CbN Helical In-line Gearmotors and Speed · PDF fileA-134 2000 3000 SERIES CbN CbN Series...

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Transcript of CbN Helical In-line Gearmotors and Speed · PDF fileA-134 2000 3000 SERIES CbN CbN Series...

  • A-1

    CbN Series

    Industries Food Processing Warehousing Parcel and Package Sortation Water/Wastewater Treatment

    Applications Positive Displacement Pumps Unit Handling Conveyors Oven Conveyors Low Speed Fans Industrial Door Openers

    CbN Helical In-lineGearmotors andSpeed Reducers

  • A-2

    1000SERIESCbN

    CbN Series

    DC Permanent Magnet

    AC Three Phase

    AC Single Phase

    1/12to3/4HPdesigns 60Hz208-230/460&575VAC 50Hz380VAC Onetofourreductionstages TEFCenclosure(meetsIP55) FOmotorconduitbox Foot,faceorflangedmounting Cutandgroundhelicalgearing Factoryfilledwithsyntheticoil Doublelippedoilseals Ballbearingsthroughout ApprovedbyUL*,CSAandCE ClassFinsulation

    1/12to1/2HPdesigns Permanentsplitcapacitordesigns 60Hz,120/240VAC TEFCenclosure(meetsIP55) FOmotorconduitbox Capacitorsmountedinbox Foot,faceorflangedmounting Cutandgroundhelicalgearing Factoryfilledwithsyntheticoil Ballbearingsthroughout ApprovedbyUL,CSA,CE

    1/12to3/4HPdesigns 90voltPMmotor Onetofourreductionstages TEFC**enclosure(meetsIP44) FOmotorconduitbox Foot,faceorflangedmounting Cutandgroundhelicalgearing Factoryfilledwithsyntheticoil Doublelippedoilseals Ballbearingsthroughout CSAandCEcompliant **56framesareTENV

    In-line Gearmotors

    *ULisbelievedtobeatradenameand/ortrademarkofUnderwritersLaboratories,Inc.andisNOTownedorcontrolledbyEmersonPowerTransmission

    EmersonPowerTransmissionCorporationcannotanddoesnotrepresentorwarranttheaccuracyofthisinformation.

  • A-132

    20003000

    SERIESCbN

    CbN Series Type CbN Helical In-lineSeries 2000/3000 Speed ReducerFeatures...

    Design Features

    1

    3

    5

    1. Gearreducersaredeliveredfactoryfilledwithsynthetichydrocarbonlubricant.2. Castone-piecehousing/endshieldconstructionprovidesaddedstrengthandrigidity.3. Series3000C-Facereducersutilizecompactquillconstructionwithtwobearingsforsupportandthequill

    hasanon-metalliclinertoeliminatefretting.

    4. Oversizedplugsandmagneticdrainplugmakenormalmaintenanceeasier.5. Allgearsarekeyedtoshaftsandfinishedtoprovidequietoperation.6. Oversizedbearingsareusedtohelpprovidelongerlife.

    4

    6

    4

    2

  • A-133

    20003000

    SERIESCbN

    CbN Series

    Section PageMountingVersatilityandSizeRange..............................................................................................A-134-A-135Reducer Selection.......................................................................................................................................A-136Overhung Load Capacities..........................................................................................................................A-137CatalogNomenclature.................................................................................................................................A-138MountingPositions......................................................................................................................................A-140ReducerTypesandAvailability....................................................................................................................A-141AGMAApplicationTables...............................................................................................................A-142-A-144Lubrication......................................................................................................................................A-244-A-245ReducerSelectionTables...............................................................................................................A-146-A-163Thermal Ratings..........................................................................................................................................A-164Modifications................................................................................................................................................A-165DimensionPrints(inch) C-FaceReducers-Footed.......................................................................................................A-166-A-182 C-FaceReducers-Flanged.....................................................................................................A-183-A-199 C-FaceReducers-FootwithFlange....................................................................................................A-200 ScoopMountReducers-Footed.............................................................................................A-201-A-206 ScoopMountReducers-Flanged...........................................................................................A-207-A-211 InputShaftReducers-Footed.................................................................................................A-212-A-218 InputShaftReducers-Flanged...............................................................................................A-219-A-227 TopMountReducers-Footed..................................................................................................A-228-A-230 TopMountReducers-Flanged................................................................................................A-231-A-233Dimension Print Supplements B14FaceMount.......................................................................................................................A-234-A-235 MetricOutputShafts................................................................................................................A-236-A-242Reducer Weights.........................................................................................................................................A-243StandardTermsandConditionsofSale........................................................................................................F-15

    Table of Contents

    Speed Reducers

  • A-134

    20003000

    SERIESCbN

    CbN Series

    Speed Reducers

    Mounting Versatility and Size Range

    FootMount1,2,3stagesFrames09

    Max.150,00in.lbs.

    FaceMount1,2,3stagesFrames05

    Max.27,000in.lbs.

    FlangeMount1,2,3stagesFrames08

    Max.88,000in.lbs.

    FootMount4,5,6stagesFrames29

    Max.150,000in.lbs.

    FlangeMount4,5,6stagesFrames28

    Max.88,000in.lbs.

    NEMAC-Face56Cto326TCFrames09

    InputShaftFrames09

    TopMountFrames2-5*56to250T

    ScoopMountFrames2-9*56to365T

    C-FaceMotorsFrames56-326TC

    BackstopOption**

    * Excludingframes2and3singlestageandframes2-5combined4and5stageproduct.Refertodimensionpagesforavailability.**Frames1-9:1,2,and3stages.Frames4-9:4and5stagesonly.

  • A-135

    20003000

    SERIESCbN

    CbN SeriesSpeed Reducers

    C-Face

    TopMount

    Input Shaft

  • A-136

    20003000

    SERIESCbN

    CbN Series

    1. Application Data Rotary lobe pump, 10+ hours per

    day, speed reducer direct coupledtoload,footmounted,1.25servicefactor.

    Motorrating: TEFC,230/460volt,71/2HP,1750RPM,213TCframefooted1.

    Outputspeed: 280RPM

    2. Size Selection

    3. Catalog Designation (see"ordering"pageA-138)

    CbN3242SB36.3U213TC

    280 RPM required outputEquals 6.3:1 ratioPM SF = P7.5 HP x 1.25 = 9.4 HP3242 (10.45 HP) > 9.4 HP pg. A-146Select CbN 3242

    (There are no thermal or OHL considerations.)

    Speed Reducers

    Selection

    1. Input HP Basedonapplicationdata.2. Speed/Ratio Obtaineitherdesiredoutputspeed(RPM)orgearbox

    ratiobasedonapplication.3. Service Factor Determinetherequiredservicefactorusingeither

    theAGMAapplicationclassificationchart(pages A-142toA-144),orthedurationofoperation,load

    type,anddrivetypewiththetablebelow:

    Step 1 Locatespeedreducerselectiontables(pagesA-146toA-163)basedoninputspeedtogearbox.

    Step 2 Choosethenominalratioappropriateforthespeedsrequired.

    Step 3 Selectthegearunitsizeforthechosenratioandthe

    known input speed so that the mechanical power rating P(hp)satisfiesthefollowing:

    P PmSF

    P =mechanicalpowerrating(hp)ofgearbox

    Pm =motorpower(hp)

    SF =requiredservicefactorNote:Sizeselectionbasedonabsorbedpower(Pa)orabsorbedtorque(Ta)atthelowspeedshaftinsteadofmotorpower(Pm)isallowedwhentheformerisknownwithsufficientaccuracyandifthenumberofstartoperationsislimited.WhenTaisappliedinsizeselection,verifyif:

    T TaSF

    T = torquerating(in.lbs.)atlowspeedshaftTa = absorbedtorque(in.lbs.)atlowspeedshaft (basedoninputhp)SF = requiredservicefactor

    Size Selection (cont.)Selection Information

    Size Selection

    Example

    Step 4 Verifyoverhungloadratingswhererequired (seepageA-137).

    6.1 3242Example

    10.45 2208

    Prime Mover

    Hours of Operation

    Uniform Load U

    Moderate Shock Load M

    Heavy Shock Load V

    Electric Motor

    0 - 3 0.80 1.00 1.503 - 10 1.00 1.25 1.7510 - 24 1.25 1.50 2.00

    Internal Combustion

    Engine

    0 - 3 1.00 1.25 1.753 - 10 1.25 1.50 2.0010 - 24 1.50 1.75 2.25

    1 CbNframe3242with210TCmotorrequiredafootedmotorwithmotoroutboardfootsupported.

  • A-137

    20003000

    SERIESCbN

    CbN SeriesWhen a sprocket, sheave, pulley or pinion ismounted onanyshaftofareducer,itisnecessarytocalculatetheover-hungload.Thiscalculatedloadmustbecomparedwiththegearboxcapacitylistedtomakesurethegearboxwillnotbeoverloaded.Tocalculatetheoverhungloadyouneedtoknowthetorqueorhorsepoweratthetake-offshaftandthelocationalongtheshaftatwhichtheloadisapplied.

    A.Iftorqueisknown: OHL =

    B.Ifhorsepowerisknown: OHL =

    T x K x LLFr

    Where: OHL=Overhungload(pounds) T=Torque(in.lbs.) r=Radiusofdrivingmember(in.) HP = Horsepower K=Drivetypefactor LLF=Loadlocationfactor

    63025 x HP x K x LLFRPM x r

    Speed Reducers

    Overhung Load Capacities

    OHL capacities are calculated at gear capacity rounded to theclosestmotorHPatmidshaft.ForcapacitywhenHPisk