CAUTIONS, WARNINGS AND HAZARDS - Roach Conveyors › wp-content › uploads › 2020 › 03 ›...
Transcript of CAUTIONS, WARNINGS AND HAZARDS - Roach Conveyors › wp-content › uploads › 2020 › 03 ›...
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CAUTIONS, WARNINGS AND HAZARDS
CAUTIONS, WARNINGS AND HAZARDSINTRODUCTIONThis manual was prepared as a “how-to-guide” for installers, end-users and main-tenance personnel. It is also intended to educate both owner (purchaser) and all individuals working around the unit, of potential hazards.
With proper installation and main-tenance, conveyors are essential for achieving a variety of functions essential in today’s industrial marketplace. By fol-lowing a simple, periodic maintenance schedule, the life of a typical conveyor (or, most any type of machinery--including our automobiles!) will increase when com-
pared to a similar unit in an application receiving little or no maintenance. You may find that a conveyor can become your best workplace friend by following simple safety guidelines. Failure to follow even the most basic safety suggestions can result in serious personal injury.
Conveyors contain many moving parts--pulleys, belting, chains, sprockets, shafts, rollers, etc. Therefore, it is imperative to become familiar with basic unit operation and know all points of potential hazards.
Remember, when working around or near conveyors (and any industrial machinery) it is your responsibility to become familiar with the unit, to know potential hazards (many are noted with caution labels) and to operate unit in strict accordance with the safety guidelines in this manual.
Keep this manual in a safe place for future reference. It should be placed where appropriate personnel may main-tain proper maintenance and records.
This manual must be read by all new users before operating or working near this unit.
DO NOT OPERATE BEFORE READING THIS MANUAL! KEEP IN SAFE PLACE--DO NOT DISCARD!
Before conveyor is placed into operation, all operators and other personnel coming in contact with conveyor must be prop-
erly trained and must have read accompanying Tech Handbook.
Never move MCP conveyor by holding ANY part of conveyor other than handles. Handles are provided at both ends and both sides of MCP conveyors.
DO NOT wear loose clothing or unprotected long hair around MCP conveyors, powered conveyors or machinery with moving parts.
When MCP conveyor is being moved, set up or when conveyor is being adjusted by expanding or contracting overall unit length, keep hands, clothing, long hair or other objects clear of scissor
grid framework on conveyor to avoid serious injury.
Never connect belt conveyors directly to gravity conveyors, MCP conveyors, machinery or fixtures without using connector brackets
& pop out roller.
It is the responsibility of the customer and installation person-nel to supply and install net or mesh guarding on overhead
mounted conveyors to prevent product and/or debris from falling to floor in areas where required.
Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, shut conveyor
“OFF” and lock out power source to prevent unauthorized start-up. When maintenance is completed, only authorized personnel shall be permitted to start conveyor following maintenance or other emergency shut-off.
TECH HANDBOOK FOR MCM CONVEYORSTABLE OF CONTENTS
WARNING LABELS
--All specifications are subject to change without notice----Drawings are intended for illustration ONLY and are not to scale--
ABOVE: Label attached to all protective guards (drives, spool guards, etc.)
ABOVE: Label placed near all drive assemblies and at 30’ intervals
TECH HANDBOOK FOR MCP CONVEYORS 2 - Drive Bands 13
-Warning Label 2 - Gear Reducer Adjustments 14
CAUTIONS, WARNINGS AND HAZARDS 3 TROUBLE SHOOTING AND REPLACEMENT PARTS 15
- introduction 3 - Trouble Shooting/Serial Plate 15
- Cautions Warnings and Hazards 3 - Ordering Replacement Parts 15
SAFETY INFORMATION/RECEIVING AND INSPECTION 4 ELECTRICAL DIAGRAMS 16
- Important Safety Guidelines 4 - Conveyor Control System MCP Wiring Diagram 16
- Shortages, Damages, Returns and Uncrating 4 - Conveyor Control System MCPC Wiring Diagram 17
GENERAL INSTALLATION INFORMATION 5 - Conveyor Control System Gate Wiring Diagram 18-19
- Set-up/Connection of intermediate sections 5 PARTS LIST 20
- Motor Removal and Installation 6-7 - Parts List For MCP 36BF 20
- Raising and Lowering Gate 8 - Parts List For MCP 48BF 21
MAINTENANCE SAFETY PRECAUTIONS 9 - Parts List For MCPC 36BF 22
- Before Performing Maintenance 9 - Parts List For MCPC 48BF 23
- Maintenance and Follow-Up Details 9 - Parts List For MCP GATE 48BF 24
MAINTENANCE AND LUBRICATION 10 - Parts List For MCP Herringbone 25
- Daily Preventative Maintenance 10 - Parts List For 1096 MCI 48BF 26
- Maintenance Schedule 11 WARRANTY 31
- Preventing Unnecessary Repairs 11
- Report on Miscellaneous Maintenance Performed 11
START-UP PROCEDURES 12
- Sequence of Operation 12-14
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GENERAL INSTALLATION INFORMATIONSET-UP / CONNECTION OF INTERMEDIATE SECTIONSOnce initial inspection and uncrating are completed, unlock casters and swivel lock and move conveyor into actual operational area. While moving, be sure to keep hands, clothing, hair and other objects clear to avoid serious injury. Once relocated, lock casters and swivel lock to secure conveyor.
(see illustration on the right)
CONNECTING MCP/MCPC SECTIONS TOGETHER
SHORTAGES, DAMAGES, RETURNS AND UNCRATINGNOTE: Do not return goods to factory without prior, written return authoriza-tion. Unauthorized returns are subject to refusal at factory.
Before uncrating, check quantity of items received against bill of lading to confirm that all material has been received. Examine the condition of equipment to determine if any damage has occurred.
Damage and/or shortage in shipment should be reported immediately to both vendor and carrier. Obtain a signed damage report from carrier agent and
send copy to vendor. Do not repair any damage before obtaining this report. For damaged shipments, consult factory to determine if entire shipment must be returned to factory for repair or if an immediate order should enter production to produce a new, replacement shipment.
Carefully remove crating and look for essential components and specific
accessories that may have been boxed and attached (or ‘banded’) to crating material. Save all hardware for subse-quent use by installation personnel.
It is possible that some items may become separated from original shipment. Check bill of lading (or, accompanying freight documentation) to ensure receipt of ALL units ordered including ALL accessories.
SAFETY INFORMATION / RECEIVING AND INSPECTIONIMPORTANT SAFETY GUIDELINES
WARNING: All personnel coming in contact with this conveyor should be aware of the following safety guidelines BEFORE USING OR WORKING AROUND CONVEYOR. NOTE: ALWAYS notify Roach whenever any conveyor is used in an application or condition other than was originally intended. Failure to notify Roach may allow conveyor to be operated in a hazardous operat-ing condition. Injuries resulting from negligence or violation of safety instructions hereby removes responsibility of product liability claims from Roach.
Do not walk, ride, climb, or touch moving parts on a conveyor in
operation.
Do not wear loose clothing or uncovered hair around conveyor.
Do not replace parts or perform maintenance on conveyor, or moving
conveyor parts, without first shutting “OFF” power to conveyor and locking out power source.
Do not connect gravity to powered conveyor without safety gravity
connector brackets.
It is the responsibility of conveyor end-user to comply with all safety stan-
dards including OSHA and other federal, state, and local codes or regulations. Install protective guarding and other related safety precautionary equipment to eliminate hazardous operating conditions which may exist when two or more vendors supply machinery for related use.
Any violation of above safety instructions hereby removes all
product liability claims from Roach
To connect up to 6 sections the conveyors must be spliced together. Follow the steps below to splice conveyors together. Repeat steps 1-3 for both sides of the conveyors.
DO NOT OPERATE UNTIL ALL SPLICE PLATES HAVE BEEN SECURED
Align the discharge end of the 1st section with the infeed end of the 2nd section.
Using the “Guide Flare” move the units together. The 2 units should be butted together.
Note: Casters must be unlocked
Bolt the 2 units together.Step 1 Step 2 Step 3
UNLOCKED LOCKED
UNLOCKED
SWIVEL LOCKSWIVEL LOCK
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GENERAL INSTALLATION INFORMATIONMOTOR REMOVAL AND INSTALLATION
Follow the steps below to remove and install a new motor in your MCP conveyor.
DO NOT OPERATE UNTIL NEW MOTOR IS INSTALLED
Unplug conveyor from power
Remove motor leads
Unbolt motor from motor base with 7/16 wrench
Remove sheave from shaft Place sheave on new motor flush with shaft, remove set screws
Add 1 drop of blue Loctite to set screws
Remove black motor lead from fuse holder
Remove motor from conveyor
Loosen chord grip, pull wires from motor box
Loosen sheave set screws with 1/8” allen wrench
Remove rollers Remove motor box coverStep 1:
Step 4:
Step 7:
Step 10: Step 11: Step 12:
Step 5:
Step 8:
Step 6:
Step 9:
Step 2: Step 3:
To see this in action, enter this link into your web browser: https://youtu.be/4L3YIwzLLSc
GENERAL INSTALLATION INFORMATIONMOTOR REMOVAL AND INSTALLATION
Reinstall set screws with 1/8” allen wrench
Run wires through chord grip and tighten chord grip
Insert remaining wires into correct wago
Replace rollers
Place new motor on motor base
Crimp new spade terminal onto black wire
Reinstall gasket and motor box lid
Plug conveyor back into power
Attach new motor to motor base with 7/16 wrench
Attach spade terminal to fuse holder
Stretch bands over sheave
Step 13:
Step 16:
Step 19:
Step 22:
Step 14:
Step 17:
Step 20:
Step 23:
Step 15:
Step 18:
Step 21:
Follow the steps below to remove and install a new motor in your MCP conveyor.
DO NOT OPERATE UNTIL NEW MOTOR IS INSTALLED
To see this in action, enter this link into your web browser: https://youtu.be/4L3YIwzLLSc
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MAINTENANCE SAFETY PRECAUTIONSBEFORE PERFORMING MAINTENANCE
MAINTENANCE AND FOLLOW-UP DETAILS
While performing maintenance do not wear loose clothing. Immediately report any hazardous conditions--sharp edges, pinch (or nip) points or other conditions that may result when several manufacturers supply machinery which may create operating hazards.
When using mechanical aids such as hoists, cables, or cranes exercise extreme caution to prevent damage to conveyors or other integrated machinery which may create a working hazard when maintenance is completed and units are in operation.
Clean up any spilled lubricants or other materials used in the maintenance process or those which may be deposited dur-ing unit operation. Eliminating poor housekeeping practices increases unit efficiency while creating safer personnel working conditions.
After maintenance, conduct visual inspection to ensure that all safety devices and guards have been replaced. Confirm that all units are clear of tools, debris or other items. Before starting conveyor, check condition of MCP conveyor warning labels (see “WARNING LABELS” at front of handbook). If labels have been destroyed or are not clearly legible, contact Roach Corporation® to receive replacement labels. Placement of warning labels is critical to avoid unauthorized unit operation which may result in hazardous working conditions for all related personnel coming in contact with conveyor.
One of the most important guidelines for maximizing conveyor operation and personnel safety is to implement a regular mainte-nance schedule and train personnel on the appropriate needs of the specific unit.
Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, conveyor must be shut “OFF” (if applicable) and disconnects locked in the “OFF” position to prevent unit from unauthorized start-up during main-tenance. All personnel should be informed of the safety proce-dures associated with unit maintenance and performance.
Do not perform any work on conveyors or conveyor system while in operation unless it is impossible to otherwise conduct adjustment, lubrication or other maintenance function. Only experienced, trained personnel possessing advanced hazards-training should attempt such critical operations.
Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, conveyor must be shut “OFF” and disconnects locked in the “OFF” position to prevent unit from unauthorized start-up.
Only trained personnel shall perform maintenance functions. When maintenance is completed, only authorized per-sonnel shall be permitted to start conveyor following maintenance or other emergency shut-off.
GENERAL INSTALLATION INFORMATIONRAISING AND LOWERING GATE
Follow the steps below to raise and lower gate sections.
TO RAISE GATE
TO LOWER GATE
DO NOT OPERATE UNTIL GATE SECTION HAS BEEN SECURED
With a person on each side, hold
handles and lift up.
Find lever to unlock gate latch. Move lever up to unlock gate from raised position.
With a person on each side, hold
handles and slowly pull down.
Continue raising gate until it locks
into the raised position.
Step 1
Step 1 Step 2 Step 3
Step 2
Continue lowering gate section to floor.
Make sure that gate is fully lowered into position.
Step 4 Step 5
To see this in action, enter this link into your web browser: https://youtu.be/N0cPL89vXw0
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MAINTENANCE AND LUBRICATIONMAINTENANCE SCHEDULES
MODEL NO.__________
*All charts are for guidelines in normal operating or ‘as noted’ conditions. Severe applications will warrant additional maintenance.
PREVENTING UNNECESSARY REPAIRSYour MCP conveyor is one of the most durable MCP models manufactured in the world today. However, even the most durable conveyors may be damaged when abused or neglect-ed. Impact or “shock” loading will surely damage models not designed for such loading conditions.
When MCP models are moved across uneven surfaces, floors, mezzanines, etc., even the best designed models are subject to additional maintenance. Floor supports must be monitored daily when used in such terrain to ensure that they are properly adjusted and that damaged component parts are immediately replaced to promote safe work environment.
Heavy fork truck traffic creates another notable hazard in loca-tions where MCP conveyors are used. Monitor all MCP convey-ors located near fork truck traffic and locate pylons or pillars to prevent damage to MCPs.
Remember that conveying the product is NOT what causes the most damage to your MCP conveyor. Hazards, neglect and operator mis-use are responsible for the vast majority of replacement parts required to maintain your MCP conveyor.
RECOMMENDED MAINTENANCE SCHEDULE*FREQUENCY DETAIL OF MAINTENANCE
Daily
Check for damage to conveyor and for worn parts and replace immediately; Inspect floor supports and adjust as required to maintain proper product flow; Remove dirt,
grease, and other contaminates which reduces product life
Monthly
Confirm that hardware is adjusted as intended (i.e. bolts and nuts may have become loose during operation or
adjustment). Adjust as necessary. However, do not over tighten since over tightening will not allow unit to be closed
or adjusted properly.
REPORT ON MAINTENANCE
CONVEYOR REPAIRED INSPECTION DETAIL OF MAINTENANCE COMPLETED (OR INSPECTION) MARK NO. BY DATE LIST PARTS REPLACED OR REPAIRS
MAINTENANCE AND LUBRICATIONDAILY PREVENTATIVE MAINTENANCE
DAILY PREVENTATIVE MAINTENANCE - MCP/MCPC/HERRINGBONE
DAILY PREVENTATIVE MAINTENANCE - GATE
1. Turn conveyor on.
2. Run conveyor.
3. Check for any rollers that are not turning at set speed. Check drive bands for wear, replace if needed.
4. Listen for any abnormal noises.
1. Turn conveyor on.
2. Run conveyor.
3. Check gate latch for proper function (up and down).
4. check photo eye alignment, realign photo eye if out of
alignment.
Only trained personnel shall perform maintenance functions. Before maintenance operations are performed, conveyor must be shut “OFF” and disconnects locked in the “OFF” position to prevent unit from unauthorized start-up.
Only trained personnel shall perform maintenance functions. When maintenance is completed, only authorized per-sonnel shall be permitted to start conveyor following maintenance or other emergency shut-off.
12 13
Once the power cord is connected the unit is ready to power on. The controls are on the side of the infeed end. The power switch is OFF in the down position and ON in the up position. Turning the switch ON the amber power light should illuminate indicating the unit has been
activated and is ready to run.
The conveyor speed can be adjusted by rotating the SPEED DIAL left to right from 0 - 100. 0 being the slowest speed and 100 the maximum.
A START/STOP switch is located on the right side of the conveyor at the infeed end and a second switch on the left side at the discharge end allowing operators to control the conveyor from either side. Both switches need to be in the START position to run. The conveyor will not run if any of the switches are in the STOP position.
START-UP PROCEDURESSEQUENCE OF OPERATION
There are 2 types of drive bands for the MCP conveyor. The first is a red band for the rollers driven by the motor. The second is a blue band which is for the rollers that are slave driven.
Should one of these drive bands break, extra bands have been included with each conveyor. These bands are zip tied to the frame at the infeed end of the conveyor.
DRIVE BANDS
Finally, the infeed end Power On button must also be pressed and illuminated for the converyor to run.
START-UP PROCEDURESSEQUENCE OF OPERATION
The power cord for the unit is at the infeed end of the conveyor. This input is a twist lock connector (see twist lock connector at bottom of the page) and should only be connected by authorized personnel. The power cord should be connected to a dedicated 120v power source.
If multiple units are latched together the power supply and the yellow MDC Cord for each unit must be connected. The individual units have male pronged connectors and female MDC cord connectors at the infeed end. The discharge end has a female connector used for docking the male connector when
the unit is last in line. Connect the male of one unit to the female of the second unit to provide power to the subsequent conveyor and interface all of the Start/Stop switches.
The MDC cable should be connected by aligning the pins and screwing the ends together.
MDC AND POWER CONNECTED
DO NOT CONNECT MORE THAN 6 CHILDREN TO A SINGLE 48” PARENT!
DO NOT CONNECT MORE THAN 6 CHILDREN TO A SINGLE 36” PARENT!
START / STOP SWITCHPOWERSWITCH
POWER LIGHT
SPEED DIAL(UNDER GUARD)
BLUE DRIVE BANDS
REDDRIVE BANDS
EXTRA DRIVE BANDS
FORWARD/REVERSESWITCH
TWIST LOCK CONNECTOR
Align the connector blades with the plug inlets. Insert blades into inlets Twist connectors to lock in place
POWER CORD
MDC CORD
POWER CORDMDC CORD
INFEED END
DISCHARGE END
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TROUBLE SHOOTING AND REPLACEMENT PARTSTROUBLE SHOOTING / SERIAL PLATE
ORDERING REPLACEMENT PARTS
TROUBLESHOOTINGTROUBLE PROBABLE CAUSE REMEDY
Product stops on conveyor or will not flow smoothly
A. Floor supports out of adjustment
B. Wheels are locked
C. Conveyor damaged
A. Adjust supports as previously outlined in the Owners Manual.B. Remove debris from wheels and/or replace wheels as necessary.C. Visual inspection required to identify worn or damaged parts. Replace worn or damaged parts as necessary.
Conveyor will not open or roll smoothly
A. Casters are lockedB. Casters are frozen due to debris or dirty environment
C. Bolts and nuts are over tightened
D. Conveyor is damaged
A. Unlock casters before moving conveyor.B. Clear debris from casters until casters are readily mobile. Replace damaged or worn casters as necessaryC. Loosen bolts and nuts that may have been over tightened during maintenance procedures.D. Replace ALL components damaged to return unit to proper operating condition. NOTE: All damaged parts should be replaced immediately to promote safe work environment
To order any replacement parts or when calling for assistance with any powered conveyor, ALWAYS provide the unit serial num-ber. Shown at actual size, this aluminum plate is placed on enclosure mount at the infeed end of the conveyor.To order replacement parts or add-on components, contact the Roach distributor who originally furnished the unit if possible. If this is not possible, contact the national sales office at 870.483.7631 for the name of the authorized Roach distributor in your area. Have unit model number and serial number BEFORE calling. Refer to unit drawings (in rear section of handbook) for part numbers if ordering replacement parts.
START-UP PROCEDURESGEAR REDUCER ADJUSTMENTS
DC MAGNET MOTORS BRUSH MAINTENANCE • Remove cap (shown at right) from both sides of motor to access the brushes. • With cap removed, brush may be removed by pulling on the spring. • Visually inspect brushes for chips or grooves. • The shunt wire should not have any frays. • Reinsert with the brass tabs facing the front and rear of the motor.
A fuse has been included at each motor for protection. The fuse is a 1amp 250v Bussman fuse. If a fuse is blown a qualified technician should determine the cause of the surge before replacing the fuse.
FUSE1amp 250v Bussman
Rollers have been removed for clarity
CAP
CAP
WARN ALL PERSONNEL TO KEEP CLEAR OF CONVEYOR DURING UNIT START-UP
Electrical controls must be designed by a qualified electrical engineer to ensure that appropriate safety features (emergency stops, pull cords, switches, etc.) are installed on unit for safe operation. Before conveyor start-up, all operators and other personnel coming in contact with unit must be properly trained and must have read accompanying Owners Manual.
SERIAL NUMBER
16 17
ELECTRICAL DIAGRAMSCONVEYOR CONTROL SYSTEM MCPC WIRING DIAGRAM
ELECTRICAL DIAGRAMSCONVEYOR CONTROL SYSTEM MCP WIRING DIAGRAM
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ELECTRICAL DIAGRAMSCONVEYOR CONTROL SYSTEM GATE WIRING DIAGRAM
ELECTRICAL DIAGRAMSCONVEYOR CONTROL SYSTEM GATE WIRING DIAGRAM
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PARTS LISTPARTS LIST FOR MCP 48BF
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PARTS LISTPARTS LIST FOR MCP 36BF
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PARTS LISTPARTS LIST FOR MCPC 48BF
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81-7
63
254T
RO
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S D
RIVE
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C53
9781
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72
END
GU
IDE
PLAT
ES56
5552
-10
92
SPLIC
E PL
ATE
5689
75-1
3
101
CA
BLE
MA
ST56
8975
-15
111
CA
BLE
MA
ST M
OU
NT
5689
75-1
6
121
DC
CO
NTR
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ER M
OU
NT
5689
76-1
131
DC
CO
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ER C
OVE
R PL
ATE
5689
76-1
1
141
ELEC
TRIC
AL
CO
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ER M
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5696
02-5
152
45A
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HA
NN
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8348
-1
161
90A
INSI
DE
CH
AN
NEL
5783
48-2
171
CO
NTR
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FO
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96M
CPC
EL-5
9220
4
Item
#qt
yIte
m D
escr
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nPa
rt #
186
EZ-0
620-
PH-S
WL-C
B SW
IVEL
LO
CK
MC
W06
074-
03
196
48”
BF F
RAM
E C
ROSS
BRA
CES
MS0
0119
-48
203
BISO
N G
EAR
MO
TORS
RDW
2810
0
2147
3/16
” D
IA X
7.5
LG D
URO
BA
ND
SSV
BW45
2465
-01
2210
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X 1
3.88
LG
DU
RO B
AN
DS
SVBW
5310
38-0
1
236
ON
E H
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PIV
OT
PLAT
ES56
5552
-6
246
SUPP
ORT
MO
UN
TS56
8975
-10
256
SH-4
OU
TSID
E C
HA
NN
ELS
5689
75-8
266
SH-4
SU
PPO
RT IN
SID
E C
HA
NN
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5689
75-9
276
POLY
SU
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RT K
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BRA
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5696
02-6
286
MED
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DU
TY P
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T PL
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5783
49-4
8
293
36”
BF S
UPP
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CRO
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AC
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S001
18-3
6
PART
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D
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QTY
ITEM 1
34
254
T RO
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S GR
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D
2
54T-
48-E
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82
3
DOUB
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5
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3
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53
9781
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25
4T R
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5397
81-7
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3
2
54T
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(DRI
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539
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2
EN
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IDE
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5655
52-1
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56
8975
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1
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5689
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1
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5
6897
5-16
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1
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5
6897
6-1
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1
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5
6897
6-11
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5
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15
2
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5783
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1
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348-
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1
CON
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R 10
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9220
418
6
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M
CW06
074-
0319
6
48"
BF
FRAM
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S
M
S001
19-4
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3
BIS
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EAR
MOT
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RD
W28
100
21
47
3/1
6" D
IA X
7.5
LG D
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S
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W45
2465
-01
22
10
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10 X
13.
88 L
G DU
RO B
ANDS
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5310
38-0
123
6
O
NE H
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T PL
ATES
56
5552
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6
SU
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T M
OUNT
S
5
6897
5-10
25
6
SH-
4 OU
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5
6897
5-8
26
6
SH-
4 SU
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CHA
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S
568
975-
927
6
POL
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S
5
6960
2-6
28
6
M
ED. D
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T PL
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5783
49-4
829
3
3
6" B
F SU
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T CR
OSSB
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S
MS0
0118
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MCP
C 48
BF59
2204
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23
PARTS LISTPARTS LIST FOR MCPC 36BF
DO
NO
T CO
NN
ECT
MO
RE T
HAN
6 C
HIL
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SIN
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PAR
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6 C
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ING
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Item
#qt
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m D
escr
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134
254T
RO
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S G
ROO
VED
254T
-36-
ED24
38
23
DO
UBL
E G
ROO
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DRI
VE S
HEA
VE40
4830
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32
STA
RT/S
TOP
MO
UN
TIN
G B
RAC
KET
5397
81-1
5
43
MO
TOR
BASE
S 36
” BF
5783
49-3
53
254T
RO
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DRI
VE L
OC
5783
49-7
63
254T
RO
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S D
RIVE
LO
C57
8349
-8
72
END
GU
IDE
PLAT
ES56
5552
-10
92
SPLIC
E PL
ATES
5689
75-1
3
111
8” x
10”
ELE
BO
X M
OU
NT
5922
01-1
152
FSG
-3 4
5A O
UTS
IDE
CH
AN
NEL
5791
80-3
161
FSG
-3 9
0A IN
SID
E C
HA
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5212
-1
171
CO
NTR
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FO
R 10
96M
CPC
EL-5
9341
2
186
EZ-0
620-
PH-S
WL-C
B SW
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LO
CK
MC
W06
074-
03
196
36”
BF F
RAM
E C
ROSS
BRA
CES
M80
0119
-36
203
BISO
N G
EAR
MO
TORS
RDW
2810
0
2147
3/16
” D
IA x
7.5
LG D
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BA
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SSV
BW45
2465
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2210
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x 1
3.88
LG D
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BA
ND
SSV
BW53
1038
-01
236
ON
E H
OLE
PIV
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PLAT
ES56
5552
-6
Item
#qt
yIte
m D
escr
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nPa
rt #
246
SUPP
ORT
MO
UN
TS56
8975
-10
256
SH-4
OU
TSID
E C
HA
NN
ELS
5689
75-8
266
SH-4
SU
PPO
RT IN
SID
E C
HA
NN
ELS
5689
75-9
276
POLY
SU
PPO
RT K
NEE
BRA
CES
5696
02-6
286
MED
IUM
DU
TY P
IVO
T PL
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5783
49-4
8
293
24”
BF S
UPP
ORT
CRO
SSBR
AC
ESM
S001
18-2
4
301
INSI
DE
CH
AN
NEL
S57
8348
-2
312
OU
TSID
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HA
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5783
49-1
MCP
C 36
BF59
2201
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22
24 25
PARTS LISTPARTS LIST FOR MCP GATE 48BF
Item
#qt
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m D
escr
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140
196G
rolle
r gro
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196G
-48-
ED24
38
54
mot
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se e
nds
5689
75-3
62
mot
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se c
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r56
8975
-1
74
196G
rolle
r (2)
gro
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5689
75-1
2
84
196G
rolle
r (2)
gro
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5689
75-1
1
92
med
. dut
y pi
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late
M01
155
102
SH-4
sup
port
outsi
de56
8975
-8
112
Sh-4
insid
e ch
anne
l56
8975
-9
124
top
cap
for k
nee
brac
e56
5552
-6
134
PKB-
4 as
sem
bly
5696
02-6
146
supp
ort m
ount
s56
8975
-10
152
supp
ort c
ross
brac
esM
0011
8-36
164
6” d
ia c
aste
r sw
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MC
W06
074-
03
172
spec
sup
port
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de57
4490
-10
182
spec
sup
port
insid
e57
4490
-8
192
spec
ial t
op c
ap57
4490
-55
204
1/8H
P ge
arm
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RDW
2810
0
214
FPRC
dou
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shea
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4830
-2
2212
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DIA
x 1
3.88
LG re
dSV
BW53
1038
-01
2343
3/16
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IA x
9.5
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blu
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W71
386
242
start/
stop
mou
ntin
g br
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t53
8094
-2
251
6” s
quar
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clos
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mou
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5669
07-1
Item
#qt
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m D
escr
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271
cont
rol k
it fo
r par
ent
EL-5
6897
5
281
cont
rol m
ount
bra
cket
5696
02-5
302
stop
strap
s57
4490
-7
312
stop
strap
bus
hing
S126
54
321R
-1L
gas
sprin
g m
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4490
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& L
331R
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gas
sprin
g m
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brac
ket
5744
90-1
10R
& L
342
hand
le w
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assy
5744
90-6
0
351
end
cros
sbra
ce a
lum
5744
90-2
5
362
insid
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5744
90-2
6
371R
-1L
outsi
de h
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5744
90-2
7R &
L
382
hing
e sp
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5744
90-2
9
394
300l
b sh
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MC
W06
490-
300
401
pivo
t sup
port
5744
90-1
7
412
top
caps
5744
90-1
3
421R
-1L
shoc
k co
ver
5744
90-3
5R &
L
482
3/8”
x 1
3/4
” x
5/16
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er b
olts
(sup
port)
FSW
0935
8
492
low
er s
top
strap
bus
hing
5744
90-2
00
502
3/8”
x 1
1/2
” lg
gol
d bo
ltFS
W00
358-
03
512
3/4”
x 3
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x 5/
8” s
houl
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olt p
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SFSW
3065
34-0
3
521
pivo
t sha
ft as
sy57
4490
-100
531R
-1L
pivo
t ang
le57
4490
-103
R &
L
541R
-1L
brak
e ha
ndle
5744
90-1
11 &
112
552
sprin
gsM
CW
0604
9-01
PARTS LISTPARTS LIST FOR MCP HERRINGBONE
Item
#
qty
Item
Des
crip
tion
Part
#
11
MO
TOR
MO
UN
TIN
G C
HA
NN
EL
INFE
ED60
7362
-2
25
MO
TOR
MO
UN
TIN
G C
HA
NN
EL 7
5”BF
6073
62-1
31
MO
TOR
MO
UN
TIN
G C
HA
NN
EL
75 1
/860
7362
-7
41
MO
TOR
MO
UN
TIN
G C
HA
NN
EL
68 3
/8”
6073
62-8
51
MO
TOR
MO
UN
TIN
G C
HA
NN
EL
65 1
/2”
6073
62-9
61
MO
TOR
MO
UN
TIN
G C
HA
NN
EL
61 3
/4”
6073
62-6
71
MO
TOR
MO
UN
TIN
G C
HA
NN
EL 5
5”60
7362
-5
81
MO
TOR
MO
UN
TIN
G C
HA
NN
EL D
IS60
7362
-3
91
MO
TOR
MO
UN
TIN
G C
HA
NN
EL 7
8”
6010
55-2
4
101
119”
LG F
RAM
E SI
DE
CH
AN
NEL
6073
62-1
0
111
119
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Z-C
HA
NN
EL 1
19”L
G
60
7362
-15
121
119”
LG C
ENTE
RRIB
6073
62-2
2
131
121”
LG S
IDE
CH
AN
NEL
6073
62-1
1
141
121”
LG Z
- CH
AN
NEL
60
7362
-16
151
121”
LG C
ENTE
R RI
B
6073
62-1
7
161
119
5/1
6” F
RAM
E A
NG
LED
6073
62-1
2
171
SNO
W P
LOW
INFE
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7362
-14
181
SN
OW
PLO
W D
ISC
HA
RGE
60
7362
-21
194L
BU
TT C
OU
PLIN
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7362
-25L
4R B
UTT
CO
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ING
60
7362
-25R
2010
ROLL
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6073
62-1
9
211L
BU
TT C
OU
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G60
7362
-26L
1R B
UTT
CO
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6073
62-2
6R
2210
CRO
SSBR
AC
ES 2
3 3/
8”BF
0011
9-23
.38
235
CRO
SSBR
AC
ES 5
0 13
/32”
BF00
119-
50.4
1
242
4” H
IGH
SO
LID G
UA
RD R
AILS
119
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1055
-37
252
4” H
IGH
SO
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UA
RD R
AILS
60.
5”60
1055
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Item
#
qty
Item
Des
crip
tion
Part
#
261
SNO
W P
LOW
GU
ARD
64
11/3
2”LG
6010
55-2
6
271
SNO
W P
LOW
GU
ARD
61
11/1
6”LG
6010
55-2
7
281
SNO
W P
LOW
UH
MW
6010
55-2
8
2934
RED
DRI
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AN
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.210
X13.
88LG
SVBW
5310
38-0
1
3016
5BL
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SLAV
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ND
S .1
875
X 9.
5”LG
VBW
7138
6
3116
1/8H
P G
EAR
MO
TORS
RDW
2810
0
3216
FPRC
DO
UBL
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4048
30-2
331
MA
ST56
8975
-15
341
MA
ST M
OU
NTI
NG
CH
AN
NEL
5689
75-1
6
351
CO
NTR
OLL
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OU
NT
BRA
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T56
9602
-5
361
CO
NTR
OLL
ER C
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R56
8976
-1
371
CO
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OLL
ER C
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R56
8976
-11
3838
196G
-24”
BF (2
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S (2
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4.25
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7362
-27
3922
196G
-24”
BF (2
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S (1
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6073
62-2
8
408
196G
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BF (2
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S (1
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3.85
4)60
7362
-29
411
196G
-20
23/3
2”BF
INFE
ED G
AP
ROLL
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7362
-30
421
196G
-9 7
/16”
BF IN
FEED
GA
P RO
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6073
62-3
1
431
196G
-24”
BF D
ISC
HA
RGE
GA
P RO
LLER
6073
62-3
3
441
196G
-19.
29/3
2”BF
DIS
CH
ARG
E G
AP
6073
62-3
2
451
196G
-8 5
/32”
BF D
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HA
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GA
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6073
62-3
4
468
196G
-24”
BF(2
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S (3
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7362
-38
471
*196
G-5
1.25
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(2) G
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6073
62-3
9
481
196G
-49
7/8”
BF (2
) GRO
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S60
7362
-40
491
196G
-48
5/8”
BF (2
) GRO
OVE
S60
7362
-41
501
196G
-47
1/4”
BF R
OLL
ER (2
) G
ROO
VES
6073
62-4
2
511
196G
-46”
BF R
OLL
ER (2
) GRO
OVE
S60
7362
-43
521
196G
-43
3/8”
BF R
OLL
ER (2
) G
ROO
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6073
62-4
4
Item
#
qty
Item
Des
crip
tion
Part
#
531
196G
-42
1/16
”BF
ROLL
ER (2
) G
ROO
VES
6073
62-4
5
541
196G
-39
7/16
”BF
ROLL
ER (2
) G
ROO
VES
6073
62-4
6
551
196G
-38
3/16
”BF
ROLL
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ROO
VES
6073
62-4
7
561
196G
-36
25/3
2”BF
RO
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(2)
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S60
7362
-48
571
196G
-35
15/3
2”BF
RO
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(2)
GRO
OVE
S60
7362
-49
581
196G
-32
7/8”
BF R
OLL
ER (2
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ROO
VES
6073
62-5
0
591
196G
-31
9/16
”BF
ROLL
ER (2
) G
ROO
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6073
62-5
1
601
196G
-30
1/4”
BF R
OLL
ER (2
) G
ROO
VES
6073
62-5
2
611
196G
-28
15/1
6”BF
RO
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S60
7362
-53
621
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G-5
0 9/
16”B
F (2
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S60
7362
-54
631
196G
-49
1/4”
BF (2
) GRO
OVE
S60
7362
-55
641
196G
-46
21/3
2”BF
(2)G
ROO
VES
6073
62-5
7
651
196G
-45
11/3
2”BF
(2)G
ROO
VES
6073
62-5
8
661
196G
-44”
BF (2
) GRO
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S60
7362
-59
671
196G
-42
23/3
2”(2
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S60
7362
-60
681
196G
-41
13/3
2”BF
(2)G
ROO
VES
6073
62-6
1
691
196G
-40
1/8”
BF (2
)GRO
OVE
S60
7362
-62
701
196G
-38
13/1
6”BF
(2)G
ROO
VES
6073
62-6
3
711
196G
-37
1/2”
BF (2
)GRO
OVE
S60
7362
-64
721
196G
-36
3/16
”BF
(2)G
ROO
VES
6073
62-6
5
731
196G
-34
7/8”
BF (2
) GRO
OVE
S60
7362
-66
741
196G
-33
9/16
”BF
(2)G
ROO
VES
6073
62-6
7
751
196G
-32
1/4”
BF (2
)GRO
OVE
S60
7362
-68
761
196G
-31”
BF (2
)GRO
OVE
S60
7362
-69
771
196G
-29
5/8”
BF (2
)GRO
OVE
S60
7362
-70
781
196G
-28
11/3
2”BF
(2)G
ROO
VES
6073
62-7
1
791
196G
-27
11/1
6”BF
(2)G
ROO
VES
6073
62-7
2
Item
#
qty
Item
Des
crip
tion
Part
#
801
196G
-26
7/16
”BF
(2)G
ROO
VES
6073
62-7
3
811
196G
-24
13/3
2”BF
(2)G
ROO
VES
6063
62-7
821
*196
G-5
2”BF
(2) G
ROO
VES
6073
62-7
5
831
196G
-40
3/4”
BF (2
)GRO
OVE
S60
7362
-76
841
196G
-34
1/4”
BF (2
)GRO
OVE
S60
7362
-77
851
196G
-27”
BF (2
)GRO
OVE
S60
7362
-78
861
196G
-25
19/3
2”BF
(2)G
ROO
VES
6073
62-7
9
871
196G
-42
5/16
”BF
(2)G
ROO
VES
6073
62-8
0
881
196G
-18
11/3
2”BF
(2)G
ROO
VE60
7362
-81
891
196G
-29
5/8”
BF (2
)GRO
OVE
6073
62-8
2
901
196G
-8 1
/2”B
F (1
)GRO
OVE
6073
62-8
3
911
196G
-16
7/32
”BF(
1)G
ROO
VE60
7362
-84
921
196G
-48”
BF (2
)GRO
OVE
6073
62-5
6
9318
*196
G-5
2”BF
(2)G
ROO
VES
1.93
*5.3
760
7362
-37
944
196G
-52”
BF (2
)GRO
OVE
S 3.
12*4
.65
6073
62-3
6
9514
196G
-52”
BF (2
)GRO
OVE
S 2.
71*4
.62
6073
62-3
5
961
196G
-25”
BF (2
) GRO
OVE
S60
7362
-85
971
196G
-44.
62”B
F (2
) GRO
OVE
S60
7362
-86
982
STA
RT S
TOP
BRKT
6084
74-8
7
991
196G
-6.4
419
6G-6
.44-
E
100
1EN
D C
OVE
R IN
FEED
6073
62-9
0
101
1EN
D C
OVE
R IN
FEED
6073
62-9
1
102
1EN
D C
OVE
R D
ISC
HA
RGE
6073
62-9
2
103
1EN
D C
OVE
R D
ISC
HA
RGE
6073
62-9
3
HER
RIN
GBO
NE
6073
62-A
PG 2
5
26 27
NOTES PARTS LISTPARTS LIST FOR 1096 MCI 48BF
Item
#qt
yIte
m D
escr
iptio
nPa
rt #
16
DRI
VE S
HEA
VE40
4830
-2
22
STA
RT/S
TOP
BRA
CKE
T53
8094
-2
34
ON
E H
OLE
PIV
OT
PLAT
E56
5552
-6
44
BED
JOIN
T SP
LICE
PLAT
ES60
9437
-6
54
SUPP
ORT
MO
UN
T56
8975
-10
65
MO
TORB
ASE
ASS
Y56
8975
-3
72
KNEE
BRA
CES
PKB
6026
40-6
86
196G
-48-
ED24
3060
9216
-11
96
196G
-48-
ED24
3860
9216
-12
1036
196G
-48-
ED24
3860
9216
-13
111R
DIS
CH
ARG
E EN
D P
LATE
6092
16-1
R
1LD
ISC
HA
RGE
END
PLA
TE60
9216
-1L
121R
INFE
ED E
ND
PLA
TE60
9216
-2R
1LIN
FEED
EN
D P
LATE
6092
16-2
L
131
INFE
ED M
OTO
RBA
SE60
9216
-21
141R
93”L
G IN
FEED
SID
E C
HA
NN
EL60
9438
-1R
1L93
”LG
INFE
ED S
IDE
CH
AN
NEL
6094
38-1
L
154
INFE
ED*D
IS S
PLIC
E PL
ATE
6092
16-7
164
SWIV
EL C
AST
ERS
MC
W06
074-
03
178
FRA
ME
CRO
SSBR
AC
ESM
S001
19-4
8
182
36”B
F SU
PPO
RT C
ROSS
BRA
CE
MS0
0118
-36
196
GEA
RMO
TORS
RDW
2810
0
2012
RED
BA
ND
SSV
BW53
1038
-01
Item
#qt
yIte
m D
escr
iptio
nPa
rt #
2140
BLU
E BA
ND
SVB
W71
386
224
SH-4
OU
TSID
E C
HA
NN
ELS
5689
75-8
232
SH-4
INSI
DE
CH
AN
NEL
S61
1711
-9
242
SH-6
INSI
DE
CH
AN
NEL
6117
11-2
252
6” B
OX
MO
UN
TS56
6907
-1
262
PKB
KNEE
BRA
CES
5696
02-6
1
6
DRI
VE S
HEAV
E
4
0483
0-2
2
2
STAR
T/ST
OP B
RACK
ET
5
3809
4-2
3
4
ONE
HOLE
PIV
OT P
LATE
5655
52-6
4
4
BEDJ
OINT
SPL
ICE
PLAT
ES
6
0943
7-6
5
4
SU
PPOR
T M
OUNT
5
6897
5-10
6
5
MOT
ORBA
SE A
SSY
568
975-
37
2
KN
EE B
RACE
S PK
B
6
0264
0-6
8
6
196G
-48-
ED24
30
6
0921
6-11
9
6
196G
-48-
ED24
38
6
0921
6-12
10
36
1
96G-
48-E
D243
8
6
0921
6-13
11
1R
D
ISCH
ARGE
END
PLA
TE
60
9216
-1R
1L
6092
16-1
L12
1R
INF
EED
END
PLAT
E
6
0921
6-2R
1L
6092
16-2
L13
1
IN
FEED
MOT
ORBA
SE
609
216-
2114
1R
93"
LG IN
FEED
SID
E CH
ANNE
L 6
0943
8-1R
1L
6094
38-1
L15
4
IN
FEED
*DIS
SPL
ICE
PLAT
E
6
0921
6-7
16
4
SWIV
EL C
ASTE
RS
MCW
0607
4-03
17
8
FRAM
E CR
OSSB
RACE
S
M
S001
19-4
818
2
36
"BF
SUPP
ORT
CROS
SBRA
CE
MS0
0118
-36
19
6
GEAR
MOT
ORS
RD
W28
100
20 1
2
R
EDBA
NDS
S
VBW
5310
38-0
121
40
BLU
E BA
NDS
VBW
7138
622
4
SH-
4 OU
TSID
E CH
ANNE
LS
5689
75-8
23
2
S
H-4
INSI
DE C
HANN
ELS
6117
11-9
24
2
S
H-6
INSI
DE C
HANN
EL
611
711-
225
2
6" B
OX M
OUNT
S
5
6690
7-1
26
2
P
KB K
NEE
BRAC
ES
5696
02-6
~
1096
MCI
48B
F61
171-
APG
26
28 29
NOTES NOTES
30
--All specifications are subject to change without notice----Drawings are intended for illustration ONLY and are not to scale--
W ARRANTY• MaterialsusedbyRoachareofgoodquality.• AnypartprovingtobedefectiveinmaterialsorworkmanshipuponRoachinspec-
tion, will be replaced at NO cost, FOB, Trumann, Arkansas, for one year. Installation expense will be paid by others.
• Roachliabilityincludesfurnishingsaidpartorparts;Roachisnotliableforconse-quential damages, such as loss of profit, delays or expenses incurred by failure of said part or parts.
• Failureduetoabuse,incorrectadjustments,exposuretocorrosiveorabrasiveenvironment or operation under damp conditions does not constitute failure due to defects in workmanship or materials.
• ComponentpartsnotmanufacturedbyRoach(motors,gearreducers,etc.)will be repaired or replaced at the option of their manufacturer. Contact nearest authorized service center for all warranty claims. NOTE: Motors or gear reducers tampered with before inspection shall be con-sidered free of ALL Warranty Claims.
808 HIGHWAY 463 NORTHTRUMANN, ARKANSAS 72472-1310
Tel 870-483-7631 Fax [email protected]
roachconveyors.com
NOTES
808 HIGHWAY 463 NORTHTRUMANN, ARKANSAS 72472-1310
Tel 870-483-7631 Fax [email protected]
roachconveyors.com
1505-531038
3/25/20