CEI OVERVIEW Rev2 - Creative Engineers, Inc. · − Process Safety Analysis ... Interlock design,...

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CEI OVERVIEW

Transcript of CEI OVERVIEW Rev2 - Creative Engineers, Inc. · − Process Safety Analysis ... Interlock design,...

CEI OVERVIEW

Pilot Plants

Alkali Metal

Experts

• Design

• Build

• Operate

• Process

• Project

• Mechanical

Engineering

Services

• Electrical

• Automation

• Controls

• Na

• K

• NaK

• Li

• KO2

• Na2O2

CEI OVERVIEW

� Core Capabilities

− Process engineering

− Mechanical and electrical design / automation

− Project management

− Pilot Plants – Design, Build and Operate

− Skid systems

− Custom equipment

� Owners have over 150 years of combined experience in the design, construction, and operation of chemical facilities.

� We focus on long term relationships in which we supplement a customer’s engineering staff.

� Experience in most unit operations

− Continuous and batch reactions

− Distillations

− Filtrations

− Powder handling

− Bulk material handling

− Liquid and gas handling

− Hazardous materials

− Ultra high vacuum

− High temperature or pressure

− High purity

� Many project examples available to discuss

CEI OVERVIEW

� Chemical Engineers

� Mechanical Engineers

� Instrumentation/Electrical Engineers

� Technicians

� Administration

� Licensed PEs on staff for multiple states including Texas,

Pennsylvania, and Maryland

� PMI accredited project managers

� 15,000 SF Process + Engineering facility opened in 2015

CEI STAFF

Alkali Metal

Experts

• Na

• K

• NaK

• Li

• KO2

• Na2O2

ALKALI METALS EXPERTISE

� Engineering Design

− Na and NaK heat transfer

− Loading / Unloading

− Pilot plants & skid systems

− Storage & transportation

− Process Safety Analysis

� Alkali metal reactions

� Handling & purification

� Equipment & instrumentation

� Metal Halide reductions (700+ Deg. C)

� On-site clean up & removal

− Na

− NaK

− Na2O2 - KO2

− Li

− K

� Site inspection

� Hands-on training and demonstrations

� Building, fire code and DOT shipping consulting

ALKALI METALS SERVICES

� Electromagnetic pumps

and flow meters for Alkali Metals

and other fluids

� High temperature

NaK filled

pressure transmitters

� Sodium supply, custom sized sodium ingots

� Custom shaped extruded Alkali Metals

� Purified Alkali Metals

� Sodium Dispersion

� Sodium Etchant

ALKALI METALS PRODUCTS

� Sodium and other Alkali Metals are widely used in the

following applications or processes

− Flouropolymer Etchant

− Sodium Peroxide

− Reduction of organic esters

− Descale metal

− Purification of molten metals

− Sodium Cyanide

− Sodium Hydride

ALKALI METALS PROCESSES

� Sodium Dispersion can be used in a number ways for the

following processes or end uses

− Organic Synthesis

− Dechlorination of PCBs

− Agrochemicals

− Pharmaceuticals

− Fragrance and Flavors

− Carboxylation

ALKALI METALS PROCESSES

� Sodium Dispersion is produced via joint venture

ALKALI METALS PROCESSES

− Creative Engineers, Inc. + Columbia Sales International joint venture.

− Two production units

− Batch sizes of 75 to 400 gallons

− Made to order

• Process

• Project

• Mechanical

Engineering

Services

• Electrical

• Automation

• Controls

PROCESS ENGINEERING

� Conceptual process design

� Evaluation of alternatives

� Scale-up design

� PFDs - Process Flow Diagrams

� P&IDs - Piping and Instrument Drawings

� MEB - Mass and Energy Balances

� Operating procedures

� Relief valve sizing and PSV/PSE analysis

� PHA - Process Hazard Analysis facilitation

and resolution

PROCESS EXAMPLES

� Sodium, water reactive, and other hazardous chemicals

� Alkali, refractory, rare earth, other metals

� Metal halides and hydrides (use & manufacture)

� Sodium Methylate

� Highly exothermic or endothermic reactions

� Photovoltaic silicon

� Solar thermal

� Flammable & toxic materials

PROCESS MATERIALS

� Specialty Chemicals

� Polymers/Monomers

� Pigments

� Energetic materials

� Pyrophorics

� Powdered Steel

� Zeolites

� PCC/GCC/Minerals

� Zr & Al based Chemicals

� Salts & metals for solar

applications

� Cement

� Silica

� Glass

� Hydrides (B and Si)

� Ta, Ti, Si, B, Sn, Pb, Sb, Sc,

Nd

� Metal halides

� Oil

� Solvents

� Activated Carbon

� Waste Water

PROJECT MANAGEMENT

� Scope development & control

� PMI methodology

� Project estimates

− Conceptual

− Budgetary

− Construction

� Schedule development

� RFP/RFQ development

� Expediting of long lead or

critical path equipment

MECHANICAL ENGINEERING

� Custom machine or equipment design

� Lite custom fabrication

� Materials of construction/material selection

� Utilities (of all types)

� Autodesk Plant Design Suite plus Inventor

� PSV/PSE sizing

� Designing for extremes of temp/press/vac

� ASME/BPE compliance

ELECTRICAL ENGINEERING

� Power distribution

� Motor controls

� Panel design

� Interlock design, implementation and testing

� Wiring details including one-line and three-line diagrams

� Electrical heat trace design

� Load studies

� NEC/NFPA compliance

AUTOMATION & CONTROLS

� Process control strategy

� System-level architecture

� HMI design and implementation

� DCS, PLC, PXI, NI LabVIEW, NI FPGA/cRIO, cDAQ

� Data acquisition and data logging

� Instrument specifications

� Control loops design and implementation

OTHER SKILLS

� IBC – International building

codes

� IFC – International fire codes

� Rapid response capability

� Startup support

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COM PLIANCE BY PRACTICE N/A 23% 75% 77% 41% 69% 70% 86% 94% 95% 52% 86% 75% 80% 94% 52% 84% 84% 95% 95% 50% 95% 50% 50% 50% 68%

58-P977 APL -1 OTHER ASSETS 50%

58P97601 CONCEPTUA L COST ESTIMA TING PROJECT AO 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 86%

58-P975 BLACKLAKE

58P97502 UP GRA DE HA RDIN STATION BL 1 -1 1 1 -1 1 -1 -1 1 1 0 1 0 1 1 0 0 0 1 1 0 1 0 0 0 66%

58-P974 PETROCHEM

58P97405 LY ONDELL WEST ENV IRONMENTA L RETROFIT PC 1 -1 1 1 -1 1 -1 1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 68%

58P97407 PORT A RTHUR MA INLINE BLOCK V A LVE REPLA CEMENTPC 1 0 1 1 -1 -1 1 -1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 64%

58P97408 GA TX A LKY LATE METER STA TION PC 1 -1 1 1 -1 1 -1 -1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 64%

58-P978 SEAWAY (M ARINE TERM INALS)

58P97801 TEXA S CITY DOCK REPA IR SWMT 1 -1 0 -1 -1 0 1 1 1 0 0 0 0 0 0 -1 -1 1 1 0 1 0 0 0 54%

58P97802 TEXA S CITY TA NK 001 STEA M GENERA TOR SWMT 1 -1 1 0 0 0 0 1 1 1 0 1 1 1 1 0 0 0 1 1 0 1 0 0 0 72%

58P97803 RENOV A TE TA NK 05 A T TEXA S CITY SWMT 1 -1 -1 0 -1 1 0 1 1 1 0 1 -1 0 1 0 1 1 1 1 0 1 0 0 0 66%

58P97804 FREEPORT DOCK SHEET PILE WA SHOUT REPA IRS SWMT 1 -1 1 1 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 78%

58P97805 REPA IR TA NKS 4001 & 4004 @ JONES CREEK SWMT 1 -1 0 0 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 74%

58P97824 STUDY FOR PECO PROV ER FA ILURE A T PA SA DENA SWMT 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%

58P97825 INV ESTIGA TE MOV EMENT OF STA NTIONS @FREEPORT IISWMT 1 -1 1 0 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 76%

58P97827 REFURBISH TXY DOCK FENDERS A T TCTML SWMT 1 -1 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%

58P97830 INSTA LL CABLE TRA Y A LONG TCTML TRESTLE SWMT 1 -1 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%

58P97831 CRUDE EQUIP. & PFD PROJECT SWMT 1 0 1 1 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 78%

58P97833 FREEPORT DOCK CORROSION WORK SWMT 1 -1 1 1 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 70%

58P97834 SMA RT PIG TC-PSD 36" ML SWMT 1 0 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%

58P97840 SEA WA TER INLET FOR FIRE WA TER SY S.@FREEPORTSWMT 1 0 0 0 -1 0 0 1 1 1 0 1 1 0 1 0 1 1 1 1 0 1 0 0 0 70%

58-P978 SEAWAY(PIPE LINES)

58P97701 PROFILE SURV EY FOR 10" OFFSHORE OIL LINE) SWPL 1 -1 1 1 -1 1 1 1 1 1 0 0 1 1 1 0 1 1 1 1 0 1 0 0 0 78%

58P97702 TA NGO II PROJECT SWPL 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%

58P97811 P/L Replace - FM1806 MONTAGUE, TX SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%

58P97812 P/L Low ering Farrell Rd, Harr is Co. TX (M) SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%

58P97813 P/L LOWERING Milford SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%

58P97814 P/L Low ering Bear Creek Tarrant Co. TX SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%

58P97832 CONSTR. OF WETLA NDS @ PEA CH POINT WILDLIFE SWPL 1 -1 1 0 0 0 0 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 76%

58P97835 REPA IR TO 36" ML A FTER SMA RT PIGGING SWPL 1 0 0 0 0 ? 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 50%

58P97836 BOOSTER PIPING MODIFICA TION @ JONES CREEK SWPL 1 0 0 0 0 0 0 1 1 1 0 1 0 1 1 0 1 1 1 1 0 1 0 0 0 72%

58P97837 OIL TA NKING CONNECTION PRDUCTS SWPL 1 1 1 1 1 0 1 1 1 1 0 1 0 1 1 0 1 1 1 1 0 1 0 0 0 80%

58P97838 RED OA K RA NCH-INSTA LL ROA D CROSSING CA SINGSSWPL 1 -1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%

58P97839 A RDMORE CONNECTION SWPL 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%

58P97841 REPA IR PRESSURE RELIEF LINES A T JONES CREEK SWPL 1 -1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 50%

58-P979 M IDLAND ML

Pilot Plants

• Design

• Build

• Operate

PILOT PLANT TYPES

� Pilot plant or R&D Unit

� Bench-top or Lab-scale Set Up

� Demonstration Unit

� Skid mounted Systems

� Proof of Concept

� Technology Evaluation

� Milestone Data for Investors

� Economic Feasibly

� Commercialization

PILOT PLANT BENEFITS

• Complete customization

• Customer-owned equipment

• All IP Developed is customer owned

• Delivery to customer location ....or...

• Operated at CEI facility in York, PA

• Experienced pilot plant staff on hand

• Many project examples available to discuss

Pilot Plants

Alkali Metal

Experts

• Design

• Build

• Operate

• Process

• Project

• Mechanical

Engineering

Services

• Electrical

• Automation

• Controls

• Na

• K

• NaK

• Li

• KO2

• Na2O2

A UNIQUE SET OF SERVICES

Richard J. VanLieshout

President

(443) 807-1202

[email protected]

CONTACTS

Jay E. Grassel

Business Development & Project Manager

(512) 266-9972

[email protected]