catalogue product · 2019-10-26 · product catalogue BLACHPROFIL 2 Sp. z o.o. 30-527 Kraków, ul....

produc

t cat

alogue

BLACHPROFIL 2 Sp. z o.o. 30-527 Kraków, ul. Nadwiślańska 11/139NIP: 6762431701, Regon: 121387608

www.bp2.eu

www.bp2.eu

Table of Contents

2

6 Who are we?

About us Steel Roof Tiles

Modular Steel Roof Tiles

Roof Panels

Steel Roof Gutter Systems

Trapezoidal Sheets

Wall Cassette and PROSYSTHERM®

Sandwich Panels

Elevation Cassettes and Panels

Steel Servicing Centre

Flashing and Accessories

Technical Informationand Contact

1 2 3 4 5 6

7 810 Technical Information ZET®11 ZET®Roof12 ZET®Look13 Colours14 Transport and Installation

9 10 11 1218 BETA® 19 ALFA®20 OMEGA® 21 GAMMA®

24 Technical Information LAMBDA®26 LAMBDA® L3827 LAMBDA® L25

30 Technical Information INGURI®31 Description of System Components34 Colours35 Charge Material

54 Wall Cassette 55 Installation56 PROSYSTHERM® Fire-wall 90 min.

60 Wall Panels62 Roof Panels

66 Elevation Cassettes69 Elevation Panels

72 Steel Servicing Centre73 Flat Metal Sheets74 Cutting and Winding Services75 Protection and Packing

38 Flashings40 Accessories40 Roof Communication System41 Ventilation Chimney and Roof Windows41 Skylights

44 Technical Information45 T7, T1446 T18, T18 ECO47 T35, T35 ECO48 T50, T5549 T62, T8050 T90, T135-930, T135-95051 T153, T160

78 Aluzinc and Galvanized Coatings79 Coated Steel Sheets80 Description of Coatings82 Coating Properties83 Coatings Availability84 Anti-condensation Coating 86 Colours88 Contact

1

6 Who are we?

About us

www.bp2.eu6

About us

BLACHPROFIL 2® is a manufacturer of highly regarded construction solutions. For over twenty years, we have been trying to be a complete company, which is why we have been providing a full range of products: roofing, structural sheet metal, facade systems, wall cassettes, sandwich panels, gutter systems, as well as specialist steel machining services within the Steel Services Centre. Our offer grows every year, in response to new customer demands.

Who are we?

HistoryIn 1995 we have started trading with metal sheet roofing. Three years later, establishing our head office in Kraków, we had one car and two employees, but soon we began to implement our own products.Over time, the number of production lines grew, as did our team and offer, until in 2010, we were ready to build our own distribution network in Europe. The subsequent years meant an intensive modernization of the manufacturing system and new branches. The logistics-manufacturing centre in Grojec was joined by an extremely modern production hall in Dąbrowa Górnicza, and then, a copy of our office in Grojec, this time in the Romanian Cluj-Napoca. The last significant investment of the company was the take-over of the MARCEGAGLIA sandwich panel manufacturing plant in Timisoara, at the turn of 2017/2018. Both plants in Romana operate under the IMPRO® brand, which, however, fully belongs to the BLACHPROFIL 2® capital group. In 2017, Adam Małysz has become the Ambassador of our brand, we have established the Academy of Masters and created the BP2 TEAM in order to support young, but already award-winning cross-fit contestants – Gabriela Migała and Laura Horváth. The BP2 TEAM also includes Michał Grzesiewicz, Gabi's coach.

idea

„Every Academy meeting is actively participated by the best ski-jumper among roofers, and the best roofer among ski-jumpers - Adam Małysz, who became the BLACHPROFIL 2® Ambassador in 2017.”

eprofilThe internet eProfil platform is the most developed customer service system in the construction industry, which we have been gradually improving since 2010. It enables almost unlimited control over your order. At any given moment, from the level of your computer or a mobile device, you can check the stage or even locate a shipped product on a map in real-time. This also means full insight into the payment history and the account balance, access to the most current price lists and deals, and the option to easily create a cost estimate for the end customer. Thanks to the Roof Optimisation module, it is possible to quickly calculate the materials required to cover a particular roof, hence, decrease the amount of waste and unnecessary costs to a necessary minimum. The software visualizes metal sheet distribution on the roof, assists in selecting the most cost-efficient solution, generate a ready design or place an order. The functionalities of the eProfil platform cannot be stressed enough, allowing you to save time and reduce costs.

The observation of the roofing market tells us that the success of an implementation is most frequently determined by the selection of a proper solution. We want to offer products which satisfy the real needs of the market, which is why it is so important for us to listen to the problems and needs of the contractors. To this end, we launched the BP2 Academy of Champions, which includes regular meetings enabling the exchange of knowledge and experience, and to explore new technologies. Every Academy meeting is actively participated by the best ski-jumper among roofers, and the best roofer among ski-jumpers - Adam Małysz, who became the BLACHPROFIL 2® Ambassador in 2017. Our choice of the Ambassador, as well as his decision regarding the cooperation, were non-accidental. Adam Małysz has roofer education and experience, therefore, he knows and understands our industry really well. Only after visiting BLACHPROFIL 2® manufacturing plants and making sure he would be representing a quality leader, he made a decision in terms of a long-term cooperation. Within the Academy we meet among other champions, specialists in the roofing trade, in order to search for the best solutions for roofers and jointly shape the future of our industry.

Academy of ChampionsThe BLACHPROFIL 2® IDEA is based on four pillars, which guarantee stability and development of our company. The most important one are the PEOPLE. Mutual trust, respect and involvement, made some of us work hand in hand for 20 years! Whether there were just a few of us or a few hundreds now, one thing has never changed: we are a team. A similar approach is the seed for the second pillar of our company - RELATIONS. We build our good relations with the customers, vendors and co-workers based on an open, and most of all, fair communication. We value integrity and responsibility, which is why we are proud that we were able to win the trust of over 1000 active customers. Quality and efficient service are guaranteed by the third BLACHPROFIL 2® pillar, namely, TECHNOLOGY. On one hand, this means the production robotization thanks to state-of-the-art machinery parks, and the automation of internal company processes on the other. The EDI format allows for exchanging financial documents with supplier without human interaction and piles of paper, the eProfile is used by our receivers as a complex customer service system.Innovations allow for rising the standards that is why we have created own professional quality control laboratory, because at BLACHPROFIL 2® we always put the QUALITY first. Apart from the metallurgical attestations received from our suppliers, which guarantee specified level of properties of the received raw materials, we also verify their quality. Our specialists carefully inspect numerous material and mechanical parameters such as scratching resistance, coating adhesion or susceptibility to deformation. Tests performed in salt chamber, imitating accelerated impact of external factors on materials and profiles produces by us, allows for simulating material behaviour within a period of 30 years in just one month. All the operations give us full control in the field of quality of products delivered to you.

2

10 Technical Information zet®

11 zet®roof12 zet®look13 Colours14 Transport and Installation

modular steel roof tiles

www.bp2.eu10


Technical parameters [in mm]

Effective width 1150

Total width ~1212

Thickness of steel sheet 0,5

Total profile height 50

Height of forming 30

Module length 363 (batten spacing 350 mm)

Effective area (cladding) of a single sheet

0,805 m2

The main advantages of the ZET® modular tiles are:

+ “Z” type ribs making the screws and joints between the sheets become invisible,

+ guaranteed colour and structure repeatability,

+ precision level never before achieved of every element of roof system thanks to robotic,

automated production line, + availability out of hand and option to make immediate dispatch to any location,

+ professional product packing and protection reducing the risk of damage during loading, transport and unloading,

+ cutting edge protection unavailable for traditional steel tiles against corrosion thanks to the “Z”-type ribbing (patent protected),

+ reduction of average use of screws. “Z”-type ribbing operates as a zipper, eliminating the needs of folding sheets in this place, therefore, screws that are required in competitive products become useless,

+ unlimited freedom in forming coverings and reduction of material waste to a minimum thanks to symmetricalness of a module,

+ dedicated processing and INGURI® gutter system complementing perfect roof system.

Total width ~1212


37 23020

Technical Information

ZET®Roof is the basic version of the ZET® modular roof tiles. Dynamics of shapes of slope geometry of the ZET®Roof modular steel roof tiles makes it perfect for modern, unconventional construction. Thanks to high ribbing similar to traditional ceramic roof tiles, it is widely used in renovated and monumental facilities. Great esthetics of this cladding is also achieved by hiding joints in shades created thanks to “Z”-type ribs and lack of screws on the ribbing surface.

ZET®Roof

2 cm

www.bp2.eu12


CodeThicknessof coatings

Corrosion(resistance)

UV radiation(resistance)

Warranty period(years)

MAT 35 Standard [TK]

35 µm C3 RUV3 30*

Material used for production of modular metal roofing tiles ZET® is a coating developed in close cooperation with leading manufacturer of lacquers for the best ironworks in Europe.

Long-term research of the previously used coatings and monitoring of customer needs, with particular attention to the demands of the roofers, helped us to combine so many different advantages in one product. HERCULIT® is a polyurethane-hardened polyester, with great resistance to all kinds of mechanical damage, and a thickness of 35 μm. Modular metal sheet roofing tiles ZET® made of HERCULIT® metal sheets mean 55 years of guarantee. Moreover, they are distinguished by repeatability of colours and coating structure.

Sheet metal, with both sides coated with275 g/m2 metallic zinc layer, an anti-corrosion coating and single-sided with an organic decorative coating. Their advantages include high resistance to mechanical damage and corrosion, excellentformability and high aesthetic qualities.

The metal is coated with a mat organic layer with a gritty texture and a 35 μm thickness. Available in 3 colours with the option to provide colours from outside of the basic colour chart. Modular metal sheet roofing tiles ZET® made of sheets with MAT 35 Standard coating are covered by 30-year long guarantee.

*Applies to modular metal sheet roofing tiles ZET®

HERCULIT®

MAT 35 Standard

ColoursHC 3009

TK 23

HC 7016

TK 31

HC 8004

TK 33

HC 8017 HC 9005

ZET®Look is the development of the ZET®Roof modular sheet roof tiles. With the benefits of the system’s basic version, this variant is characterized by total elimination of screws visible on the roof surface. Thanks to the advanced installation system, being at the same time extremely easy for assembly, screws are hidden under sheets which gives attractive, symmetrical roof covering without any visible fixing elements or assembly holes. This is the perfect solution where the greatest esthetics is required. Product technical parameters, packaging and protection are the same as for ZET®Roof.

!

The warranty becomes valid after online registration on www.zet-roof.eu.Specific warranty terms and conditions are stated in the warranty card.

ZET®Look

4,5 cm





HERCULIT® [HC]

35 µm C4 RUV4 55*

Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes onlyand may vary from those of the coatings themselves.

!

www.bp2.eu14


The ZET® modular steel roof tiles are symmetrical. they can be installed in any direction – with overlaps to the left or to the right. The selection of the installation direction may be a result of an aesthetic choice. Provide 350 mm spacing of laths. Correct installation envisages keeping the sequence of sheets installation, as shown on the diagram (in case

Screw fitting locations (for the ZET®Roof version).

Screw fitting locations (for the ZET®Look version)*.

Due to the design of the sheets (“Z”-type rib), the sheets cannot be lifted straight up from the package. Before lifting the sheet, it must be slid a few centimeters forward to avoid damaging the coating on the sheet below – see drawing.

Modular roofing tiles ZET® are delivered on non-returnable pallets. The cladding can be delivered without specialised transportation. A single palletcontains 264 sheets, equivalent to 212.5 m2 of effective cladding. Light modules enable easy handling by a single person (e.g. stairwell transport) withoutthe need to employ specialised equipment.

The pallet with ZET® modular roof tile sheetsis covered by a protective cover. If the sheets are not all used after unpacking, the remaining sheets must be covered by the protective cover.

2.1.

The standard accessories of ZET® modular roof tiles include versatile protective elements: styrofoam spacers (their shape accurately matches the form of the sheets), dedicated reusable cover with ties (to protect unused material), stretch film and straps. Professional packing and protection of the modules reduce the risk of damage and scratches during loading, transport and unloading. This also protects the sheets against adverse weather conditions during storage.

12

34

56

78

910

11

1213

1415

16

17

12

34

56

78

910

11

1213

1415

16

17

Transport and Installation * The first lath should be equipped

with starting profiles for ZET®Look. (5 per each sheet). Profiles installed with spacing 230 mm (axes) must be aligned and the width of laths cannot be less than 8 cm.

of installation from the right side). The correct installation method for the ZET® modular roof tiles is a staggered layout, in which the rows of sheets are shifted in relation to one another. This solution is possible due to the symmetrical shape of the sheets. The advantage to this panel layout is the lack of four sheet joints. Furthermore, vertical joints

are not continuous, improving the aesthetic effect. (Concerns installation of version ZET®Look and ZET®Roof).

18 beta® 19 alfa®

20 omega® 21 gamma®

steel roof tiles

3

www.bp2.eu18

Steel Roof Tiles

List of modular sheets

Module 350 mm

Module 400 mm

Number of modules

0,46 m 0,51 m 1

0,81 m 0,91 m 2

1,16 m 1,31 m 3

1,51 m 1,71 m 4

1,86 m 2,11 m 5

2,21 m 2,51 m 6

2,56 m 2,91 m 7

2,91 m 3,31 m 8

3,26 m 3,71 m 9

3,61 m 4,11 m 10

3,96 m 4,51 m 11

4,31 m 4,91 m 12

4,66 m 5,31 m 13

5,01 m 5,71 m 14

5,36 m

max. 6,11 m

15

5,71 m 16

6,06 m 17

15/35015/40020/35020/400

+ the product offers the following module length

+ options: 350 or 400 mm + classic shape + two available heights of forming: 20 or 15 mm

+ it is possible to select the length of a module for the product: 350 or 400 mm

+ the most economic roof tile in the catalogue

+ a unique shape of the wave



Total width 1216

Thickness of steel sheet 0,5 - 0,6

Total profile height 33,5

Height of forming 15

Length of module 350/400

Length of sheetmin. 500max. 5750

Weight of metal sheets with steel core ~ 4,5 kg/m2

Weight of metal sheets with aluminium core ~ 1,8 kg/m2

Length of an overlap, when separating metal sheets 150


Module350 mm

Module 400 mm

Number of modules

0,50 m 0,55 m 1

0,85 m 0,95 m 2

1,20 m 1,35 m 3

1,55 m 1,75 m 4

1,90 m 2,15 m 5

2,25 m 2,55 m 6

2,60 m 2,95 m 7

2,95 m 3,35 m 8

3,30 m 3,75 m 9

3,65 m 4,15 m 10

4,00 m 4,55 m 11

4,35 m 4,95 m 12

4,70 m 5,35 m 13

5,05 m

max. 5,75 m

14

5,40 m 15

5,75 m 16



Total width 1183


Total profile height 38/43

Height of forming 15/20


Length of sheetmin. 460max. 6110




33,5

230


18,5

38/43

183,3


23

15/35015/400

ii

www.bp2.eu20

Steel Roof Tiles

15/35015/40020/35020/400

+ recommended for roofs with a large surface area

+ a classic line, resembling ceramic tiles

+ the product offers the following module length options: 350 or 400 mm



Total width 1180





Length of sheetmin. 500, max. 5750




+ high ribbing: 25 or 30 mm

+ shape inspired by classic ceramic tiles

+ symmetric profile – reduction of scrap material

+ cutting in line with the wave shape – invisible sheet joints

+ length of overlap – only 20 mm



Total width 1212





Length of sheetmin. 370 max. 6002




25/35025/40030/35030/400

47/52

140


32


45/50

37230

25/30

20


Module350 mm

Module 400 mm

Number of modules

0,50 m 0,55 m 1

0,85 m 0,95 m 2

1,20 m 1,35 m 3

1,55 m 1,75 m 4

1,90 m 2,15 m 5

2,25 m 2,55 m 6

2,60 m 2,95 m 7

2,95 m 3,35 m 8

3,30 m 3,75 m 9

3,65 m 4,15 m 10

4,00 m 4,55 m 11

4,35 m 4,95 m 12

4,70 m 5,35 m 13

5,05 m

max. 5,75 m

14

5,40 m 15

5,75 m 16


Module 350 mm

Module 400 mm

Number of modules

0,37 m 0,42 m 1

0,72 m 0,82 m 2

1,07 m 1,22 m 3

1,42 m 1,62 m 4

1,77 m 2,02 m 5

2,12 m 2,42 m 6

2,47 m 2,82 m 7

2,82 m 3,22 m 8

3,17 m 3,62 m 9

3,52 m 4,02 m 10

3,87 m 4,42 m 11

4,22 m 4,82 m 12

4,57 m 5,22 m 13

4,92 m 5,62 m 14

5,27 m

max. 6,02 m

15

5,62 m 16

5,97 m 17

ii

24 Technical Information lambda®

26 lambda® l3827 lambda® l25

4 roof panels

www.bp2.eu24

Roof Panels

The panels are available in two versions (LAMBDA® L38 and LAMBDA® L25) and are extremely versatile in shaping the cladding design. They are characterised by a simple and universal form with broad customisation possibilities for: seam height, total width, covering width, optional ribs. Such a wide selection of roof design options may either accentuate the traditional form of the building or result in a sleek and modern look, depending on the building type and selected material.

Numerous specification selection options enable accurate matching of the panel shapes to the roof construction and building character.

The use of a click lock joint enables quick and secure installation, the design of the panels results in hiding the fasteners, improving the overall aesthetics of the cladding.

The locking joints of the LAMBDA® panels may be cut on request in order to incorporate the folding for the starting flashing.

The optional LAMBDA® panel folding for the starting gutter flashing [codes: LWZ] increases installation speed and safety. It also positively affects the aesthetic value of the cladding (cut edge is not visible).

Note!When ordering panel versions with notches for foldingthe starting gutter flashing [codes: LW], the production systemautomatically adds 30 mm to the ordered panel lengths.

Note!Due to the deign of roof panels, the cladding sheets may become “wavy”. This is normal for this type of products.

!

!

Technical Information lambda

www.bp2.eu26

Roof Panels

Product features: + two width options + optional notches for folding + optional fold for the starting gutter flashing

lambda l38

Codenotch for folding(Code)

fold for thestarting flashing(Code)

L38.490P LW38.490P LWZ38.490P

L38.490R LW38.490R LWZ38.490R

L38.490T25 LW38.490T25 LWZ38.490T25

L38.490T58 LW38.490T58 LWZ38.490T58

L38.283P LW38.283P LWZ38.283P

L38.283R LW38.283R LWZ38.283R

L38.283T25 LW38.283T25 LWZ38.283T25

L38.283T58 LW38.283T58 LWZ38.283T58


Glossary L.38.490 L.38.283

Seam height 38 38

Effective width 490 283

Total width ~522 ~314

Thickness of steel sheet 0,5–0,7 0,5–0,7

Sheet length max. 10 000

38Product features:

+ three width options + optional notches for folding + optional fold for the starting gutter flashing

25


Glossary L.25.515 L.25.306 L.25.205

Seam height 25 25 25

Effective width 515 306 205

Total width ~547 ~337 ~236

Thickness of steel sheet 0,5 0,5 0,5

Sheet length max. 8000

Effective width 205

Effective width 283

Effective width 306

Effective width 515

lambda l25

Codenotch for folding(Code)

fold for thestarting flashing(Code)

L25.515P LW25.515P LWZ25.515P

L25.515R LW25.515R LWZ25.515R

L25.515T25 LW25.515T25 LWZ25.515T25

L25.515T58 LW25.515T58 LWZ25.515T58

L25.306P LW25.306P LWZ25.306P

L25.306R LW25.306R LWZ25.306R

L25.306T25 LW25.306T25 LWZ25.306T25

L25.306T58 LW25.306T58 LWZ25.306T58

L25.205P LW25.205P LWZ25.205P

L25.205R LW25.205R LWZ25.205R

L25.205T25 LW25.205T25 LWZ25.205T25

L25.205T58 LW25.205T58 LWZ25.205T58

T25

T25RP

T58T25

T58T25

T58T25

Effective width 490

Optional ribs (height 1 mm):

P Without ribs

R Semi-circular ribs

T25 Box profile ribs width 25 mm


Optional ribs (height 1 mm):

P Without ribs

R Semi-circular ribs



RP

P

T58

R

T58 RP

RP

30 Technical Information inguri® 31 description of system components34 Colours35 Charge material

5 Steel roof gutter systems

www.bp2.eu30


125/87150/100

Application of a right gutter system allows for effective water discharge from roofing, which is vital for its durability and functionality. It also protects the building’s façade from damages caused by moisture. INGURI® are complete gutter systems made from two-side coated steel of highest quality. All the systems’ elements are designed in a way that assures easy alignment and quick installation. The shape and depth of gutters assure effective water discharge, even during intense and long rainfalls.

INGURI 125/87INGURI 150/100

Technical Information inguri®

description of system components

1. Gutter2. Gutter support3. Inner corner4. Outer corner5. Corner cover6. Gutter fasteners7. Fastener stabilizer8. Gutter end cap9. Gutter outlet10. Drain pipe elbow11. Drain pipe12. Tee pipe13. Cleanout14. Spout15. Sleeve16. Drain pipe clamp half17. Pipe bracket for anchors18. Bracket anchors19. Top rafter hooks20. Face hook

11

12

14

13

20

19

18

17

16

15

10

1

2

4

3

9

76

5

8

www.bp2.eu32


DRAIN PIPE ELBOWDrain pipe elbow allows to shapethe gutter system with roofingand façade. The offered productis angled at 63°.

INNER CORNER, OUTER CORNER Aesthetic and functional gutterconnection in the building’s quoinsis possible thanks to our cornersystem. We offer outer and innercorners of a standard 90° angleor 135° angle.

CORNER COVERThe cover prevents water fromflowing over the corner.It is especially important for internalcorners, receiving large volumesof water from the valley gutter.It also has an aesthetic purpose.

GUTTERINGURI® gutter shape has beendesigned in a way that assures higheffectiveness of water discharge.It is deep and properly shaped,to receive water from roofingeven during intense rainfalls,eliminating the risk of overflowing.We manufacture gutters in standardlengths of 4 and 3 metres.

ACCESSORIESWe provide available accessories forgutter systems: interceptor gullies, spraylubricants, silicones, and priming lacquer.

PIPE BRACKET, PIPE BRACKET FOR ANCHORSWe offer two types of brackets: withmounting holes for any given fixingmethods or adapted for a dedicated joint.

BRACKET ANCHORSWe provide bracket anchors in hourlengths: 120, 160, 200 and 250 mm.

SPOUTThe exit part of the gutter systemis spout, which carries water off fromthe drain pipe. The offered producthas an angle of 63° and the followingdimensions: 87 mm or 100 mm.

TEE PIPEIf there is a need to carry water offfrom two drain pipes to the spout,a tee pipe should be applied.Our product allows to changethe angle of incline of the connectedpipe, which facilitates installation.

CLEANOUTThis element stops the leaves, feathersor twigs and enables their removalfrom the gutter system. This preventssystem blockages and maintains itsfull functionality.

DRAIN PIPEThe INGURI® system drain pipes areof 3 m/1 m lengths and 87 mm/100 m profiles. They carry waterdownwards. Fastening to the facadeis accomplished using dedicatedclamps maintaining proper distancefrom the wall.

GUTTER SUPPORTAn element for additional gutterfixing to the roof construction.Prevents gutter deformationsor breaking off due to increasedloads, e.g. snow sliding off the roof.

SLEEVEDrain pipes are joined using sleeves.Solid structure of this element assuresmaximum joint tightness.

GUTTER OUTLETThe outlet receives water fromgutters and directs it to the drainpipe. This element’s design andproper assembly has large influenceon functionality of the wholesystem. The INGURI® gutter outletis properly matched with otherelements, which assures tightand durable structure. Availableversions: 125/87, 125/100, 150/100.

GUTTER HOOKSGutter hooks are very importantelements of a gutter system. Their qualityand durability is vital for the system’sendurance and proper functioning.Our offer includes two kinds of hooksin few length variants, which allowsto select an optimum solution for anykind of roofing: � top rafter hook in 70, 160, 210 and

300mm variants; � face hook.

GUTTER FASTENERSSections of gutters, or gutterswith corners are connected usingdedicated fasteners. The INGURI®systems are equipped with clampfasteners (snap mechanism) thatassure durable connection, as wellas quick and easy installation.The fasteners are provided withseals in standard, which guaranteetightness of the joint. They are alsomade of steel sheet of identicalcolor as other elements of thesystem, adding to the overallaesthetics. Moreover, the fastenercomes with stabilizer, stiffening thejoint.

GUTTER END CAP An element used to close thegutter at its ends. The offered caphas large depth, and comes witha seal.

www.bp2.eu34


The material for the manufacturing of INGURI® gutters is supplied by recognized companies, which deliver the highest-quality steel in the form of Aluzinc sheet metal - galvanized and coated - constituting the input material for gutter production. A careful selection of the input material producer has a crucial impact on the quality and durability of a product. It is manifested in its resistance to corrosion and discolourations. Therefore, the INGURI® gutter systems are subject to a long warranty.

Colours Charge material


It is a steel sheet double-side coated witha zinc-aluminium alloy in a processsimilar to hot dip galvanizing. Thatway, it meets the most stringent requirements regarding the resistance of steel sheets against atmospheric corrosion and corrosion in humid environments.It comes with an additional, Easyfilm®protective polymer coating, which also protects the steel edges in coils and improves the aesthetics of the surface.

INGURI ® pipes are manufactured from sheet with hot galvanized feed, whichafter chemical cleansing and undergoing passivation is coated with anti--corrosion coats and a decorative, organic coat. The sheet is 0,6 mm thick, withthe organic layer being material of high resistance to atmospheric conditionsand mechanical damage, as well as UV radiation that causes color loss.

The INGURI ® Systems are also manufactured from Aluzinc 185 sheets withadditional double-sided polymeric Easyfilm® polymeric coating.

RAL 3011

RAL 8017

AZ

RAL 7024

RAL 9002*

RAL 8004

RAL 9005

INGURI®

Aluzinc INGURI [AZ 185]

Coated sheet section

Legend

Organic coating

Priming coat

Anti-corrosion coat

Metallic coating

Steel core

!





Aluzinc[AZ 185]

185 g/m2 C3 n/a. 15





INGURI[PUR/PUR]

50 µm C4 RUV3 30

* Color RAL 9002 only available for the INGURI® 150/100 system.

Specific warranty terms and conditions are stated in the warranty card.

!

38 flashings40 accessories40 Roof communication system41 Ventilation chimney and roof windows41 Skylights

Flashing and accessories

6

www.bp2.eu38


WIND BRACE I WIND BRACE II GUUTER BASKET OVER-GUTTER STRIP UNDER-GUTTER STRIP

NEAR-WALL WORKING I NEAR-WALL WORKING II TRAPEZOID RIDGE TILE BARREL-SHAPED RIDGE TILE WIDE RIDGE TILEBOTTOM OF THE TRAPEZOID RIDGE

TILE

WIND BRACE EXTENSION SNOW GUARDS PANEL JOINT LAMBDA®UNDER-RIDGE TILE WORKING

LAMBDA®HIP TILE ENDING STARTING PROFILE FOR ZET®Look

Ridge tiles and flashings are an indispensable part of every correct roofing. They prevent water and wind intrusion and improve the appearance of the roof. The flashings are made from sheets available in the same range of coatings and colours as the metal roofing tiles, trapezoidal sheets and roof panels we produce.

20120

137

15

85

85

180

20

130

90

62 100

196

70

85 25 30

27/38

40

22

h=8

3,5

25

27

120

49

22,560

105

100

35

230

175

7510

301

109

90

150

112 20

82

30

15

175 175

25 25

85

100

15

20

180

15

20

15

85

15

80

20

45

130

40

15

flashings

i

Standard flashing of the following dimensions: 2 m long and 0.5 mm thick. Non-standard flashing of length up to 8 m and thickness 2 mm.

215

95

9070

20

60

STARTING GUTTER FLASHING LAMBDA®

www.bp2.eu40


Roof windows: installing BLACHPROFIL 2® roof windows allows for loft space to be developed, providing its complete illumination. There are BLACHPROFIL 2® windows to satisfy our clients’ requirements and expectations, regardless of the angle of incline or the distance

Roof communication system

Skylights

Accessories

The BLACHPROFIL 2® roof communication system is comprised of roof elements which, once installed, facilitate safe access to chimneys, ventilators and antennas. The access is available all year round, even when snow has accumulated on the roof. The BLACHPROFIL 2® roof communication system also eliminates the risk of mechanical damage (indenting) to the roofing.

Our offer includes: + chimneysweep toe holds + chimneysweep foot-plates + snow guards

All the elements listed are made of high-grade, galvanised and powder-coated steel. They guarantee a long service life, without the need to repaint or repair corrosion-related defects. They are constructed to bear heavy wind loads. The specially designed ribbed surface eliminates the effects of snow and icing, as well as preventing people moving about on the roof from slipping. The BLACHPROFIL 2® roof communication system is offered in a rich palette of colours, allowing colour synchronisation of theroofing, the chimney-sweeping benches and other structuralelements.

Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.

Ventilation chimneys

Proper roof ventilation is crucial for the draining of excess steam from the building, thuspreventing condensation in rooms.

Our offer includes ventilation chimneys and a complete set of accessories, which facilitatean air-tight installation on a roof slope, as well as additional elements: antenna penetrationsand ventilators.

Each model of a ventilation chimney has been specifically adapted for installationon a particular type of roofing:

+ roof vents for low profile cladding, for BETA® and ALFA® steel roof tiles;

+ roof vents for high profile cladding, for OMEGA® steel roof tiles;

+ roof vents for the GAMMA® steel roof tiles and ZET® modular steel roof tiles;

+ roof vents dedicated for flat cladding, box profile sheets and LAMBDA® roof panels.

The chimneys in our catalogue are also available in the version with additional insulation thatprevents condensation of steam inside a ventilation duct. They are particularly recommendedfor the ventilating of rooms with high humidity concentrations, such as kitchens, bathroomsor garages.

RAL 3009

RAL 8004

RAL 6020

RAL 8017

RAL 7016

RAL 7024

RAL 8019 RAL 9005

Accessories are available to complete the BLACHPROFIL 2® offer. They enabling a roof or façade to be professionally assembled and protected. We stock products from renowned manufacturers on a permanent basis.Our offer includes:

+ tapes (including the expansion tapes),

+ seals, + fastening systems, + roofwork silicone, + ventilation chimney, + leak stoppers, + sealing tape, + roof membranes.

out during the production process, guarantees a long service life, without the need for additional maintenance.

of the rafters. We also offer special windows for rooms with higher moisture levels and very low angles of incline, as well as electronically-controlled windows. The possibility of rotating the window simplifies the cleaningprocess, while the appropriate protection of the wood, carried

!

Skylights are trapezoid sheet profiles made of sun-ray permeable polycarbonate. They are used to light up buildings. Their great advantages include lower cost compared to their glazed counterparts, and the option to install in cold halls.

Available profiles: T18, T18 ECO, T35.

RAL 3004

RAL 8012

RAL 7016

RAL 8017

RAL 8004

RAL 9005

7 TRAPEZOIDAL SHEETS44 Technical Information45 t7, t1446 t18, t18 eco47 t35, t35 eco48 t50, t5549 t62, t8050 t90, t135-930, t135-95051 t153, t160

www.bp2.eu44

Trapezoidal Sheets


t7 t14Trapezoidal sheets are products that, owing to theirversatility, find wide application in the constructionindustry.

They are perfect as roofing and facade cladding for the smallest buildings (garages, canopies) and for large production buildings or commercial buildings. Our offering includes a wide product range,from economical solutions to structural sheets with deep corrugations, with parameters suitable for use in the most demanding industrial applications.

The products come in a wide range of colours andcoatings, cut to individual requirements.

All box profile sheet types can be covered with an anti condensation coating. Trapezoidal sheets can also be perforated – the details can be arranged with the sales department.



Total width ~1210

Height of profile 7,0

Thickness of steel sheet 0,5–1,0

Max. length of sheet 6000



Total width ~1140

Height of profile 12


Max. length of sheet 8000

ROOF VERSION T7D

FAÇADE VERSION T7E

ROOF VERSION T14D

FAÇADE VERSION T14E

Our website at www.bp2.eu has the option to download load charts and product data-sheets for all trapezoid sheet profiles available in our offer.

Additional elements of a trapezoid sheet metal systems in the roof version:

+ ridge tile and eaves gaskets + communication system + skylights + anti-condensation coatings + ventilation chimney

PerforationsWe provide the perforation of trapezoidal sheets. Details (shape, size, holes layout and others) are agreed upon individually with the sales department.

!

100


56

73 27

44D


18 99117

84 33

D

100


56

73 27

44 E


84 33

18 99 117

E

www.bp2.eu46

Trapezoidal Sheets

t35t18 t35 ecot18 ecoTechnical parameters [in mm]


Total width ~1120



Max. length of sheet 12 000



Total width ~1070





38 168

12185

30

34 206


30 38

121 8534

206


ROOF VERSION T35D

3220

270

180

90


FAÇADE VERSION T35E-E



Total width ~1125






Total width ~1173




ROOF VERSION T18D



101

71 63

134


33 101


40

30

37 117

155

71188

FAÇADE VERSION T18E-E

155


40 30

37117

188

71

ROOF VERSION T18E-D

32 20 270

18090


ROOF VERSION T35E-D

33

71 63134

D D D D

E E E E

www.bp2.eu48

Trapezoidal Sheets

t50 t62t55 t80Technical parameters [in mm]

Effective width 984

Total width ~1015






Total width ~1100






Total width ~1165






Total width ~1054




38

38

34

34

264

264

120

120

144

144





29

29

255

255

50

50

137

137

118

118

255

255

Effective width 984

24638

56

36

128 118


282 65

94

FAÇADE VERSION T50E DECORATIVE COATINGSVERSION T62E/T62D

FAÇADE VERSION T55E DECORATIVE COATINGSVERSION T80E/T80D

D D

E E

ROOF VERSION T50D ROOF VERSION T55D

D D

E E

www.bp2.eu50

Trapezoidal Sheets

t135-930Technical parameters [in mm]

Effective width 930

Total width ~974




Effective width 930

310 221

8989

Effective width 945

275

175 140

315

40 40

46

60

t90 t153 t160

Effective width 840 Effective width 750

280

250

40 210

110 140

170 110

40240

DECORATIVE COATINGSVERSION T90E/T90D

DECORATIVE COATINGSVERSION T135-930E/T135-930D

DECORATIVE COATINGSVERSION T135-950E/T135-950D




Effective width 945

Total width ~985





Effective width 840

Total width ~880





Effective width 750

Total width ~790




t135-950Technical parameters [in mm]

Effective width 950

Total width ~994




Effective width 950

316 228

8989

D D

D

E E

E

D D

E E

54 Wall cassette 55 installation56 prosystherm® Fire-wall 90 min.

Wall cassette and prosystherm®

8

www.bp2.eu54


Property developments are often completed under the pressure of time. In addition, industrial facilities must conform to strict safety requirements, insulation properties, etc. The BLACHPROFIL 2® wall cassette is designed to serve precisely that purpose. The product, used as an internal systemic element for facade coatings, is primarily characterised by its quick and easy assembly. As an external finish, it is possible to apply any external coating (trapezoid sheet, PS panel, elevation coffer).

Wall cassette

Wall cassette - assemblyThe wall cassettes are attached to the support pillars [1]. If the trays are made of steel, the use of rivets is recommended [3]. In all other cases, the connectors are individually matched with the material from which the pillars are made. The sealing tape is placed along the pillars [2], on the front of

600

A, B,C, D


A 100

B 130

C 160

D 200

the tray [5] and between the trays [6]. Use 4.8 x 20mm connectors [4] for fastening vertically connected trays. Maintain a ~1cm distance for horizontally connected trays [7], in order to enable the structure to operate smoothly.

[1]

[2]

[3]

[4]

[5]

[6]

PerforationsBLACHPROFIL 2® offers wall cassette perforation. Every detail (including shape, size, arrangement of openings and so forth) is established on an individual basis withour Sales Department.

!

[7]

www.bp2.eu56


prosystherm®

Fire-wall 90 min.Firewall PROSYSTHERM® offered by BLACHPROFIL 2® is a perfect solution for building commercial, industrial, warehouse and public utility objects. The synergy effect is achieved by the use of high quality components, which is why BLACHPROFIL 2® cooperates with the following market leaders. The recommended insulating material is provided by double-thick boards made of ROCKWOOL mineral wool, an innovative product with highly positive operational properties. The connecting and sealing system is another element that cannot be overestimated. BLACHPROFIL 2® recommends

Longitudinal tray connectionSide view

Standard system: standard mineral wool insulation

The diagram shows the most common problems with the traditional method of insulation using mineral wool. The unique properties of the PROSYSTHERM® system’s modern components allow all of these problems to beavoided.

[1] Support pillar[2] Seal[3] Wall tray (4 width variations)[4] Distance connector 4,8 x 20 mm[5] Double-thick mineral wool

SFS INTEC connecting solutions, dedicated to industrial applications.These companies’ products are delivered as standard generic system components. As a result, PROSYSTHERM® is a comprehensive and easily assembled solution with excellent thermal, acoustic and fire insulation properties. The system’s curtain wall is of the NRO class, preventing the spread of fire internally and externally. PROSYSTHERM® is a set of a few, easily assembled components. The systemic elements come in numerous variations of dimension, material, and colour. In comparison to laminated

boards, such a system structure enables makes adjusting the appearance and covering parameters to suit individual requirements a far simpler process.

+ + =

Wall cassette Mineral wool Trapezoidal sheet PROSYSTHERM®

PerforationsWe offer perforation of facade cladding.Every detail (including shape, size, arrangement of openings and so forth) is established on an individual basis withour Sales Department.

[1]

[1]

[2]

[2]

[3]

[3]

[4]

[4]

[5]

[6]

[7]

[8]

[9][10]

[6] Distance connector 5,5×63 mm[7] Trapezoidal sheet[8] Seal[9] Rivet (min. 3 for each side of the tray)[10] Longitudinal tray connection

!

[1] Occurrence of the thermal bridge effect, leading to frost penetration

[2] Vibration transmission (low acoustic insulation)

[3] Settling of the wool[4] Insufficient use of the insulating

space

Sandwich panels

60 Wall panels62 ROOF PANELS

9

www.bp2.eu60

Sandwich Panels

Wall panels

HPP PSDWALL SANDWICH BOARDS WITH VISIBLE FIXING PUR/PIR

WALL SANDWICH BOARDS WITH HIDDEN FIXING PUR/PIR

HPP PSF

Self-drilling screw

GasketGasket

foilfoam

PUR/PIRPUR/PIR

Self-drilling screw

Mineral wool

Foam PUR/PIR

HPP MDDWALL SANDWICH BOARD WITH MINERAL WOOL AND VISIBLE MOUNTING

Mineral wool

Tile thickness [mm] 40 60 80 100 120

Core PUR/PIR

Effective width 1000 mm

Total width 1018 mm

Weight 1/m2 8,21–12,92 kg

Min. plate length 2,50 m

Max. plate length 13,50 m

Sheet thickness out./ inn. 0,4–0,5 / 0,4–0,5 mm

Factor U [W/m2k] 0,5 0,34 0,26 0,21 0,17

Profiling type external/internal

PSD – Wave/Grooved

PDD – Grooved/Grooved

PVS – Wave/Fiberglass

PKS – Wave/Bitumenized felt

Coatings polyester gloss, HC, HPS200

Accessories fastening system, gaskets, flashings


Core PUR/PIR


Total width 1047 mm

Weight 1/m2 9,33–13,89 kg




Factor U [W/m2k] 0,46 0,38 0,27 0,21 0,17

Profiling type external/internal PSF – Wave/Grooved




Core wool density 100 kg/m3


Total width 1018 mm

Weight 1/m2 12,7–25,4 kg



Sheet thickness out./ inn. 0,5 –0,6 / 0,5–0,6 mm

Factor U [W/m2k] 0,78 0,50 0,41 0,34 0,28

Profiling type external/internalMDD – Wave/Grooved

FDD – Wave/Grooved perforated



PROFILING TYPES: PROFILING TYPES: PROFILING TYPES:

PSD PSF MDDPDD FDDPVS PKS

It is possible to produce longer sandwich boards and with non-standard types of profiling.Details must be agreed individually with marketing department.

i

Self-drilling screw

www.bp2.eu62

Sandwich Panels

ROOF PANELS

HPT TD5ROOF SANDWICH PANELPUR/PIR

Gasket

PUR/PIR Mineral wool

foil

HPT MTDROOF SANDWICH PANELWITH MINERAL WOOL

HPT TK5 CB / TK5 VRREVERSED ROOF SANDWICH PANEL PUR

PUR

bushingfoil

screw


Core PUR/PIR


Total width 1067 mm

Weight 1/m2 8,80–13,65 kg




Factor U [W/m2k] 0,51 0,35 0,26 0,21 0,18

Profiling type external/internalTD5 – Trapezoidal T-40/Grooved


Accessoriesfastening system, gaskets, flashings


Core wool density 100 kg/m3


Total width 1067 mm

Weight 1/m2 15,85–25,85 kg




Factor U [W/m2k] 0,81 0,52 0,42 0,35 0,29


MTD – Trapezoidal T-40/Grooved

FTD – Trapezoidal T-40/Grooved perforated




Core PUR


Total width 1060 mm

Weight 1/m2 7,1–9,7kg



Sheet thickness out./ inn. 0,4–0,6 mm

Factor U [W/m2k] 0,43 0,35 0,3 0,23 0,19


TK5 CB – Bitumenized felt/Trapezoidal T-40

Trapezoidal T-40/TK5 VR–Fiberglass



PROFILING TYPES: PROFILING TYPES: PROFILING TYPES:

TD5 MTD TK5CB TK5VRFTD

Mineral wool

Foam PUR/PIR

It is possible to produce longer sandwich boards and with non-standard types of profiling.Details must be agreed individually with marketing department.

i

Gasket

ELEVATION CASSETTES AND PANELS

66 ELEVATION CASSETTES69 ELEVATION PANELS

10

www.bp2.eu66


The advantage of protection walls built with the use of elevation cassettes is a quick and straightforward assembly. They can be used on any wall, suspended on a substructure which is a steelgrate made of Omega 30/90 profiles. The cassettes are mounted to them through kidney slots which allow for the compensation of tensions. Because Omega 30/90 profiles are the basis for joining thecassettes vertically, they are made of the same material as the cassettes, which gives the effect of even surface. For additional hardening, Omega 30/50 profiles are used. Joining the cassettes horizontally takes place on the basis of a zip, thanks to adequately profiled lower and upper edges of the cassettes.

Using elevation cassettes allows for aesthetic and long-lasting finishing of the elevation. They can be used on the whole building or on the selected, representative fragments such as front elevations of buildings’ office parts. Distinguishing the building’s elevation parts with the form and finishing materials is a solution that is often used in modern construction. In such projects, elevation cassettes, thanks to the wide range of colours and elasticity of measurements, are the ideal choice. In order to preserve the high level of aesthetics and functionality of the elevation, we supply system corners and individually produced processed parts.

ELEVATION CASSETTESModern form and possibility to use materials with various textures and colours allows for considering such characteristics in the design as reflectance, symmetricity and proportionality, helping with the desired aesthetic effect. Additional elasticity is achieved through a wide range of possibilities for adjusting the cladding’s length and width as well as the bindings’ length. The universality of elevation cassettes is additionally enhanced by the ease of joining with other materials within the elevation. Because of that, they can be used is sophisticated and innovative architectural designs.

Excellent technical and resistance parameters allow the elevation cassettes to meet the rigorous requirements of prestigious construction.

measurement B

measurement C – joint 25 mm

measurement G – 30 mm

measurement Bt

Measurement A (cladding length)) – od 240 do 3000 mm

measurement A

measurement B

Measurement B (cladding width)) – od 265 do 800 mm

Elevation cassettes dimensional range [mm]

Sheet thickness range 1,00–1,50

Cladding length (A) 240–3000

Cladding width (B) 265–800

Binding horizontal width 25 - 30

Binding vertical width (D) 10–30

Thickness (depth) of the coffer 30

[1] steel wall cassette[2] mineral wool – thermal insulation [3] stiffening intermediate profile using Omega 30/50[4] wind-insulation foil[5] support pillar[6] sealing[7] binder (mechanical insertion pins or screws)[8] skew profile using Omega 30/90[9] self-drilling binder[10] self-drilling binder[11] elevation cassette

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

www.bp2.eu68


ELEVATION PANELSThe main advantages of elevation panels are the easy and quick assembly and elasticity in adjusting the cladding to the shape of the elevation. This product is also perfectly suited for binding within the elevation with other types of claddings such as elevation cassettes or LAMBDA® roof sheets for barges which ensures an attractive visual effect. Combined with a wide range of colours and coating textures, it allows for the execution of nonstandard elevation designs.

For the purpose of compensation of tensions which are the result of the material’s thermal expansion, front surface bending (convexity) should be taking into consideration during the panels’ assembly.

Range of standard sizes of facade panels [mm]

Effective width Width with joint 15 mm

Sheet thickness range

Cladding length

282 270

0,7–1,0 800–6000177 165

115 103

Cassettes are mounted to Omega type profiles. In places where the cassettes are joined, Omega 30/90 profiles are used which are made of the same material as the cladding. Additionally, Omega 30/50 hardening profiles can be used which are made of galvanised metal sheet (they remain invisible once assembled).

Profil Omega 30/90 Profil Omega 30/50

Perforation We provide the perforation of elevation cassettes in the wide range of sizes and shapes. Details are agreed upon individually with the sales department.

It is possible to produce non-standard panels.Details are agreed upon individually with the sales department

1020 60

50

32

measurement A800–6000 mm

20 mm

measurement A

1020 100

90

32

PerforationsWe offer perforation of elevation panels. Detailsare agreed upon individually with the sales department.

!

!

i

measurement B 90–300 mm

measurement B(effective cladding width)

90–300 mm

measurement B 90–300 mm

joint = 15mm

72 Steel Servicing Centre73 Flat metal sheets74 Cutting and winding services75 Protection and Packing


11

www.bp2.eu72


The BLACHPROFIL 2® Steel Servicing Centre (SSC) provides a solution for clients who are looking for materials with specified characteristics and processing levels. We complete small and medium-sized orders and guarantee a fast completion date. BLACHPROFIL 2® has a wide range of steel and coating grades permanently available and we can order sheets to any parameter required by our clients. The processing includes recoiling, longitudinal and transverse cutting, enriching andprotecting, all in accordance with the client’sindividual demands. We also undertake orders for processing materials delivered to us by clients wishing to ensure their optimum use, which the high quality of our manufacturing processes facilitates.

Flat metal sheets

Steel Servicing Centre BLACHPROFIL 2® provides low-

and high-processed steel material, used in the manufacture of a variety of products. We have a line for the cutting and splitting of flat metal sheets, as well as for recoiling steel coils.

Galvanized sheets [mm]

Thickness of steel sheet

Width of tape

0,40 1000

0,45 1250

0,50 1000, 1250, 1500

0,60 1000, 1250, 1500

0,70 1000, 1250, 1500

0,80 1000, 1250, 1500

0,90 1250, 1500

1,00 1000, 1250, 1500

1,25 1250

1,50 1250

2,00 1250

Aluzinc sheets [mm]


Width of tape

0,50 1250

0,60 1250

0,70 1250

1,00 1250

Coated sheets [mm]


Width of tape

0,50 1250

0,70 1250

1,00 1250

Sheets and forms in other sizes and sheet thickness available to order.

Metal sheets permanently available from BLACHPROFIL 2®

PerforationsBLACHPROFIL 2® offers flat metal sheet perforation. Everydetail (including shape, size, arrangement of openings and so forth) is established on an individual basis with our Sales Department.

!

i

www.bp2.eu74


Cutting and winding services

* Refers to charge material offered by BLACHPROFIL 2®.Consultation with our Sales Department is required in orderto determine the parameters for material delivered by the client.

Recoiling of steel coils without cutting.

Crosswise cutting into sheets and forms, to order. Lengthwise cutting into strips, to order.

Technical parameters*Maximum weight of coils 10 T

Maximum width of tape 1500 mm

Thickness of steel sheet 0,4–2,0 mm

Technical parameters*Thickness of steel sheet 0,4–3,0 mm

Minimum size of form 70×100 mm

Maximum length of sheet 6000 mm

Technical parameters*Thickness of steel sheet 0,4–3,0 mm

Minimum width of tape 70 mm

Input parametersMaximum weight of coils 10 T

Maximum width of tape 1500 mm

Thickness of steel sheet 0,4–3,0 mm

Prior to cutting, a metal sheet can be coated with protective foil or anti-condensation coating.

Protection and Packing

Metal sheets can coated with protective foil to order. As a standard procedure, we use foil of an individually composed constitution, corresponding to a particular type of sheet coating. The type and thickness of the adhesive and foil layer have been specified

Protection – foil types

Processed material is professionally secured and stored. Longitudinally cut rings are stored vertically on a frame and fastened with steel strips or protected with stretch foil In case of laminate sheets, segregation and packing is adapted to individual requirements, according to the received order.

Recoiling and cutting lengthwise without interference tothe width of the charge material, metallurgic tolerances inaccordance with the following standards must be met:

by tests, in order to provide the appropriate adhesion and eliminate the risk of disturbing the coating during removal. We offer foil in various parameters, which can be individuallyselected, taking into consideration the following factors:

Resistance to UV radiation � 1–12 months.

Thickness of foil � 35–100µm

Light transmittance � Covering and transparent foils

Application � Universal foils, dedicated to a

particular type of coating andfor special applications, e.g. laser cutting.

Steam condensation � Anti-condensation coating.

Adhesive � Aqueous – N.B! reacts with moisture. May � leave marks on the surface. � Solvent-type glue, which does not cause

the afore-mentioned problem.

� tolerances for dimensions and shapes: EN 10143,

� metallic coatings and surface quality: EN 10326, EN 10327,

� organic coatings and surface quality: EN 10169.

Technical information and contact78 Aluzinc and galvanized coatings79 Coated steel sheets80 Description of coatings82 Coating properties83 coatings availability84 anti-condensation coating 86 Colours88 Contact

12

www.bp2.eu78


Aluzinc and galvanized coatings

Coated steel sheetsCoated metal sheets are manufactured based on hot dip galvanization or coated with a dedicated alloy (zinc, zinc magnesium, zinc aluminium).Thismaterial is cleaned during chemical pre treatment,passivated and coated with multiple layers of one of the available coatings. This provides excellent protection of the metallic layers and the steel coreagainst weather factors. The coatings may havevarious thickness, colour and surface texture. Their warranty period is up to 55 years.

Sheet cross-section Coated sheet cross-section

Legend

These sheets are hot dip galvanised on both sides in a continuous process to protectthe steel core against corrosion. Their surface may have a specific “flower” shape (in two types) or come without it. The version without the “bloom” have a smooth and uniform surface meeting the highest requirements for appearance.

GALVANISED SHEETS [ZN]

ALUZINC [AZ] COATED STEEL SHEETS[INT, RAL, TK, TKep, AL, ICep, HC, HPS, PUR]

Easyfilm®*

Metallic coating

Steel core

* Only Aluzinc.

Specific warranty terms and conditions are stated in the warranty card.

!!

Specific warranty terms and conditions are stated in the warranty card.For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.

Legend

Organic coating

Priming coat

Anti-corrosion coat

Metallic coating

Steel core

It is a steel sheet double-side coated with a zinc-aluminium alloy in a process similar to hot dip galvanizing. That way, it meets the most stringent requirements regarding the resistance of steel sheets against atmospheric corrosion and corrosion in humid environments. It comes with an additional, Easyfilm® protective polymer coating, which also protects the steel edges in coils and improves the aesthetics of the surface. The warranty period for this type of sheet metal is 25 years.

www.bp2.eu80


Designed for production of any kinds of dry-wipe boards. Manufactured in thickness 0.40 mm and two widths - 1000 and 1200 mm based on galvanized core and coated with special varnish - Markerboard. Surface of gloss 80-90 GU and hardness 2H secured with protective foil.

Special surface of CHALKBOARD sheet 0.50 × 1000 mm, allows for writing with chalk and is protected with foil. It is produced based on galvanized core and coated with special varnish - Chalkboard.

MARKERBOARD[M]

CHALKBOARD[C]

POLIESTER Standard [RAL]

MAT 35 ZM[TKep]

MAT 35Standard [TK]

A basic organic coating with a thickness of 25µm, it has a uniform, smooth surface, glossy or metallic. This material has numerous applications. It comes in a rich palette of colours, designated using RAL, a universal colour matching system. Warranty period: 10 years.

Steel sheets double-side coated with a metallic zinc layer, anti-corrosion coat and single-sided with an organic decorative coating. Their advantages include high resistance to mechanical damage and corrosion, excellent formability and high aesthetic qualities. This sheet metal is coated with a mat organic layer with a gritty texture and a 35 μm thickness, available in 9 colours, with the option to provide colours from outside of the basic colour chart. Warranty period: 15 years.Guarantee period for ZET® - 30 years.

Visually identical to the MAT35 Standard version. However, it stands out due to the modernized protective coat - an innovative zinc-magnesium alloy (ZM) was used. The result is increased resistance to white and red corrosion in a C3 environment.Guarantee period: 30 years.

Specific warranty terms and conditions are stated in the warranty card. For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.

Steel sheets combining steel and a 200 micron thick laminate with a finishing perfectly imitating wooden cladding. Additional protections with UV filters enable extended durability of the surface aesthetics. Available patterns are characterized by high compliance with laminates used by window framework manufacturers.

DECOR Coat[PVCF-DC]

Description of coatings

!

POLIESTERInterior [INT]

A metal sheet, coated with a 15µm polyester layer and having a smooth and glossy surface. The organic coating’s low level of thickness means that it is mainly intended for internal applications and constructional elements that are not directly exposed to atmospheric impact.

HPS200 Ultra®[HPS]

Construction steel core protected with dedicated zinc and aluminium alloy, representing efficient anti-corrosion protection, also along cut edges. Thick organic coating (200 μm) of high resistance to scratches, mechanical defects and UV radiation. These sheets have the highest utility parameters and long guarantee. Aesthetic values are ensured by unique pressing of the decorative coating. Guarantee period: 40 years.

GRANITE®Storm [PUR]

This is a polyurethane mat coating of thickness 50 μm. Mat coating of grainy texture characterizes with perfect resistance to discolouring. Irrespective of roof arrangement and differences in UV exposure and atmospheric conditions across its surface, the coating maintains uniform colour on the whole surface. High resistance to impact and scratches reduces the risk of damage during transport and installation. Guarantee: 40 years.

ICE COVER® ZM [ICep]

Thick (35 μm) organic foil with interesting crystalline texture resembling thick layer of paint. The core consists of a sheet covered with zing and magnesium alloy, which ensures better protection against corrosion. As a result, the material is more resistant to white and red corrosion in C3 environment.Guarantee period: 35 years.

It is a coating developed in close cooperation with a leading manufacturer of varnishes for the best steel mills in Europe. Long-term research of the previously used coatings and monitoring of customer needs, with particular attention to the demands of the roofers, helped us to combine so many different advantages in one product. HERCULIT® is a polyurethane-hardened polyester, with great resistance to all kinds of mechanical damage, and a thickness of 35 μm. It also retains high colour repeatability to provide consistent coating colour and structure. HERCULIT® means 40 years of warranty. Guarantee period for ZET® - 55 years.

HERCULIT®[HC]

Aluminium sheet coated with mat polyester varnish with a thickness of 25 microns. The application of products made from this material enables a reduction of covering weight even 2.5-fold. Available in 3 most popular colours with the option to provide colours from outside of the basic colour chart. Warranty period - 30 years.

ALUMINIUM[AL]

40 micron thick polyester varnish with a Z275 zinc or ZM120 zinc-magnesium layer, distinctive wood appearance and adequate protection against corrosion and UV radiation. Such a combination enables external application, particularly in cases requiring high resistance to weather conditions with simultaneous aesthetics.

SP35 Multilayer [SP35/MULTI]

www.bp2.eu82



Corrosionresistance

Resistanceto UV rays


Galvanised [ZN]200 g/m2275 g/m2

C2 n/a. n/a.

Aluzinc [AZ 150] 150 g/m2 C2 n/a. n/a.

POLIESTER Interior [INT] 15 µm A2 n/a. n/a.

POLIESTER Standard [RAL] 25 µm C3 RUV2 10

MAT 35 Standard [TK] 35 µm C3 RUV3 15 [ZET®- 30*]

Aluzinc [AZ 185] 185 g/m2 C3 n/a. 25

MAT 35 ZM [TKep] 35 µm C3 RUV4 30

Aluminium [AL] 25 µm C3 RUV4 30

ICE COVER® ZM [ICep] 35 µm C3 RUV4 35

HERCULIT® [HC] 35 µm C4 RUV4 40 [ZET® - 55*]

HPS200 Ultra® [HPS] 200 µm C5 RUV4 40

GRANITE® Storm [PUR] 50 µm C5 RUV4 40

The list below is indicative.

Code ZN AZ 150 INT RAL TK AZ 185 TKep HC AL ICep HPS PUR

Thickness of coatings

200/275 g/m2

150 g/m2 15 µm 25 µm 35 µm 185g/m2 35 µm 35 µm 25 µm 35 µm 200 µm 50 µm

ZET®Roof, ZET®Look

BETA®, ALFA®, OMEGA®

GAMMA®

LAMBDA®

Trapezoidal sheets T7 up to T18 / T18 ECO

Trapezoidal sheets T35 up to T55

Trapezoidal sheets T62, T90

Trapezoidal sheets T80, T135, T153, T160

The possibility of making profiles with different coatings is negotiated individually with the sales department.

Coating properties

coatings availability

Specific warranty terms and conditions are stated in the warranty card.For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.

i!

Sheets with MAT 35 ZM, Aluminium, ICE COVER® ZM and HPS200 Ultra® coating do not require painting to protect the cut edges.

*Applies to modular metal sheet roofing tiles ZET®

www.bp2.eu84


anti-condensation coating

DR!PSTOP® anti-drip coating is used in every type of construction with metal roofing. These include residential and industrial construction, sports facilities, farm buildings and every type of shelter and awning (such as petrol stations). We can use sheets with the DR!PSTOP® coating to manufacture any of the steel roof tile or trapezoid sheet profiles

The process of vapour condensation begins when the atmospheric conditions reach the dew point – that is, when the temperature and humidity reach the point at which water in the atmosphere begins to form droplets. This typically occurs at sunset. At night, the water vapour drips from uninsulated roofing. The anti-condensation coating

WARNING! Binding is permanent. DR!PSTOP® material cannot be removed and applied

Evening timeCrossing the dew point cause water vapour to condensate on external part of the roofing.

Night timeThe DR!PSTOP coating absorbs and keeps condensate. Prevents water dripping as in case of non-protected roofing.

Day timeAnti-condensation coating evaporates humidity.

is a membrane with specially-designed pockets that trap water, on one hand preventing them from dripping, and on the other hand insulating the roofing from direct contact. During the day the moisture evaporates back into the atmosphere.

again. When using DR!PSTOP® on industrial buildings, it is recommended to wash it with a fungicidal product at least once a year. During the roofing’s assembly the phenomenon of

capillary action. Hence, the DR!PSTOP® should be manually removed around the eaves and ridges (minimum clearance of 10 cm). The sheets with the applied anticondensation coating should

12

Anti-condensation coating is applied on flat sheet strip before profiling. It provides perfect adhering across the whole roofing.

DR!PSTOP®anti-condensation coatingCondensation of water vapour is a phenomenon that occurs with uninsulated steel roofs. It can lead to the appearance of specific problems, such as corrosion, attic moisture, and damage to materials below. BLACHPROFIL 2® offers a simple, economical, and effective way to deal with ceiling drip: the application of DR!PSTOP® anti-condensation coating. This self-adhesive membrane is applied to the underside of the sheet metal. The main advantages of this technology are:

+ absorption of moisture appearing on the interior side of the roof resulting from water vapour condensation,

+ additional protection against processes of corrosion (especially in buildings with active chemical environments, such as livestock facilities),

+ higher resistance than standard insulation and steam barriers, does not degrade, resistant to tearing,

+ easy to clean using ordinary cleaning equipment (hose or pressure washer),

+ increase in acoustic insulation of roof,

+ non-flammable, resistant to bacterial degradation.

Assembly guidelines:

Application

SOUNDCONTROL®sound-absorbing coatingThe use of the SUNDCONTROL® sound-absorbing coating on steel roof and facade coverings results in a significant improving of the level of acoustic insulating power. Consequently, the noise generated by atmospheric precipitation falling on the covering, and sound propagation inside the building, are reduced. Roof coverings with the SOUNDCONTROL® coating are applied in all types of facilities that require high acoustic standards, resulting from their size or purpose, such as: production halls, sports arena, agricultural facilities, and residential buildings.

The SOUNDCONTROL® coating can also function as an anti-condensation membrane, since it features very high properties, concerning moisture absorption.Installation guidelines and requirements concerning ventilation in the building are the same, as for the DR!PSTOP® anti-condensation coatingdescribed below.

Properties

Proper ventilation Chimney ensures outlet for moist air.

In the case of buildings, the phenomena of condensation may be exacerbated by the difference in temperature – the building interior remains warm while the outside temperature falls. The thermal conduction properties of steel roof covering causes greater condensation of water vapour from the warm interior on the inside of the roof covering. DR!PSTOP® guarantees effective protection of the roof covering and the materials below it by halting the dripping process.

In order for the DR!PSTOP® membrane to function properly, proper ventilation of the building is required. Because humid air is lighter than dry air, itcollects under the roof. For the anti-condensation coating to evaporate and remove moisture during the day, ventilation of the moist air is necessary.This factor must be considered in design of the roof. As one of the solutions of building roof ventilation are the indications of the standard DIN 4108-3.

!stick closely to the structure’s props and frames. Therefore, regardless of the profile, they should be mounted to the props in each lower wave.

available in our offering. For roof panels installed onbattens, we recommend using the SOUNDCONTROL® coating.

During the assembly, the DR!PSTOP® anti-condensation coating must be removed from places which do not allow for the outflow of moist air. Most of all, this applies to: 1. Fragments of roofing directly above

the wall and outside the building’s limits,

2. Places where sheets overlap – in case where the roofing consists of several sheets joined by length.

Improper ventilationmoist air is not vented.

www.bp2.eu86


Non standard colours and coatings, other than the ones in the presented range, are also available upon request.

MAT 35 ZM [TKep] ALUMINIUM [AL]

COLORCOAT HPS200 Ultra® [HPS]

Metal sheet boards

Veneered woodgrain steel sheets DECOR Coat [PVCF-DC]

Coated woodgrain steel sheets MULTILAYER [SP35/MULTI]

Marker Board

[M]

Chalkboard [C]

HERCULIT® [HC] GRANITE® Storm [PUR]

TK 11

TKep 11

HC 3009

Graphite [HPS 23]

TK 23

TKep 23

HC 7016

Burano[HPS 28]

ICep 23

PUR 23

TK 24

TKep 24

HC 8004

Vandyke brown

[HPS32]

ICep 28

PUR 31

TK 27

TKep 28

HC 8017

Black [HPS 33]

ICep 32

PUR 33HC 9005

Terracotta[HPS 750]

ICep 750ICep 33

TK 28 TK 31

TKep 31

TK 32

TKep 32

TK 33

TKep 33

TK 750

TKep 750 AL 24 AL 31 AL 33

Colours

RAL 7016

RAL 9007

RAL 9010

RAL 1002

RAL 1015

RAL 1021

RAL 3000

RAL 3005

RAL 3009

RAL 3011

RAL 5008

RAL 5010

RAL 6005

RAL 6020

RAL 6029

RAL 7024

RAL 7035

RAL 8004

RAL 8017

RAL 8019

RAL 8023

RAL 9002

RAL 9005

RAL 9006

RAL 6011

ALUZINC[AZ]

SL55Wenge

E-502 Mahogany

E-521Vegne

E-722 Golden

Oak

E-726 Marschy

Oak

E-730Winchester

GO-4Golden Oak 3D

SL252 Winchester

SL59Dark Oak

SL65 Golden

Oak


[0.7] [0.7]

[0.7][0.7] [0.7][0.6][0.7]

[0.7]

[0.7][0.6][0.7][1.0]

[0.7][1.0]

[0.7][1.0]

[0.7]

i !

Standard sheet thickness is 0.5 mm

[0.6] Material also available with the thickness of 0.6 mm




Metallic coating

GALVANISED[ZN]

[0.6-1.0]

ICE COVER® ZM [ICep]

MAT 35 Standard [TK]

POLIESTER Standard [RAL]

88

Contact

All numerical values and physical and chemical properties of the products included in the catalogue are provided for orientation and visual purposes only. BLACHPROFIL 2® reserves the right to introduce improvements and changes to the technical parameters of the products. The catalogue may include mistakes or errors that occurred during editing and printing.

This catalogue is an invitation to submit an offer within the meaning of art. 14 paragraph 2 of the Convention on Contracts for the International Sale of Goods.Copyright © BLACHPROFIL 2® 2018. All rights reserved.

1. Alwernia near Cracow, Poland2. Dąbrowa Górnicza, Poland3. Timisoara, Romania4. Cluj Napoca, Romania

12

4

3

BLACHPROFIL 2® SP. Z O.O.

Manufacturing and Logistics Centre32-566 AlwerniaGrojec, ul. Grojecka 39

tel. +48 12 628 00 03fax +48 12 628 03 04e-mail: [email protected]

Production plant41-303 Dąbrowa Górniczaul. Budowlanych 10

tel. +48 32 213 33 10fax +48 32 213 33 66e-mail: [email protected]

www.bp2.eu

S.C. IMPRO® S.R.L.

Manufacturing and Logistics CentreStr. Leonardo da Vinci nr 15Jucu Herghelie, TETAROM III Jud. Cluj

Production plant (Sandwich panels)DDN 59 km 8+550 m stânga,Parcul Industrial INCONTRO307221 Chișoda, Jud. Timiș.

www.impro.ro

catalogue product · 2019-10-26 · product catalogue BLACHPROFIL 2 Sp. z o.o. 30-527 Kraków, ul....

Documents

Transcript of catalogue product · 2019-10-26 · product catalogue BLACHPROFIL 2 Sp. z o.o. 30-527 Kraków, ul....