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AC/DC Power Packs

HY-SPEC CATALOGUE - AC/DC POWER PACKS

WIC-EN-CATALOGUES-COVERS-2012-STATIC-DO-NOT-EDIT-1a7.indd 5 2012-06-17 22:12:19

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ASK FOR HY-SPEC QUALITYNote actual products may differ from photos shown in this brochure.

Product availability and specifications are subject to change without notice.2

For more information or OEM requests

1.866.546.3267To fi nd a Hy-Spec retailer near you

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Accessories

HY-SPEC CATALOGUE - ACCESSORIES

WIC-EN-CATALOGUES-COVERS-2012-DYNAMIC-13-1 17 2012-06-04 15:00:51

Catalogue

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AC/DC Power Packs



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ebsite

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Gas Engine Products

HY-SPEC CATALOGUE - GAS ENGINE PRODUCTS


Catalogue

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Gear Pumps & Motors

HY-SPEC CATALOGUE - GEAR PUMPS & MOTORS


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Hydraulic Cylinders

HY-SPEC CATALOGUE - HYDRAULIC CYLINDERS


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Mobile Directi onal Control Valves

HY-SPEC CATALOGUE - MOBILE DIRECTIONAL CONTROL VALVES


Accessories AC/DC Power Packs Gas Engine Products Gear Pumps & Motors Hydraulic Cylinders Hydraulic Valves Mobile Directional Control Valves

HY-SPEC CARRIES A COMPREHENSIVE SELECTION OF HIGH QUALITY HYDRAULIC PRODUCTS

HY-SPEC PRODUCT FAMILY


ASK FOR HY-SPEC QUALITYNote actual products may differ from photos shown in this brochure.Product availability and specifications are subject to change without notice.

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Catalogue

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Accessories

HY-SPEC CATALOGUE - ACCESSORIES


Catalogue

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ebsite

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pec.com

AC/DC Power Packs



Catalogue

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ebsite

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pec.com

Gas Engine Products

HY-SPEC CATALOGUE - GAS ENGINE PRODUCTS


Catalogue

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ebsite

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pec.com

Gear Pumps & Motors

HY-SPEC CATALOGUE - GEAR PUMPS & MOTORS


Catalogue

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ebsite

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pec.com

Hydraulic Cylinders

HY-SPEC CATALOGUE - HYDRAULIC CYLINDERS


Catalogue

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ebsite

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pec.com

Mobile Directi onal Control Valves

HY-SPEC CATALOGUE - MOBILE DIRECTIONAL CONTROL VALVES


Accessories AC/DC Power Packs Gas Engine Products Gear Pumps & Motors Hydraulic Cylinders Hydraulic Valves Mobile Directional Control Valves

HY-SPEC CARRIES A COMPREHENSIVE SELECTION OF HIGH QUALITY HYDRAULIC PRODUCTS

HY-SPEC PRODUCT FAMILY


AA-Type Manifold Function 12AC Motor and Pump Performance Curves 10CCode Builder 6DD03 Directional Control Valves 17D03 Modular Valve Options 13DC Motor and Pump Performance Curves 9DC Motor and Pump Performance Curves - How To Read It 8Dimensions 14Dock Leveler Power Pack 4EElectrical Motors 14HHow To Read DC Motor and Pump Performance Curves 8MManual Override Valve 4Modular Valves - D03 13NNEMA - Bell Housings 17OOptions 4PParts 16Power Pack Types 11Prebuilt Models 4RReservoirs 15SSchematics 11Snow Plow Power Pack 5Specifications 4TTrailer Power Pack 5VValves Types 11WWarranty Policy 19Wireless Remote Control 5Wiring Diagrams For DC Power Pack 18

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Pre

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MODEL MOTOR RESERVOIR VALVE CONTROL OPTIONPUMP SIZE

(CC/REV)OPTION

HYSSE12H3GM23AAN 12volts 1.5kw Horizontal rectangular 3gal Manual power up gravity down 2.3 -

HYSSE12H3GS23AAN 12volts 1.5kw Horizontal rectangular 3gal Electrical power up gravity down 2.3 -

HYSSE12H3GS23AAN-R2 12volts 1.5kw Horizontal rectangular 3gal Electrical power up gravity down 2.32 Button

remote pendant

HYSSE12H40M23AAN 12volts 1.5kw Horizontal Ø7" round 4L Manual power up gravity down 2.3 -

HYSSE12H5GM23AAN 12volts 1.5kw Horizontal rectangular 5gal Manual power up gravity down 2.3 -

HYSSE12H5GS23AAN 12volts 1.5kw Horizontal rectangular 5gal Electrical power up gravity down 2.3 -

HYSSE12H5GS23AAN-R2 12volts 1.5kw Horizontal rectangular 5gal Electrical power up gravity down 2.32 Button

remote pendant

HYSDLMFG03H50P30FHBN 1HP 1800rpm 110/220V 1PHASE 60hz Horizontal Ø7" round 5Liter Valving for dock leveler 3.0Adjustable pres-

sure and flow

HYSHLMFG08H5GN1540BAN 2HP 3600rpm 110/220V 1PHASE 60hz Horizontal rectangular 5gal No valve 1.5 & 4.0 (Hi-low)

Adjustable dump valve

Power Pack Prebuilt Model

HY-SPEC power packs are designed for a wide range of applications.Multiples options are available to suit your needs:

Specifications:• Pressure up to 210 BAR• Flow up to 10 LPM

Options:General Option• Pump from 1.0 to 3.0 cc/rev.• 1.6 liter to 19 liter Horizontal and Vertical Reservoir• Pre-wired Remote control with 10’ cable

AC and DC electrical option• 1.5 KW/12V/210A, 2.0KW/24V/110A DC Motor• 1 HP, 2 HP, 3 HP, 110V, 220V, 600V AC Motor• 12Volt, 24Volt, 110 Volt and 220 Volt Directional Valves

Valve Option• Manual power up, gravity down• Electrical power up, gravity down• D03 directional valve• D03 Manifold for parallel and series circuit• D03 Modular valve including port relief valve, pilot operated check valve, throttle valve and pressure

reducing valve• Single and double acting manual valve with multiple choice of spool


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Trailer Power Pack

MODEL DESCRIPTION

HYSLSV2-08-2NCP-M-ID Manual override valve

Power Pack for Trailer aPPlicaTionMODEL DESCRIPTION

HYSSE12H3GSMOR23-R2 Dump Trailer power pack - 7 ton

HYSSE12H5GSMOR23-R2 Dump Trailer power pack - 12 ton

HYSLSV2-08-2NCP-M-ID 2 Position - 2 Way cartridge valve with manual override

Emergency manualoverride feature

7 3/4"

8 1/8"

7 ton = 22"12 ton = 31"

WIRELESS REMOTE CONTROLMODEL DESCRIPTION OPERATING VOLTAGE MAXIMUM CURRENT OPERATING TEMPERATUREHYS GS-HYD-D7 Wireless remote control +9 V DC to +28V DC 10 Amps DC Max -40 C to +125 C

POWER PACK FOR SNOWPLOW

MODEL DESCRIPTION

HYS YBZ-F2.1S1W14/WUAAT1 Snow plow power pack

Features and Benefits• Can handle 12 or 24 volt dc.• Potted for protection!• Installation wires instead of terminals• Learning transmitter!• 3-minute automatic time-out feature• In-line fuse already installed!• Back-up manual switches on receiver• On/off switch on transm. & receiver!• Can still use the tethered remote

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AC

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• 1.5 KW/12V/210A DC Motor.• 4 liter, 7” Diameter Horizontal Reservoir• 2.3 cc/rev Pump• D03, 3 Pos./4 Ways, Tandem Center, 12V, Din connection, Directional Valve.

See page 9 for performances curves

MODEL CODE EXEMPLE

#0 #1 #2 #3 #4 AAN #5 #6 #7

HYS SE12 H40 A1 23 AAN 3C6012 - -

Model Shown: HYSSE12H40A123AAN3C6012

# 1 - SE12 DC MOTOR

# 2 - H40 RESERVOIR

# 3 - A1 D03 MANIFOLD

# 4 - 23 PUMP

# 5 - 3C6012 D03 DIRECTIONAL VALVE

Model Shown Specification


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CODE DESCRIPTION CODE DESCRIPTION

# 1 MOTOR # 3 CONTROL VALVE (Cont’d)

SE12 12 VOLT, SE TYPE A3P MANIFOLD FOR 3 D03 VALVES, PARALLEL CIRCUIT

SE24 24 VOLT, SE TYPE A3S MANIFOLD FOR 3 D03 VALVES, SERIES CIRCUIT

MFD01 1HP/220/440/3PH/1800 RPM A4P MANIFOLD FOR 4 D03 VALVES, PARALLEL CIRCUIT

MFD02 1HP/220/440/3PH/3600 RPM A4S MANIFOLD FOR 4 D03 VALVES, SERIES CIRCUIT

MFG03 1HP/110/220/1PH/1800 RPM # 4 PUMP

MFG04 1HP/110/220/1PH/3600 RPM 10 1.0 CC/REV

MFD05 2HP/220/440/3PH/1800 RPM 15 1.5 CC/REV

MFA05 2HP/600/3PH/1800 RPM 19 1.9 CC/REV

MFD06 2HP/220/440/3PH/3600 RPM 23 2.3 CC/REV

MFA06 2HP/600/3PH/3600 RPM 30 3.0 CC/REV

MFG07 2HP/110/220/1PH/1800 RPM #5 D03 DIRECTIONAL VALVE

MFG08 2HP/110/220/1PH/3600 RPM 2B212 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 12 VOLTS, DIN

MFD09 3HP/220/440/3PH/1800 RPM 2B224 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 24 VOLTS, DIN

MFA09 3HP/600V/3PH/1800 RPM 2B2110 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 110 VOLTS, DIN

MFD10 3HP/220/440/3PH/3600 RPM 2B2220 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 220 VOLTS, DIN

MFA10 3HP/600V/3PH/3600 RPM 3C212 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 12 VOLT, DIN

# 2 RESERVOIR 3C224 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 24 VOLT, DIN

H16 HORIZONTAL 1,6L- 5 1/2'' DIA. 3C2110 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 110 VOLT, DIN

H20 HORIZONTAL 2L- 5 1/2'' DIA. 3C2220 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 220 VOLT, DIN

H24 HORIZONTAL 2.4L- 5 1/2'' DIA. 3C312 OPEN CENTER SPOOL, 12 VOLT, DIN

H28 HORIZONTAL 2.8L- 5 1/2'' DIA. 3C324 OPEN CENTER SPOOL, 24 VOLT, DIN

H40 HORIZONTAL 4L-7" DIA. 3C3110 OPEN CENTER SPOOL, 110 VOLT, DIN

H42 HORIZONTAL 4.2L-5-1/2" DIA. 3C3220 OPEN CENTER SPOOL, 220 VOLT, DIN

H50 HORIZONTAL 5L-7" DIA. 3C412 MOTOR SPOOL, “P” BLOCKED, 12 VOLT, DIN

H80 HORIZONTAL 8L-7" DIA. 3C424 MOTOR SPOOL, “P” BLOCKED, 24 VOLT, DIN

H90 HORIZONTAL 9L 3C4110 MOTOR SPOOL, “P” BLOCKED, 110 VOLT, DIN

H3G HORIZONTAL 3 GAL-5"x8"x11-1/2" 3C4220 MOTOR SPOOL, “P” BLOCKED, 220 VOLT, DIN

H5G HORIZONTAL 5 GAL-8"x8"x21" 3C6012 TANDEM CENTER SPOOL, “P” TO “T”, 12 VOLT, DIN

V20 VERTICAL 2L- 5 1/2'' DIA. 3C6024 TANDEM CENTER SPOOL, “P” TO “T”, 24 VOLT, DIN

V24 VERTICAL 2.4L- 5 1/2'' DIA. 3C60110 TANDEM CENTER SPOOL, “P” TO “T”, 110 VOLT, DIN

V28 VERTICAL 2.8L- 5 1/2'' DIA. 3C60220 TANDEM CENTER SPOOL, “P” TO “T”, 220 VOLT, DIN

V40 VERTICAL 4L- 7'' DIA. #5 MANUAL VALVE

V42 VERTICAL 4,2L- 5 1/2'' DIA Q35 MANUAL VALVE 1 SECTION NO METERING

V50 VERTICAL 5L- 7'' DIA. Q45/1E MANUAL VALVE 1 SECTION METERING

V80 VERTICAL 8L- 7'' DIA. Q45/2E MANUAL VALVE 2 SECTIONS METERING

V120 VERTICAL 12L- 10"x10"x8" # 6 REMOTE CONTROL

V180 VERTICAL 18L- 12"x12"x8" R2 2 BUTTON WITH 10' CABLE

# 3 CONTROL VALVE R4 4 BUTTON WITH 10' CABLE

S12 SOLENOID 12VDC, SINGLE ACTING # 7 D03 MODULAR VALVE

S24 SOLENOID 24VDC, SINGLE ACTING DLAW THROTTLE & CHECK VALVE (METER OUT)

S110 SOLENOID 110AC, SINGLE ACTING DLAW1 THROTTLE & CHECK VALVE (METER IN)

S220 SOLENOID 220AC, SINGLE ACTING DYJ REDUCING VALVE ON "P"

M MANUAL, SINGLE ACTING DYP RELIEF VALVE "P" TO "T"

Q MANUAL, DOUBLE ACTING DYW DUAL RELIEF VALVE "A" & "B" TO "T"

N NO VALVE DAYA PILOT OPRATED CHECK VALVE ON "A"

A1 MANIFOLD FOR 1 D03 VALVE DAYB PILOT OPRATED CHECK VALVE ON "B"

A2P MANIFOLD FOR 2 D03 VALVES, PARALLEL CIRCUIT DAYW DUAL PILOT OPRATED CHECK VALVE

A2S MANIFOLD FOR 2 D03 VALVES, SERIES CIRCUIT

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• DC power pack pump flow will decrease as system pressure requirement increase, please refer to flow curve (Q) to find flow reduction.

• When application flow and pressure is known you can find current requirement and define duty cycle allowed by following these easy steps:

1. Find cross point of flow (Q) and pressure (P) required on the chart. GPM / 3.7854 = LPM ***** PSI / 14.5 = BAR2. Select closest pump displacement (Q curves) to the cross point. Doted areas represent Maximum Duty, not recommended to avoid premature damage of unit.3. In relation to pressure find vertical cross point on the current curve ( I ) of the selected pump.4. Draw a horizontal line from the current curve ( I ) to the S2 and S3 curves5. Required current ( A ) can be find between the charts.6. Vertically below S2 cross point, you will find maximum time the unit can run before motor brushes reach 150°C

(Maximum DC motor operating temperature).7. Vertically below S3 cross point, you will find percentage of a 10 minutes cycle the unit can run.

For this application we have the following data:flow = 5 LPM, max. pressure= 124 bar.

Short time-duty type: S2Operation at constant load, of short duration, without thermal equilibrium being reached. A no load period follows, sufficient for the motor to return to ambient temperature.Example: S2=4.5 minutesThe motor runs continuously for 4.5 minutes, and stops a time sufficient to return to ambient temperature.

Intermittent periodic-duty type: S3Operations which consist of a sequence of uniform cycles (duty cycle 10 minutes) consisiting of a period at constant load and a no load period.Example: S3=13%The motor runs 1.3 minutes and stops 8.7 minutes.

Example:

S3 (%)

Nominal duty curve

Max. duty curve

S2

S3

100 50 5 10 15 20

S2 (min)21018015003 06 09

Q- 1.9

240 270

300

200

I (A

)

100

400

I- 1.9

2

4

6

8

10

12

14

Q (L

PM)

16

18

0P (bar)

5 l/min

124 bar

120

13 %

165A

4.5 min

Max. Power: 2000WMax.Current: 310A

1.5KW / 12V / 210A1.0 ~ 3.0 C.C. PumpsSE 12

S2 RATTING =TIME TO REACH 150°C BRUSH TEMPERATURES3 RATTING =PERCENTAGE OF 10 MINUTES CYCLE


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SE 12Motor Code:

Max. duty curveS2 RATTING =TIME TO REACH 150°C BRUSH TEMPERATURENominal duty curveS3 RATTING =PERCENTAGE OF 10 MINUTES CYCLE

180

210

120

150

90

60

30

I (A

)

270

300

240

03 06 09 021 051 081 012

2

4

6

8

10

12

14

16

18

20

22

042 072

I -1.0

I-1.9

I-1.5

Q-1.0Q-1.5

Q-2.3

I -2.3I-3

.0

24

330

360

P (bar)

Q (L

PM)

0 100 5

S3

S2

0 5 10 15 20

Q-1.9

Q-3.0

S2 (min)S3 (%)

1.5KW / 12V / 210A1.0 ~ 3.0 C.C. Pumps

Max. Current : 310A

TECHNICAL DATA

Max. Power : 2000W

03 06 09 021 051 081 012

I-1.5

Q-3.0

Q-1.5

240 270P (bar)

2

4

6

8

10

12

14

16

18

20

22

0

180

210

120

150

90

60

30

I (A)

S2

S3

100 50 5 10 15 20

240

270

300

330

36024Q-2.3

Q-1.9

I-1.0

I-2.3I-3.

0

I-1.9

Q (L

PM)

Q-1.0

S2 (min)S3 (%)

2.0KW / 24V / 110A1.0 ~ 3.0 C.C. Pumps

Max. Current : 190A

TECHNICAL DATA

Max. Power : 2500W

Max. duty curveS2 RATTING =TIME TO REACH 150°C BRUSH TEMPERATURENominal duty curveS3 RATTING =PERCENTAGE OF 10 MINUTES CYCLE

SE 24Motor Code:

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TESTING CONDITIONS1.0 ~ 3.0 C.C. PumpsOIL VISCOSITY: 46 CSTOIL TEMPERATURE: 40°C

3.0

2.31.91.51.0 1.0

1.5

1.92.3

3.0

1.01.51.92.3

3.0

1.0

1.5

1.9

2.3

3.0

1720 RPM 1720 RPM

3450 RPM3450 RPM

0

1

2

3

5

6

7

4

10

8

9

11

13

12

24

0

26

2

6

20

22

8

4

DE

LIV

ER

Y (L

PM)

Pressure (bar)

30 60 90 120 210 240180150 270

0 7 20 9

Pressure (bar)

180150 21030 60

DE

LIV

ER

Y (L

PM)

120 240

90 180 210 27015003 06 240

Pressure (bar)

120

15060 9030 120

Pressure (bar)

210 240180 270

0.5

0

1.0

2.0

1.5

3.5

2.5

4.0

3.0

6.0

5.5

6.5

5.0

4.5

INPU

T H

OR

SE P

OW

ER

(HP)

INPU

T H

OR

SE P

OW

ER

(HP)

2.0

3.5

4.0

6.5

2.5

3.0

6.0

0.5

1.5

5.0

4.5

0

5.5

1.0

4.8

0.4

2.0

2.8

4.0

0.8

5.2

1.6

1.2

3.2

2.4

3.6

0 (KW)

4.4

0.8

3.2

5.2

4.4

0.4

2.8

2.4

1.6

2.0

3.6

4.0

0 (KW)

1.2

4.8

18

16

14

10

12

• When RPM is known, you can easly find the pump flow delivery; refer to the left chart below. Flow are in LPM, to convert to GPM divide result by 3.7854.

• When pump displacement and pressure requirement are known, input horsepower (HP) needed, can be found on the right chart below. Electric motor RPM need to be considered.


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11

M Type

S Type

N Type

A Type

A Type + Cetop 03

M

T P

CHECKVALVE

P PORT(G 3/8")

T PORT(G 3/8")

RELIEF VALVE

P PORT(G 3/8")

FLOW CONTROLVALVE (OPTION)

T

RELIEF VALVET PORT

(G 3/8")

CHECKVALVE

ADAPTOR

T T

ADAPTOR"A" KIT

T PORT(G 3/8")

VALVET

T

RELIEF

P

TBA

G

A B

M

T P CHECKVALVE

(G 3/8")P PORT

RELIEF VALVE

(G 3/8")T PORT

P

T T

P

T T

TT

(G 3/8")T PORT

(G 3/8")P PORT

(G 3/8")P PORT

CHECKVALVE

RELIEF VALVE

(G 3/8")T PORT

P

a b+ -

BATT.

P

b

cT

M

T P

P TG

A B

M

P T

M

P

P

* To convert all G3/8 port to 3/8 NPT, use adaptor # HYSW800523 except “N” type main “T” port use # HYSW880202-1

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M10

xP1.

5-4h

oles

4200

3150

2100

STAGESLENGTH

150

M8 x 1.25 SHCS

(W850500-R)

SINGLE-ACTING CIRCUIT SUBPLATE MANIFOLDSW850503-QPARALLEL CIRCUIT SUBPLATE MANIFOLDSW850502-QSERIES CIRCUIT SUBPLATE MANIFOLDSW850501-Q

ORDER NO. TYPE

TOP SUBPLATE MANIFOLDTYPE

W850502-Q1ORDER NO.

G PORTG1/4"

A PORTG1/4"

B PORTG1/4"

T PORT

(OR LOW-NOISE RELIEF VALVE)

MO

UNTIN

G P

AD

"B"

P

A

T

B

BA

P

T

TT

P

G3/8"

MODULAR SUBPLATE MANIFOLDS

TOP SUBPLATE MANIFOLD

MOUNTING SURFACE CETOP 03

STANDARD RELIEF VALVE

MO

UNTIN

G P

AD

"D"

MOUNTING PAD "C"

M10xP1.5-4holes

VIEW FROM MOTOR SIDE

ADAPTER "A" KIT

A PORTG1/4"

B PORTG1/4" (THESE MANIFOLDS CANNOT BE USED WITHOUT

"TOP SUBPLATE MANIFOLD")NOTE:

NOTE: THIS MANIFOLD MUST BE USEDFROM 1 TO 4 STAGES

P

A

A

G

T

B

B

T

M

W850502-Q

W850502-Q1

W850500-R

EXAMPLE : 2 STAGES PARALLEL CIRCUIT

M5 x 0.8 TYP.

P PORT G3/8”NOT USED WITH "A" TYPE

• Hy-Spec Power Packs offer flexibility. Multiple options can be configured to cover a wide rande of applications.

• Use adaptor # HYSW800523 to convert from G3/8 port to 3/8 NPT.• Use adaptor # HYSW800523-3P to convert from G1/4 port to 1/4 NPT.

A-T

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(HYSW880203)


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13

OPTION P/N AND DESCRIPTION SYMBOLSTACK

HEIGHTMOUNTING HOLE

THREAD

2B*3C*

See p.17 for D03 directional valve model code

45mm

M5 x 0.8

DLAWDLA02-W-31.5-70Throttle with free flow check valve meter out

40mm

DLAW1DLA02-W1-31.5-70Throttle with free flow check valve meter in

40mm

DYJDYJ02-P-21-70Pressure reducing valve

40mm

DYPDY02-P31.5-70Relief valve

40mm

DYWDY02-W-31.5-70Dual port relief valve

40mm

DAYADAY02-A1-31.5-70Pilot operated check valve on A

40mm

DAYBDAY02-B1-31.5-70Pilot operated check valve on B

40mm

DAYWDAY02-W1-31.5-70Dual Pilot operated check valve

40mm

On “A” type manifold, in addition to D03 directional valve, modular valve options can be installed for circuit flexibility.For proper mounting bolt length add 40 mm to the height listed in the chart per modular valve.

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Add up “L” dimensions of reservoir and electric motor plus 32 mm (manifold) to get typical overall length of power pack.For all other dimension, please contact our tehchnical support department.

Electrical Motor

A B

HC

ADW

H

L

AC

L

ADC

ORDERING CODE REF.

DC MOTOR P/N POWER VOLTAGE TYPE A L

SE12HYSW820612

1500W 12EARTH RETURN (MOTOR WITH 1 TERMINAL)

Ø 114 170HYSW821012 INSULATE RETURN (MOTOR WITH 2 TERMINALS)

SE24HYSW820624

2000W 24EARTH RETURN (MOTOR WITH 1 TERMINAL)

HYSW821024 INSULATE RETURN (MOTOR WITH 2 TERMINALS)

AC

/ D

C P

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l Dim

en

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ORDERING CODE REF.

AC MOTOR P/N HP VOLTAGE RPM A AD B H HC L W

MFD01 HYSW850201-3D

1

220/4401800

140

142

100 89 178

258

237

MFD02 HYSW850202-3D 3600

MFG03 HYSW850203-1G110/220

1800147.5

278

MFG04 HYSW850204-1G 3600

MFD05 HYSW850205-3D

2

220/4401800

145MFA05 HYSW850205-1A 600

MFD06 HYSW850206-3D 220/4403600

MFA06 HYSW850206-1A 600

MFG07 HYSW850207-1G110/220

1800147.5

298

MFG08 HYSW850208-1G 3600

MFD09 HYSW850209-3D

3

220/4401800

142MFA09 HYSW850209-1A 600

MFD10 HYSW850210-3D 220/4403600

MFA10 HYSW850210-1A 600

Unit: mm


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15

AC

/ DC

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ne

ral D

ime

ns

ion

s

A

L

140.

0

A

140.

0

L

180.

0

Option

F

207.

021

2.0

245.

0

G

33.0

140.0

10.0x4 Holes

D

B

C

A

25.0

30.0

25.0

30.0

E

10.0

10.0x2 Holes

100.

050

.0

140.

0

200.0

B

25.0

4.0

A20

.0

L

C

Reservoir

ORDERING CODE REF.

RESERVOIR P/N

DIAMETER L (mm) A (mm)VOLUME (litters)

H16 HYSW880106

140

170

40

1.6

H20 and V20 HYSW880107 205 2.0

H24 and V24 HYSW880108 245 2.4

H28 and V28 HYSW880109 285 2.8

H42 and V42 HYSW880110 405 4.2

ORDERING CODE REF.

RESERVOIR P/N

DIAMETER L (mm) A (mm)VOLUME (litters)

H40 and V40 HYSW880112

180

245

87

4.0

H50 and V50 HYSW880113 285 5.0

H80 and V80 HYSW880114 405 8.0

H90 HYSW800147 445 9.0

ORDERING CODE REF.

RESERVOIR P/N

L (mm)A

(mm)B

(mm)C

(mm)VOLUME (litters)

H3G HYSW800151-P 295210 25 20

12 (3.0 GAL)

H5G HYSW880125 545 20 (5.0 GAL)

ORDERING CODE REF.

RESERVOIR P/N

A (mm) B (mm) C (mm) D (mm)

V120 HYSW880117

100 125 280 210

E (mm) F (mm) G (mm) VOLUME (litters)

250 250 300 12

V180 HYSW880118

A (mm) B (mm) C (mm) D (mm)

120 150 330 260

E (mm) F (mm) G (mm) VOLUME (litters)

300 300 350 18

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CODE DESCRIPTION P/N

# 1 - MOTORSE12 12 VOLT, EARTH RETURN (1 TERMINAL) MOTOR HYSW820612

MAGNETIC STARTER KIT FOR HYSW820612 HYS88010312 VOLT, INSULATE RETURN (2 TERMINALS) MOTOR HYSW821012MAGNETIC STARTER KIT FOR HYSW821012 HYSW880101

SE24 24 VOLT, EARTH RETURN (1 TERMINAL) MOTOR HYSW820624MAGNETIC STARTER KIT FOR HYSW820624 HYSW88010424 VOLT, INSULATE RETURN (2 TERMINALS) MOTOR HYSW821024MAGNETIC STARTER KIT FOR HYSW821024 HYSW880102

MFD01 1HP/220/440/3PH/1800 RPM, MOTOR HYSW850201-3DMFD02 1HP/220/440/3PH/3600 RPM, MOTOR HYSW850202-3DMFG03 1HP/110/220/1PH/1800 RPM, MOTOR HYSW850203-1GMFG04 1HP/110/220/1PH/3600 RPM, MOTOR HYSW850204-1GMFD05 2HP/220/440/3PH/1800 RPM, MOTOR HYSW850205-3DMFA05 2HP/600/3PH/1800 RPM, MOTOR HYSW850205-1AMFD06 2HP/220/440/3PH/3600 RPM, MOTOR HYSW850206-3DMFA06 2HP/600/3PH/3600 RPM, MOTOR HYSW850206-1AMFG07 2HP/110/220/1PH/1800 RPM, MOTOR HYSW850207-1GMFG08 2HP/110/220/1PH/3600 RPM, MOTOR HYSW850208-1GMFD09 3HP/220/440/3PH/1800 RPM, MOTOR HYSW850209-3DMFA09 3HP/600V/3PH/1800 RPM, MOTOR HYSW850209-1AMFD10 3HP/220/440/3PH/3600 RPM, MOTOR HYSW850210-3DMFA10 3HP/600V/3PH/3600 RPM, MOTOR HYSW850210-1A

# 2 - RESERVOIRH16 HORIZONTAL 1,6L- 5 1/2'' DIA. HYSW880106H20 HORIZONTAL 2L- 5 1/2'' DIA. HYSW880107H24 HORIZONTAL 2.4L- 5 1/2'' DIA. HYSW880108H28 HORIZONTAL 2.8L- 5 1/2'' DIA. HYSW880109H40 HORIZONTAL 4L-7" DIA. HYSW880112H42 HORIZONTAL 4.2L-5-1/2" DIA. HYSW880110H50 HORIZONTAL 5L-7" DIA. HYSW880113H80 HORIZONTAL 8L-7" DIA. HYSW880114H90 HORIZONTAL 9L-7" DIA. HYSW800147H3G HORIZONTAL 3 GAL-5"x8"x11-1/2" HYSW800151-PH5G HORIZONTAL 5 GAL-8"x8"x21" HYSW880125V20 VERTICAL 2L- 5 1/2'' DIA. HYSW880107V24 VERTICAL 2.4L- 5 1/2'' DIA. HYSW880108V28 VERTICAL 2.8L- 5 1/2'' DIA. HYSW880109V40 VERTICAL 4L- 7'' DIA. HYSW880112V42 VERTICAL 4,2L- 5 1/2'' DIA HYSW880110V50 VERTICAL 5L- 7'' DIA. HYSW880113V80 VERTICAL 8L- 7'' DIA. HYSW880114

V120 VERTICAL 12L- 10"x10"x8" HYSW880117V180 VERTICAL 18L- 12"x12"x8" HYSW880118

# 3 - CONTROL OPTIONS12 SOLENOID 12VDC, SINGLE ACTING HYSW880493

SMOR SOLENOID 12VDC, SINGLE ACTING W/ MANUAL OVERIDE HYSLSV2-08-2NCP-M-IDS24 SOLENOID 24VDC, SINGLE ACTING HYSW880494

S110 SOLENOID 110AC, SINGLE ACTING HYSW800495S220 SOLENOID 220AC, SINGLE ACTING HYSW800496

M MANUAL, SINGLE ACTING HYSW880201N SPECIAL ADAPTOR FOR "P" PORT (3/8 BSP-M TO 3/8 NPT-F) HYSW800523

SPECIAL ADAPTOR FOR "T" PORT (3/8 BSP-M TO 3/8 NPT-F) HYSW880202-1A1 MANIFOLD FOR 1 D03 VALVE (END COVER) HYSW850502-Q1

SPECIAL ADAPTOR FOR "A" & "B" PORT (1/4 BSP-M TO 1/4 NPT-F) (2x) HYSW800523-3PA2P MANIFOLD FOR 2 D03 VALVES (PARALLEL CIRCUIT) HYSW850502-Q + HYSW850502-Q1A2S MANIFOLD FOR 2 D03 VALVES (SERIES CIRCUIT) HYSW850501-Q + HYSW850502-Q1

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CODE DESCRIPTION P/N

# 3 - CONTROL OPTION (Cont’d)A3P MANIFOLD FOR 3 D03 VALVES (PARALLEL CIRCUIT) (2x) HYSW850502-Q + HYSW850502-Q1A3S MANIFOLD FOR 3 D03 VALVES (SERIES CIRCUIT) (2x) HYSW850501-Q + HYSW850502-Q1A4P MANIFOLD FOR 4 D03 VALVES (PARALLEL CIRCUIT) (3x) HYSW850502-Q + HYSW850502-Q1A4S MANIFOLD FOR 4 D03 VALVES (SERIES CIRCUIT) (3x) HYSW850501-Q + HYSW850502-Q1

# 4 - PUMP10 1.0 CC/REV HYSW88030115 1.5 CC/REV HYSW88030219 1.9 CC/REV HYSW88030323 2.3 CC/REV HYSW88030430 3.0 CC/REV HYSW88030540 4.0 CC/REV HYSW88030651 5.1 CC/REV HYSW88030762 6.2 CC/REV HYSW88030873 7.3 CC/REV HYSW880309

# 5 - D03 DIRECTIONAL VALVE2B212 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 12 VOLTS, DIN FW-02-2B2-D12-Z5L-60 02-0322012 HYS 2B224 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 24 VOLTS, DIN FW-02-2B2-D24-Z5L-60 02-0322024 HYS

2B2110 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 110 VOLTS, DIN FW-02-2B2-B110-Z5L-60 02-0322110 HYS *2B2220 SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 220 VOLTS, DIN FW-02-2B2-B220-Z5L-60 02-0322220 HYS *3C212 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 12 VOLT, DIN FW-02-3C2-D12-Z5L-60 02-0332012 HYS3C224 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 24 VOLT, DIN FW-02-3C2-D24-Z5L-60 02-0332024 HYS

3C2110 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 110 VOLT, DIN FW-02-3C2-B110-Z5L-60 02-0332110 HYS * 3C2220 CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 220 VOLT, DIN FW-02-3C2-B220-Z5L-60 02-0332220 HYS * 3C312 OPEN CENTER SPOOL, 12 VOLT, DIN FW-02-3C3-D12-Z5L-60 02-0333012 HYS3C324 OPEN CENTER SPOOL, 24 VOLT, DIN FW-02-3C3-D24-Z5L-60 02-0333024 HYS

3C3110 OPEN CENTER SPOOL, 110 VOLT, DIN FW-02-3C3-B110-Z5L-60 02-0333110 HYS *3C3220 OPEN CENTER SPOOL, 220 VOLT, DIN FW-02-3C3-B220-Z5L-60 02-0333220 HYS * 3C412 MOTOR SPOOL, “P” BLOCKED, 12 VOLT, DIN FW-02-3C4-D12-Z5L-60 02-0334012 HYS 3C424 MOTOR SPOOL, “P” BLOCKED, 24 VOLT, DIN FW-02-3C4-D24-Z5L-60 02-0334024 HYS

3C4110 MOTOR SPOOL, “P” BLOCKED, 110 VOLT, DIN FW-02-3C4-B110-Z5L-60 02-0334110 HYS *3C4220 MOTOR SPOOL, “P” BLOCKED, 220 VOLT, DIN FW-02-3C4-B220-Z5L-60 02-0334220 HYS * 3C6012 TANDEM CENTER SPOOL, “P” TO “T”, 12 VOLT, DIN FW-02-3C60-D12-Z5L-60 02-0336012 HYS 3C6024 TANDEM CENTER SPOOL, “P” TO “T”, 24 VOLT, DIN FW-02-3C60-D24-Z5L-60 02-0336024 HYS

3C60110 TANDEM CENTER SPOOL, “P” TO “T”, 110 VOLT, DIN FW-02-3C60-B110-Z5L-60 02-0336110 HYS *3C60220 TANDEM CENTER SPOOL, “P” TO “T”, 220 VOLT, DIN FW-02-3C60-B220-Z5L-60 02-0336220 HYS *

# 5 - MANUAL VALVEQ35 MANUAL VALVE 1 SECTION NO METERING HYSQ35-F7SN-103/A1/M1-SAE

Q45/1E MANUAL VALVE 1 SECTION METERING HYSQ45/1E-F1SN-103/A1/M1-F3D-S-SAEQ45/2E MANUAL VALVE 2 SECTIONS METERING HYSQ45/2E-F1SN-2X103/A1/M1-F3D-S-SAE

# 6 - REMOTE CONTROLR2 2 BUTTON WITH 10' CABLE HYST90009-3PR4 4 BUTTON WITH 10' CABLE HYST90012-3P

# 7 - D03 MODULAR VALVEDLAW THROTTLE & CHECK VALVE (METER OUT) HYSDLA02-W-31.5-70

DLAW1 THROTTLE & CHECK VALVE (METER IN) HYSDLA02-W1-31.5-70DYJ REDUCING VALVE ON "P" HYSDYJ02-P-21-70DYP RELIEF VALVE "P" TO "T" HYSDY02-P-31.5-70DYW DUAL RELIEF VALVE "A" & "B" TO "T" HYSDY02-W-31.5-70DAYA PILOT OPRATED CHECK VALVE ON "A" HYSDAY02-A1-31.5-70DAYB PILOT OPRATED CHECK VALVE ON "B" HYSDAY02-B1-31.5-70DAYW DUAL PILOT OPRATED CHECK VALVE HYSDAY02-W1-31.5-70

MISCELLANEOUS PART- NEMA 143TC-145TC BELL HOUSING HYSW870317- 7/8 MUFF COUPLING (143TC-145TC) HYSW870306- NEMA 56C BELL HOUSING HYSW870317-1- 5/8 MUFF COUPLING (56C) HYS870306-2P

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* Included rectified DIN connector must be used with 110 VAC / 220 VAC valve.

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When you connect the power source (battery), you must use the correct wire size for amperage requirement of the circuit to prevent the wire from over heating.

See performance curve on page 9 for amperage requirement.

AWGWire Size

Max Current Amperage

Specifications

0000 310

• Ambient temperature: 25 ~ 30oC• Working time: approx 30 sec.• Wire length: 1m

000 250

00 190

0 150

1 119

2 94

Wire Connection DiagramOld Design

Wire Connection DiagramNew Design

Max. Tighten Torque36 lbf · in(4.1 N · m)


Up

Small Current Wire

Control Switch

Down

PowerWires

Battery

Oil Tank

SmallCurrentWire

Small Current WireSolenoid Valve



Small Current Wire

Up

Oil Tank

Small Current Wire

Small Current Wire

Control SwitchPowerWires

Battery

Solenoid Valve

SmallCurrentWire

Down

(INSULATE RETURN MOTOR)

(EARTH RETURN MOTOR)

Rev.120110 B.401.106

appendix B-6

How to Connect Various Wires to the DC Hydraulic Power Pack (Ⅱ) (EARTH RETURN MOTOR)

1.Before using the DC Hydraulic Power Pack, read all instructions

Refer to Chart: (Battery Power Wires)

Current(A) Diameter of wire90(A)

120(A)180(A)230(A)280(A)330(A)

5.5(mm )2

8.0(mm )2

14 (mm )2

22 (mm )2

30 (mm )2

38 (mm )2

Please NoteAmbient Temperature:25~30°C

Wire length: 1m

Working time:approx. 30 sec.

correct wires are required.and examine diagrams. The motor needs a large current, so

2.Wire Connection Diagram

Up

Control Switch

Down

Small Current Wire

Small Current Wire

PowerWires

Small Current Wire

Solenoid Valve

PowerWires Max. Tighten Torque

16 lbf in(1.8 N m)" "

Max. Tighten Torque36 lbf in(4.1 N m)" "

(Earth-Return Line)Small Current Wire

Small Current Wire

The customer must choose the proper control wire (small current)to ensure they can hold 2 Amps and above.

*

Rev.120110 B.401.105

appendix B-5

How to Connect Various Wires to the DC Hydraulic Power Pack (Ⅰ) (INSULATE RETURN MOTOR)

1.Before using the DC Hydraulic Power Pack, read all instruc

Refer to Chart: (Battery Power Wires)

Current(A) Diameter of wire90(A)

120(A)180(A)230(A)280(A)330(A)

5.5(mm )2

8.0(mm )2

14 (mm )2

22 (mm )2

30 (mm )2

38 (mm )2

Please NoteAmbient Temperature:25~30°C

Wire length: 1m

Working time:approx. 30 sec.

correct wires are required.and examine diagrams. The motor needs a large current, so

2.Wire Connection Diagram

Solenoid Valve


Small Current Wire

PowerWires

Up

Control Switch

Down


Small Current Wire

Small Current Wire

PowerWires

(Earth-Return Line)Small Current Wire

Small Current Wire

The customer must choose the proper control wire (small current)to ensure they can hold 2 Amps and above.

*

(INSULATE RETURN MOTOR)

(EARTH RETURN MOTOR)

Small current wire must hold 2 Amps minimum.Ho

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19

HYDRAULIC AND GAS ENGINE PRODUCTS LIMITED WARRANTY

HY-SPEC HYDRAULIK, WARRANTS ITS HYDRAULIC PRODUCTS AGAINST DEFECTS IN DESIGN, MATERIAL AND WORKMANSHIP FOR A PERIOD OF 12-MONTHS FROM THE DATE OF SALE.

HY-SPEC HYDRAULIK WILL REPLACE ANY PART OF ITS PRODUCTS, FREE OF CHARGE, IF AFTER INSPECTION BY HY-SPEC HYDRAULIK THE PART IS DEEMED A MANUFACTURING DEFECT.

HY-SPEC HYDRAULIK, WARRANTS ITS GAS ENGINE PRODUCTS AGAINST DEFECTS IN DESIGN, MATERIAL AND WORKMANSHIP FOR THE FOLLOWING PERIOD FROM THE DATE OF SALE:

- 12 MONTHS : CONSUMER USE**- 3 MONTHS : COMMERCIAL USE***

THIS WARRANTY DOES NOT APPLY TO ANY PRODUCT WHICH HAS BEEN SUBJECT TO UNAUTHORIZED MODIFICATION, REPAIR OR

ALTERATION, AN ACCIDENT, IMPROPER OPERATION OR MAINTENANCE, ABNORMAL CONDITIONS OR THE WEAR FROM NORMAL USE.

HY-SPEC HYDRAULIK SHALL NOT BE LIABLE FOR LOSS OF TIME, MANUFACTURING COSTS, LABOUR, TRANSPORT, MATERIAL, LOSS OF PROFITS, CONSEQUENTIAL DAMAGES (DIRECT OR INDIRECT), AS A RESULT OF DEFECTIVE PRODUCTS.

HY-SPEC HYDRAULIK’S RESPONSIBILITY WILL BE LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR THE REIMBURSEMENT OF THE PRICE PAID AT THE TIME IT WAS ORDERED.

ANY WARRANTY CLAIM MUST BE PRESENTED WITHIN 30 DAYS OF THE MANUFACTURING DEFECT DISCOVERY. SHIPPING RETURN CHARGES ARE AT THE CUSTOMER’S EXPENSE.

** CONSUMER USE MEANS PERSONAL USE BY A CONSUMER.*** COMMERCIAL USE MEANS ALL OTHERS USERS, INCLUDING COMMERCIAL, INCOME GENERATING OR RENTAL.

HY-SPEC WARRANTY



www.Hy-Spec.com


Your distributor


HY-SPEC-CATALOGUE-AC-DC-POWER-PACKS-12-06-2012HY-SPEC IS A WAJAX INDUSTRIAL COMPONENTS BRAND.

HY-SPEC HYDRAULIK specializes in the import and export of a wide range of high quality hydraulic components such as: agricultural, telescopic and uti lity cylinders; directi onal control valves; gas engines; power packs and much more.

The HY-SPEC brand name stands for high quality hydraulic components. These products are manufactured around the world to our high specifi cati ons, which are established by our engineering department.

The HY-SPEC team members have been chosen for their experience and are trained to give professional and effi cient service, which you can depend on. Their experience totals over 100 years in the hydraulic industry. They work closely with our customers to provide the best soluti on for their applicati on.

AC/DC Power Packs

Typical Equipment

Fork Lift s Loaders Presses Tractors

Typical Industries

Agriculture Constructi on Forestry Mining

[email protected]


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