Catalogue 2016 Press , Press Brake , Decoiler , Straighteners

Press Feeding Lineswww.pressline.com.tr

About UsOzay Kalip and Machine Tools Co. Ltd. Was Established and beganto manufacture in Istanbul, 2012. The Company produces underthe Brand name of Pressline. Pressline in a short time has beenbecome the leader national firm in its field through respecting theCustomer Satisfaction, using quality labor and materials withoutcompromising ethics commercial understanding.Pressline works for 100% customer satisfaction with itsexperienced engineering and technical team and RE&DEDepartment in respect of quality. Pressline has been exportingtheir machines that manufactured with CE certificate all over theWorld.Pressline is aware of its responsibilities arising from being a leadernational firm and it promise its valuable customers that it shallcontinue to serve in same understanding.

VisionOur Competitor is ourselves This is our principal and main Valuethat have already been phased out by using up for sale, after-salessupport delivery to continuously improving ourselves in everyproduct and service.MissionGiving the Highest standards quality of the products and ServicesDuring the time that keeping the Customers, Employees anddistributors Satisfaction at the optimum levels without riskinghonesty, reliability, and good prices.Making difference and add value to the industry, environment andthe National Economy by increasing continuously our export rate andRange.Following technological developments in hydraulic pressmanufacturing in the world, to upgrade product range andperpetuate performance of productivity improvement by speedingup research development work; being able to respond ourCustomers special demands in a shorter time, and presenting newtechnologies and Knowhow to our sector.

Our ServicesPressline feeding systems are especially designed to drive platemetal sheets sensitively and quickly by servo control,using our machines will enable our customers to :Minimize the working hours.Maximize both the productivity and profitability.Minimize the labor cost.Minimize the error rate.

Our machines can be used in all the Metal related industries andshowed great success especially in many sectors withUsing our manufactured Moulds.

SectorsOur range of moulds, Decoilers, Feeders, Straightenersand Compact systems offers superior support for thestoring and Decoration Sector industry, the HouseholdAppliances industry, In The Construction Field and similarIndustries. Providing an array of equipment solutionsand tailored packages, Pressline can assist your businessin machine selection, comprehensive finance offerings,service support and parts requirements. It doesn’t matterif you’re a one-man-show, or a larger business, you will getthe same great service from the staff at Pressline..

Storing and Decoration Sector

Wrounght iron (Fer Forge)Storage shelvesMetal FurnitureMetal acccesori es for furnitueExhibitings stands

Household Appliances Sector

Hinges and accessoriesAny kinds of metal spare partsMetal slides for household appliances

The Construction Field

Steel scaffoldings.Shoring facadesBase beamsForm work partsMetallic cable trays.

PRODUCTINDEX

Mechanical Decoiler

Conical Mandrel Decoiler

Hydraulic Decoiler

Servo Feeder

Plate Servo Feeder

Mini Straightener Servo Feeder

Intelligent Straightener Servo Feeder

Advanced Straightener Servo Feeder

Compact Lines

Wire Flattening and Winding Lines

Cut to Lenght Lines

Coil Slitting Lines

Special Mould Systems

Eccentric Presses

Lazer Cutting and Marking Machines

Press Brake & Shears

Tube Punching Machines

Automation Systems and Brands

4-5

6-7

8-9

10-11

12-13

14

15

16-17

18

19

20-21

22

23

24-25

26-27

28-29

30

31

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Schneider PLC and HMI (7” veya 10”)Schneider inverter.High Quality AC Motor IE2/IE3

PMD Series500 kg - 4.000 kgCoil Capacity

30 mm - 600 mmCoil Width

Speed Control

Bi-Directional Design

Upper - Lower PressSupport Arm

SpesificationMax 4.000 kg Coil CapacityDynamic main bodyDifferent work type models (motor, brake)Pneumatic upper / lower support arm

Mechanical Decoiler

* P LC & HMI are used with feeder systems. For High Speed models please contact to Pressline.

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Mechanical Decoiler Working SystemPressline produces different Mechanic Decoiler Models with capacities ranging from 500 kg up to 4.000 kg. Afterloading the metal coils, you can easily adjust tightening of coil by external arm with special mandrel tighteningsystem.Upper press support arm and both side support arms provide decoiling without losing central angle. Standartdecoilers use loop sensor for movement. You can fix decoiler to land with four legs. If you need speed and timewe advise low cost coil cars. Coil cars move forward-backward, up and down with hydraulic system.

Mechanical Decoiler


Schneider PLC and HMI (7” veya 10”)Schneider inverterHigh quality AC motor IE2/IE3

PCD Series4.000 kgCoil Capacity

80 mm - 1000 mmCoil Width capacity

Speed Control

Bi-directional Design

Upper/Lower PressSupport Arm

Specification4.000 kg coil capacityBi-directional designDynamic main bodyDiffer work type models (motor, brake)

Conical Mandrel Decoilers

* PLC & HMI are using with feeder systems. For High Speed models please contact to Pressline.


Conical Mandrel Decoiler Working SystemsPressline produces different Conical Decoiler Models with capacities ranging from 500 kg up to 4.000 kg. Afterloading the metal coils, you can easily adjust tightening of coil by external arm with special mandrel tighteningsystem.Upper press support arm and both side support arms provide decoiling without losing central angle. Standartdecoilers use loop sensor for movement.You can fix decoiler to land with four legs. If you need speed and timewe advise low cost coil cars. Coil cars move forward-backward, up and down with hydraulic system.

Conical Mandrel Decoiler


Schneider PLC and HMI (7” veya 10”)Schneider inverterHigh quality AC motor IE2/IE3

PHD Series6.000 kg - 30.000 kgCoil Loading Capacity

80 mm - 2000 mmMetal Sheet Width

Speed Control

Bi-Directional Design

Upper / Lower PressSupport Arm

Specification6.000 kg - 30.000 kg coil loading capacityAutomatic coil tightening systemHigh quality hydraulic unit

Hydraulic Decoiler

* PLC & HMI are using with feeder systems. For High Speed models please contact to Pressline.


Hydraulic Decoiler Working SystemHydraulic decoilers have some differ specification when you compare with mechanical decoilers. HydraulicDecoilers tightening system is working automatically. Also its coil capacity is highest than mechanical decoilers.Hydraulic Decoiler’s upper press support arm is standart.

Hydraulic Decoiler


Mini Servo Feeders

Schneider PLC and HMI (7” or 10”)Schneider high speed servo motorHigh quality servo reducer.

SpecificationDirect connection to presses10 mm - 600 mm strip width0.2 mm - 2 mm strip thickness

* Note : If you have differ size strip please contact to Pressline for identifying special design.

PFM Series10 mm - 600 mmStrip Feeding Capacity

0,2 mm - 2 mmStrip Width

High SpeedServo Motor

We produce different models of roll metal strip servo driver without case, operation iron strip having widthRanging from 10 mm up to 600 mm, and the thickness of the iron strip is between 0.2 and 2 mm.The device is produced to drive metal strip opened from coil sensitively and quickly by servo control.


Advance Servo Feeder

We produce feeders with case operate at metal sheet width between 35 mm and 1600 mm and iron sheetthickness between 0.4 mm up to 3 mm The device is produced to drive metal sheet opened from coil sensitivelyand quickly by high speed servo control.

Schneider PLC & HMI (7” , 10”)High speed servo motorHigh quality servo reducer

SpecificationsUp to 2000 mm sheet widht.0.4 mm - 4 mm sheet thickness.

* Note : If you have differ size strip please contact to Pressline for identifying special design.

PFA SeriesUp to 2000 mmSheet Width

0,4 mm - 4 mmSheet Tickness

High Quality Rollers


Plate Sheet Feeders

Schneider PLC & HMI (7” or 10”)Schneider servo motorHigh quality servo reducer

Specifications300 mm & 1600 mm sheet widht.0,4 mm - 3 mm sheet thickness.

* Note : if you have different strip size please contact Pressline for determine right roller and new design.

PPF Series300 mm - 1600 mmPlate Sheet Width

0,4 mm - 3 mmPlate Sheet Thickness



Plate Strip Feeders

Plate strips feeder’s system has 2 part. Feeder & Puller. Two machines and press sync with each other. Mini platestrip servo feeders are eaisly mounted on the presses and save space.Plate strip feeders also have two differ series. One of them is mini another is advanced.Mini series can be fixedon the press both sides easily and it is used with thin and narrow strips.Advanced series is used with wide and thick strips.

PPF Mini Series10 mm - 600 mmStrip Feeding Capacity

0,2 mm - 2 mmStrip Width


Schneider PLC & HMI (7” or 10”)Schneider servo motorHigh quality servo reducer

Specifications10 mm & 600 mm sheet widht.0,2 mm - 2 mm sheet thickness.



Mini Straightener Feeder

Our simple straightener without case operates at metal strip width varying between 10 mm - 300 mm andthickness between 0,2 mm - 2 mm.

Schneider PLC & HMIRecipe & MemoryHigh speed servo motor

SpecificationsHigh quality rollersEasy installationLong life mechanical equipments


PSM Series10 mm - 600 mmStrip Width

0,2 mm - 2 mmStrip Thickness

High Speed


Intelligent Straightener Servo Feeder

What is intelligent straightening servo feeder and how it works?PSI intelligent straightening servo feeder is a system that is fully innovated by Pressline, it works using PITtechnology and it facilitates using different metal thicknesses, the straightening option can be adjustedindependently from the main operator. This operation can be full automatic or half automatic.The advantages of intelligent straightening servo feeder;1- Saving the straightening operational time.2- No need to connected to a special operator.3- All the straightening options will be saved on the system’s options so this will save labor, time and energy.4- The production capacity and quality will be enhanced, as the straightening options can be adjusted to the bestlevel.5- It maximizes the production life of the machine.

PSI SeriesUp to 2000 mmSheet Width

Up to 6 mmSheet Thickness

High Speed

Mold HeightAdjustment


Advance Straightener Servo Feeder

Schneider PLC and HMI (7” or 10”)Recipe and memory systemHigh speed servo motor

SpecificationsHigh quality rollersLong life mechanical system

* Note : if you have different sheet size please contact Pressline for determine right roller and new design.

PSA SerisiUp to 2000 mmSheet Width


Speed Control

Mold HeightAdjustment


Straightener Servo Feeders Working TypeStraightener Servo Feeders have wide range models. Selection of model design starts after sheet or stripthickness and width selection we prepare infrastructure of sytem after selected material thickness and widthrange. After this we choose servo motor and another electronic design belongs to press’s rpm, feeding size andline speed.

Advance Straightener Servo Feeder


Compact Systems

PCL SeriesUp to 1600 mmSheet Width


Speed Control

Compact products are designed to be a solution for area problem in workshops and plants. In case of working innarrow areas, also when the production space has high cost Compact products are preferred.Another important advantages of compact systems is it that they shorten the set period. Our compact linesconsists of three main groups;1) Opening - straightening line,2) Straightening - feeding lines,3) Opening - straightening and feeding lines,These three groups to be designed according to the width, thickness and weight of the coils.

SpecificationsSchneider PLC and HMI (7” or 10”)Adjustable structureElectronic Handwheel.

* If you have differ size sheets please contact Pressline for determine right roller and new design.


Wire Flattening and Winding Lines

PFW Series

Wire flatting machines are used for espagnolette lama and special lama which used at ovens cooker parts. Wirewinding machines used to recoiling of lamas.

* If you have differ size sheets please contact Pressline for determine right roller and new design.


Cut to Length Lines

PCT SeriesUp to 2000 mmSheet Width


High Speed

SpecificationsHigh speed servo systemsMotion controlled shear systemsFriendly HMI interfaceHigh accuracy ratioLong life shears

* If you have different sheet size please contact Pressline for determine right roller and new design.


Cut to Length Lines

The Cut to length lines to be designed according to the customers requirements and the requested materialcharacteristics (Width, Thickness, Speed), in addition to the options of having stacking system or conveyor, Alsoaccording to the same characteristics the shear to be chosen (Standard – Flying shear – Rotating shear).Cut the length lines and special sheet process in lines are specially designed lines for each company accordingto their demands.They show variety of width thickness and material quality values of metal sheets to be used.Please contact to our company for more detailed information relate to these lines that many optional featurescan be attached according to customer expectations.


Coil Slitting Lines

Recoiler machineRecoiler unloading carTurnstile groupStrip tipping unitHydraulic systemsPneumatic systemsControl system

Slitting Lines PartsCoil loading carsDecoilerTomatic edge control unitSpade and pulling groupEdge cutting shear and guiding groupKnife groupScrap peeling machineLoop groupStreching and scrap pressing machine


PSL SeriesUp to 2000 mmSheet Witdh


High Quailty Rollers

Coil Slitting Lines ; Uncoil the coils , slit the coils into strips by circular slitter knives positioned at certain intervalsand recoil these strips.Slitting lines are designed to provide the best slit width tolerance and finest cutting forcold and hot rolled carbon steel , galvanize , stainless , aliminum , brass ,copper and different special alloy steelcoils of different width and weight between 0,3 mm to 10 mm thickness


Mold Systems

PSM SeriesPressline has practised about cuttingand stamping mold is confidentof experience in metal forming andrenders service to the industry of thecountry.

MouldsProgressive cutting mouldsPlastic injection’s mouldsMetalic injection’s mouldsPlastering moulds



Eccentric Presses

PPC SeriesC FrameSafety system as per CE normsSliding ram system on 6 pointsGear system with liquid lubricationBalancing pistons of ram

40.000 kg - 250.000 kgCapacity


Eccentric Presses

PPH SeriesH FrameSafety system as per CE normsSliding ram system on 8 pointsGear system of liquid oil chamberGear or automatic strokeadjustment system

100.000 kg - 800.000 kgCapacity


Laser Cutting Systems

PLC Series300w - 6kw raycus laser source as standartIPG and SPI optional laser sourceTable size standart 1500 x 3000 mmTable sizes can be configured.Chiller system 9 bar.Maximum free speed (80 m / min)Motor and driver Yasakawa.User and CNC program: CypCut.Movement Systems Kramayer gear.Cutting Head: LaserMech /Precitec (opt.)Cutting Limit 1: 12 mm carbon steel.Cutting Limit 2: 8 mm stainless steel.Assist Gas: Oxygen, nitrogen, compressed air.Documentation format: DWG, DXF, JPG, BMP,Tİ, EZM, PLT, AL, DST, DSB, GIF, PNG, ICO, CURZ Axis response time: 0.01 msWireless control system


Laser Marking Systems

PLM SeriesLaser SourceOutput PowerWave LenghtLens FocusMarking AreaMarking SpeedCooler SystemControl SystemComputerOperation SystmSoftwareDocument Format

Fiber20 W1070nm +/-10nm180mm100mm / 100mm1000 chracter/ secAir CoolerPressline MarkLapTopWindowsPressline Markdwg, dxf, Jpg, bmp, ti, ezm,plt, al, dst, dsb, gif, pngico, cur,


Press Brakes

PBH SeriesCNC Hydraulic Press BrakesConfigured from 3 Axes (Y1, Y2, X) to 8 Axes (Y1,Y2, X1, X2, R1, R2, Z1, Z2)Optional 3D controllerParallelism of top beam is achieved byproportional valve systemHydraulic, CNC motorized and manual crowningsystem optionsHigh quality linear scalesFront sliding support system with flip stopCylinder oil flow controlAutomatic tonnage adjustment depending onthickness of material and V dieAutomatic, semi-automatic and manual workingmodes,Adjustable working speedAutomatic axis referencingProgrammable bending and backgauge speedsHoned and chrome plated cylindersAdjustable backgauge finger blocksAutomatic stroke adjustment according to bendinganglesHoerbgier hydraulic systemSiemens electric systemReal Innovation,High Quality, High Performance and Good Price,User Friendly Control Unit,Monoblock, Steel Welded Construction,High Precious Bendings

PBH SeriesHeavy Duty Press BrakesConfigured from 3 Axes (Y1, Y2, X) to 8 Axes (Y1,Y2, X1, X2, R1, R2, Z1, Z2)Optional 3D controllerHydraulic, CNC motorized and manual crowningsystem optionsHigh quality linear scalesFront sliding support system with flip stopCylinder oil flow controlAutomatic, semi-automatic and manual workingmodes,Adjustable working speedAutomatic axis referencingProgrammable bending and backgauge speedsHoned and chrome plated cylindersAdjustable backgauge finger blocksAutomatic stroke adjustment according to bendinganglesHoerbgier hydraulic systemSiemens electric systemReal Innovation,High Quality, High Performance and Good Price,User Friendly Control Unit,Monoblock, Steel Welded Construction,High Precious Bendings,


Guillotine Shears

PGS SeriesCNC Hydraulic Guillotine ShearsPRESSLINE variable rake angle hydraulic guillotineshear has strong structure and easy usage.Automatic blade gap, rake angle and backgaugeposition adjustment are done by CNC controlleraccording to thickness of material and any type ofsheet material can be cut with best quality.Machines can be easily controlled by CybelecCybtouch-6 touch screen controller.Real Innovation,High Quality, High Performance and Good Price,User Friendly Control Unit,Monoblock, Steel Welded Construction,High Precious Cuttings.

PGS SeriesHeavy Duty Guillotine ShearsPRESSLINE variable rake angle hydraulic guillotineshear has strong structure and easy usage.Automatic blade gap, rake angle and backgaugeposition adjustment are done by CNC controlleraccording to thickness of material and any type ofsheet material can be cut with best quality.Machines can be easily controlled by CybelecCybtouch-6 touch screen controller.

PGS SeriesElectromechanical Guillotine ShearsPGS Series electromechanical shear has beendesigned for cutting of sheet metal, plasticmaterials.Pressline meets thin and accurate cuttings. Itprovides effective and economical solutions tousers.


Tube Punching Machines

PTP SeriesMain body steel constructionHydroulic pressBoth side punching specificationServo motors with linear moventHigh quality HMIEasy changable mouldsAutomatic burr cleaning systemAutomatic working with footswitch

SpecifitionsSpeed : 45 punch per minutePress Capacity : 25 tonTotal Power : 12,5 kW


Automation Systems and Brands

Pressline Automation and 3D CAM programs are totally made byPressline engineering team. For The automation parts of our machinesPressline chooses the highest quality American and EuropianAutomation Brands.For PLC , HMI , servo motors and inverter solutions Pressline usesSchneider Electric products, for faults and error fast control Presslineuses remote control technology. Instead of the Pulse System Presslineprefers using Canopen system (Which is more secure and sensitive) atthe PLC-servo motor technology.For Pressline choses Telemecanique, Banner Engineering and Sickbrands for its sensors.The electric parts inside Pressline electric panels are Schneider, AllenBradley and Omron Brands. Pneoumatic systems solutions brandsFesto.


Notes

www.pressline.com.tr

www.pressline.com.tr

OZAY MOULD and MACHINE SET. CO.Esensehir Mah. Muradiye Sk. No: 38Umraniye / ISTANBUL - TURKEYPhone : +90(216) 540 6706 (pbx)Fax : +90(216) 540 6707E-mail : [email protected]

Catalogue 2016 Press , Press Brake , Decoiler , Straighteners

Engineering

Transcript of Catalogue 2016 Press , Press Brake , Decoiler , Straighteners