Catalogue KLELINE GB

8/13/2019 Catalogue KLELINE GB

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KLELINE and SEALINE hosesCatalogue 2012/2013

EN


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So Paulo, Brazil

Clermont-Ferrand, France

One team, two world class

factories, in France andBrazil, serving the global Oil

& Gas transfer and offloading

business

Trelleborg Oil & Marine Hoses

Trelleborg Oil & Marine is the leading supplier of innovative and eld-

proven large-bore exible bonded hoses for crude oil, chemicals, and

LPG/LNG offshore transfer applications.Trelleborg Oil & Marine provides full service worldwide through global life cycle

engineering studies, delivery of complete solutions (hoses and ancillary

equipments), on-site supervision, and recommendations for installation,

maintenance and repairs.

Trelleborg Oil & Marine is a technology and innovation driven company that makes

exible bonded hoses with unrivalled and undisputed performance. Our products

are designed and built with cutting edge solutions used in tire and aerospace

industry, with high resistance to extreme operating environments and severe fatigue

conditions.

The acquisition of a Brazilian company in 2011 in Sao Paulo enlarged and

completed the range of products and technologies. In Brazil, the business focuseson specially designed oil hoses for oating and submarine applications in order to

answer the strongly growing local offshore oil and gas extraction industry.

Trelleborg Oil & Marine provides a wide range of products

specifically designed for demanding applications with long service

life and high level of reliability:

KLELINE hoses GMPHOM 2009 certied

SEALINE hoses OCIMF 1991 certied

REELINE hoses GMPHOM 2009 and API 17K certied

TRELLINE hoses GMPHOM 2009 and API 17K certied

FLEXIBLE WATER INTAKE hoses API 17K certied

CRYOLINE LPG/LNG hoses

Trelleborg group, leader of elastomers

Trelleborg is a global industrial group whose leading positions are based on advanced polymer technology and in-depth

applications know-how.

Trelleborg develops high-performance solutions that seal, damp and protect in demanding industrial environments.

The Trelleborg Group had annual sales 2011 of just over SEK 29 billion (EUR 3.3 billion), with around 21,000 employees in over

40 countries.

The Trelleborg share has been listed on the Stockholm Stock Exchange since 1964 and is listed on the NASDAQ OMX NordicList, Large Cap. www.trelleborg.com.

The Group comprises 3 business areas:

Trelleborg Wheel Systems

Trelleborg Sealing Solutions Trelleborg Engineered Systems


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APPLICATIONS pages 7 to 12

GENERAL DATA page 14

KLELINE HOSES pages 16 to 18

SEALINE HOSES pages 20 to 21

HOSE GUIDE pages 22 to 27

Table of content


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Applications

First offKleline FS280/Sealine 1010 SHSC or 2010 SHDC

First offKleline FS280/Sealine 1010 SHSC or 2010 SHDC

Submarine rst offKleline FS250/Sealine 1020 SHSC or 2020 SHDC

Main lineKleline MS210/Sealine 1000 SHSC or 2000 SHDC

ALPArticulated Loading Platform


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Submarine tanker rail hose.Kleline RS210/Sealine 1060 SHSC or

2060 SHDC

Submarine tail lineKleline TS210/Sealine 1001 SHSC or 2001 SHDC

Submarine reducerKleline CS210/Sealine 1070 SHSC or 2070 SHDC

Submarine main line

Kleline MS210/Sealine 1000 SHSC or 2000 SHDC

Submarine main line

Kleline MS210/Sealine 1000 SHSC or 2000 SHDC


Submarine tanker rail hoseKleline RS210/Sealine 1060 SHSC or 2060 SHDC

Integrated spool piece

Applications

MBM/CBMMulti Buoy Mooring/Conventional Buoy Mooring


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Submarine rst off

Kleline FS283/Sealine 1030 SHSC or 2030 SHDC

Submarine main lineKleline MS213/Sealine 1040 SHSC or 2040 SHDC

Floating main lineKleline MS112/Sealine 3000 FHSC or 4000 FHDC

Submarine tanker rail hoseKleline RS215/Sealine 3030 FHSC or 4030 FHDC

Additional buoyancy modules

SALMSingle Anchor Leg Mooring


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Floating rst offKleline FS287/Sealine 3010 FHSC or 4010 FHDC


Floating tanker rail hoseKleline RS215/Sealine 3030 FHSC or 4030 FHDC

Floating tail lineKleline TS112/Sealine 3001 FHSC or 4001 FHDC

Floating reducerKleline CS112/Sealine 3020 FHSC or 4020 FHDC

End line ancillaries (valve/

spool/camlock/light ange)

Tanker rail hose connected to

the tanker manifold

Applications

CALMCatenary Anchor Leg Mooring


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Chinese lantern

Steep S

Lazy S

Buoy submarine confgurationChinese lantern/Steep S/Lazy S


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Applications

Ship to ship

Floating tanker rail hoseKleline RS215/Sealine 3030 FHSC or 4030 FHDC




Additional buoyancy modules

Buoyancy modules


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Working rated pressureTrelleborg hoses are designed and qualied to a working

rated pressure (RP) of 15, 19 and 21 barg.

Min. burst pressure: 5 x working rated pressure.

Internal diameterInternal diameter (ID)

150 mm (6")

200 mm (8")

250 mm (10")

300 mm (12")

400 mm (16")

450 mm (18")

500 mm (20")

600 mm (24")

Other diameters on request.

LengthStandard lengths

7.60 m (25')

9.10 m (30')

10.00 m (33')

10.70 m (35')

11.80 m (38-')

12.00 m (39')

12.20 m (40')

Other lengths on request.

Electrical continuityTrelleborg hoses are electrically continuous (EC) or

electrically discontinuous (ED).

Minimum bending radiusFloating hose 6 x ID

Submarine hose 4 x ID

Floatation

Foam materialFoam material used on hoses is made of closed cell foam.

Foam can accept accidental immersion in water depth

down to 30 meters without permanent deformation.

CollarsCollars permit to add and adjust the oatation on the

submarine conguration.

The number of collars depends on the hose length and

ange type.

Length Nb of collars

for standard ange

7.60 m (25') 6

9.10 m (30') 7

10.00 m (33') 7

10.70 m (35') 8

11.80 m (38-') 8

12.00 m (39') 9

12.20 m (40') 9

Collar width: 185 mm.

The outside diameter depends on the type of hose.

Other possibilities (number, width, external diameter) on

request.

Outer coverOuter rubberThe outer rubber is made of antiabrasion rubber or

polyurethane and incorporated nylon breaker.

This structure prevents the hoses from cut propagation in

case of accidental damage.

Color Floating hose: black with orange stripes or fully orange.

Submarine hose: black with white line.

General data


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KLELINE hoses

Standard ange

Foam material

Outer cover

Continuous inner liner and integrated gasket

Steel cables layers:

reinforcement carcassmain carcass

Dual carcass Dual carcassStandard ange Reinforced ange


Outer cover


Reinforced ange

Integrated bending stiffener

Steel ring reinforcement



External gasket


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Outer cover


Foam material



Working rated pressure: 15 to 21 bars

Internal diameter: 150 mm (6") to 600 mm (24")

Length: 12.20 m (40') max

Electrically: continuous or discontinuous

Minimum bending radius: 6 x ID (oating hoses)/4 x ID (submarine hoses)

Dual carcassDual carcassExtra reinforced ange Reinforced ange/Bolt indent

Reinforced ange

External gasket

Bolt indent


Extra reinforced ange



Outer cover




ernal gasket


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FlangesThe dual hose ange designs propose eld-proven

solutions to eliminate stress, bending loads concentration

and ensure perfect sealing (high resistance and compact

design, exibility behind the ange).

The manufacture consists in using 2 or 3 steel plates

xed on the steel cable layers. The steel cable that

is bonded within the hose provides a highly resistant

structure to both pressure and axial forces.

The high performance seal is made by a continuous inner

liner and an integrated gasket.

Flanges are drilled according to ASME B16.5 Class 150 or

Class 300.

Standard angeThe standard ange is commonly used for normal

environmental conditions. This type of ange permits a

good exibility of the string and increases the service life

of the system.

Reinforced angesThe reinforced angeis made of two different parts: an

integrated bending stiffener and steel ring reinforcement.

This gives a perfect and smooth bending process,

avoiding stress concentration and excessive fatigue due

to either the connection or the environment.

The manufacture consists in using steel plates xed

on steel cable layers. The steel cable, bonded within

the hose, provides a highly resistant structure to both

pressure and axial forces.

The extra reinforced angeis used for severe

environmental conditions like connecting to a manifold. It

also increases the ofoading line service life.

Flanges are drilled according to ASME B16.5 Class 150 orClass 300.

Quick and easy connection to manifold or between two

hoses can be done by adding lifting pad eyes on the spool

piece.

Hose body structureIntegrated bending stiffener (IBS)The integrated bending stiffener permits to progressively

decrease loads and stress transmitted and consequently

reduce the fatigue and increase the service life of the

hose.

Continuous inner liner and integratedgasketThe continuous rubber inner liner and the integrated

gasket made of NBR rubber at both ends offer a full

sealing solution, allowing no migration of the product

in the hose body. A special inner liner is proposed for

specic uid on request.

Reinforced anges have an external gasket which allows

protection from corrosion by sea water.

Steel cables layersDual hoses exclusively use steel cables layers (trucks tires

technology).

Steel cable layers are separated in two carcasses: maincarcass and reinforcement carcass (dual carcass).

The main carcassis made of steel cable layers wounded at

the angle of equilibrium and withstands normal pressure

rating.

Permanent elongation is nil, providing evidence of the

excellent elasticity of the hose body, and resulting in

highest resistance to fatigue.

The reinforcement carcassis made of steel cable layers

overlaying a thick rubber lling, increases the resistance to

tension loads and protects the main carcass from eventual

excessive loads.

This particular construction permits the hoses to be

accidentally kinked, crushed or collapsed without damage

or permanent deformation (eld-proven design).

Steel ring reinforcementFor severe environmental conditions and for a better

resistance to tension, high external differential pressures

or extreme bending loads, steel ring reinforcement are

incorporated within the two carcasses.

The axial and bending stiffness is 2 to 3 times more

important with steel ring reinforcement.

These rings are made of high strength steel allowing them

to retain their original body shape even when hoses are

subject to extreme stresses.

Rings can be variably spaced in accordance with stresslocation.

KLELINE hoses


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SEALINE hoses

Nipple binding steel wires

Helix steel wire

Flange

Foam material

Outer cover

Inner liner

Reinforcement

Single carcassFlange with nipple

FlangesSingle and double carcass hoses are built with a

nipple ange.

The manufacture consists in using binding steel

wires xed on the nipple to block the hose body

structure.

The operational high resistance is performed with

the perfect link and adhesion between hose body

structure and ange.

Flanges are in accordance with ASME B16.5 Class

150 or Class 300.

First off and tanker rail hoses are supplied with

lifting pad eyes for ease of handling and installation.

Hose body structureInner linerThe inner liner is made of NBR rubber and is linked

to the ange to offer a full sealing solution allowing

no migration of the product.

A special inner liner is proposed for specic uid on

request.

ReinforcementThe reinforcement is composed of polyester cords.

Reinforcement withstands normal pressure rating

and protects the hose from excessive loads and

stresses. The reinforcement is adjusted according to

operational and environmental conditions.

Helix steel wireFor severe environmental conditions and for a better

resistance to tension, high external differential

pressures or extreme bending loads, helix steel

wire reinforcement is incorporated in the hose body

structure.


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Hose guideFirst off hoses

KLELINE

DUAL CARCASS STRUCTURESteel ring reinforcementExtra reinforced ange

Line side standard ange Line side reinforced ange

FS286 FS256

FS282

FS292

FS252

FS287

FS297

FS257

FS283

FS293

FS253

FS280

FS290

FS250

Extra end

buoyancy

Standard

buoyancy

Half

buoyancy

With

collars

Without

collars

Floating

Sub

marine


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SEALINE

SINGLE CARCASS STRUCTUREHelix steel wireFlanges with nipple

DOUBLE CARCASS STRUCTUREHelix steel wireFlanges with nipple

3010 FHSC

4010 FHDC

1030 SHSC

2030 SHDC

1010 SHSC

2010 SHDC

Extra end

buoyancy

Standard

buoyancy

Half

buoyancy

With

collars

Without

collars

Floating

Sub

marine


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KLELINE

Hose guideMain and tail line hoses

DUAL CARCASS STRUCTUREWith or without steel ring reinforcement

Standard anges Reinforced anges/Bolt indent Reinforced anges/Bolt indent one side

MS116/TS216 MS166/TS266

MS112/TS112/MS212/TS212 MS132/TS132/MS232/TS232 MS162/TS162/MS262/TS262

MS214 MS234 MS264

MS213 MS233 MS263

MS210 MS230 MS260

Floating

Sub

marine

Extra end

buoyancy

Standard

buoyancy

With

collars

and

buoyancy

With

collars

Without

collars


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SEALINE

SINGLE CARCASS STRUCTUREHelix steel wire

DOUBLE CARCASS STRUCTUREHelix steel wire

Reinforced anges/Without bolt indent Flanges with nipple Flanges with nipple

MS106/TS206 3000 FHSC-SP/3001 FHSC-SP 4000 FHDC-SP/4001 FHDC-SP

MS102/TS102/MS202/TS202 3000 FHSC/3001 FHSC 4000 FHDC/4001 FHDC

MS204

MS203 1040 SHSC/1041 SHSC 2040 SHDC/2041 SHDC

MS200 1000 SHSC/1001 SHSC 2000 SHDC/2001 SHDC

Extra end

buoyancy

Standard

buoyancy

With

collars

and

buoyancy

With

collars

Without

collars

Floating

Sub

marine


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Hose guideTanker rail hoses

KLELINE

DUAL CARCASS STRUCTURESteel ring reinforcement

Standard anges Reinforced anges

RS215

RS205

RS265

RS210

RS200

RS260

Floating

Submarine


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SEALINE

SINGLE CARCASS STRUCTUREHelix steel wire

DOUBLE CARCASS STRUCTUREHelix steel wire

Flanges with nipple Flanges with nipple

3030 FHSC

4030 FHDC

1060 SHSC

2060 SHDC

Floating

Submarine


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rmont-Ferrand-France

Catalogue KLELINE GB

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