Catalogue Metalweld

ELECTRODES FOR LOW CARBON STEELSRUTILE-CELLULOSIC ELECTRODES

No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALS

according to DINDESCRIPTION

and APPLICATIONMECHANICAL PROPERTIES

CHEMICAL COMPOSITION

wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT

PACKING

1 RUTWELD Ps PN-EN 499 DIN 1913 AWS A 5.1

E 35 0 R 11E 43 11 R3E 6012

unalloyed steels: boiler plates: pipe steels:

steel castings:

St 33 - St 55,3H I, H II,St 35 – St 35,8St 45 – St 45,8 GS-38 to GS-45

Celulosic-rutile type electrode used for welding steel constructions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding properity.

Re MPa Rm MPa A

5 %

AV J

>360440-570>22>47(00C)

C 0,08Si 0,20Mn 0,50

= –/~ Ø 2,5 50-70Ø 3,25 70-110Ø 4,0 110-160Ø 5,0 160-220

5726

17,59

UDT, TÜV2 RUTWELD P PN-EN 499

DIN 1913 AWS A 5.1

E 38 0 R 11E 43 32 R 3E 6013

unalloyed steels: boiler plates: pipe steels:

St 33 - St 55,3H I, H II,St 35 – St 35,8St 45 – St 45,8

ositions. Recomended for joining parts in small and medium thickness also for edges with large interval. Gives smooth face of weld also slag is easy to remove. Is recomended for small transformator welding machines.

Re MPa Rm MPa A

5 %

AV J

>360440-570>22>47(00C)

C 0,08Si 0,20Mn 0,50

= –/~ Ø 2,5 50-70Ø 3,25 70-110Ø 4,0 110-160Ø 5,0 160-220

5726

17,59

UDT, TÜV3 RUTWELD 12 PN-EN 499

DIN 1913 AWS A 5.1

E 38 0 RC 11E 43 22 R(C) 3E 6012

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Thin sheets: Ageing resistant steels

St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1

Electrode for welding steel constructions ( especialy thin sheet of metal ). Possibility of welding in all positions with welding machinery available on the market, also for 230V. Electrode Rutweld 12 can be weld with alternating current (off-load voltage state below 42V). Recomended for making joint penetration also for pipeline. Very good welding poper-ties, slag removes easily. 100% reliability that electrode will striking the arc each time in all welding positions. Recomended for welding pipes in compulsory positions

Re MPa Rm MPa A

5 %

AV J

>380450-550>22>60(+200C)

C 0,08Si 0,30Mn 0,50

= –/~ 220V 380V

Ø 2,5 55-85Ø 3,25 90-140Ø 4,0 130-180Ø 5,0 180-230

56341711

UDT, TÜV, LR, GL, BV, DB, DNV, CR

4 RUTWELD Z PN-EN 499 DIN 1913 AWS A 5.1

E 42 0 RC 11E 51 22 RR(C) 6E 6013


St 33 to St 52.3HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7 A, B, D GS-38 to GS-52 1623/1

Electrode used in repairing ( for example in shipyards) for welding steels up to 610 N/mm2. Very good welding properties in all welding positions also in vertical from up to down welding in making fillet welding. Used for joint penetration on metal plate or on pipeline. Recomended for welding galvanizing metal plates.

Re MPa Rm MPa A

5 %

AV J

>420510-610>22>47 (00C)

C 0,08Si 0,40Mn 0,60

= –/~ 220V 380V

Ø 2,0 30-50Ø 2,5 55-85Ø 3,25 90-135Ø 4,0 130-170Ø 5,0 175-220

1055130199

TÜV, DB, UDT

RUTILE ELECTRODES5 RUTWELD 13 PN-EN 499

DIN 1913 AWS A 5.1

E 42 0 RR 12E 51 22 RR 6E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4StE 210.7 to StE 360.7A, B, D GS-38 to GS-52

Electrode with very wide range of use, very good welding properties, low spatter, slag is easy to remove, smooth face of weld. Very good first and next striking. It can be weld with transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet welding. It has very good fluidity of welding what gives smooth fusion. It is used

Re MPa Rm MPa A

5 %

AV J

>420510-610>22>47 (00C)

C 0,08Si 0,45Mn 0,60

= –/~ 220V 380V

Ø 2,0 50-70Ø 2,5 65-90Ø 3,25 100-140Ø 4,0 140-180Ø 5,0 190-240

4928199

UDT, TÜV, LR, SŽ, GL, BV, ABS, SZV, DB, DNV, CR

6 RUTWELD X PN-EN 499 DIN 1913 AWS A 5.1

E 42 0 RR 12E 51 22 RR 6E 6013


St 33 to St 52.3 HI, HII, 17 Mn4 St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D GS-38 to GS-521623/1

Heavy coated electrode for welding steel with tensile strenght up to 610 N/mm2. Electrode has very good striking, equal and stable arc, small spatter, thin slag removes easily. It can be weld by transformator welding machines on 220V (off-load voltage state below 42V). Recomended for fillet up and down welding.

Re MPa Rm MPa A

5 %

AV J

>420510-610>22>47 (00C)

C 0,08Si 0,50Mn 0,60

= –/~ 220V 380V

Ø 2,0 30-50Ø 2,5 55-85Ø 3,25 90-135Ø 4,0 130-170Ø 5,0 175-220

9147281910

TÜV, DB, UDT

ELECTRODES FOR LOW CARBON STEELSRUTILE- AMID ELECTRODES





wt %

WELDING POSITIONS


PACKING

7 RAPID® PN-EN 499 DIN 1913 AWS A 5.1

E 38 2 RA 13E 43 33 AR 7E 6020


St 33 to St 52.3 HI, HII, 17 Mn 4 St 35 to St 45.8 A, B, D, EGS-38, GS-45

Thick coated rutile-acid type electrode for welding with increased efficiency of steels with tensile strength up to 510 N/mm2. High current -carrying capability and good slag detachability even in fillets and narrow angles.

Re MPa Rm MPa A

5 %

AV J

>380450-550>24>47 (-200C)

C 0,08Si 0,20Mn 0,60

~ / − /

Ø 2,5 70-90Ø 3,25 90-160Ø 4,0 30-220Ø 5,0 180-300

4821159

UDT 380V8 RAPID® S PN-EN 499

AWS A 5.1 DIN 1913

E 38 2 A 12E 6020


St 33 to St 52.3 HI, HII, 17 Mn 4 St 35 to St 45.8 A, B, D, EGS-38, GS-45

ode with highten efficiency and endurance for stretching . High speed of welding in downhand and vertical welding. There is no need for cleaning fusion weld, face is set easy. Slag is easy to remove, small spatter, very high fusion in fillet weld. Recomended for downhand welding of fillet weld (PB) and wertical welding of fillet weld (PF).

Re MPa Rm MPa A

5 %

AV J

>380470-600>20>47 (-20°C)

C 0,08Si 0,20Mn 0,60

= −/~ 380V

Ø 2,5 70-90Ø 3,25 90-160Ø 4,0 130-220Ø 5,0 180-300

4821159

UDT

RUTILE -BASIC ELECTRODES9 EMWELD PN-EN 499

DIN 1913 AWS A 5.1

E 35 2 RB 12E 43 43 RR(B)7E 6013

Unalloyed steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings: Finegrained steels: Ageing resistant steels

St 33 to St 52.3 HI, HIII, 17Mn4 St 35 to St 52.4 StE 210.7 to StE360.7A, B, D, E GS-38 to GS-52 StE 255 to StE 355

Thick basic-rutile coated electrode for welding low alloyed steels with tensile strength up to 510 N/mm2. The weld metal deposit has high mechanical properties and can be used for a wide range of materials.

Re MPa Rm MPa A

5 %

AV J

>360450-540>24>47(-200C)

C 0,10Si 0,20Mn 0,50

=−/~ 220V

380V

Ø 2,5 70-90Ø 3,25 115-145Ø 4,0 145-190Ø 5,0 200-250Ø 6,0 250-290

52 3015107

UDT, PRS, CR, DNV, LR, MRS, BV, ABS, GL, SŽ, SZU, TÜV

CELLULOSIC ELECTRODES10 CELWELD PN-EN 499

DIN 1913 AWS A 5.1

E 35 2 C 21E 43 54 C 4E 6010

Pipe steels: Boiler plates: Shipbilding plates: Unalloyed steels:

St 35 to St 45.8 H I, H II, St.E210.7 to St.E36.7 (APIX42, X46, X52) A, B, D St 33

Cellulose coated all positional welding electrode for welding pipelines, cisterns and different containers. It is suitable for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity.

Re MPa Rm MPa A

5 %

AV J

>360450-550>22>80 (+200C)

C 0,12 Si 0,15Mn 0,40

= − joint penetration = + filling

Ø 2,5 50-65Ø 3,25 90-120Ø 4,0 110-140Ø 5,0 140-200

74382513

11 CELWELD Mo PN-EN 499 DIN 1913 AWS A 5.1

E 38 3MoC 21E 51 32 C 4E 7010-A1

Boiler plates: Pipe steels: Shipbilding plates: Unalloyed steels:

HI, HII,St 45 to St 45.8 St.E210.7 to St.E415. (APIX42, X46, X52, X60) A, B, D St 33

Cellulose coated electrode for vertical down welding hot and filler passed and for caping of higher strength pipe steel.

Re MPa Rm MPa A

5 %

AV J

>420510-650>22>80 (+200C)

C 0,10Si 0,15Mn 0,40Mo 0,50


Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 110-140Ø 5,0 140-200

74382513

HIGH EFFICIENCY ELECTRODES12 RAPID W 150 PN-EN 499

E 42 2 RA 5 3 Unalloyed steels:

Boiler plates: Finegrained steels: Shipbilding plates: Steel castings: Ageing resistant steels

St 33 to St 52.3 HI, HII,17Mn4 StE 255 to StE 355 A, B, D GS-38 to GS-52

Heavy coated eletrode with recovery 150% for welding steel with highten resistance. With diameter Ø 5,0 in downhand welding the speed of welding is similar to flux cred wire welding. Diameter Ø 2,5 is excelent for welding unbeveled sheet of metal.

Re MPa Rm MPa A

5 %

AV J

>420>500>22>47 (-400C)

C 0,08Si 0,25Mn 0,90

~ / − / +

Ø 2,0 50-65Ø 2,5 70-100Ø 3,25 120-160Ø 4,0 160-200Ø 5,0 220-260

674520116

220V UDT

ELECTRODES FOR LOW CARBON STEELSBASIC ELECTRODES





wt %

WELDING POSITIONS


PACKING

13 EVB 47 P PN-EN 499 DIN 1913 AWS A 5.1

E 42 2 B 32E 4355 B 10E 6018

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels: Shipbilding plates:

St 33 to St 60.2StE 255 to StE 355HI, HII, 17 Mn4, St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D, E,

Basic electrode with lower tensile strength and increased yield strength, therefore suitable for welding rigid constructions.

Re MPa Rm MPa A

5 %

AV J

>420430-530> 26>47 (-400C)

C 0,07Si 0,30Mn 0,80

= + 380V

Ø 2,5 65-90Ø 3,25 110-140Ø 4,0 140-180Ø 5,0 180-230Ø 6,0 240-290

462115106

UDT, PRS, LR, Hydrogen content: <5 mlH

2 /100g

14 EVB 50 P PN-EN 499 DIN 1913 AWS A 5.1

E 42 4 B 32 H5E 5154 B 10E 7018

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels:

St 33 to St 60.2StE 255 to StE 355WStE 255 to WstE 355 HI, HII, 17 Mn4, 19 Mn 5 St 35 to St 52.4

Electrode with excellent welding characteristic, recommended for welding structural steels and cast steel with highten resistance particulary in shipbuilding industry, machine building, railway rolling stock. Recomended for structural steels which are loaded dinamically. Recovery about 120%. Electrode destination is for steels with highten mechanical

Re MPa Rm MPa A

5 %

AV J

>440510-610>24>47 (-40°C)

C 0,08Si 0,60Mn 1,00

only for fillet-

= +/~380V

Ø 2,5 65-90Ø 3,25 110-140Ø 4,0 140-180Ø 5,0 180-230Ø 6,0 240-290

472115106

UDT, PRS, CR, LR, BV, TÜV, ABS, DB, MRS,

Hydrogen content: <5 mlH2 /100g

15 EVB S P

PN-EN 499 DIN 1913 AWS A 5.1

E 42 2 B12 H10E 5143 B(R) 10E 7016

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

St 33 to St 60.2StE 255 to StE 355WstE 255 to WstE 355HI, HII, 17Mn4, 19Mn5St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D, E, GS-38 to GS-52

Doublecoated, basic electrode with excellent welding properties in difficult positions. It has stable welding arc. Very suitable for welding root-runs with DC and AC current.

Re MPa Rm MPa A

5 %

AV J

>380510-590>24>47 (-200C)

C 0,07Si 0,70Mn 0,90

= −/~ 220V

380V

Ø 2,5 60-90Ø 3,25 90-140Ø 4,0 140-190Ø 5,0 190-250

51 301510

TÜV, DB, SŽ,

16 EVB K P PN-EN 499 DIN 1913 AWS A 5.1

E 42 2 B 12E 5143 B(R) 10E 7016

Unalloyed steels: Finegrained steels: Boiler plates: Pipe steels: Shipbilding plates: Steel castings:

St 33 to St 60.2StE 255 to StE 355WstE 255 to WstE 355HI, HII, 17Mn4,19Mn5 St 35 to St 52.4 StE 210.7 to StE 360.7A, B, D, E, GS-38 to GS-52 X42, X52, X60-przetop

Basic electrode for exclusive use for one side welding of pipes and general structure. Low hydrogen type electrode, good arc stability. Performed one side welding with relatively low cu-rrents, good slag detachability and smooth weld beads.

Re MPa Rm MPa A

5 %

AV J

>420510-610>24>47 (-400C)

C 0,106 Si 0,60Mn 1,00


Ø 2,5 60-90Ø 3,25 95-150Ø 4,0 125-190Ø 5,0 190-250

46311611

220V 380V

ELECTRODES FOR MEDIUM ALLOYED STEELBASIC ELECTRODES FOR WELDING FINEGRAINED STEELS





wt %

WELDING POSITIONS


PACKING

17 EVB 60 P

PN-EN 499 DIN 8529 AWS A 5.5 E 8018-G

E 50 2 Mo B 42EY 5075 Mn1MoB

Unalloyed steels: Finegrained steels: Boiler plates: Ageing resistant

St 44.2 to St 70.2StE 255 to StE 500WStE 255 to WStE 500HI, HII, 17 Mn4, 19Mn5ASt 41, ASt 45, ASt 52

Mn and Mo alloyed basic electrode for welding steels and steel castings with tensile strength up to 735 N/mm2

and finegrained steels with yield strength up to 550 N/mm2.

Re MPa Rm MPa A

5 %

AV J

>520620-700>22>47(-200C)

C 0,10Si 0,40Mn 1,30Mo 0,35

= +380V

Ø 2,5 65-90Ø 3,25 110-140Ø 4,0 140-180Ø 5,0 180-230

51 301510

UDT, PRS, ABS, LR, BV, TÜV, MRS, DB, GL, DNV, SŽ

18 EVB Ni P PN-EN 499 DIN 8529 AWS A 5.5

50 2 B 12EY 5075 Mn1NiBE 7016

Unalloyed steels: Finegrained steels:

Finegr.microalloy. steels: Ni alloyed steels: Boiler plates: Steel castings: steel:

St 52.3 to St 70.2StE 380 to StE 460WStE 380 to WStE 460TStE 380 to TStE 460

13MnNi63, 15MnNi63 17Mn4, 19Mn5 GS-52, GS-60 CORTEN, Patinax

Ni alloyed basic electrode for welding steels and steel castings with tensile strength up to 685 N/mm2 and finegrained steels with yield strength up to 460 N/mm2. Guaranteed mechanical properties at law temperatures.

Re MPa Rm MPa A

5 %

AV J

>490570-650>22>47 (-400C)

C 0,10 Si 0,50Mn 0,90Ni 1,10

= +380V

Ø 2,5 65-90Ø 3,25 110-140Ø 4,0 140-180Ø 5,0 180-230

51301510

LR, UDT, TÜV, CR

ELECTRODES FOR WELDING CREEP RESISTANT STEELS (ok. 500°C)19 EVB Mo P PN 88/M 69434

PN-EN 499 DIN 8575 AWS A 5.1

MoE Mo B 42E Mo B 26E 7018-A1

Unalloyed steels: Finegrained steels: Boiler plates:

Pipe steels:

St 37.2 to St 52.3WStE 380 to WStE 460 H I, H II, H III17 Mn4, 19 Mn5,15Mo3St 35.8, St 45.8,15Mo3

Celulosic-rutile type electrode used for welding steel constructions exposed to static and dynamic balast (building, steel and rail constructions). It has very good welding propriety.

Re MPa Rm MPa A

5 %

AV J

>450530-630>22>47(-40°C)

C 0,10Si 0,50Mn 0,80Mo 0,50

= + Ø 2,5 50-70Ø 3,25 70-110Ø 4,0 110-160Ø 5,0 160-220

5726

17,59

UDT, TÜV, CR Hydrogen content: <5 mlH2 /100g

20 EVB MoV P PN 88/M 69434PN-EN 499 DIN 8575 AWS A 5.1

MoVE MoV B 42E MoV B 20+E 8018-G

Boiler plates: Steel castings:

14 MoV63, 21 MoV53,17 MoV84, 24 CrMoV 55 10CrSiMoV7GS-17 CrMoV 5.11

Cr, Mo and V-alloyed basic electrode for welding similarly alloyed steels and steel castings for working temperatures up to 500°C. Suitable for reparatur-welding CrMoV and CrMnV steels.

Re MPa Rm MPa A

5 %

AV J

>500650-750>20>95

C 0,08Si 0,50Mn 0,80Cr 0,45Mo 1,00V 0,35

= + Ø 2,5 65-95Ø 3,25 110-140Ø 4,0 180-230Ø 5,0 240-290

54281510

UDT21 EVB CrMo P PN 74/M-

69434 EN 1599 DIN 8575 AWS A 5.5

1 CrMoE CrMo 1 B 42 E CrMo 1 B 26E 8018-B2

Boiler plates and tubes: Steel for the cementation: Quenched and tempered steel: Steel castings:

13CrMo44, 15CrMo3,13CrMoV42, (HIV),15Cr3, 16MnCr5, 20MnCr5, 15CrMo5,25CrMo4,

GS-22CrMo54

Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 550°C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.

Re MPa Rm MPa A

5 %

AV J

>470570-670>22>95 (-200C)

C 0,08Si 0,45Mn 0,80Cr 1,10Mo 0,50

= + Ø 2,5 70-95Ø 3,25 100-130Ø 4,0 150-180Ø 5,0 180-220

54281510

TÜV, DB, UDT22 EVB 2CrMo P PN 74/M-

69434 EN 1599 DIN 8575 AWS A 5.5

2 CrMoE CrMo 2 B 42E CrMo 2 B 20+E 9018-B2

Heat resistant steel: Quenched and tempered steel: Steel castings:

10CrMo9.10, 10CrSiMoV7,12CrSiMo8,30CrMoV9,GS-18CrMo9.10

Cr and Mo-alloyed basic electrode for welding creep resistant steels and steel castings for working temperatures up to 600°C, as for similarly alloyed steels, quenched and tempered for cementation and nitriding.

Re MPa Rm MPa A

5 %

AV J

>520620-720>18>95

C 0,08Si 0,45Mn 0,70Cr 2,40Mo 1,00

= + Ø 2,5 70-95Ø 3,25 115-145Ø 4,0 145-190Ø 5,0 200-240

54281510

UDT, CR, SŽ,

ELECTRODES FOR MEDIUM ALLOYED STEELELECTRODES FOR WELDING CREEP RESISTANT STEELS (ok. 500°C)





wt %

WELDING POSITIONS


PACKING

23 E TiMo P PN 74/M- 69434 PN-EN 499 DIN 8575

MoE 46 A Mo R 12E MoR 22

Unalloyed steels: Boiler plates:

St 37 to St 52H I, H II, H III,17 Mn4, 19 Mn5,15 Mo3

o alloyed rutile electrode for welding creep resistant steels. Suitable for welding root beads; basic type of electrode recommended for filled welding. Suitable for wor-

Re MPa Rm MPa A

5 %

>450530-590>22

C 0,10Si 0,30Mn 0,50

= −/~380V

Ø 2,5 70-90Ø 3,25 115-145Ø 4,0 145-190

542714

UDT24 E TiMoV P PN 74/M- 69434

PN-EN 499 DIN 8575 AWS A 5.5

MoVE MoV R 12E MoV R 22E 8013-G

Boiler plates and tubes:

14 MoV63, 21 MoV53, 17 MoV84, 24 CrMo 55, 10CrSiMoV7

Cr, Mo and V-alloyed rutile electrode for welding similarly alloyed steels and steel castings for working temperatures up to 550°C. Suitable for welding root beads; basic type of electrode recommended for filled weld.

Re MPa Rm MPa A

5 %

AV J

>470610-710>18>65

C 0,10Si 0,30Mn 0,50Cr 0,45Mo 1,00

= −/~380V

Ø 2,5 70-90Ø 3,25 115-145Ø 4,0 145-190Ø 5,0 220-240

5727149

UDT25 E TiCrMo P PN 74/M- 69434

EN 1599 DIN 8575 AWS A 5.5

1CrMoE CrMo1 R 12E 1 CrMo R 22E 8013-B2

Boiler plates and tubes:

13CrMo44, 15CrMo3, 13CrMoV42, (HIV)

Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 550°C. Suitable for welding root beads, basic type of electrode recommended for filled weld.

Re MPa Rm MPa A

5 %

AV J

>490590-690>18>50

C 0,10Si 0,30Mn 0,50Cr 1,10Mo 0,50

= −/~380V

Ø 2,5 70-90Ø 3,25 115-145Ø 4,0 145-190Ø 5,0 220-240

5727149

UDT26 E Ti2CrMo P PN 74/M- 69434

EN 1599 DIN 8575 AWS A 5.5

2CrMoE CrMo 2 R 12E CrMo 2 R 22E 9013-B3

Heat resistant steels:

10CrMo9.10, 15CrSiMoV7,12CrSiMo8

Cr and Mo-alloyed rutile electrode for welding creep resistant Cr-Mo alloyed steels and steel castings for working temperatures up to 600°C. Suitable for welding root beads; basic type of electrode recommended for filled weld.

Re MPa Rm MPa A

5 %

AV J

>520620-740>18>50

C 0,10Si 0,40Mn 0,60Cr 2,30Mo 1,05

= −/~380V

Ø 2,5 70-90Ø 3,25 115-145Ø 4,0 145-190Ø 5,0 220-240

5727149

UDT

ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR FERRITIC STEELS





wt %

WELDING POSITIONS


PACKING

27 INOXWELDB 430 Mo-15

AWS A 5.4 E 430 Mo-15 Chemical corr.resistant st. Quenched and tempered st. Alloyed steel castings

X 20 CrNi 17.2,41 Cr 4,G-X 22 CrNi 17, GS-C 25,

Basic flux alloyed electrode for welding and building up Cr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working tempe-ratures up to 550°C is required. Suitable for hardfacing exhaust valves. Sea water resistant, scaling resistant up o 900°C.

Re MPa Rm MPa Hardness

>44590-740200-350 HB

C 0,18Cr 16,50Ni 0,50Mo 1,00

= + Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 120-160Ø 5,0 160-200

55 25138

28 INOXWELD B 430-15

EN 1600 DIN 8556 AWS A 5.4

E 17 B 43E 17 MPb30+130E 430-15

Chemical corrosion resistant steels:

X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17,X 10 CrSi 18, X 10 CrAl 18,

Basic flux alloyed electrode for welding and building up 17% Cr-alloyed steel, where leakage and corrosion resistance for working temperatures up to 450°C is required. Suitable for hardfacing exhaust valves.


>440590-740200-350 HB

C 0,10 Cr 16,50Ni 0,50

= + Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 120-160Ø 5,0 160-200

5124138

29 INOXWELDB 410 NiMo

EN 1600 DIN 8556 AWS A 5.4

E 17 B 43E 17 MPb30+130E 430-15

Corrosion resistant steels:

Alloyed steel castings:

X 6 Cr 13, X 5 CrNi 13 4 X 20 Cr 13,G-X 5 CrNi 13 4,G-X 5 CrNi 13 6, G-X 5 CrNiMo 12 4,G-X 5 CrNiMo 13 4,

Basic flux alloyed electrode for welding similar corrosion resisting, martensitic-ferritic steels, steel castings and for hardfacing. Suitable in constructions of hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steam and sea water atmosphere.


>440590-740200-350 HB

C 0,07Cr 13,00Ni 4,00Mo 0,50

= + Ø 2,5 60-90Ø 3,25 90-120Ø 4,0 110-160Ø 5,0 150-190

5427149

ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR AUSTENITIC STEELS





wt %

WELDING POSITIONS

POLARITY and WELDING CURRENT PACKING

30 INOXWELDR 308 NC

EN 1600 DIN 8556 AWS A 5.4

E 19 9 LR 12 E 19.9NcR26E 348L-16

Chemical corr. resistant steels:

X 5 Cr Ni 18 10, X 2 CrNi 19 11 X 6 CrNiTi 18 10,X 6 CrNiNb 18 10,

Austenitic rutile, low carbon electrode for welding nonstabilised and stabilised stainless steels. Resistand to intergranular corrosion up to 350°C, resistant to oxida-

Re MPa Rm MPa A

5 %

>340540-640>35

C 0,03Cr 19,00Ni 10,00

= + Ø 2,5 50-85Ø 3,25 70-125Ø 4,0 110-165

582819

UDT, BV, DNV, MRS, SŽ, CR, TÜV

31 INOX 308 L32 INOXWELD

R 347 NbEN 1600 DIN 8556 AWS A 5.4

E 19 9 Nb R 12 E 19.9NbR26E 347-16

Chemical corr. resistant steel:

Alloyed steel

X 5 CrNi 18 10, X 6 CrNiTi 18 10, X 6 CrNiNb 18 10,

Rutile, Nb-stabilised electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 400°C, resistant to oxidation up to 800°C and high hot cracking resistance of the weld

Re MPa >390Rm MPa 590-690A

5 % >30

AV J >50(-40°C)

C 0,05Cr 19,00Ni 10,00Nb >8 X%C

= + Ø 2,5 50-85Ø 3,25 70-125Ø 4,0 110-165Ø 5,0 165-230

58281912

UDT, BV, TÜV, MRS, DNV, SŽ, Cr

33 INOXWELDB 347 Nb

EN 1600 DIN 8556 AWS A 5.4

E 19 9 Nb B 22E 19.9NbB20+E 347-15

Re MPa Rm MPa A

5 %

AV J

>390590-690>30>65

C 0,06Si 0,40Mn 1,00Cr 19,00Ni 10,00Nb >8 X%C

= + Ø 2,5 45-85Ø 3,25 70-125Ø 4,0 110-175Ø 5,0 160-240

58281912

UDT

34 INOXWELD R 316 NC

EN 1600 DIN 8556 AWS A 5.4

E 19 12 3 LR 12E 19.12.3n CR 26E 316L-16

Chemical corr. esistant steel:

Alloyed steel

X 2 CrNiMo 17 13 2X 5 CrNiMo 17 12 2 X 5 CrNiMo 17 13 3 X 6 CrNiMoTi 17 12 2X 6 CrNiMoNb 17 12 2 X 10 CrNiMoTi 18 12 X 10 CrNiMoNb 18 12

Austenitic rutile, low carbon electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 350°C, resistant to oxidation up to 800°C and good low-temperature ductility down to temperature –196°C.

Re MPa Rm MPa A

5 %

AV J

>380560-660>30>55

C 0,03 Cr 18,50Ni 11,50Mo 2,70

= + Ø 2,5 50-85Ø 3,25 70-125Ø 4,0 110-165Ø 5,0 160-230

58281912

UDT, DNV, SŽ, TÜV

ELECTRODES FOR AUSTENITIC STEELS ( STAINLESS)35 INOXWELD

R 318 NbEN 1600 DIN 8556 AWS A 5.4

E 19 12 3 Nb R 12E 19.12.3Nb B 20+ E 318-16

Chemical corr. resistant steel: Alloyed steel

X 5 CrNiMo 17 12 2X 5 CrNiMo 17 13 3X 6 CrNiMoTi 17 12 2X 6 CrNiMoNb 17 12 2X 10 CrNiMoTi 18 12X 10 CrNiMoNb 18 12

Austenitc rutile, Nb-stabilised electrode for welding nonstabilised and stabilised stainless steels. Resistant to intergranular corrosion up to 400°C, resistant to oxidation up to 800°C and good hot cracking resistance of the weld metal.

Re MPa Rm MPa A

5 %

AV J

>400590-690>3>50

C 0,05Cr 18,50Ni 11,50Mo 2,70Nb >8X %C

= +/− Ø 2,5 50-85Ø 3,25 70-125Ø 4,0 110-165Ø 5,0 160-230

58 281912

UDT36 INOXWELD

B 318 NbDIN 8556 AWS A 5.4

E 19.12.3Nb B 20+E 318-15

Re MPa Rm MPa A

5 %

AV J

>400570-670>30>60

C 0,05Si 0,40Mn 1,00 Cr 18,50Ni 11,50Mo 2,70Nb >8X %C

= + Ø 2,5 50-75Ø 3,25 75-110Ø 4,0 110-150Ø 5,0 140-190

58 281912

UDT

ELECTRODES FOR HIGH ALLOYED STEELELECTRODES FOR HEAT RESISTANT STAINLESS STEEL





wt %

WELDING POSITIONS


PACKING

37 INOXWELDR 309 NC

EN 1600 DIN 8556 AWS A 5.4

E 23 12 LR 12E 23.13 LR 26E 309L-16

Chemical corr. resistant steel:

Alloyed steel castings:

X 15 CrNiSi 20 12, X 7 CrNi 23 14, X 10 CrAl 7, X 10 CrAl 13, X 10 CrAl 18G-X 30 CrSi 6, G-X 40 CrSi 17, G-X 40CrNiSi 22 9

Rutile, low carbon electrode for welding analogous, heat resistant steels and steel castings. Scaling resistant up to 1000°C. Suitable for joining dissimilar steels (unalloyed steels with stainless steels), welding steam boiler construction, hardening plants, the crude oil industry and the ceramics industry.

Re MPa Rm MPa A

5 %

AV J

>400550-650>30>50

C 0,03Si 0,80Mn 1,20 Cr 25,00Ni 14,00

= +/− Ø 2,5 40-70Ø 3,25 70-100Ø 4,0 110-140Ø 5,0 160-230

56231812

38 INOXWELDR 310

EN 1600 DIN 8556 AWS A 5.4

E 25 20 R 12E 25.20 R 26E 310-16

Chemical corr. X 15 CrNiSi25.20, resistant steel: X 15CrNiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24. Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12,

Rutile coated, austenitic electrode for welding 309 and 310-type stainless steels. Scaling resistant up to 1200°C.

Re MPa Rm MPa A

5 %

AV J

>300540-640>30>50

C 0,11Si 0,90Mn 2,00 Cr 25,00Ni 20,00

= +/− Ø 2,5 40-70Ø 3,25 70-100Ø 4,0 110-140Ø 5,0 160-230

6130209

UDT39 INOXWELD

B 310EN 1600 DIN 8556 AWS A 5.4

E 25 20 B 12E 25.20 B 20+E 310-15

Chemical corr. X 15 CrNiSi25.20, resistant steel: X 12CrNi25.21, X15Cr NiSi20.12, X 10CrAl7, X 10CrAl13, X 10CrAl18, X 10CrAl24, Alloyed steel castings: G-X30CrSi6, G-40CrSi17, G-X15CrNiSi25.20 G-X40CrNiSi25.12,

Basic coated, austenitic electrode for welding 309 and 310-type stainless steels. Scaling resistant up to 200°C. Cryogenic resistance down to 196°C.

Re MPa Rm MPa A

5 %

AV J

>300540-640>30>70

C 0,10Cr 25,00Ni 20,00

= + Ø 2,5 40-70Ø 3,25 70-120Ø 4,0 110-140Ø 5,0 160-230

61302019

UDT

ELECTRODES FOR WELD RESISTANT STEELS40 INOXWELD

B 307EN 1600 DIN 8556 AWS A 5.4

E 18 8 Mn B 22E 18 8 Mn 6 B 20+E 307-15

Wear resistant steels – high carbon content.High strength unalloyed and alloyed constructional steels + SS.High manganese steels.Unalloyed and alloyed boiler grade steels or constructional steels with highly alloyed Cr and CrNi steels.Interpass for hardfacing and repair of cavitation foults.

Basic coated, austenitic electrode for welding low and high alloyed steels. Scaling resistant up to 800°C and low-temperature toughness down to -100°C. Preheating and postweld heat treatment as required by the base metal.

Re MPa Rm MPa A

5 %

AV J

>350590-690>40>80

C 0,12Si 0,70Mn 7,00 Cr 19,00Ni 9,00

= + Ø 2,5 65-70Ø 3,25 95-120Ø 4,0 110-160Ø 5,0 150-190

66342311

SŽ , UDT41 INOXWELD

R 312EN 1600 DIN 8556 AWS A 5.4

E 29 9 R 12E 29.9 R 26E 312-16

Hardwelding steels.●Hight-strength unalloyed and alloyed steels.●Structural, spring, tool and heat treatable steels.●Hight managanese steels.●

Rutile, austenic electrode for welding dissimilar and “difficult to weld” steels. Suitable for interpass hardfacing. Because of hight mechanical strenght and starain hardenablity suitable for wear resistant buildups on gear wheel, shafts,… The weld metals has exellent cavitation and cracking resistance.

Re MPa Rm MPa A

5 %

AV J

>500740-840>20>80

C 0,05Cr 18,50Ni 11,50Mo 2,70Nb >8X %C

= +/− Ø 2,5 55-85Ø 3,25 80-120Ø 4,0 110-150Ø 5,0 160-200

61 302011

42 INCROWELD B 70/15

DIN 1736 AWS A 5.11

E NiCr 15 FeMn E NiCrFe-3

Unalloyed and alloyed, high-temperature, creep ● resisting, low-temperature steels to X 8 Ni 9.

High-alloyed Cr and CrNi steels, particularly for ● joint welding of dissimilarly alloyed materials, Ni and Ni-alloys and nickel-steel combinations.

Joint welding cooper with stainless steel.●

Special basic coated Ni-base core wire electrode for welding in low-temperatury industry and in atomic industry. Suited for service temperatures for –196°C to 600°C, otherwise up to scaling resistance temperature of 1200°C (S-free atmosphere). Thermal shock resistant to fully austenitic steels, highly resistant to hot cracking and corrosion resistant at high temperautes. Preheating as required by the base metal, interpass temperatures 125 - 150°C.


5 % >30

AV J >60(-196°C)

Hardness 170 HB

C 0,06Si 0,50Mn 6,50 Cr 15,00Nb 2,00Mo 1,50Fe 7,00 Ni rest

= + Ø 2,5 75-100Ø 3,25 100-140Ø 4,0 140-180Ø 5,0 170-210

49 221712

HARDFACING ELECTRODESELECTRODES FOR HARDFACING TOOL STEELS

No. NAMEAPPROVALS CLASSIFICATION STEEL EXAMPLE DESCRIPTION



wt %

WELDING POSITIONS


PACKING

43 UTOP-WELD 38

PN 74/M-69436 DIN 8555

EN40 Cr MoW E3.UM-40T

Alloyed tool steels

Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear, heavy impact resistance and easy machinable weld metal. It is suitable for hardfacing cold and hot working tools, for correction of cavities, like die blocks, dies and containers for metal tube and rod extrusion tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, …

Hardness 36-42 HRC (20°C)

C 0,13Cr 5,00Mo 4,00 V 0,20W +

= + Ø 2,5 70-90Ø 3,25 110-135Ø 4,0 130-170Ø 5,0 180-220

5828149

44 UTOP-WELD 55

DIN 8555 E6UM-60T Alloyed tool steels

Basic Mo, Cr, V flux-alloyed electrode with high toughness, wear and heavy impact resistance. The weld metal can be treated with grinding and cut after soft annealing. It is suitable for hardfacing cold and hot working tools, like die blocks, dies and containers for metal tube and rod extrusion, tools for manufacture of hollow bodies, screws, nuts, rivers and bolts, pressure die casting dies, die insert, hot shear blades..

Hardness 55-60 HRC (20°C)

C 0,50Cr 5,00Mo 5,00 V 0,60W +

= + Ø 2,5 70-90Ø 3,25 110-135Ø 4,0 130-170Ø 5,0 180-220

5828149

45 TOOLDUR-WELD

DIN 8555 E4UM-65S Alloyed tool steels.

High speed Mo steels.

Basic Mo, Cr, W, V flux-alloyed electrode for building new and resurfacing warn perts of tools and machines also at high temperature. It is suitable for building up and repairing of hogh speed steel, for resurfacing beads, shears, knives… The weld metal can be treated with grinding and cut after soft annealing.

Hardness: welded 50-64 HRC (20°C)hardened 62-66 HRCsoft annealed 25-30 HRC

C 0,90Si 0,50Mn 0,50Cr 4,20Mo 8,50 V 0,90W 1,10

= + Ø 2,5 70-90Ø 3,25 110-135Ø 4,0 130-170

572819

46 DURWELD 250DURWELD 300

DIN 8555 E1-UM-250(300) Steels

Cast steels

Basic, Cr flux-alloyed electrode for surfacing applications where medium hardness is required. It gives wear and heavy impact resistant weld metal, suitable for machine parts exposed to wear, cog wheels, tracks etc… The deposit can not be hardened.

Hardness: 220-270 HB and 280-330 HBThe hardness of the deposit depending on the relevant welding conditions and the chemical composition

C 0,16Mn 1,10Cr 1,20

C 0,16Mn 1,10Cr 1,20

= + Ø 2,5 70-90Ø 3,25 100-135Ø 4,0 130-170Ø 5,0 180-220Ø 6,0 230-270

60301710

SŽ 47 DURWELD 400 DIN 8555 E 1-UM-400

EN 40Steels

Cast steels

Basic, Cr-Mn flux-alloyed electrode for surfacing applications. It gives wear and heavy impact resistant weld metal, suitable for machine parts exposed to wear, machines for structural engineering, cog wheels, chain wheels, tracks etc…

Hardness: 350-450 HB

C 0,22Mn 1,40Cr 1,50

= +

Ø 2,5 70-90Ø 3,25 100-135Ø 4,0 130-170Ø 5,0 180-220Ø 6,0 230-270

5629159

48 DURWELD 600 DIN 8555 E6-UM-600 Steels

Cast steels

Electrode is used for surfacing of steel parts when heavy impact resistance is needed. Welding material posses higher abrasion resistance. Suitable for surfacing parts exposed to heavy abrasive wear by stone, coal, sand etc… The weld metal can be treated with

Hardness: 57-62 HRC

C 0,50Cr 7,50Mo 0,50

= +/~

Ø 2,5 70-90Ø 3,25 100-135Ø 4,0 130-170Ø 5,0 180-220

5629159

SŽ

ELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT49 ABRAWELD 54 DIN 8555 E6-UM-55G Austenitic

manga-nese steels.

Steels

Electrode is used when hard deposits with ex-cellent abrasion at hight compressive stresses, heavy impact and high metal to metal wear resistancenis needed.It is suitable for hardfacing crusher hammers, mixers, crushers, dredging part, gears, ploughshares,cams… . Weld metal is wery difficult machinable.

Hardness 54 HRC (20°C) 30 HRC (500°C)

C 0,50Si 2,00Cr 9,50

= +/~

Ø 3,25 80-150Ø 4,0 125-190Ø 5,0 180-225

23129

50 ABRAWELD 58 DIN 8555 E10-UM-60R Electrode produces hard deposits extremely resistant to abrasive and moderate impact. It is suitable for hardfacing crushing and earth- moving equipment, soft ore crushers, conveyor screws, bucket teeth and lips. Welding of buffer layers with Inox 18/8/6 or Mn17Cr13 electrodes is recommended.The weld metal can be treated with grinding.

Hardness to 60 HRC (20°C)

C 3,60Cr 32,00

= +/~

Ø 3,25 110-140Ø 4,0 160-200Ø 5,0 210-270

1896

HARDFACING ELECTRODESELECTRODES, PRODUCING ABRASION RESISTANT DEPOSIT

No. NAMEAPPROVALS CLASSIFICATION STEEL EXAMPLE DESCRIPTION



wt %

WELDING POSITIONS


PACKING

51 ABRAWELD 64 DIN 8555 E10-UM-65R Steel

Cast steel

Electrode produces hard deposits extremely resistant to abrasive with moderate impact up to 450°C. It is suitable to hardfacing in the brick and cement making industry, screws of refractory material presses conveyor belt guides, screws, mill blades and scratches, centre risers excavator cogs... Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.

Hardness 64 HRC (20°C)

C 7,00Cr 24,00Nb 7,00

= +/~

Ø 3,25 110-140Ø 4,0 160-200Ø 5,0 210-270

21206

52 ABRAWELD 65 DIN 8555 E10-UM-65R SteelCast steel

Electrode produces hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 500°C. It is suitable to hardfacing on earth moving equipment, pump bodies, ploughshares, nut oil presses, conveyor belt guides, mill blades and scratches, clinker mills, centre risers.. Welding of buffer layers with Inox 18/8/6 or E Mn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.

Hardness 65 HRC (20°C)

C 4,30Cr 9,50Nb 2,00

= +/~

Ø 3,25 85-120Ø 4,0 115-150Ø 5,0 150-190

261713

53 ABRAWELD 66 DIN 8555 E10-UM-65R SteelCast steel

Electrode produces extremely hard deposits extremely resistant to abrasive wear against the minerals at medium impact up to 600°C. It is suitable to hardfacing on earth moving equipment, wearing parts in the cement and brick making industry, fire grate bars, fire grate teeth in the iron and steel industry. Welding of buffer layers with Inox 18/8/6 or EMn17Cr13 electrodes is recommended. The weld metal can be treated with grinding.

Hardness: 65 HRC (20°C) 50 HRC (600°C)

C 6,00Cr 22,00Mo 6,00Nb 6,00W 2,00V 1,00

= +

Ø 3,25 125-155Ø 4,0 140-190Ø 5,0 210-290

1585

MANGANESE ALLOYED HARDFACING ELECTRODES

54 EWELD Mn 14 DIN 8555 E7-UM-200-KP Austenitic 14% Mn steel Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is needed. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as jaws, cones, armour and mantles of rotary crushers and for rail equipment in Mn 14%steel. It is not suitable for non austenitic steels. The weld material can be mechanically shaped before hardening.

Hardness: 220 HB 48 HRC (stain hardened)

C 1,20Mn 12,50Mo 0,70

= +

Ø 3,25 110-135Ø 4,0 140-175Ø 5,0 180-230

139

55 EWELD Mn 14 Cr 4

DIN 8555 E7-UM-200-KP Austenitic 14% Mn steel Low alloy steelsAll hard-to-weld steels

Electrode is used for joining and surfacing of steel parts when heavy impact and friction resistance is need. It is jused for welding buffer-layers when electrodes for depositing a hardfacing alloy with greater abrasion resistance are used. After stain hardening higher abrasion resistance is achieved. Suitable for weld heavy crushing eguipment as toothed crusher rolls, ore crusher crown wheel, toothed rolls for twin rotor crusher,shovel and dredger buckets, for rail equipment in Mn steel. The weld material can be mechanically shaped before hardening.


C 0,90Mn 13,50Cr 3,70Ni 3,50Mo 0,70

= +

Ø 3,25 100-140Ø 4,0 150-200Ø 5,0 200-250

1812

56 EWELD Mn 17 Cr 13

DIN 8555 E7-UM-200-K Austenitic 14% Mn steel Low alloy steelsAll hard-to-weld steels

Electrode is used for joining and surfacing of steel parts when heavy impact and cavitation resistance up to 500°C is needed. It is used for welding buffer –layers when Abradur 54, 58, 64, 65 and 66 electrodes are used. Suitable for weld rails, points, building up dredge pumps hydraulic press pistons and crushing equipment subjected to heavy shock. The weld material can be mechanically shaped before hardening.


C 0,60Mn 16,50Mo 13,50

= +

Ø 3,25 100-140Ø 4,0 150-200Ø 5,0 200-250

14

HIGH ALLOYED HARDFACING ELECTRODES 57 INOXWELD

B 430 Mo-15EN 1600 −AWS A 5.4 E 430 Mo-15

Chemical corrosion resistant steels: X 20 CrNi 17.2, Quenched and tempered st. 41 Cr 4,Alloyed steel castings G-X 22 CrNi 17, GS-C 25.

Basic flux alloyed electrode for welding and building upCr-Mo-alloyed and non alloyed steels , where leakage and corrosion resistance for working temperatures up to 550°C is required. Suitable for hardfacing exhaust valves. Sea water resistant, scaling resistant up to 900°C

Re MPa >440Rm MPa 590-740Hardness 200-350 HB

C 0,18Cr 16,50Ni 0,50Mo 1,00

= +

Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 120-160Ø 5,0 160-200

5525138

58 INOXWELDB 430-15

EN 1600 E 17 B 43DIN 8556 E17MPB30+130AWS A 5.4 E 430-15

Chemical corrosion resistant steels: X 6 Cr 17, X 6 CrTi 17, X 6 CrNb 17,X 10 CrSi 18, X 10 CrAl 18.

Basic flux alloyed electrode for welding and building up 17%Cr-alloyed steel, where leakage and corrosion resistance for working temperatures up to 450°C is required. Suitable for hardfacing exhaust valves.


C 0,10Cr 16,50Ni 0,50

= +

Ø 2,5 60-80Ø 3,25 80-120Ø 4,0 20-160Ø 5,0 160-200

5124138

59 INOXWELDB 410 NiMo-15

EN 1600 E 13 4 B 43DIN 8556 E13.4MPB30+130AWS A 5.4 E 410NiMo-15

Corrosion resistant steels: X 6 Cr 13, X 5 CrNi 13 4, X 20 Cr 13,Alloyed steel castings: G-X 5 CrNi 13 4, G-X 5 CrNi 13 6, G-X 5 CrNiMo 12 4, G-X 5 CrNiMo 13. 4.

Basic flux alloyed electrode for welding similar corrosion resisting, martensitic-ferritic steels, steel castings and for hardfacing. Suitable in constructions of hydroturbines, compressors and steam power plants. Resistant to corrosion from water, steamand sea water atmosphere.


C 0,07Cr 13,00Ni 4,00Mo 0,50

= +

Ø 2,5 60-90Ø 3,25 90-120Ø 4,0 110-160Ø 5,0 150-190

5427149

HARDFACING ELECTRODESHIGH ALLOYED HARDFACING ELECTRODES

No. NAMEAPPROVALS CLASSIFICATION BASE MATERIALES DESCRIPTION



wt %

WELDING POSITIONS


PACKING

60 NICROWELD B 70/15

DIN 1736 E NiCr 15 FeMnAWS A 5.4 E NiCrFe-3

Unalloyed and alloyed, high-temperature creep resisting, low-temperature steels to X 8 Ni 9. High-alloyed Cr and CrNi steels, particularly for joint welding of dissimilarly alloyed materials, Ni and Ni-alloys and nickel-steel combinations.Joint welding cooper with stainless steel.

Special basic coated Ni-base core wire electrode for welding in low-temperatury industry and in atomic industry. Suited for service temperatures for –196°C to 600°C, otherwise up to scaling resistance temperature of 1200°C (S-free atmosphere). Thermal shock resistant to fully austenitic steels, highly resistant to hot cracking and corrosion resistant at high temperautes. Preheating as required by the base metal, interpass temperatures 125 - 150°C.


5 % >30

AV J >60 (-196°C)

Hardness 170 HB

C 0,07Si 0,50Mn 6,50Cr 15,00Nb 2,00Mo 1,50Fe 7,00Ni rest

= +

Ø 2,5 75-100Ø 3,25 100-140Ø 4,0 140-180Ø 5,0 170-210

49221712

CAST IRON ELECTRODES




wt %

WELDING POSITIONS


PACKING

61 MONWELD(SUPER NiCu)

DIN 8573 E NiCuG3AWS A-5.15 E NiCuB

Grey cast ironCast iron

Electrode with monel-core wire is suited for cold welding of grey cast iron and other types of cast iron. It is suitable for repair purposes. By using small electrode diameters heat input should be kept low. The weld metal is easily machinable.

Rm MPa 300

Hardness 160 HB

Ni 70,00Cu 30,00

= −/~ 380V

220V

Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150

643321

62 SUPERWELD Ni DIN 8573 E Ni BG1AWS A-5.15 E Ni-Cl

Grey cast ironMalleable cast iron

Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron also suitable for joining them with steel. Suitable for repair purposes, repair of broken parts, building up missing parts and correction of machining errors, joining cast iron for rectifica-tion of castings. The weld material is soft and easy machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding is not recommended.

Rm MPa 300

Hardness 160 HB

Ni 98,00

= −/~ 380V

220V

Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150Ø 5,0 150-190

64332110

63 CASTWELD Ni DIN 8573 E Ni BG1AWS A-5.15 E Ni-Cl

Grey cast iron Electrode with pure Ni-core wire for cold welding of grey and malleable cast iron without preheating , for repair purposes, also suitable for joining them with steel, copper and monel. Suitable for repair purposes, repair of broken parts, building up missing parts and correction of machining errors, joining cas iron for rectification of castings. The weld metal is soft and easily machinable. We suggest cold impact forging to achieve stress relieving. By using small electrode diameters heat input should be kept low. Ground material should be clean. For scoring we suggest our electrode Secator 2 B, grinding of is not recommended.

Rm MPa 300

Hardness 160 HB

Ni 98,00

= −/~ 380V

220V

Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150Ø 5,0 150-190

64332110

64 CASTWELD NiFe DIN 8573 E NiFe BG1AWS A-5.15 E NiFeCl

Grey cast ironMalleable cast ironNodular cast ironSteel / grey cast iron

Electrode with Ni-Fe alloyed core wire for cold welding nodular, grey and malleable cast iron, also suitable for the rectification an repair of these grades and joining them with steel. Tensile strength is higher than tensile strength of Ni electrodes. Welding joints are suitable for after treatment.By using small electrode diameters heat input should be kept low. The weld metal is stronger and more resistant to impurities than nickel-cored type.

Rm MPa 450

Hardness 220 HB

Ni 53,00Fe 43,00

= −/~ 380V

220V

Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150Ø 5,0 150-190

64332110

ELECTRODES FOR WELDING COPPER AND ALUMINIUM ALLOYS




wt %

WELDING POSITIONS


PACKING

65 BRONWELD CuSn DIN 1733 ES CuSn-6AWS A-5.6 E CuSn-C

Bronze: CuSn2, CuSn6, G-CuSn10 CopperGrey cast iron

Electrode for welding of Cu and Cu-alloys, cast iron and also joining them with steel. Suitable for repair and constructions of parts in castings like valves, pumps, housings and bearing surfaces.

Rm MPa 300-350

Hardness 70-110 HB

Cu 91,00Sn 7,50Mn 0,40P 0,30

= −/~ 380V

Ø 2,5 40-70Ø 3,25 70-120Ø 4,0 130-160Ø 5,0 160-200

66322110

66 ALUWELD 99,5 DIN 1732 S.Al.99,5 BronzeCopperAl-bronzeSteelCast iron

Electrode for welding pure aluminium and its alloys. Suitable for welding containr, apparatus constructions. Material is corrosion resistant. Slag residues should be removed to ensure non-corrosive weld beads.

Re MPa >30Rm MPa >70A

5 % >25

Al 99,50Si 0,30Fe 0,20

= −/~ 380V

Ø 2,5 60-90Ø 3,25 80-110Ø 4,0 110-150Ø 5,0 150-180

1188252

67 ALUWELD 5 Si DIN 1732 S-Al Si 5 Aluminium Aluminium alloys with < 2% alloying elementsAl-alloy castings <7%Al Si 5, AlMgSi 0.5, AlMgSi 0.8, AlMgSi 1

Electrode recommended for welding pure aluminium and aluminium alloys with less than 2% of alloying elements; also suitable for aluminium castings with Si content to 7%.Slag residues should be removed to ensure non-corrosive weld beads.

Rm MPa 300

Hardness 160 HB

Ni 98,00

= −/~ 380V

220V

Ø 2,5 50-80Ø 3,25 80-110Ø 4,0 110-150Ø 5,0 150-190

64332110

WELDING WIRES FOR LOW CARBON STEELS




wt %

SUITABLE SHIELDING

GASES

POLARITY and ROD SIZES AVAILABLE

1 MIGWELDSG 2

DIN 8559 SG-2AWS SFA-5.6 ER 70 S-6

Unalloyed steelsFine-grained steels

Boiler and vessel plate

St 33 to St 60.2St E 255 to St E 355W St E 255 to W St E 355H I, H II, 17Mn4, 19Mn5

Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed steels with tensile straight below 530 N/mm2 like boiler plate, fine-grained steels, pipe steels, shipbuilding steels

Re MPa 410-490Rm MPa 510-590A

5 % 22-30

C 0,06-0,13Si 0,80-1,00Mn 1,40-1,60

CO2

M 21

= +

Ø 0,6 5 kg, 15 kg Ø 0,8 5 kg, 15 kgØ 1,0 15 kgØ 1,2 15 kg

ABS, BV, GL, LR, DVN, SŽ, TÜV, DB, PRS, UDT, CR, CWB

2 MIGWELD SG 3



Boiler and vessel platePipe steels

Shipbuilding steels

St 33 to St 60.2St E 255 to St E 355W St E 255 to W St E 355H I, H II, 17Mn4, 19Mn5St 35 to St 52.4E St E 210.7 to St E 360.7A, B, D, E

Solid copper coated welding wire for welding in gas shiel-ding atmospheres. Slightly higher silicon and man-ganese alloyed than MIGWELD SG 2. The higher con-tains of silicon and manganese increase the yield stress and tensile strength of weld metal (compared with MIG-WELD SG 2). The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile straight below


5 % >22

AV J >70

C 0,08-0,12Si 0,90-1,10Mn 1,60-1,80P 0,025S 0,025

CO2

M 21 (Argon+CO

2)

M22-M23(CO

2+Ar+O

2)

= +

Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

TÜV, DB, UDT, CWB

3 TIGWELD SG 2



Boiler and vessel platePipe steels

Shipbuildibg steelsCast steel

St 33 to St 60.2St E 255 to St E 355W St E 255 to W St E 355H I, H II, 17Mn4, 19Mn5St 35 to St 52.4E St E 210.7 to St E 360.7A, B, D, EGS 38 to GS 52

Solid copper coated welding wire for welding in gas shielding atmospheres. Suitable for welding unalloyed steels with tensile straight below 530 N/mm2 like boiler plate, fine-grained steels, pipe steels, shipbuilding steels and cast steels.


5 % >22

AV J >47

C 0,13Si 1,00Mn 1,60

ARGON = +

Ø 2,0 25 kgØ 2,5 25 kgØ 3,0 25 kg

4 MIGWELD MoTIGWELD Mo

DIN 8575 SG MoAWS SFA-5.28 ER 80 S-G

General structural steelsPipe steelsBoiler steels

St37 – St42 St35.8, St45.8 15Mo3HI - HIII, 17Mn4

With Mo-alloyed rod for TIG welding of heat-resistant, unalloyed and low-alloyed structural steels with tensile strength up to 590 N/mm2. It’s well used for welding pipe-lines, high-pressure boilers, armour parts and for


5 % >22

C 0,12Si 0,70Mn 1,20

M 21ARGON

= +

Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

CR, BV, DNV, MRS, TÜV, SŽ, UDT

WELDING WIRES FOR HIGH ALLOY STEELSWIRES FOR AUSTENITIC STEELS




wt %

SUITABLE SHIELDING

GASES


5 MIGWELD 308 LSiTIGWELD 308 LSi

DIN 8556 SG X2CrNi 19 9AWS ER 308L-Si

Alloyed corrosion resistant

X5CrNi 18 9 X2CrNi 18 9 X10CrNiNb18 9

Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350°C. Welded material has oxidation resistance up to 800°C and ductility to - 196°C.


5 % 35

AV J >80(+20°C)

C 0,025Si 0,80Mn 1,75Cr 20,00Ni 10,00

ARGON S1-S3

MIXTURE

ARGON

= + Ø 0,8 5 kg, 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

Ø 2,0 5 kgØ 2,5 5 kgØ 3,0 5 kgØ 3,2 5 kg

6 MIGWELD 316 LSiTIGWELD 316 LSi

DIN 8556 SG X2CrNiMo19 12AWS ER 316L

Alloyed corrosion resistant

X5CrNiMo 18 10 X5CrNiMo 18 12

Austenitic wire for metal inert gas welding. It is suitable for welding corrosion resistant 18/8 CrNi steels for devices, vessels and parts in chemical, pharmacy and cellulose industry for temperature up to 350°C. Welded material has oxidation resistance up to 800°C and ductility to - 196°C.


5 % 35

AV J >80(+20°C)

C 0,025Si 0,80Mn 1,75Cr 19,00Ni 12,00Mo 2,75

ARGON S1-S3

MIXTURE

ARGON

= + Ø 0,8 5 kg, 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

Ø 2,0 5 kgØ 2,5 5 kgØ 3,0 5 kg

WELDING WIRES FOR HIGH ALLOY STEELSWIRES FOR HEAT-RESISTING AUSTENITIC STEEL




wt %

SUITABLE SHIELDING

GASES


7 MIGWELD 309 LSi

DIN 8559 X2CrNi 24.12AWS A-5.9 ER 309L Si

High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels

Wire electrodes of the ER 309 L Si classification are primarily used for welding similar alloys in wrought or cast form. This electrode is also suitable for welding of “8 – 18” steel when severe corrosion conditions exist which require higher alloy content weld metal. MIGWELD 309 LSi is especially recommended for joining dissimilar steels such as “18 – 8” to mild steel and for stainless surfacing of mild steal, carbon steel and low alloy steel.


5 % >22

AV J >40

C 0,03Si 0,80Mn 1,60Cr 23,50Ni 13,50

ARGON S1-S3

MIXTURE

= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

8 MIGWELD 310TIGWELD 310

DIN 8556 SG X 12CrNi 25 20AWS A-5.9 ER 310

Special alloyed - fire resistant

X15 CrNi Si 20 12 X15 CrNi Si 25 20 X12 CrNi 25 21 X10 CrAl 24

Austenit welding wire for metal inert gas welding. The most suitable shielding gas is argon. Welding wire is suitable for welding fire resistance steels with 25% Cr and 20% Ni and for welding fire resistance ferrite Cr – steels which are not exposed to gases with sulphurs compound. Weld has fire resistance up to 1200°C.


5 % >30

AV J >70(+20°C)

C 0,12Si 0,50Mn 1,75Cr 25,00Ni 20,00

ARGON S1-S3

MIXTURE

ARGON

= + Ø 0,8 5 kg, 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

Ø 2,0 5 kgØ 2,5 5 kgØ 3,0 5 kgØ 3,2 5 kg

WIRES FOR WELD RESISTANT STEELS 9 MIGWELD 312 DIN 8556 SG X 10CrNi 30 9

AWS A-5.9 ER 307High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels

Solid wires for welding dissimilar steels, armour plate, high carbon steel, spring steel and generally difficult to weld steels. Welded material has cracking resistance and good mechanical properties.


5 % >18

AV J >30

C 0,08Si 0,50Mn 1,75Cr 30,50Ni 9,00

ARGON S1-S3

MIXTURE

= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

10 MIGWELD 307 DIN 8556 SG X 15CrNiMnAWS A-5.9 ER 307

High alloyed steelSteels with high tensile straight Austenitic manganese steelsOther difficult to weld steels

Solid wires for welding dissimilar steels, armour plate, austenitic manganese steels and generally difficult toweld steels. Buttering before hardsurfacing. The weld metal remains austenitic and tough also in diluted condition. The tough weld metal is able to absorb high welding stresses, which is important particularly when welding rigid structures. Good mechanical properties,


5 % >35

AV J >40(+20°C)

C 0,08Si >1,00Mn 7,00Cr 18,50Ni 9,00

ARGON S1-S3

MIXTURE

= + Ø 0,8 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

TÜV, UDT

WIRES FOR WELDING ALUMINIUM AND ALUMINIUM ALLOYS




wt %

SUITABLE SHIELDING

GASES


11 S.Al99,5 PN SA 1DIN 8556 SG-Al99,5AWS A 5.10-92 ER 1050

Pure aluminium A1 Aluminium wire for welding pure aluminium and aluminium alloys type AlMn except allous with Mg over 2%. Addition of Ti (titanium) in wire make it harden. It makes welding easier, but it has no influence on

Re MPa 20Rm MPa 65A

5 % 35

Si 0,30Fe 0,40Cu 0,05Zn 0,07

ARGON

ARGON + HEL

MIG= +

Ø 0,8 2 kg, 6 kgØ 1,0 2 kg, 6 kgØ 1,2 2 kg, 6 kgØ 1,6 2 kg, 6 kgØ 2,0 10 kgØ 2,4 10 kgØ 3,2 10 kgØ 4,0 10 kg

LR12 S.Al99,5 Ti PN SA 1

DIN 1732 SG-Al99,5TiRe MPa 20Rm MPa 65A

5 % 35

Si 0,30Fe 0,40Cu 0,05Zn 0,07

ARGON

ARGON + HEL

MIG= +

Ø 0,8 2 kg, 6 kgØ 1,0 2 kg, 6 kgØ 1,2 2 kg, 6 kgØ 1,6 2 kg, 6 kgØ 2,0 10 kgØ 2,4 10 kgØ 3,2 10 kgØ 4,0 10 kg

LR

WIRES FOR WELDING ALUMINIUM AND ALUMINIUM ALLOYS




wt %

SUITABLE SHIELDING

GASES


13 S.AlMg3 PN SPA 11DIN 1732 SG-AlMg3

Aluminium alloys PA 11NPA 20NPA 44

Aluminium wire for welding aluminium alloys with Mg over 2%. Selection of wire depends on contents of Mg in native material.

Re MPa 80Rm MPa 190A

5 % 20

Si 0,25Fe 0,40Cu 0,05Mn 0-0,60Mg 2,60-3,40Cr 0-0,30Zn 0,20Ti 0,10-0,25Al+Ti restanother 0,03

ARGON S1-S3

ARGON + HEL

MIG= +

TIG~

Ø 0,8 2 kg, 6 kgØ 1,0 2 kg, 6 kgØ 1,2 2 kg, 6 kgØ 1,6 2 kg, 6 kg

Ø 2,0 10 kgØ 2,4 10 kgØ 3,2 10 kgØ 4,0 10 kgØ 5,0 10 kg

LR14 S.AlMg5 PN SPA 20

DIN 1732 SG-AlMg5AWS ER 5356


5 % 17


ARGON S1-S3

ARGON + HEL

MIG= +

TIG~



LR15 S.AlMg4,5 Mn PN SPA 44

DIN 1732 SG-AlMg4,5MnAWS ER 5183


5 % 17


ARGON S1-S3

ARGON + HEL

MIG= +

TIG~



LR16 S.AlSi 5 PN SPA 26

DIN 8556 SG-AlSi5AWS ER 4043

Siluminium PA 38 Aluminium wire for welding a cast of aluminium and for aluminium alloys with contents of Si up to 7%.


5 % 8

Si 4,50-5,50Fe 0,40Cu 0,05Mn 0,10Mg 0,10Zn 0,20Ti 0,25Al+Ti restanother 0,05

ARGON

ARGON + HEL

MIG= +

TIG~


Ø 2,0 10 kgØ 2,4 10 kgØ 3,2 10 kgØ 4,0 10 kg

LR17 S.AlSi 12 PN SPA 36

DIN SG-AlSi 12Aluminium wire for welding a cast of aluminium and for aluminium alloys with contents of Si up to 7% also for soldering hard aluminium.

Re MPa Rm MPa A

5 %

Si 11,00-13,50Fe 0,60Cu 0,05Mn 0-0,50Mg 0,05Zn 0,10Ti 0,15Al+Ti restanother 0,05

ARGON

ARGON + HEL

MIG= +

TIG~


Ø 2,0 10 kgØ 2,4 10 kgØ 3,2 10 kgØ 4,0 10 kg

LR

FLUX-CORED WIRESRUTILE TYPE




wt %

SUITABLE SHIELDING

GASES


1 FILTUBWELD4R

AWS 5.29 E 71 T – 1EN 758 T 46 4 PM 1 T 46 4 P C 1

Non-alloyed steels :Boiler plates :Pipe steels :

Shipbuilding steels :

St 33 , St 37-2 , St 44-2 , St 52-3H I , H II , 17Mn4St 37-0 to St 52-0 , St 37-4 to St 52-4St 210.7 to St 415.7StE 290.7 TM to StE 480.7 TMA , B , D , E

FILTUBWELD 4R is rutile flux-cored wire suitable for welding similar types of steels including finegrain struc-tural steels, shipbuildung steels and pipe steels. It fea-tures good weldability in all positions, low spetter losses, excellent bead appearance and good slag detachability.


5 % >23

AV J >110 (+20°C)

> 70 (-20°C)

C 0,05Si 0,55Mn 1,20

CO2

M 21

consumption10-12 l/min

= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

CR, ABS, BV, GL, LR, DVN, SŽ/UIC, UDT,

2 FILTUBWELD 6 R

AWS 5.29 E 70 T1 - GEN 758 T 42 A 1 Ni C 1 T 42 A 1 NiPM1

Weather corrosionresistant steels :

WTSt 37-3 , WTSt 52-3CORTEN A , B , CPatinax 37 Acor 37 , Acor 50RBH 35

FILTUBWELD 6R is rutile flux-cored wire suitable for welding weatherproof steels. For welding thick work-pieces and for use under high resistant conditions is better suited FILTUBWELD 40B. Features of this wire include good weldability in positions, good bead appearance and easy slag removal .


5 % >22

AV J >80 (+20°C)

C 0,05Si 0,40Mn 1,10Ni 1,20Cu 1,50

CO2

M 21


= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

3 FILTUBWELD 7 R

AWS 5.29 E 81 T1 – Ni1EN 758 T 46 4 1 Ni P 1 M1BS 7084-89 T 561 GPH

Constructional steels and boiler plates :Pipe steels :

Steels to API-Norm :Shipbuildung steels :Fine-grain structural steels:

St 37.2 , St 44.2 , St 52.3H I , H II , 17Mn4St 37-0 to St 52-0St 37-4 to St 52-4StE 210.7 to StE 415.7StE 290.7 to StE 480.7 X 42 to X 80AH 32 to AH 36StE 255 to STE 460EStE 255 to EStE 460

FILTUBWELD 7R is rutile nickel alloy tubular flux-cored wire suitable for welding fine-grain structural steels and high strength steels up to tensile strength 580 N / mm2 and good notch toughness up to - 40°C. Its features include good weldability in all positions for diameters Ø 1,2 and 1,4 mm, good slag detachability, fine bead appearance and low spatter losses. Particularly suitable for mecha- nised circumferential pipe welding .


5 % >23

AV J >110(+20°C)

> 80(-20°C) > 60(-40°C) > 47(-60°C)

C 0,05Si 0,50Mn 1,20Ni 1,00

M 21


= + Ø 0,8 5 kg, 15 kgØ 1,0 15 kgØ 1,2 15 kgØ 1,6 15 kg

Ø 2,0 5 kgØ 2,5 5 kgØ 3,0 5 kgØ 3,2 5 kg

4 FILTUBWELD 8 R

AWS 5.29 E 81 T1 – A1EN 758 T 46 A Mo PM 2

Boiler plates :

Pipe steels :

Steels to API-Norm :Finegrained steels:

H I , H II , H III17Mn4 , 19Mn5St 35.8 , St 45.815Mo3X 42 to X 80StE 255 to StE 460

FILTUBWELD 8R is basic molibden alloy tubular flux-cored wire recommended for welding creep resistant boiler plates, pressure pipe steels and finegrain structural steels resistant to creep up to 520°C. Rutile all-positional flux-cored wire with high deposition rate by welding with high currents. Features of this wire included stabile arc with minimal spatter, good slag detachability and fine bead appearance .


5 % >20

AV J >75 (+20°C)

C 0,05Si 0,35Mn 1,20Mo 0,60

M 21


= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

BASIC TYPE5 FILTUBWELD

12 BAWS 5.20 E 70 1 – 5EN 758 T 42 4 B C 3 T 42 4 B M 3BS 7084-89 T 540 GPH

Non-alloyed steels :Boiler plates :Pipe steels :

Steels to API-Norm :Age-resistant steels :Shipbuildung steels :Steel castings :Finegrained steels :

St 33 to St 70H I , H II , 17Mn4 , 19Mn5St 37-0 to St 52-0 , St-37-4 to St-52-4StE 210.7 to StE 360.7X 42 to X 80Ast 35 to Ast 45A , B , D , EGS-38 to GS-60StE 255 to StE 355WStE 255 to WStE 355TStE 255 to TStE 355

FILTUBWELD 12B is basic flux-cored wire suitable for welding non-alloyed structural steels, boiler plates, pipe steels ageresistant steels shipbuildung steels and fine-grain structural steels. Also is suitable for welding steels with high C content. Its features include high grade mechanical properties at low temperatures, low hydro-gen quality weld metal with a high resistance to crac-king in joints under restraint, good weldability, low spatter and easy slag removal .


5 % >26

AV J >160(+20°C)

>100(-20°C) > 60(-40°C)

C 0,05Si 0,35Mn 1,40

CO2

M 21


= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

6 FILTUBWELD 14 B

AWS 5.29 E 80 T5 – GEN 758 T 46 2 Mo BC 3 T 42 4 MoBM 3

Boiler plates andpipe steels :

Steels to API-Norm :Finegrained steels :

Steel castings :

17Mn4 , 19Mn5 , 15Mo316Mo5 , St 45.8 , StE 360.7StE 385.7 , StE 415.7X 52 , X 56 , X 60StE 355 to StE 460WStE 355 to WStE 460TStE 355 to TStE 460GS-52 , GS-60 , GS-20Mn5GS-22Mo4

FILTUBWELD 14B is basic flux-cored wire recommen-ded for welding creep resistant boiler plates , pipe steels and fine-grain structural steels up to operating tempera-tures of 500°C . Features of this wire included stable arc with low spatter , regular bead appearance and good slag detachability .


5 % >23

AV J >110(+20°C)

> 80 (-20°C) > 45 (-40°C)

C 0,05Si 0,40Mn 1,40Mo 0,50

CO2

M 21


= + Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

FLUX-CORED WIRESBASIC TYPE




wt %

SUITABLE SHIELDING

GASES


7 FILTUBWELD 16 B

AWS 5.29 E 80 T5 – B2EN 758 T CrMo1BC(M)3

Boiler plates andtubes :Steel for the cementation :Steel castings :

H IV L , 13CrMo4416CrMoV4 , 11CrMo5515Cr3 , 16MnCr520MnCr5 , 15CrMo5GS-17CrMo55 , GS-22CrMo54GS-17CrMnMo55

FILTUBWELD 16B is basic flux-cored wire recommen-ded for welding creep resistant CrMo-alloy boiler plates, pipe steels and cast steels for service temperatures up to 500°C. Preheating dependent on thicknes 160-190 °C is essential followed by post weld heat treatment at 700°C. Features of this wire included stable arc with low spatter, regular bead appearance and good slag detachability .


5 % >20

AV J >110 (+20°C)

C 0,06Si 0,40Mn 1,00Cr 1,20Mo 0,50

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

8 FILTUBWELD 18 B

AWS 5.29 E 80 T5 – GEN 758 T CrMo2BC(M)3

Heat resistant steels :Steel castings :

10CrMo 9.10 , 10CrSiMoV12CrSiMo8GS-17CrMo9.10 , GS-12CrMo9.10GS-19CrMo9.10

FILTUBWELD 18B is basic flux-cored wire recommen-ded for welding creep resistant 2,2 % Cr and 1,0% Mo alloy boiler plates and pipe steels for service tempera-tures up to 600°C. Preheat and interpass temperatures 175 ± 15°C. Postweld annealing at 690 - 720°C 1 - 2 h and cooling down to 300°C in furnace. Feattures of this wire included stablearc with low spatter, regular bead appearance and good slag detachability .


5 % >16

AV J >47 (+20°C)

C 0,06Si 0,40Mn 0,90Cr 2,20Mo 1,50

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

9 FILTUBWELD 36 B

AWS 5.29 E 80 T5 – GEN 758 42 6 2 NiBM3

Finegrained steels :

Cryolitic steels :

TStE 255 to TStE 380EstE 255 to EStE 380TTSt 35N , TTSt 35V, TTSt 41N , TTSt 41V, TTSt 45N , TTSt 45V,14Ni6, 10Ni14, 16Ni14

FILTUBWELD 36B is medium alloy highly basic type flux cored wire recommended for welding fine grain structural steels and cryolitic steels. Optimal results are obtained at a heat input of E ≤ 12 kJ / cm and interpass temperatures schould not exceed 120°C. Featuresof this wire included stable arc with low spatter regular bead appearanceand good slag detachability .


5 % >26

AV J >160 (+20°C)

>100 (-20°C) > 47 (-80°C)

C 0,05Si 0,25Mn 0,90Ni 2,50

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

10 FILTUBWELD 38 B

AWS 5.29 E 120 T5-G Finegrained steels :

Creep resistantfinegrained steels :

Heat-treatedfinegrained steels :

StE 460 , StE 500WStE 500 , TStE 460TStE 500NAXTRA 56 , NAXTRA 63HY 80WB 35 , WB 36BHW 35 , BHW 38XABO 620 , XABO 890 , XABO 960

FILTUBWELD 38B is medium alloy highly basic type flux cored wire recommended for welding high-strength fine grain structural steels with yield strength up to 880 N / mm2 . Optimal results are obtained at a heat input of E ≤ 15 kJ / cm and interpass temperatures schould not exceed 150°C. Features of this wire included stable

arc with low spatter, regular bead appearance and good slag detachability.


5 % >14

AV J > 60 (±0°C)

>55 (-20°C) >47 (-40°C)

C 0,05Si 0,45Mn 1,60Cr 1,00Ni 2,10Mo 0,40

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

11 FILTUBWELD 40 B

AWS 5.29 E 80 T5 – GEN 758 T 46 6 1 NiBC3

Weather corroion resistant steels :

Fine-grain structuralsteels :

StE 420 , StE 460ACOR 37-2 , ACOR 37-3 , ACOR 52-3CORTEN A,BPatinax 37WStE 420 , WStE 460TStE 420 , TStE 460EStE 420 , EStE 460

FILTUBWELD 40B is highly basic medium alloy lux-cored wire recommended for welding NiCu-alloyed steels, resistant to atmospheric corrosion and fine-grain structural steels such as Corten, Patinax, Acor and similar. Features of this wire included excellent mechanical properties at low temperatures, stable arc with low spatter, regular bead appearance and good slag detachability.


5 % >14

AV J >60 (±0°C)

>55 (-20°C) >47 (-40°C)

C 0,05Si 0,35Mn 1,20P >0,02S >0,02Ni 1,20Cu 0,05

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

12 FILTUBWELD 42 B

AWS 5.29 E 110 T5 – GEN 758

Machine and toolsteels :

Steel castings :

34CrNiMo6 , 30CrNiMo8 , 34CrMo425CrMo4 , 28NiCrMo4 ,28NiCrMo5 532NiCrMo8 5GS-24CrNiMo3 2 5

FILTUBWELD 42B is highly basic medium alloy flux-cored wire recommended for welding and hardsurfacing of forming and stamping tools dies, rollers and similar components. Preheating and interpass temperatures-schould be adjusted depending on the base material. Mechanical properties of weld metal dependent uponheat treatment. Features of this wire included stable arc with low spatter ,regular bead appearance and good slag detachability.


5 % >15

AV J >55 (+20°C)

C 0,12Si 0,35Mn 1,10Cr 1,00Ni 2,20Mo 1,00

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

FLUX-CORED WIRESFOR HARDFACING




wt %

SUITABLE SHIELDING

GASES


13 FILTUB DURWELD 3

DIN 8555 MSG 1 - 250 SteelsSteel castings

FILTUB DURWELD 3 is basic medium alloyed flux-cored wire recommen-ded for wear-resistant and impact-resistant surfacing in the medium hardness range. It is also useful as a buffer layer of difficult-to-weld steels. The temperature betwen runs schould not exceed 250°C. The deposit is good machineable and suitable for flame and induction hardening. Suitable for surfacing parts of: caterpilar track rollers, guide rolls, railway tyres, runing wheels, etc .

Hardness 225-275 HB

C 0,16Si 0,40Mn 1,40Ni 0,80

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

14 FILTUB DURWELD 5


FILTUB DURWELD 5 is basic medium alloyed flux-cored wire recommen-ded for hardsurfacing of steels in the medium hardness range.The deposit is tough free of cracks and porosity and therefre is highly resistant to deformation and impact. On base materials with low weldability is recommen-ded depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250°C. Machineable with ordinary cutting tools is posible.Suitable for surfacing parts of: crane wheels, wheels for mine trucks, pulleys, rollers, wobblers, catterpillar track rollers etc .

Hardness 325-375 HB

C 0,23Si 0,60Mn 1,50Cr 1,60

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

15 FILTUB DURWELD 12


FILTUB DURWELD 12 is basic medium alloyed flux-cored wire recommen-ded for wear resistant surfacing. The deposit is toug, free ofcracks and porosity and therefore is highly resistant to deformation and impact. On the base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The temperature betwen runs schould not exceed 250°C. The weld metal is still machineable by means of sintered carbide tools.Suitable for surfacing parts of: supports, bearing surfaces, rollers, excavator parts etc .

Hardness 37-42 HRC

C 0,12Si 0,60Mn 1,50Cr 5,50Mo 1,00

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg



FILTUB DURWELD 14 is basic medium alloyed flux-cored wire recommen-ded for high wear resistant surfacing. The deposit is tough, free of cracks and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B. The preheat and interpass temperature must be at least 200°C. Weld deposit can be machined only by grinding.

Suitable for surfacing parts of: mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc.

Hardness 48-53 HRC

C 0,35Si 0,60Mn 1,20Cr 5,50Mo 0,80

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg



FILTUB DURWELD 16 is basic medium alloy flux-cored wire recommen-ded for highly wear resistant surfacing.The deposit is tough, free of cracks and porosity and therefore is highly resistant to deformation and impact. On base material with low weldability is recommended depositing a buffer layer with FILTUBWELD 12B or FILTUB DURWELD 3. The preheat and interpass temperature must be at least 200°C. Weld deposit can be machined only by grinding .

Suitable for surfacing parts of : mixer blades and vessels, grab and bucket teeths, crusher hammers and jaws etc .

Hardness 57-62 HRC

C 0,45Si 0,60Mn 1,60Cr 5,50Mo 0,80

CO2

M 21


= +/− Ø 1,2 15 kgØ 1,4 15 kgØ 1,6 15 kg

Catalogue Metalweld

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Transcript of Catalogue Metalweld