CC Lin PAC/Solution Biz Development Manager Industrial Automation Group PAC Control System...
-
Upload
paul-kelley -
Category
Documents
-
view
217 -
download
1
Transcript of CC Lin PAC/Solution Biz Development Manager Industrial Automation Group PAC Control System...
CC Lin
PAC/Solution Biz Development Manager
Industrial Automation Group
PAC Control System Introduction
AgendaAgenda
PAC Product & Market Position PAC(Programmable Automation Controller)
– ADAM-5000 – APAX-5000
Remote IO Introduction – ADAM-5000 series – APAX-507x series
Application
APAX-507X IO coupler
PAC Product OverviewPAC Product Overview
Remote IO ( FieldBus IO solution )Remote IO ( FieldBus IO solution )
Controllers :
APAX-5500/6500 controller
ADAM-5500 controller
ADAM-5000 series
Industrial Automation Controller PositionIndustrial Automation Controller Position
Reliability & Scalability
Com
pu
tin
g &
C
ap
ab
ilit
ies
PCs
PLCs
PACs
Integrating Control, information Processing and Networking in a Single Platform Integrating Control, information Processing and Networking in a Single Platform
PLCIndustrial PC
PAC
One Control Platform
Save System Hardware Cost & System Integration Effort
No Communication Issue between PC and PLC
PAC Application & Function Position
Process :AIO (Temp/Level/Pressure/
Flow)
IO Control IO Control Logic :DIO(On/Off , motion )
Information(HMI , SQL , Recipe , Video )
Hybrid Controller
APAX-5570XPE APAX-5520CE/KW
PLC
DCS
PAC Application & Function Position
ADAM Controller & Remote I/OADAM Controller & Remote I/O
Price
Perform
ance ADAM-5560
Atom Z510P WinCE 5.0 support 4 x Iso. COM. Dual LAN
ADAM-5520 TI A8 CPU WinCE 6.0 4 x ISO. COM
ADAM-5510 80186 CPU MS-DOS KW Support 4 & 8 slots
ADAM-5000TCP Modbus TCP 4 & 8 slots
Controller(SoftLogic/PC-
based)
Specific I/O Modules
ADAM Product PortfolioADAM Product Portfolio
ADAM-5520KW RISC-Based CPU
APAX-5620CAN Bus
APAX-5522PEP& E Controller
APAX-5520Compact
ADAM-5013RTD
Generic I/O Modules ADAM-
5017PAI
ADAM-5018PAI/TC
ADAM-5024
AO
ADAM-5050
DI
ADAM-5053SIso-DI
ADAM-5055S
DI/O
ADAM-5056
DO
ADAM-5057S
Iso-DO
ADAM-5060Relay
ADAM-5069
Power Relay
ADAM-5080
Counter
ADAM-5030
Storage
ADAM-5090
RS-232
ADAM-5095
CAN Bus
ADAM-5202
AMONet Master
ADAM-5560Intel ATOM CPU
ADAM-5510Cost-effective CPU
ADAM-5000E/TCPDistributed DAS
Data Acquisition
System
New
Release in April
APAX ControllerAPAX Controller
Price
Perform
ance
APAX-6572 Atom D510 2G DDR2 4* USB 2.0 4*APAX slot Fanless Time-Stamp
APAX-5570/71 Celeron M 512 DDR 4* USB 2.0 2*APAX slot
APAX-5520 PXA270 1* LAN
APAX-5620 PXA270 2* LAN CAN bus Time-Stamp
APAX-5522PE PXA270 2* LAN 2 COM Port IEC-61850-3 compliant Time-Stamp
P&E
Controllers
I/O Modules
APAX Coupler& Backplane
Communication& Motion Modules
APAX Product PortfolioAPAX Product Portfolio
APAX-6572Intel ATOM CPU
APAX-5570/71Intel Celeron M CPU
APAX-5620CAN Bus
APAX-5522PEP& E Controller
APAX-5520Compact
APAX-5045
DIO
APAX-5046/
60DO/Relay
APAX-5040
DI
APAX-5013/17/
18RTD/AI/TC
APAX-5028
AO
APAX-5080
Counter PE Series DIO/AI
APAX-5070
MODBUS TCP
APAX-5071
Profinet
APAX-5072
Ethernet/IP
APAX-5001/5002/
5002L
APAX-5090PRS-232/422/485
APAX-5095PCAN Bus
APAX-5202PAMAX Master
New
New
New
P&E
P&E
New
CPU/RAM: Atom D510 1.66GHz, 2GB RAM Triple GbE LANs
– 2 x GbE with teaming for Ethernet I/O– 1 x GbE for networking
VGA display HD Audio 5.1, KB/MS, 4xUSB Mini PCIe for mobile connection
Target Customer & Application • PC_Based Controller • NI Labview customer• ATE Customer• Simple Vision S/W SI for QC inspection• Xpe 應用 MA• MES Data gateway with real IO ( 獨特點 )• IO +Video +Audio FA MES
2013 new Product----APAX-
6572
2013 new Product----APAX-
6572
2013 New Product----APAX-56202013 New Product----APAX-5620
PXA-270 CPU same as APAX-5520KW 2*LAN,2*COM,2*CAN 1 USB , 1 VGA WCE OS
目標市場:• 中鋼高爐用 : 中鋼 Tier 1 Controller 認同國產品
之一• 發電廠發電機控制• 需要 CAN 通訊的應用• 需要通訊複聯的應用(網路、串列)• 綁規格用之 controller• Q1 redundant 版 released 與 Webaccess
整合
2013 New Product---APAX-
5522PE
2013 New Product---APAX-
5522PE
Wide Temp. :-20~70 ゚ C
• International IEC-61850-3 Compliant , Power market
• Support Linux & WinCE OS• Wide Temperature : -20 to 70 degC • Higher Vibration than PLC
APAX-5017PEAI Module
APAX-5040PEDI Module with
24/48/60VDC
APAX-5002L
Shock Tolerance: 30 G
Vibration Tolerance: 2 G
APAX-5060PERelay Module
CPU: XScale PXA270 520 MHz processor Memory: 32 MB Flash, 64 MB SDRAMBattery Backup RAM: 512KBOS: WinCE & Linux LAN ports: 2 x RJ-45 (10/100 Mbps)Serial ports: 2 x RS-232 (4-wire)
APAX-5343
2013 New Product----ADAM-55602013 New Product----ADAM-5560
雙乙太網
COM1,3,4 RS232/485 1500Vdc 隔離串口COM2 2500V dc 隔離串口 寬溫操作
- 0 ~ 55 ゚ C
支持 SD 卡擴展7 個 I/O 擴充槽
支持 VGA 埠
CPU: Z510 1.1G存儲 : 1G CF, 記憶體: 1GB 677 SDRAM掉電保持區 : 1MB
USB 2.0 *2
Selling Model :PC Based controller Selling Model :PC Based controller
Advantage : Small Size , Fan-less , IO Front install/Hot
swap , Extension , Higher vibration against
IPC/UNO/ARK
PAC
Trying to Switch a PLC into a PAC?Trying to Switch a PLC into a PAC?
Don’t!– An application suitable for a PLC should likely stay with a
PLC. PAC = Control + Computation + Connectivity
– PLC is only 1 ‘C’ Migration of PC/104 stack solution to PAC
– Already familiar with PC-Based Control– Looking for prepackaged solution– Take advantage of distributed I/O
APAX has Ethernet backplane
PAC Sales ApproachPAC Sales Approach Perfect PAC Customer Profile
– Likes programming in C++ or .NET– Uses significant analog I/O– Requires numerous and varied communication
interfaces– Needs high degree of computation capability
Remote I/O for PLCs– EtherNet/IP for AB PLCs– PROFINET for Siemens PLCs (GE also!)– Modbus/TCP for others!– Key Benefit: Multiple distributed locations only
need 1 coupler (and consume 1 IP address)
PAC Selling model : PAC controllerPAC Selling model : PAC controller
Advantage : PC resource , Powerful CPU , IO hot swap/
distributed IO Good vibration against ,Support WinCE,Xpe,Linux , Good comm. I/F , AI/AO Price
PLC
PAC
NI PAC & SCADA S/W customer approach • Application-ready Software Integration • Provide NI Labview IO driver , VI for measurement, test, and
control systems • More SCADA software supported • Local SCADA Software Operation & remote monitoring
PAC Selling ModelPAC Selling Model
Remote IO Remote IO
ADAM-5000 : Support 4/8 IO • ADAM-5000/485 : Modbus/RTU 4 IO slot• ADAM-5000/TCP : Modbus/TCP 8 IO slot
APAX-507X : Support32 IO • APAX-5070 : ModBus/TCP Remote control IO• APAX-5071 : ProfiNet Remote control IO
( Siemens )• APAX-5072 : EtherNet/IP Remote control IO
(AB )
I/O Points
Function & Performance
128
ADAM-5000
2048
APAX-5070
ADAM-6000
32
APAX-5070 ,ADAM-5000 ,ADAM-6000 • Modbus/TCP, ProfiNet , EtherNet/IP Protocol
Ethernet-Based Remote IO Solution Ethernet-Based Remote IO Solution
APAX I/O APAX I/O
APAX I/O
Ethernet Switch
• Key Features :• One IP Address for 32 IO Modules• Good AI/AO Price • APAX-5070 Modbus/TCP dual com. Cable • Fail safe output Value (AO)
Target : PLC : AB ( Ethernet/IP) , Siemens (Profinet), Schneider(Modbus/TCP• APAX-5070 : Modbus/TCP
(Schneider) • APAX-5071 : Profinet ( Siemens )• APAX-5072 : Ethernet/IP (AB)
Ethernet-Based Remote IO Solution Ethernet-Based Remote IO Solution
Line/Bus TopologyTree/Star Topology
• Using Crossover or Ethernet Switch between I/O module backplanes
• Using Fiber Optical Switch to increase distances• Remote expansion with Local Bus performance
Feature Highlights: Flexible Expansion TopologyFeature Highlights: Flexible Expansion Topology
Same I/O modules
APAX-5570/5571
APAX-5520
APAX-6572
More Features More Features • Changeable CPU with Same I/O• Save Current I/O Module Investment• Changeable CPU with Same I/O• Save Current I/O Module Investment
Feature Highlights: Completely Modular I/OFeature Highlights: Completely Modular I/O
APAX-5002
APAX-5001
Choose appropriate amount of I/O modules for your need
Feature Highlights: I/O DesignFeature Highlights: I/O Design
High Density I/O– AI/O: 12 channels, DI/O: 24 channels– Save installation space
Hot-Swap I/O– Insert/remove modules without shutdown system– Save operation cost
Flexible Range for Analog Modules– Each channel configured with different range– Save stock cost
Ch0: 10 VCh1: 4 ~ 20 mACh2: K-type T/C
EMC (Electromagnetic Compatibility)– EMS (Noise immunity):
testing according to IEC 61000-4-2 ~ 61000-4-6– EMI (Emitted interface)
testing according to EN 55011 class A
Shock Resistance– testing according to IEC 60068-2-27
Vibration Resistance (Operating)– testing according to IEC 60068-2-6 and IEC 60068-2-64
High/Low Temperature– testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3
I/O Module Characteristic Curve– design according to IEC 61131-2, type 1
APAX I/O: CertificationAPAX I/O: Certification
APAX-557x CPU module accepts 2 power Modules (APAX-5343)
Through backplane, APAX-5520 and I/O accepts two power inputs
APAX I/O: Dual Power InputAPAX I/O: Dual Power Input
APAX I/O ModulesAPAX I/O Modules
Detachable Clamp
Type Connector
Writable Label with
Wiring Information
Color-matched Connector and
Label
AI
APAX-5017APAX-5017H
AO
APAX-5028
DI
APAX-5040
DO
APAX-5046APAX-5060
APAX-5045
DI/O
IO Hot Swapped
Software Options for Advantech PACSoftware Options for Advantech PAC
Two solutions for different programmers PC-based Controller: open platform PAC: built-in SoftLogic software (KW)
PACPC-based
Controller
Advantech IEC 61131-3 SoftLogic SoftwareAdvantech IEC 61131-3 SoftLogic Software
Development Environment: MultiProg Real-time performance (1 ms) Off-line simulation & online download
Runtime Engine: ProConOS Built-in in Advantech PAC controller No need extra payment for license
Sequential Function Chart (SFC)
Structure Text (ST)
Instruction List (IL)
Ladder
Function Block (FB)
PAC Target Market PAC Target Market
Process Control– Furnace/Boiler– Water Treatment
Facility Management– Tank/Pump/Pipeline Monitoring– Public Construction, Transportation– Substation/Power Transmission
Machine Automation• Factory Automation• Batch equipment
Batch Controller Target MarketBatch Controller Target Market
OEM Biz Model –Non-Motion MA
Market & Application Semi-conductor Furnace Metal Treatment Furnace Food & Beverage Dyeing Machine Pharmaceutical Bio-chemical Process (ex: Healthy Food) Cement Vacuum Furnace PCB Process Plastics Process Glue process Rubber process
Soak
Ramp
Power capability: 1 MW (Taiwan top three solar plant) Installation Size: 4 Football yield ( 4500 pcs Cells)
Application: Solar Plant ManagementApplication: Solar Plant Management
PV ModulesAPAX-55200KW
Transformer
GCB
Electricity Network
Inverter
DC MeterPower Meter
AI: Temp, Sunlight
COM PortCOM PortCOM PortDI: Breaker Value
DO: Control GCB
Display
COM Port
Application: Solar Plant ManagementApplication: Solar Plant Management
APAX-5520 communicate with inverters by Modbus/RTU protocol APAX-5520 communicate with trackers by proprietary protocol (ODM KW FB)
– Configure manual/automatic mode, set maximum acceptable wind speed, emergency stop
APAX-5013 for temperature, 5017 for sunlight, wind speed, power meter APAX-5040 and APAX-5060 for power circuit component and breaker
SCADA (iFix server)
16-port Ethernet Switch
EKI-2541S
EKI-2541S
Total 12 Panels(Z0 ~ Z11)
Each Panel
Fiber
APAX-5520KW24 x Inverters
12 x Trackers
Fiber
Application: Solar Power Plant ManagementApplication: Solar Power Plant Management
CPU: APAX-5520 I/O Modules: APAX-5017, 5028, 504x, 5060, 5080 APAX-5080 Functionality:
– Connect to flow meter measuring
how much oil is fuel up through pump
APAX-5520 + APAX I/O Modules
Oil Flow MeterFPM Local Display
Application: Refueling Station Monitor Application: Refueling Station Monitor
Orchid greenhouse control and monitoring (Taiwan) APAX-5028, 5046: Temperature control with hot/cold water gate APAX-5017: Measure temperature, humidity and PAR
APAX-5520 TPC-1070 WebAccess (150 tag)
EKI-7626
APAX I/O
APAX I/OAPAX I/O
8 Greenhouses
Application: Agriculture (Flower, Vegetable, Fruit, Mushroom)
Application: Agriculture (Flower, Vegetable, Fruit, Mushroom)
Factory production data collection for analysis Typical application: Advanced Process Control (Taiwan)
– TFT LCD process system– Manufacturer production optimization
Requirement: – High speed AI measurement– Real-time performance– Flexible topology for distributed station
Application: Factory Automation Application: Factory Automation
APAX-5070
APAX-5070
APAX-5070
Inverter Production Line Functional Test System (China) UNO/IPC send command to adjust inverter’s parameters APAX-5046 to control inverter power-on/off Double communication path between UNO/IPC and APAX-5520
1 x APAX-50454 x APAX-5046
Layer 1
8 inverters
Layer 2
Layer 3
Layer 4 Total 80 Cabinets
One Cabinet
EKI-7659C
APAX-5520
UNO/IPC
RS-485
Ethernet
Application: Factory Functional Test SystemApplication: Factory Functional Test System
Distribution I/O architecture can save used controllers SI can handle ship certification through system-level aspect APAX system can handle ship alarm management, ship power management,
ship cabin monitoring, rudder control
APAX-5520
APAX-5000 I/OAPAX-5000 I/O
Application: Ship Control/MonitorApplication: Ship Control/Monitor
Test air bag container pressure limitation High Speed AI for pressure data acquisition IEC-61131-3 SoftLogic to shorten development time Integrate with IPC and WebOP (HMI)
Application: Air Bag Container Testing MachineApplication: Air Bag Container Testing Machine
• APAX-5520: Controller• APAX-5017H: Measure pressure inside
the container with high speed• APAX-5028: Control pressure value
which will be pumped into the container • APAX-5040: Alarm and Push Button• APAX-5046: Control Valves
• Ramp/Soak control for pressure value
• Local display on WebOP (HMI)
Application: Air Bag Container Testing Machine Application: Air Bag Container Testing Machine
Application: Fuel Cell Station MonitorApplication: Fuel Cell Station Monitor
- 45 -
Product Portfolio– APAX-5520CE * 5– APAX-5570XPE * 2– APAX I/O: 95 DO, 80 DI
and 50 AI– FPM-2150G-UCE
Application: Boiler ManagementApplication: Boiler Management
Monitor steel casting in the cylinder Control Steel Flatness Historical Trend for Temp. & Pressure Data Application Requirement:
Reliability under high temperature environment Communication ability with server .NET programming environment
CANopen
CANopen Sensorto measure steel thickness
Temp, Pressure
APAX-5620 APAX-5017 APAX-5045Control Steel Position
Application: Steel Production Monitoring Application: Steel Production Monitoring
Application: Tunnel Monitoring Application: Tunnel Monitoring
APAX CPU, Power supply, communication backup Local and remote I/O with fiber optical connection HMI/SCADA redundant communication port
Application: Diversion Weir Control Application: Diversion Weir Control
Mini-site : www.advantech.com/APAXMini-site : www.advantech.com/APAX
Let We Work With PAC Team
PAC Website :
www.advantech.com/APAX