CELES MP 2-12 - Europages · The CELES MP 25-50 inverters have been designed for easy maintenance...

CELES MP 2-12

Applications:- Brazing- Bonding- Shrink fitting- Crucible or cold crucible melting- Laboratories and research centers- Cable varnish burning- Cap sealing- Hardening and Tempering

www.fivesgroup.com Driving Progress

- Flexible

- Compact

- High Efficiency

- Solid state design

- Maximum power over a large impedance range

- Wide working frequency

- Easy to operate and maintain

- High network cosϕ

Induction Heating- Power from 2 to 12 kW - Frequency from 20 kHz to 2 MHz

Induction Heating Inverter- Power from 75 to 100kW - Frequency from 1 kHz to 1 MHz

CELES MP 75-100

Applications:- Brazing- Shrink fitting- Crucible or cold crucible melting- Laboratories and research centers- Oxides or Glass melting


- Flexible

- High Efficiency






- Weld Annealing- Welding- Cap sealing- Hardening and Tempering

Fives Celes - 89 bis rue Principale - B.P. 5 - 68610 Lautenbach - FRANCETel.: +33 (0)3 89 74 55 00 - Fax: +33 (0)3 89 76 36 79 - E-mail: [email protected]

Available options- Mains isolating transformer with low

leakage inductance- Remote control box- Control Pedal- Generator serving table- Tropicalization of the equipment- Reinforced protection class- Internal over-pressure

- Stainless steel enclosure- Hand held transformer- Fives Celes cooling and refrigerating unit- Reversing switch for a second workstation- Water cooled cables between the matching station and the inductor- Voltage increasing matching box- Temperature measurement and control- Ethernet or modbus network

Technical characteristics

INVERTER TYPE

MP 12/1000 25/5 25/10 25/50 25/100 25/200 25/400 25/1000 50/5 50/10 50/50 50/100 50/200 50/400

LOAD

Rated output power kW 12 25 25 25 25 25 25 25 50 50 50 50 50 50

Minimal output power kW 0,4 0,8 0,8 0,8 0,8 0,8 0,8 0,8 1,6 1,6 1,6 1,6 1,6 1,6

Maximal HF frequency kHz 1000 5 10 50 100 200 400 1000 5 10 50 100 200 400

Minimal HF frequency kHz 250 1 2 10 30 50 100 250 1 2 10 30 50 100

Rated load impedance ohm 12,8 6,4 6,4 6,4 6,4 6,4 6,4 6,4 3,2 3,2 3,2 3,2 3,2 3,2

Rated output voltage V 433 433 433 433 433 433 433 433 433 433 433 433 433 433

MATCHING CIRCUIT

Transformer ratio 1/1without

transformer1/1 1/1 1/1 1/1 1/1

withouttransformer

1/1 1/1 1/1 1/1

HF Capacitors type µF 0,11 2,4 0,66 0,33 0,21 0,11 2,4 0,66 0,33 0,21

Mini/max quantity 1 à 8 1 à 16

HF cable number (generator/capacitors bank connection)

4 4 4 4 4 4 4 8 8 8 8 8 8 8

Standard HF cables length m 3 6 6 6 6 6 6 3 6 6 6 6 6 6

SUPPLY

Voltage, Frequency and Phase V - Hz 400 / 480 V - +/-10% - 50/60 Hz - 3 Phases with low impedance network

Connected power kVA 20 40 40 40 40 40 40 40 80 80 80 80 80 80

GENERATOR ENCLOSURE

Type Protection class Weight (kg)

Compact Cubicle IP41 130 kg (150kg <50kHz or change over)

COOLING (Including standard matching station)

TypeMinimum

water flow rate (l/mm)

Maximum inlet pressure

Minimal pressuredifference

Water inletTemperature °C *

Resistivity(ohm cm²/cm)

Water Quality Water PH Pipe connection

Water18 7,5 3,5 18* to 35 2000 to 10 000

Optically clear without sediment. Concentration

less than 5 mgr/l

7 to 8,5Internal pipe diameter

10 mm minimum, 1/2” BSP thread

* The minimal water temperature has to be assessed according to the site conditions.

Our permanent development efforts may lead us to modify this technical data without notice

Example of gear heating

Excellent Operation & Maintenance Conditions

Dimensions (mm)

Protection against operation hazards such as:- short circuits on the inductor- inductor breakages- current overloads, etc.The high frequency CELES MP 25-50 includes a transformer, which guarantees the electrical insulation between the inductors and the inverters.

Ease of maintenanceThe CELES MP 25-50 inverters have been designed for easy maintenance by the user. The front panel rotates to provide easy access to inverter and components. The control board design of the chopper bridges and inverter bridges enables their quick replacement.

Intensive Operating Rate Fives Celes equipment has been designed to work 24 hours a day at full power in either continuous or sequential industrial conditions.

High Efficiency Celes MP power supplies have an efficiency over 90%. Well compensated matching boxes and 3D designed inductors perfectly suitable to the application will complement the CELES MP 25-50 performances to delivery the optimum heating efficiency.

Power supply frequency: 50/60 Hz + / -10%

Easy replacement of the chopper and inverter bridges

4xM10

38

33 OutputInductorconnection

550

550

~1

13

4

~8

04

~2

60

~3

23

340

407

Min

i sp

ace:

30

0

Supply3x400/480V - 50/60 Hz

Water inlet/outlet:1/2” B.S.P. thread

Water inlet:1/2” B.S.P. thread

Water inlet:1/2” B.S.P. thread

50

0

30

01

00

3704xø11

4xø9

430460

Capacitor box“ALU C1”

Capacitor box“ALU 600”

400

13

16

,56

00

60

0

60

0

Generator type:CELES MP 25/50kWFREQUENCY > 50kHz

Generator type:CELES MP 25/50kWCHANGE OVER orFREQUENCY < 50kHz

15

03

00

Water outlet:1/2” gaz

Water outlet:1/2” gaz

Cable MFCable MFCable MF

Since 1967, Fives Celes has designed and manufactured a large range of power inverters for induction heating.

CELES MP 25-50 inverters have a parallel oscillating circuit. These solid state inverters are perfect for applications whose frequencies are between 1kHz and 400kHz with power between 25kW and 50kW. For the very high frequency applications the suitable inver-ter runs at frequencies between 400kHz to 1000kHz with a power limited to 12kW or 25kW.

This range of inverter covers the needs of most medium power induction heating applications.

Working Flexibility Power Supply ControlLarge impedance range The CELES MP 25-50 inverters delivers their full power over a very wide impedance range. Depending on the inverter’s type, it can deliver full power from 75% to 133% of its rated impedance.

This flexibility allows the inverter to be used for a wide range of applications without having to make any adjustments or to cope with some changes of the heated parts characteristics.

Wide frequency rangeThe working frequency range of the inverters covers all fre-quencies between 25% and 100% of their rated frequency. The power source can therefore heat up a full range of products with the same inductor and without any changes in the capacitor matching station.

Its high versatility enabled CELES MP to become over years one of the preferred inverters of research laboratories, where by nature the oscillating circuits and the applications are explorative and incremental.

Wide range of control modes The CELES MP can be remotely controlled by analog inputs and it has several internal control modes :- Output power set point - Oscillating circuit voltage set point (option)- Output power as a function of the heated part translation

speed- Temperature set point with temperature measurement

(option)

The response times of the power circuits allow impulse heating of a few tenth of a second with levels of power perfectly mastered.

Friendly Human-Machine Interface (HMI)- 5.7” Touch screen - Simultaneous display of power current, voltage, and frequency- Set point display - Detailed alarms display - Programming and operation of recipes- Adjustment of HMI according to the Operators’ needs

Multiple Numerous Communication Interfaces - Analog Inputs- Analog Outputs (current, voltage, power, frequency)- Digital Inputs Start / Stop, - Digital Outputs for inverter and fault status (during operation, limitations…)- Modbus and Ethernet links (option)

Man-Machine Interface with touch screen

Zn

Rated Load

Impedance

100%

P=P

I

Rated Power

Rated Current

Rated

Voltage

n

Un

130%

75%

Inverter Working range

Induction Heating- Power from 25 to 50kW - Frequency from 1 kHz to 1 MHz

CELES MP 25-50

Applications:- Brazing- Bonding- Shrink fitting- Crucible or cold crucible melting- Laboratories and research centers


- Flexible

- Compact

- High Efficiency






- Weld Annealing- Cable varnish burning- Welding- Cap sealing- Hardening and Tempering


Example of gear heating

Available options- Mains isolating transformer in an external housing- Remote control box- Control Pedal- Generator serving table- Tropicalization of the equipment- Reinforced protection class- Internal over-pressure

- Stainless steel enclosure- Hand held transformer- Fives Celes cooling and refrigerating unit- Reversing switch for a second workstation (in an external housing)- Water cooled cables between the matching station and the inductor- Temperature measurement and control- Ethernet or modbus network


INVERTER TYPE

GTM 2/100 2/200 2/400 3/100 3/200 3/400 3/1000 3/2000 6/100 6/200 6/400 6/1000 6/2000 12/100 12/200 12/400

LOAD

Rated output power kW 2 2 2 3 3 3 3 3 6 6 6 6 6 12 12 12

Minimal output power kW 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4

Maximal HF frequency kHz 100 200 400 100 200 400 1000 2000 100 200 400 1000 2000 80 200 400

Minimal HF frequency kHz 20 50 100 20 50 100 250 500 20 50 100 250 500 20 50 100

Rated load impedance ohm 12 12 12 12 12 12 20 20 20 20 8.9 20 20 12.5 12.5 12.5

Rated output voltage V 165 165 165 205 205 205 265 265 375 375 250 375 375 421 421 421

MATCHING CIRCUIT

Transformer ratio 1/1 1/1 1/1 1/1 1/1 3/2 1/1 1/1 1/1 1/1 3/2 1/1 1/1 1/1 1/1 1/1

HF Capacitors type µF 1.2 0.66 0.33 1.2 0.66 0.33 0.11 0.11 66 0.33 0.21 0.11 0.11 0.66 0.33 0.21

Mini/max quantity 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 1 à 4 2 à 4 1 à 8 1 à 8 1 à 8


1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2

Maximum HF cables length m 3 3 3 3 3 3 1,5 1,5 3 3 3 1,5 1,5 3 3 3

SUPPLY

Voltage V 210/230 400 / 480

Phase 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3

Connected power kVA 3 3 3 4 4 4 4 4 8 8 8 8 8 15 15 15

GENERATOR ENCLOSURE (for any MP 2-12 Inverter)

Type Protection class Weight (Kg)

6/7 Rackable unit - size 19” IP 31 50

COOLING (Including standard matching station)

TypeMinimum water flow rate (l/mm)






Water6 7,5 3,5 18* to 35 2000 to 10 000 Optically clear without sediment.

Concentration less than 5 mgr/l7 to 8,5 Internal pipe diameter 10 mm

minimum, 3/8” BSP thread


Our permanent development efforts may lead us to modify this technical data without notice

4xØ9

4xØ15

~260

340

300

400

13

370

500

100

46

230

56

200

449

511

100

12

313

70

180

260

320

410

500

35 85 30

10

0

75

31

5

20

5

15

0

BSP thread

MF Cable

Power supply3x400/480V-50/60Hz

Wateroutlet 3/8"

BSP thread

Water inlet 3/8"

Espa

ce m

ini.

: 25

0

MF Cable

Water Inlet / outlet Cable MF

BSP thread Water inlet 3/8"BSP thread

Water outlet 3/8"

MF Cable

1/2" BSP threadWater outlet

Water inlet1/2" BSP thread

2 c

apac

ito

rs

Celes MP 2 to 12kW

Inductor Connection

Square blocs or conical

Inductor Connection

Water cooler square blocks

Inductor Connection

Square blocks

Alu RK Alu C2Alu C1

Excellent Operation & Maintenance Conditions

Dimensions (mm)

Protection against operation hazards such as:- short circuits on the inductor- inductor breakages- current overloads, etc.

The CELES MP 2-12 includes a transformer, which guarantees the electrical insulation between the inductors and the inverters.

Ease of maintenanceThe CELES MP 2-12 inverters have been designed for easy maintenance by the user. The front panel rotates and the hood can be removed to provide easy access to inverter and components.

Intensive Operating Rate Fives Celes equipment has been designed to work 24 hours a day at full power in either continuous or sequential industrial conditions.

High Efficiency Celes MP power supplies are over 20% more energy efficient than vacuum tube based power supplies. Not only do they decrease operating costs, but their solid state designs also have a longer life span.

Power supply frequency: 50/60 Hz + / -10%

Easy maintenance with a pivoting front panel


CELES MP 2-12 inverters have a parallel oscillating circuit. These solid state inverters are perfect for applications whose frequencies are between 20 kHz and 2000 kHz and whose power are between 2 kW and 12 kW, therefore covering the needs of most low power induction heating applications.

Working Flexibility Power Supply ControlLarge impedance range The CELES MP 2-12 inverters delivers their full power over a very wide impedance range. Depending on the inverter’s type, it can deliver full power from 50% to 208% of its rated impedance.

This flexibility allows the inverter:- To deliver the same power before and after the Curie point

when the material becomes non-magnetic- To be used for a wide range of applications without having

to make any adjustments.


Its high versatility enabled CELES MP to become over years one of the preferred inverters of research laboratories, where by nature oscillating circuits and the applications are explorative and incremental.



(option)





ZM Zn

Rated Load

Impedance

Zm

100%

P=P

I

Rated Power

Rated Current

Rated

Voltage

n

Un


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� Technical description:

- One stainless steel frame, - One water to water heat exchanger in stainless steel and copper, - One mono bloc electro pump specially designed for deionised water, - One expansion container, - One water saving regulator, - Water filter on both circuits, - Security and control devices (deionised water temperature, expansion container level), - Taps and internal tubing for both circuits, - Electrical control and drive devices.

�

�

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� Technical characteristics :

- Water cooling type : CELES GR 25/4 COMPACT - Maximum losses : 25 kW - Motor pump power : 1.63 kW

Pure water :

- Maximum flow rate : 4 m3/h - Maximum temperature : 30 °C - Pressure difference : 4 bars - Connecting Diameter : 33/42

Raw water:

- Maximum flow rate : 4,3 m3/h - Inlet maximum temperature : 25 °C - Outlet maximum temperature : 30 °C - Inlet Pressure : 2,5 à 6 bars - Connecting Diameter : 33/42

Dimensions :

- Width : 590 mm - Depth : 780 mm - Height : 810 mm - Weight : 115 kg

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Five

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eles

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pril

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10

Fives Celes

89 rue principale B.P. 5

68610 Lautenbach - France

Phone : +33 (0) 3 89 74 55 00

Fax : +33 (0) 3 89 76 36 79

Email : [email protected]

AVAILABLE OPTIONS

Incoming transformer Siemens, Schneider, Allen Bradley PLC’s… Fives Celes cooling unit Insulating fault detection Regulating and/or programming of temperature Reinforced protection class Air conditioned enclosure Remote control panel Change over for a second heatstation Long distance between power supply and remote heatstation

EXISTING APPLICATIONS

Heating iron and steel industry products (strips, bars, rails, tubes, wires, etc…)Copper Brazing in coil winding industry Fusion of metals and glass oxides Hardening Heating before forming Graphitization furnace Ozone generation Continuous drying of products, paint, etc…

Test of CELES IS 1,2 MW dedicated to strip heating

Our permanent development efforts may lead us to modify this description without notice.

CONTROL OF YOUR HEATING PROCESS

Solid and reproducible processes are possible thanks to pre-set heating recipes. CELES IS has several control modes:

Power regulation. Inductor current regulation. Power = A x Speed + B type for continuous moving application.Temperature regulation with pyrometer or thermocouple power control.

All heating data storage with Ethernet link or SD card.

User friendly Man Machine Interface:Color touch screen. Simultaneous display of power, voltage, current and frequency readings.Display of set point, alarms, etc.

Various communication set:Analogic I/O. Set point with 4-20mA signal. Modbus or Ethernet link. Distance control through Internet.

TOWARDS AN OPTIMAL INTEGRATION

Low energy consumption Energy saving has always been one of Fives Celes major concerns:

Patented high flux technology. R & D on induction energy efficiency. Optimization of the heatstation design in order to commute the minimum active power.

Beside energy savings on the power supply Fives Celes defines the oscillating circuit, the capacitor bank and the inductors to be low energy consumers. The quality and care during Fives Celes equipment manufacturing ensures a return on investment during the entire life span of the installation.

100 % power supplies tested before deliveryFor every application the full oscillating circuit (power inverter, heatstation and inductor) is tested on Fives Celes platform at full power and full current. To avoid eventual hot points the monitoring with a thermographic camera is often done.Performing those tests plus the pre-acceptance at Fives Celes provides for easy integration of the equipment and years of reliable production.

Good network connection CELES IS power supplies are mostly connected to facility incoming power at 400 V, 480 V or 690 V +/- 10% (other possible voltages can be provided as an option).For high power requirements twelve phase network connections are provided. The power control of the CELES IS power supplies are warranted to have a network cos phi greater than 0.92 for three phase connection and greater than 0.96 for twelve-phase connection.

Example of Man Machine Interface Screens

MAINTENANCE AND SAFETY ORIENTED

The CELES IS has full protections against all operational hazards:

Inductor short circuit protection. Open inductor fault condition. Overload protections, etc.

This generation of power supplies are almost maintenance free:Reliability proven on 24hr continuous production lines. 100 last faults are stored for an easy fault analysis. Main components on drawer configuration for direct access.

Celes IS power supply is a static frequency converter designed by FIVES CELES for most demanding induction heating applications in various industries. Any power between 50 kW and 4MW with frequencies between 500 Hz and 50 kHz can be provided. Thought to decrease the energy bill, this reliable product guarantees lowest operating costs.

ADAPTABILITY TO YOUR PRODUCTS

Modular designModular high power inverter bridges allow to built any configuration. By adjusting parameters on the universal control board, the inverter bridge can heat any type of parts.Power supply adaptation to the load no matter the oscillating circuit frequency, the impedance and the power range.

PWM Mode - Selection of the frequency In some case the power supply control mode allows to work without using load matching capacitors. The frequency necessary for the process load is then determined by the power supply controlled with Pulse Width Modulation. To know if your process fits PWM conditions please contact us.

Fast power output changesCELES IS control mode allows for adjusting power output in a few milliseconds. This capability fits for use in specific heat treatment applications and in very dynamic heating situations.

Full power before and after Curie pointFives Celes impedance self-adaptation system allows to inject full power in the heated part even though geometric or physical features of the product might vary. A typical variation of the load impedance is the Curie point path, when steel becomes amagnetic the chart here under shows that the power output is constant.

Skin Temperature (°C)

Hart Temperature (°C)

Specific Heat Cp

High power inverter bridge

Driving progresswww.fivesgroup.com

Designed for Induction Heating Applications requiring power from �50 kW to 4000 kW and frequency from 500 Hz to 50 kHz.

Heating before and after Curie point at same power output

Solid state technology with IGBT transistors

Excellent efficiency

Easy operating and maintenance

Network power factor is higher than 92%

CELES IS 50 - 4000


Available options- Mains isolating transformer with low

leakage inductance- Remote control box- Control Pedal- Tropicalization of the equipment- Reinforced protection class

- Internal over-pressure- Stainless steel enclosure- Fives Celes cooling and refrigerating unit- Reversing switch for a second workstation- Temperature measurement and control- Ethernet or modbus network

Induction cap sealing with a CELES MP75 inverter


INVERTER TYPE

MP 50/1000 75/5 75/10 75/50 75/100 75/200 75/400 100/5 100/10 100/50 100/100 100/200 100/400

LOAD

Rated output power kW 50 75 75 75 75 75 75 100 100 100 100 100 100

Minimal output power kW 1.6 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2 3.2 3.2

Maximal HF frequency kHz 1000 5 10 50 100 200 400 5 10 50 100 200 400

Minimal HF frequency kHz 250 1 2 10 30 50 100 1 2 10 30 50 100

Rated load impedance ohm 3.2 2.4 2.4 2.4 2.4 2.4 2.4 1.6 1.6 1.6 1.6 1.6 1.6

Rated output voltage V 433 433 433 433 433 433 433 433 433 433 433 433 433

MATCHING CIRCUIT

Transformer ratio 1/1without

transformer1/1 1/1 1/1 1/1

withouttransformer

1/1 1/1 1/1 1/1


16 12 12 12 12 12 12 16 16 16 16 16 16

Standard HF cables length m 3 6 6 6 6 6 6 6 6 6 6 6 6

SUPPLY

Voltage, Frequency and Phase V - Hz 400 / 480 V - +/-10% - 50/60 Hz - 3 Phases with low impedance network

Connected power kVA 73 109 109 109 109 109 109 145 145 145 145 145 145

GENERATOR ENCLOSURE

Type Protection class Weight (kg)

Cubicle IP55 400 kg

COOLING (Excluding inductor and matching station)

TypeMinimum

water flow rate (l/mm)






Water 36 7.5 3.5 18* to 35 2000 to 10 000Optically clear without

sediment. Concentration less than 5 mgr/l

7 to 8.5Internal pipe diameter

10 mm minimum, 1” BSP thread


Our permanent development efforts may lead us to modify this technical data without notice.

600 200

95

0

21

00

Min

i sp

ace: 6

00

60

01

6.5

16

.5

30

0

60

09

00

15

0

15

0

Outlet cable MFWater inlet:1/2” BSP thread

Water inlet:3/4” BSP thread

Water inlet:1/2” BSP thread

Water outlet:1/2” BSP thread

OutputInductorconnection


Cable MFCable MF


Capacitor box“Alu. 600”

Capacitor box“Alu. 900”

507 407

334xM10

4xø114xø11

Echanger

CELES MP 75/100kW

460

430

560

530 Supply3x400/480V - 50/60Hz

40

02

00

80

0

86

5

~3

23

38

~3

23

Excellent Operation & Maintenance ConditionsProtection against operation hazards such as:- short circuits on the inductor- inductor breakages- current overloads, etc.The high frequency CELES MP 75-100 includes a transformer, which guarantees the electrical insulation between the inductors and the inverters.

Ease of maintenanceThe CELES MP 75-100 inverters have been designed for easy maintenance by the user. The control board design of the chopper bridges and inverter bridges enables their quick replacement.

Intensive Operating Rate The quipment has been designed to work 24 hours a day at full power in either continuous or sequential industrial conditions.

High Efficiency Celes MP power supplies have an efficiency over 90%. Well compensated matching boxes and 3D designed inductors perfectly suitable to the application will complement the CELES MP 75-100 performances to delivery the optimum heating efficiency.

Cold crucible Melting with a CELES MP100 inverter


CELES MP 75-100 inverters have a parallel oscillating circuit. These solid state inverters are perfect for applications whose frequencies are between 1kHz and 400kHz with power between 75kW and 100kW. For the very high frequency applications the suitable inverter runs at frequencies between 400kHz to 1000kHz with a power limited to 50kW.

This range of inverter covers the needs of most medium-high power induction heating applications.

Working Flexibility Power Supply ControlLarge impedance range The CELES MP 75-100 inverters deliver their full power over a very wide impedance range. Depending on the inverter’s type, it can deliver full power from 75% to 133% of its rated impedance.

This flexibility allows the inverter to be used for a wide range of applications without having to make any adjustments or to cope with some changes of the heated parts characteristics.


Its high versatility enabled CELES MP to become over years one of the preferred inverters of research laboratories, where by nature the oscillating circuits and the applications are explorative and incremental.



(option)





Zn

Rated Load

Impedance

100%

P=P

I

Rated Power

Rated Current

Rated

Voltage

n

Un

130%

75%


CELES MP 2-12 - Europages · The CELES MP 25-50 inverters have been designed for easy maintenance...

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Transcript of CELES MP 2-12 - Europages · The CELES MP 25-50 inverters have been designed for easy maintenance...