, dealers, brokers, distributors or others which purport to expand or extend the coverage or term of thisLimited Warranty in any particular whatsoever, are unauthorized and shall not be binding on the Seller andshall not operate as warranties of the product. It is further understood that no salesman, dealer, distributor,broker or other person is authorized to change, modify, alter, amend, delete, or supplement the printed termsof this Limited Warranty in any manner or in any particular. No handwritten or typewritten interlineation, modifi-cation, amendment, addendum, deletion, supplement change or alteration of the printed terms of this LimitedWarranty shall be effective or shall be binding upon the Seller. All prior discussions, negotiations, statements,promises, agreements, understanding and representations concerning the character and quality of the prod-ucts are merged with and superseded by the terms of this Limited Warranty. The printed term of the LimitedWarranty contain the final and exclusive statement of the Buyer's and Seller's intentions, understanding andagreement concerning the subject matter hereof.

DISCLAIMER AND EXCLUSION OF WARRANTIES - The foregoing LIMITED WARRANTY is given in lieu ofand in substitution for any and all other warranties of any kind or description whatsoever, specifically includingthe implied warranty of the character or condition of the products. The SELLER disclaims and excludes anyimplied warranty or merchantability or fitness for a particular purpose in connection with the products subjectto this transaction. The SELLER further disclaims any express warranties concerning the products other thanthe foregoing "LIMITED WARRANTY". There are no warranties of any nature whatsoever which extendbeyond the express "LIMITED WARRANTY" set forth in the preceding paragraph.

Any exceptions to this warranty must be authorized in writing by an officer of the company. Chore-TimeIndustries reserves the right to change models and specifications at any time without notice or obligation toimprove previous models.