CEI OVERVIEW Rev2 - Creative Engineers, Inc. · − Process Safety Analysis ... Interlock design,...
Transcript of CEI OVERVIEW Rev2 - Creative Engineers, Inc. · − Process Safety Analysis ... Interlock design,...
Pilot Plants
Alkali Metal
Experts
• Design
• Build
• Operate
• Process
• Project
• Mechanical
Engineering
Services
• Electrical
• Automation
• Controls
• Na
• K
• NaK
• Li
• KO2
• Na2O2
CEI OVERVIEW
� Core Capabilities
− Process engineering
− Mechanical and electrical design / automation
− Project management
− Pilot Plants – Design, Build and Operate
− Skid systems
− Custom equipment
� Owners have over 150 years of combined experience in the design, construction, and operation of chemical facilities.
� We focus on long term relationships in which we supplement a customer’s engineering staff.
� Experience in most unit operations
− Continuous and batch reactions
− Distillations
− Filtrations
− Powder handling
− Bulk material handling
− Liquid and gas handling
− Hazardous materials
− Ultra high vacuum
− High temperature or pressure
− High purity
� Many project examples available to discuss
CEI OVERVIEW
� Chemical Engineers
� Mechanical Engineers
� Instrumentation/Electrical Engineers
� Technicians
� Administration
� Licensed PEs on staff for multiple states including Texas,
Pennsylvania, and Maryland
� PMI accredited project managers
� 15,000 SF Process + Engineering facility opened in 2015
CEI STAFF
ALKALI METALS EXPERTISE
� Engineering Design
− Na and NaK heat transfer
− Loading / Unloading
− Pilot plants & skid systems
− Storage & transportation
− Process Safety Analysis
� Alkali metal reactions
� Handling & purification
� Equipment & instrumentation
� Metal Halide reductions (700+ Deg. C)
� On-site clean up & removal
− Na
− NaK
− Na2O2 - KO2
− Li
− K
� Site inspection
� Hands-on training and demonstrations
� Building, fire code and DOT shipping consulting
ALKALI METALS SERVICES
� Electromagnetic pumps
and flow meters for Alkali Metals
and other fluids
� High temperature
NaK filled
pressure transmitters
� Sodium supply, custom sized sodium ingots
� Custom shaped extruded Alkali Metals
� Purified Alkali Metals
� Sodium Dispersion
� Sodium Etchant
ALKALI METALS PRODUCTS
� Sodium and other Alkali Metals are widely used in the
following applications or processes
− Flouropolymer Etchant
− Sodium Peroxide
− Reduction of organic esters
− Descale metal
− Purification of molten metals
− Sodium Cyanide
− Sodium Hydride
ALKALI METALS PROCESSES
� Sodium Dispersion can be used in a number ways for the
following processes or end uses
− Organic Synthesis
− Dechlorination of PCBs
− Agrochemicals
− Pharmaceuticals
− Fragrance and Flavors
− Carboxylation
ALKALI METALS PROCESSES
� Sodium Dispersion is produced via joint venture
ALKALI METALS PROCESSES
− Creative Engineers, Inc. + Columbia Sales International joint venture.
− Two production units
− Batch sizes of 75 to 400 gallons
− Made to order
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• Process
• Project
• Mechanical
Engineering
Services
• Electrical
• Automation
• Controls
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PROCESS ENGINEERING
� Conceptual process design
� Evaluation of alternatives
� Scale-up design
� PFDs - Process Flow Diagrams
� P&IDs - Piping and Instrument Drawings
� MEB - Mass and Energy Balances
� Operating procedures
� Relief valve sizing and PSV/PSE analysis
� PHA - Process Hazard Analysis facilitation
and resolution
PROCESS EXAMPLES
� Sodium, water reactive, and other hazardous chemicals
� Alkali, refractory, rare earth, other metals
� Metal halides and hydrides (use & manufacture)
� Sodium Methylate
� Highly exothermic or endothermic reactions
� Photovoltaic silicon
� Solar thermal
� Flammable & toxic materials
PROCESS MATERIALS
� Specialty Chemicals
� Polymers/Monomers
� Pigments
� Energetic materials
� Pyrophorics
� Powdered Steel
� Zeolites
� PCC/GCC/Minerals
� Zr & Al based Chemicals
� Salts & metals for solar
applications
� Cement
� Silica
� Glass
� Hydrides (B and Si)
� Ta, Ti, Si, B, Sn, Pb, Sb, Sc,
Nd
� Metal halides
� Oil
� Solvents
� Activated Carbon
� Waste Water
PROJECT MANAGEMENT
� Scope development & control
� PMI methodology
� Project estimates
− Conceptual
− Budgetary
− Construction
� Schedule development
� RFP/RFQ development
� Expediting of long lead or
critical path equipment
MECHANICAL ENGINEERING
� Custom machine or equipment design
� Lite custom fabrication
� Materials of construction/material selection
� Utilities (of all types)
� Autodesk Plant Design Suite plus Inventor
� PSV/PSE sizing
� Designing for extremes of temp/press/vac
� ASME/BPE compliance
ELECTRICAL ENGINEERING
� Power distribution
� Motor controls
� Panel design
� Interlock design, implementation and testing
� Wiring details including one-line and three-line diagrams
� Electrical heat trace design
� Load studies
� NEC/NFPA compliance
AUTOMATION & CONTROLS
� Process control strategy
� System-level architecture
� HMI design and implementation
� DCS, PLC, PXI, NI LabVIEW, NI FPGA/cRIO, cDAQ
� Data acquisition and data logging
� Instrument specifications
� Control loops design and implementation
OTHER SKILLS
� IBC – International building
codes
� IFC – International fire codes
� Rapid response capability
� Startup support
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COM PLIANCE BY PRACTICE N/A 23% 75% 77% 41% 69% 70% 86% 94% 95% 52% 86% 75% 80% 94% 52% 84% 84% 95% 95% 50% 95% 50% 50% 50% 68%
58-P977 APL -1 OTHER ASSETS 50%
58P97601 CONCEPTUA L COST ESTIMA TING PROJECT AO 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 86%
58-P975 BLACKLAKE
58P97502 UP GRA DE HA RDIN STATION BL 1 -1 1 1 -1 1 -1 -1 1 1 0 1 0 1 1 0 0 0 1 1 0 1 0 0 0 66%
58-P974 PETROCHEM
58P97405 LY ONDELL WEST ENV IRONMENTA L RETROFIT PC 1 -1 1 1 -1 1 -1 1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 68%
58P97407 PORT A RTHUR MA INLINE BLOCK V A LVE REPLA CEMENTPC 1 0 1 1 -1 -1 1 -1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 64%
58P97408 GA TX A LKY LATE METER STA TION PC 1 -1 1 1 -1 1 -1 -1 1 1 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 64%
58-P978 SEAWAY (M ARINE TERM INALS)
58P97801 TEXA S CITY DOCK REPA IR SWMT 1 -1 0 -1 -1 0 1 1 1 0 0 0 0 0 0 -1 -1 1 1 0 1 0 0 0 54%
58P97802 TEXA S CITY TA NK 001 STEA M GENERA TOR SWMT 1 -1 1 0 0 0 0 1 1 1 0 1 1 1 1 0 0 0 1 1 0 1 0 0 0 72%
58P97803 RENOV A TE TA NK 05 A T TEXA S CITY SWMT 1 -1 -1 0 -1 1 0 1 1 1 0 1 -1 0 1 0 1 1 1 1 0 1 0 0 0 66%
58P97804 FREEPORT DOCK SHEET PILE WA SHOUT REPA IRS SWMT 1 -1 1 1 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 78%
58P97805 REPA IR TA NKS 4001 & 4004 @ JONES CREEK SWMT 1 -1 0 0 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 74%
58P97824 STUDY FOR PECO PROV ER FA ILURE A T PA SA DENA SWMT 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%
58P97825 INV ESTIGA TE MOV EMENT OF STA NTIONS @FREEPORT IISWMT 1 -1 1 0 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 76%
58P97827 REFURBISH TXY DOCK FENDERS A T TCTML SWMT 1 -1 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%
58P97830 INSTA LL CABLE TRA Y A LONG TCTML TRESTLE SWMT 1 -1 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%
58P97831 CRUDE EQUIP. & PFD PROJECT SWMT 1 0 1 1 -1 0 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 78%
58P97833 FREEPORT DOCK CORROSION WORK SWMT 1 -1 1 1 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 70%
58P97834 SMA RT PIG TC-PSD 36" ML SWMT 1 0 0 0 -1 0 0 1 1 1 0 0 0 0 1 0 1 1 1 1 0 1 0 0 0 66%
58P97840 SEA WA TER INLET FOR FIRE WA TER SY S.@FREEPORTSWMT 1 0 0 0 -1 0 0 1 1 1 0 1 1 0 1 0 1 1 1 1 0 1 0 0 0 70%
58-P978 SEAWAY(PIPE LINES)
58P97701 PROFILE SURV EY FOR 10" OFFSHORE OIL LINE) SWPL 1 -1 1 1 -1 1 1 1 1 1 0 0 1 1 1 0 1 1 1 1 0 1 0 0 0 78%
58P97702 TA NGO II PROJECT SWPL 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%
58P97811 P/L Replace - FM1806 MONTAGUE, TX SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%
58P97812 P/L Low ering Farrell Rd, Harr is Co. TX (M) SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%
58P97813 P/L LOWERING Milford SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%
58P97814 P/L Low ering Bear Creek Tarrant Co. TX SWPL 1 -1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 82%
58P97832 CONSTR. OF WETLA NDS @ PEA CH POINT WILDLIFE SWPL 1 -1 1 0 0 0 0 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 76%
58P97835 REPA IR TO 36" ML A FTER SMA RT PIGGING SWPL 1 0 0 0 0 ? 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 50%
58P97836 BOOSTER PIPING MODIFICA TION @ JONES CREEK SWPL 1 0 0 0 0 0 0 1 1 1 0 1 0 1 1 0 1 1 1 1 0 1 0 0 0 72%
58P97837 OIL TA NKING CONNECTION PRDUCTS SWPL 1 1 1 1 1 0 1 1 1 1 0 1 0 1 1 0 1 1 1 1 0 1 0 0 0 80%
58P97838 RED OA K RA NCH-INSTA LL ROA D CROSSING CA SINGSSWPL 1 -1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%
58P97839 A RDMORE CONNECTION SWPL 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 1 1 1 0 1 0 0 0 84%
58P97841 REPA IR PRESSURE RELIEF LINES A T JONES CREEK SWPL 1 -1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 50%
58-P979 M IDLAND ML
PILOT PLANT TYPES
� Pilot plant or R&D Unit
� Bench-top or Lab-scale Set Up
� Demonstration Unit
� Skid mounted Systems
� Proof of Concept
� Technology Evaluation
� Milestone Data for Investors
� Economic Feasibly
� Commercialization
PILOT PLANT BENEFITS
• Complete customization
• Customer-owned equipment
• All IP Developed is customer owned
• Delivery to customer location ....or...
• Operated at CEI facility in York, PA
• Experienced pilot plant staff on hand
• Many project examples available to discuss
Pilot Plants
Alkali Metal
Experts
• Design
• Build
• Operate
• Process
• Project
• Mechanical
Engineering
Services
• Electrical
• Automation
• Controls
• Na
• K
• NaK
• Li
• KO2
• Na2O2
A UNIQUE SET OF SERVICES
Richard J. VanLieshout
President
(443) 807-1202
CONTACTS
Jay E. Grassel
Business Development & Project Manager
(512) 266-9972