Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005...

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Cataphoretic painting company

Transcript of Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005...

Page 1: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

C a t a p h o r e t i c p a i n t i n g c o m p a n y

Page 2: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

www.ktlzm.sk

C a t a p h o r e t i c p a i n t i n g c o m p a n yCompany introduction

History:

2004 – established company as Inalfa Zlaté Moravce a.s, instalation technology of Cataphoretic line2005 – certification ISO 90012008 – change of owners structure, new trade name as KTL ZM a.s.2010 – increasing the volume of production, 3 shifts2011 – certification ISO 14001, OHSAS 180012012 – increasing of capacity with new conveyor2013 – implementation of new MRP system QAD2014 – instalation of new technology – passivation line for aluminium parts

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Present:

Actual number of employees: 1122019: Certification according IATF 16949

Future:

2020: New technology – cataphoresis bath line2020: New technology – powder coating line

Company introduction

Page 4: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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Certificates:

IATF 16 949EN ISO 14 001OHSAS 18 001

Company introduction

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C a t a p h o r e t i c p a i n t i n g c o m p a n yStructure of company

KTL ZM a.s.

- Cataphoretic painting- Passivation of aluminium parts- Paint removal

Sister´s company TESGAL s.r.o.

Steel:- Zincing, ZnNi – drum / hang- Polishing- Pickling- Blacking- Degreasing- Passivating

Aluminium:- Passivating- Anodizing

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C a t a p h o r e t i c p a i n t i n g c o m p a n yBusiness datas

Cathaphoresis90%

Passivation10%

Sale

Cathaphoresis Passivation

Automotive93%

Nonautomotive7%

Industry

Automotive Nonautomotive

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

0,320

1,528

1,833

2,250

1,954

1,332

1,930

2,884

3,210

3,910

4,280 4,200

4,5304,280 4,252

0,000

0,500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018

Turnover in millions €

Business datas

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C a t a p h o r e t i c p a i n t i n g c o m p a n yLocation

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C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology

Cathaphoresic painting:

Applications for steel materials, alloy, aluminum, zinc materialsThickness: 15-60 micronsMaximum weight: 100 kgMaximum dimensions of part: 1800x600x600 mmCapacity: 1.2 million m² / yearChemical material for pretreatment: HENKELChemicals for paint KTL: AXALTA / DuPontTechnology: AQUACOMPConveyor: EISENMANN

Page 10: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology

Technological process of cataphoretic painting:

- 2 x Degreasing- Rinse with industrial water- Activation- Zinc phosphating- Rinsing with industrial water- Rinsing with demi water- Passivation- Rinsing with demi water- Cataphoresis painting- 2 x Rinsing with permeate- Blowing- Polymerisation of color

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C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology

Cathaphoresic painting:

The material fulfils the following specifications:BMW: GS90010, GS90011, GS 97019DB: DBL 7381, DBL 7390, DBL 7391, DBL 7392FORD: WSK-M2P151, WSK-M2P153, WSK-M2P177, WSK-M2P185JAGUAR LAND ROVER: STJLR 51.5249, STJLR 51.5250, STJLR 51.5251OPEL: GMW 14671VOLVO: STD 5751-5VW: TL 227, TL 260, TL 262, VW 13750MAN: MAN M 3018 Klasse 1-4PORSCHE: PN 11003 T1-T3, PN 11011

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Cataphoresis painting

Technology

Page 13: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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Passivation for aluminium materials:

Maximal weight of part: 100 kgMaximal dimensions of part: 1500x600x600 mmCapacity: 200 000 m² / yearChemical material: HENKEL

Technology

Page 14: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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C a t a p h o r e t i c p a i n t i n g c o m p a n yTechnology

Technological process of passivation:

- Degreasing- Washing dip with industrial water- Rinsing with industrial water- Passivation- Washing dip with industrial water- Rinsing with industrial water- Drying

The material fulfils the following specifications:

VW: TL 82427, TL 82428, TL 82433

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C a t a p h o r e t i c p a i n t i n g c o m p a n yProduction

Automotive:- Interior parts- Exterior parts- Roof systems- Visual parts- Passivation of aluminium parts

Nonautomotive:- Garden parts- Other parts

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C a t a p h o r e t i c p a i n t i n g c o m p a n yReference projects – interior parts

Final customer Customer

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Final customer Customer

Reference projects – exterior parts

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Final customer Customer

Reference projects – roof systems

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Final customer Customer

Reference projects – passivation

Page 20: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Final customer Customer

Reference projects – nonautomotive

Page 21: Cataphoretic painting company - KTL ZM a.s.ktlzm.sk/data/presentationKTLZM.pdf · 2005 –certification ISO 9001 2008 –change of owners structure, new trade name as KTL ZM a.s.

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C a t a p h o r e t i c p a i n t i n g c o m p a n y

Thank you for your attention.

KTL ZM a.s.