CCTech Information Brochure

Prospectus CAD DevelopmentCFD Analysis

Simulation is The Future

Centre for Computational Technologies

Overview

India is rapidly ascending from being a base for low‐end processes and operations to high‐end research and development in sectors like PLM and CAE that can make it a vibrant source of intellectual capital of the world.

Last few years have seen increased activity in the Indian CAD/CAE space with MNC product vendors realizing the importance of India as a cost‐effective destination for outsourcing CAD/CAE work. In the automotive sector, according to industry sources, 15 global car makers, including GM, Ford, Daimler Chrysler, Mercedes‐Benz, Audi, Isuzu and Nissan, have set up outsourcing offices in the country, with a combined budget of approximately $1.5 billion. Component makers like Delphi, Visteon and Caterpillar too have found India as their best bet.

The cost of automotive design in Europe ranges as high as $800 per hour, and even higher in the US while costs are as low as $60 per hour in India for equivalent quality. So, global auto makers are increasingly turning to India for sourcing a wide range of engineering needs that even include designing models meant only for global market.

Similarly all major CAD and CAE vendors from global markets have established research and development centre in India. Dassault System, Solidworks, Geometric, Autodesk Inc, UGS, PTC, Intergraph, Ansys, MSC, Fluent, StarCD and many other product development companies employ more than 5000 CAD and CAE developers in Indian operations and have indicated that they wish to double the employee strength over the next two years.

The major problem faced by the CAD and CAE industry today is the shortage of skilled human resource. CAD development requires a blend of technologist and programmer.

Likewise CAE analysis needs good insight in the physics of the problem, understanding of numerical methods used along with expertise in commercial CAE software packages.

The most common skill set required in CAD and CAE industry does not confine to one engineering branch such as mechanical engineering; rather it encompasses several engineering braches. Today technology used in CAD and CAE industry is changing at a rapid pace. This makes education and training in CAD and CAE domain difficult and challenging. This also underlines focused efforts in this direction.

Centre for Computational Technologies (CCTech) has started a venture into education and training in CAD and CAE. We focus our business on the following areas:

1. Our primary aim is to increase awareness in the engineering community through various workshops and seminars that will be conducted in engineering institutes across India and various industries working in CAD and CAE.

2. Long term professional courses for fresh engineering graduates and working professionals.

3. Industry specific corporate training designed to adopt new computational technologies in existing processes.

4. Workshops, seminars and short term courses on the latest technologies to help individuals in updating their skill sets

5. Customize product development for third parties in the domain of computational engineering

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About Us

Centre for Computational Technologies Pvt. Ltd. (CCTech) is a venture started by a group of entrepreneurs, who are industry professionals and alumni of IIT Bombay. Our motive is to establish a knowledge centric organization for the specialized training market in the field of computational engineering in India and abroad. CCTech promoters have expertise in various computational engineering domains with complementary skill sets.

CCTech aspires to be the best in the professional training and education related to the following Computational Engineering braches:

• Computer Aided Design (CAD) • Computational Fluid Dynamics (CFD) • Computational Structural Mechanics (CSM) • Computational Fluid Structure Interaction

(CFSI) • Computational Aero Acoustic (CAA) • Product Lifecycle Management (PLM) • Multidisciplinary Design Optimization

(MDO)

The company is organizing workshops and seminars conducted by eminent personalities from IIT and other reputed engineering institutes. Highly skilled industry professionals working in the above engineering branches will also conduct seminars on various other specialized topics in the field of computational engineering. CCTech has introduced two professional diploma courses in the area of CFD analysis (Diploma in Advanced CFD Analysis ‐ DACFD) and CAD development (Diploma in Advanced CAD Development ‐ DACAD) from August 2006. The company wishes to execute open‐ended research projects in association with the industry to explore new horizons in the field of computational engineering

Programs

CCTech has launched two professional courses of six month duration started from August 2006. Both the courses are structured to cater to industry requirements. The course syllabus is formulated by considering the need of the industry and inputs from various working professionals and IIT faculty.

These courses have helped students and industry professionals to transcend their level of understanding. The courses are designed to address the key areas like theoretical foundation, practical relevance and real‐life problem solving approach. To achieve this, courses are delivered using collaborative learning processes through class room lectures, assignments, student seminars, lectures by industry experts, case studies and research / industry projects.

Program Structure

• The curriculum is distributed in five levels, viz. foundation, core, advanced topics, industry specific training and product specific training

• The training program consists of a number of

conventional lectures which includes fundamental, core and advanced topics. This includes industry specific modules to give hands‐on experience to students on specific industry problems. This also includes product specific modules so that the students will get experience on widely used software packages in industry. To bridge the gap between theory and practice, students will undertake a project at the end of the course

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Diploma in Advanced CAD Development (DACAD)

Are You in the Game? What do you want out of life? If your career goals include working with talented people, handling challenging assignments, and the ability to apply your skills in solving complex problems in computational world, you are looking for the same opportunities that have brought thousands of the best and brightest to CAD development profession. The fact is, if your future lies in computational technology, you cannot find a better place to achieve your potential other than CCTech. The six months Diploma in Advanced CAD development program pioneered by the institute first time in India. CCTech offers professional training in highly specialized area of CAD Development. As a student of CCTech, every day you will have opportunities to solve real industry problems, help industry to find best solutions, and turn ideas into reality. And you will have the full support and unmatched resources of CCTech to back you up. Not surprisingly, this kind of challenging and rewarding work appeals to lots of talented people. And just as we go the extra mile for clients, we go to the same lengths to find and retain the exceptional people who can be part of our dynamic CCTech team. We do not expect all candidates to have the same understanding of subject as that of ideal CCTech candidate when they first come aboard. That is why we start by giving them comprehensive training and educational opportunities. In our candidate we embed a commitment to be the best and the ambition to achieve success for our clients and for themselves Salient features of DACAD course • Well formulated syllabus with the help of IIT

faculty and Industry professionals • Training on advanced CAD technologies such

as Parasolid, Hoops3D and OpenGL. • In depth training on SolidWork customization

using C++ and VB • Special course on Computer Aided Geometric

Design (CAGD)

Syllabus Computer Aided Design (CAD) Development needs lot of programming fundamentals including knowledge of architectural and design patterns. Initially the course concentrates on the programming in C and C++ and OS concepts. After that, fundamentals of data structures, CAD architectural design patterns etc are covered. CAGD (Computer Aided Geometric Design) is one of the main topic which has lot of demand in the industry and hence it is taken to great depth. We lay lot of stress in understanding curves and surfaces mathematically as well as algorithmically. Concepts of Computer Graphics are thoroughly demonstrated using OpenGL, HOOPS3d and OpenSceneGraph libraries. CAD customization technologies are introduced using SolidWorks API training using C++ and Visual Basic. Parasolid Geometric Kernel Training is distinctive feature of a course. CCTech is first organization in India to offer Parasolid training in a curriculum. Parasolid is main stream geometric kernels using which more than 400 CAD/CAE/graphics software are developed. Parasolid gives unique advantage to our DACAD student over other entrant in this field. The rest of the course is structured to cater to latest happening in the industry and it updates every six months. Program Structure • The curriculum is distributed in several

modules like programming Languages, Graphics, Computer Aided Geometric Design, Geometric Kernel ,CAD customization and CAD software architectural patterns

• The training program consists of a number of conventional lectures which includes fundamental, core and advanced topics. To bridge the gap between theory and practice, students undertake mini project after one month and major projects near the end course

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Create, Edit, Interrogate and Display Functionality, Neutral Graphical Output (Go), File Handling and Memory Management, Attributes And Groups, Session Management, History Management Using Partitioned Rollback, Open XT Format 2. ACIS Geometric Kernel

ACIS Architecture ( Classes, API & Options), Create, Edit, Interrogate Geometry & Topology. Display Functionality, File Handling and Memory Management, SAT Format CAD software exposure

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Hands on experience of Solid Modeling techniques and Feature base design Introduction to PLM

1. Product Lifecycle Management

Understanding key concepts of PLM systems,Product Data Management (PDM), CAD/CAM Solutions, Benefits of Implementing PLM. Introduction to open source aras INNOVATOR. Architecture and Design

1. Software architecture

Software design patterns, Standard data models, Examples ‐ Client‐server 2. Design And Analysis Of Algorithm

Complexity Measures, Analyzing Algorithms, Designing Algorithms, Divide and Conquer Algorithm, Searching & Sorting 3. Data Structures

Linked Lists, Stacks and Queue, Hash Tables, Binary Search Tree

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1. Mathematical elements for CG

Matrices, Linear Systems, Vector Algebra, Affine Spaces, Affine Transformations, Change of Basis/Frame/Coordinate System, Orthographic and Perspective, Projections, Barycentric Coordinates 2. Geometric Data Structures

Geometric Entities, Half edge data structure, Geometric Hashing, Bounding Volume Hierarchies structures, Quadtree, Octree, Binary Space Partitioning Tree 3. Computer Aided Geometric Design

Plane Curves, Space Curves, Bezier Curve, The de Casteljau Algorithm, de Boor Algorithm, NURBS Theory, Properties And Algorithms, Parametric Curves And Trim Surfaces, Curve and Surface Subdivision, Curve And Surface From Algebraic Equation, Curve And Surface Fitting, Geometric Continuity, Principal curvatures, Curve‐Curve Intersection, Curve‐Surface Intersection, Surface‐Surface Intersection, Projection Of Point On Curve, Projection Of Curves On Surfaces, Projection Of Surface On Surfaces 4. Computer Graphics

Illumination and shading, Texture Mapping, Blending and Transparency, Anti‐Aliasing, Hidden Line algorithm, Surface Rendering, Volume Rendering, Animation 5. Surface Modeling

NURBS Surfaces, Surface Of Revolution, Sweep Surface, Quadric Surface, Piecewise Surface Representation, Bilinear Surface, Ruled and Developable Surfaces, Coons Surface, Blending surface, Gaussian Curvature and Surface Fairness 6. Solid Modeling

Concept of Topology, Boundary Representations (B‐Rep), Constructive Solid Geometry, Part Modeling, Assembly, Drawings, Extrusion, Revolve, Shell, Draft, Patterning, Surface and Solid Boolean Operations

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Computational Geometry

7. Feature Technology

Feature Identification and Definition, machining features, sheet metal feature, routing Features, User Define Feature. Developing new feature using CSG and B‐Rep geometry kernel 8. Advance Geometry Topics

Polygon triangulation, convex hull, voronoi diagram, Delaunay triangulation point search in polygon, point search in polyhedron, planer point location, area and volume measures CAD Software Development

1. CAD Product Development

Architecture, Design of Data Structure, Use of Geometric Kernel, Undo‐Redo Implementation, User Interface, Graphics Interface, File Serialization 2. CAD Customization

COM for Automation, SolidWorks Customization using VB and VC++ 3. CAD Translators

Development of standard CAD files translator, Initial Graphics Exchange Specification (IGES), Data Exchange File (DXF), Virtual Reality Modeling Language (VRML), Stereolithographics File Format (STL) Project Management

1. Software Project Management Software Configuration Management (CVS and Subversion), Makefile and Configuration scripting, Software time and cost estimation 2. Software Testing

Testing Methodologies, Shell Scripting and VB Scripting

Activities Every moment you spend at CCTech, will be devoted for learning. We believe in interactive learning and open environment. The student and teacher interaction is happening at different levels. Let it be seminars, discussions, industrial visit or project presentations, the basic aim of sharing the knowledge is always followed. Students are involved in many activities. Seminars

CAD Development is a field of changes. To remain competitive in this field requires continuous absorption of technology. So seminars help in developing understanding of the current technology as well as new ones coming everyday. Through seminars, students share their knowledge with their fellow students and faculty. The topics assigned cover various areas of CAD development. Following are the few seminars topics that our ex‐students have delivered

• • 2D Constraint Solver • Binary Space Partitioning • GCC Compiler • Geometric Kernel Used in CAD • OpenScene Graph • Meshing Algorithms • Convex Hull Algorithm • Expression Parsing in C++ • Application of Design Patterns

Discussions We understand that every student has different level of understanding. Every student has his/her own way of interpretation. These daily discussions help us in correcting the misconceptions in students mind. Sometimes these discussions also give us the different perspective of the subject. These discussions are a real fun and sometimes end up in debate.

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Development of NURBS Library for geometric modeling Development and Implementation of various NURBS based algorithms in CAGD like creation, editing, conversion, and display of geometric data. Library has been developed using ANSI C on Linux platform

FeatureTech

The information loss in the process of CAD data translation makes it difficult to consistently handle geometry. The construction methods and parametric data available with original CAD system are often lost in CAD translation. It is difficult to operate on imported CAD data without any such information. FeatureTech add‐in helps to reconstruct the entire set of feature lost in data translation from neutral CAD files such as IGES.

FacetTech

All high‐end CAD softwares permit operations on non‐faceted geometries only. However it is estimated that more than 50 % 3D models of the world are in faceted format (polygonal representations). CCTech has developed FacetTech add‐in to provide user set of functionalities to edit faceted models. 3D Boolean operations such as addition, subtraction and intersect can be performed on faceted models using this add‐in

RepairTech RepairTech is a healing tool developed for CAE applications. It has capability to automatically identify gaps, holes in CAD model and close them with appropriate patches. RepairTech also simplifies geometry by producing monolithic surfaces

Projects

Products

3D Search engine for CAD models –DiscreteEngine Development of a 3D search engine which indexes the CAD models using FFT shape descriptor. Shape descriptor converts the querying model in statistical form and compares it with available models in repository. Suitable CAD models are retrieved on comparison and displayed using OpenGL. Project supports DXF, VRML and STL files.

Development of Algorithms for Shape Recognition of Geometric Forms Project aims to find conditions that would determine geometric shape of object from set of input curves and surfaces. These conditions should be able to detect: 1. Line, a circle, arc, a ellipse, a planar curve; 2. Plane, a sphere, a cylinder or a cone; 3. Surface of revolution, extrusion, a ruled/developed

surface or a generalized cylinder Input is received in form of IGES or DXF files.

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Diploma in Advanced CFD Analysis (DACFD)

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What is CFD? Computational Fluid Dynamics constitutes a new “third approach” in the philosophical study and development of the whole discipline of fluid dynamics. In the 17th century, the foundations for experimental fluid dynamics were laid. The 18th and 19th centuries saw the gradual development of theoretical fluid dynamics. As a result, throughout most of the 20th century, the study and practice of fluid dynamics (indeed, all of physical science and engineering) involved the use of pure theory on the one hand and pure experiment on the other hand. If you were learning fluid dynamics as recently as, say, 1960, you would have been operating in the “two‐approach world” of theory and experiment. However, the advent of the high speed digital computer combined with the development of accurate numerical algorithms for solving physical problems on these computers has revolutionized the way we study and practice fluid dynamics today. It has introduced a fundamentally important new third approach in fluid dynamics – the approach of Computational Fluid Dynamics Computational Fluid Dynamics or simply CFD is concerned with obtaining numerical solution to the fluid flow problems by using computer. The advent of high‐speed and large‐memory computers has enabled CFD to obtain solutions to many flow problems including those that are compressible or incompressible, laminar or turbulent, chemically reacting or non‐reacting

How it Works? To understand CFD lets break down the word CFD:

Computational ‐ having to do with mathematics, computing

Fluid Dynamics ‐ the dynamics of things that flow

The dynamics of fluid flow is governed by continuity (conservation of mass), the Navier‐Stokes (conservation of momentum), and the energy equations (conservation of energy). These equations form a system of coupled non‐linear partial differential equations (PDEs). Because of the non‐linear terms in PDEs, analytical methods can yield very few solutions

CFD is an art of replacing the differential equation governing the fluid flow, with the set of algebraic equations (the process is called discretization), which in turn can be solved with the aid of a digital computer. The well known discretization methods used in CFD are Finite Difference Method (FDM), Finite Volume Method (FVM), Finite Element Method (FEM)

The CFD Process

There are essentially three stages to every CFD simulation process: preprocessing, solving and postprocessing

Preprocessing

Generation of CAD model (geometry), cleaning of CAD model and meshing.

Solution

Solving the discritized from of governing equations using computer

Postprocessing

Visualization of data using color plots, contour plots, vector plots etc…

Pure Experiment Pure Theory

CFD

Applications of CFD Over the last few years CFD has become a vital tool in many industries. Because of its ability to predict the flow features correctly, it has become a regular activity in design and R & D departments of many organizations. Following are typical applications of CFD tools

Aerospace – Combustor – External aerodynamics – Inlets and nozzles instrumentation – Missile systems – Propulsion

Automobile

– Engine cooling – Intake and exhaust manifolds – External aerodynamics – Motor sports – Combustion chamber – Passenger Comfort

Chemical

– Drying Technology – Filtration – Heat and mass transfer – Mixing Simulation – Chemical reactors

Biomedical

– Blood handling equipment – Surgical analysis – Sterilization equipment – Blood separators

Electronics and Semiconductors

– CPU cabinet cooling – Chip cooling system – Heat Sink Design – Cooling fan design

HVAC and R Design

– Air flow around buildings – Fan noise – Environmental control systems – Heating system design – Ducts, hoods, valves, fittings – Room flow distribution

Career in CFD India is identified as one of the world's fastest emerging CFD market with growth rate more than 20%. Many MNC's have well established CFD design centre in India, and many more have started to establish their CFD design centre. The main stumbling block today is not the technology but the skilled professional who can make use of the technology to solve industrial problems. CFD industry is lacking quality man power. DACFD is a unique professional course which bridges the gap between YOU and CFD industry Is the course suitable to you?

• Are you an UG/PG graduate, or working in an engineering firm?

• Are you interested in analysis? • Do you want to shift your profession as an

analyst? • Would you like to be a part of fastest growing CAE

industry? If the answer for any of the above question is YES, you are the right candidate for DACFD course

Salient features of DACFD course?

• Well designed course with theoretical foundation and software training

• Enhances MS/P.hd admission chances in top universities like Georgia Tech, Carnegie Mellon, University of Iowa etc…

• Visiting faculties are experienced industry professionals and professors from reputed institutes like IITs

• Course involves industry standard projects • More than 300 hrs of lecture sessions and 500 hrs

of practical sessions • Continuous assessment throughout the course • Direct placement in CCTech to top rankers • Course material along with access to library and

internal website • Modules

‐ Full Time : For fresh engineering graduates/postgraduates ‐ Part Time : For final year students and working professionals

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The Three Step Process

Pre‐Processing Solver

Post‐Processing

• Job Profile : CFD Engineer, CAE Engineer, Design Engineer • Qualification : BE/B.Tech/ME/M.Tech in Mechanical, Aerospace, Chemical Engg. or equivalent • Intake : 20 full time, 20 part time • Duration : Six Months

Geometry Mesh

Operating System and Programming

1. Linux Operating Systems

The Basics of Linux OS, Frequently used Linux commands, File system, Basic shell scripting, Using different software in Linux environment

2. C Programming

Introductory concepts, Data types, Writing simple C programs, Operators and expressions, Data inputs and output, Control flow, Functions and program structure, Pointers and arrays, Structures

Fundamentals

1. Mathematics

Vector calculus, Vector algebra, Linear and non‐linear equations, Ordinary differential equations and Partial differential equations

2. Fluid Dynamics

Concept of continuum, streamline, streakline and pathlines, Pressure distribution in fluids, Buoyancy, Lagrangian and Eulerian Descriptions, Reynolds transport theorem, Integral and differential form of conservation equations, Dimensional analysis and Modeling, Viscous and inviscid flows, Laminar and turbulent flows, Euler and Navier Stokes equations, External and internal flows, Compressible and incompressible flow, Properties of supersonic and subsonic flows, Flow characteristics over various bodies

3. Heat Transfer Heat and other forms of Energy, 1D heat conduction equations, general heat conduction equations, Boundary and initial conditions, Solution of 1D equations, Steady and transient heat conduction, Heat transfer by convection, Velocity and thermal boundary layer, External forced convection, Internal forced convection, natural convection, Heat transfer by radiation, Conjugate heat transfer

PreProcessing

1. Geometric Modeling

Geometric transformations, File formats and translators, Parametric representation of curves and surfaces, Fundamentals of CAGD, Concept of topology, Surface modeling, Faceted models, Solid modeling

2. CAD Repair for Meshing

Creation of water tight geometry, Faceted Boolean operations, Dependent and independent CAD errors, Healing the geometry using surface knitting, Surface projection methods

3. Structured Grid Generation

Linear interpolations, Transfinite interpolations, Laplace grid generation, Poisson grid generation, Map and submap, Sweeping, Surface grid generation, Mono block, multi block, hierarchical multi block, Moving and sliding multiblock, Grid clustering and grid enhancement, CGNS multi block format and structure

4. Unstructured Grid Generation

Basic theory of unstructured grid generation, advancing front, Delaunay triangulation and various point insertion methods, Unstructured quad and hex generation, grid based methods, Quadtree and Octree based methods, Concept of medial axis and medial surface, various elements in unstructured grids, Surface mesh generation, Surface mesh repair, Volume grid generation, Volume mesh improvement, mesh smoothing algorithms, grid clustering and quality checks for volume mesh

Software Training

CAD: SolidWorks

Pre‐Processing : ICEM‐CFD, GAMBIT, TGrid

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Contact Us

Agricultural College Area

CCTech

Sakal News Paper Office

For DACFD Vijay Mali Program Director DACFD Centre for Computational Technologies Pvt. Ltd. Phone: +91 98508 61178 Email: [email protected]

Centre for Computational Technologies Pvt. Ltd, Flat No.6, Bharati Apartment, 26/1, Wakedewadi, Shivajinagar, Pune 411 005

Phone No. : +91 20 2552 1873 Web site : www.cctech.co.in General Info : [email protected]

For DACAD Nem Kumar Program Manager DACAD Centre for Computational Technologies Pvt. Ltd. Phone: +91 98811 95918 Email: [email protected]

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