CATALOG · Size 36” diameter x 15’ long Material of Construction ¼” CS ½” CS ⅜” 304...
Transcript of CATALOG · Size 36” diameter x 15’ long Material of Construction ¼” CS ½” CS ⅜” 304...
CATALOGVULCAN DRYING SYSTEMS
DRYING SYSTEMS
DryersDirect Fired Rotary Dryers ............................................ 6
Indirect Fired Rotary Dryers ......................................... 14
Dryer Burner Assemblies ............................................... 20
Live Bottom Feeders ..................................................... 22
Cyclones ....................................................................... 24
Baghouses ..................................................................... 28
Induced Draft Fans ...................................................... 30
Desorption and CalcinationPrimary Thermal Units ................................................... 32
Live Bottom Feeders ..................................................... 40
Induced Draft Fans ...................................................... 42
Oil-Water Separators .................................................... 44
Thermal Oxidizers .......................................................... 46
Thermal Desorption Systems ............................... 48
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In the past decade, Vulcan Drying Systemshas grown from a small equipment company into an international leader in thermal processes.
Today, our systems are located in 16 countries around the world. Research and development are used to create customized drying, calcining and thermal desorption systems for a wide variety of industries.
From our early beginnings, Vulcan Drying Systems has been client-focused. Today, we continue that tradition by offering a catalog of our new equipment components.
If you are not in the market for new components, we house one of the world’s largest on-site inventories of quality reconditioned components as well.Having access to standardized thermal equipment and components can greatly reduce the time to complete your projects.Enjoy browsing our catalog, and contact us today for more information.
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Proudly designed and manufactured in the USA.
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Built for performance and reliability, Vulcan Drying Systems Rotary Dryer Plants produce quality and replicable drying results. This component catalog can be used to build your own dryer system using our manufactured components or replace components in existing dryer plants. The component catalog also affords you the opportunity to choose our Vulcan Drying Systems Integration Service to design, size, build, program, set up and commission your drying system. Vulcan Drying Systems Plants are built to rigorous safety and performance standards because they are 100% designed, manufactured and tested in the U.S.A.
Our rotary dryers are one of the most versatile industrial dryers on the market. Rotary dryers have been used to dry or pasteurize a wide range of materials in many industries including the mining and minerals, food, chemical and agriculture industries. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices.
Vulcan Drying Systems Rotary Dryers come in standard sizes ranging from 3’ diameter by 15’ long to 8’diameter by 40’ long. Our modular approach allows you to pick the dryer size, flight arrangement, burner and air pollution control equipment to best suit your unique project. Because we use a modular approach, our dryers are an efficient and cost-effective solution for your drying needs.
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Vulcan Drying System Model 3615 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 3615LI 3615HI 3615SS 3615FG
Size 36” diameter x 15’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 5 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.
A complete dryer package consists of a feed assembly, burner skid with fuel train, and a combustion box, if applicable depending on the type of material to be processed, a rotary drum with optional flights, discharge bridging and a vapor particulate control system consisting of a cyclone, baghouse and induced draft fan.
Whether your company is drying to lower shipping costs, to reduce volume or weight, improve material characteristics, pasteurize or simply reduce moisture, a Vulcan Drying Systems Industrial Dryer Plant will surpass expectations in price, customer service and performance.
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† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.
Vulcan Drying Systems Model 4217 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 4217LI 4217HI 4217SS 4217FG
Size 42” diameter x 17.5’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
Vulcan Drying Systems Model 4820 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 4820LI 4820HI 4820SS 4820FG
Size 48” diameter x 20’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 7.5 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
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† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.
Vulcan Drying Systems Model 6025 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 6025LI 6025HI 6025SS 6025FG
Size 60” diameter x 25’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 15 HP Drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
Vulcan Drying Systems Model 5422 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 5422LI 5422HI 5422SS 5422FG
Size 54” diameter x 22.5’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 15 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
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† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.
Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Model 6627 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 6627LI 6627HI 6627SS 6627FG
Size 66” diameter x 27.5’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 25 HP Drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
Vulcan Drying Systems Model 7230 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 7230LI 7230HI 7230SS 7230FG
Size 72” diameter x 30’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 30 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
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† Over sized discharge bridging helps reduce particulate carry over into duct work.* Not applied to tires and trunnions; high temperature color options only.
Vulcan Drying Systems Model 8435 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 8435LI 8435HI 8435SS 8435FG
Size 84” diameter x 35’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 50 HP Drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
Vulcan Drying Systems Model 7832 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 7832LI 7832HI 7832SS 7832FG
Size 78” diameter x 32.5’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 40 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
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Vulcan Drying Systems Model 9037 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Vulcan Drying Systems Model 9640 includes: a rotary dryer with drive motor, feed and burner bridging,discharge bridging, saddle chain drive and motor starter. Detailed specifications are outlined below.
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 9037LI 9037HI 9037SS 9037FG
Size 90” diameter x 37.5’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 60 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
Light Industrial Heavy Industrial Stainless Steel Food Grade Stainless Steel
Model No. 9640LI 9640HI 9640SS 9640FG
Size 96” diameter x 40’ long
Material of Construction
¼” CS ½” CS ⅜” 304 SS ¼” 316 SS
Drive System 100 HP drive with 25:1 gearbox, saddle drive chain and sprocket
Price On Request
† Over sized discharge bridging helps reduce particulate carry over into duct work. * Not applied to tires and trunnions; high temperature color options only.
Vulcan Drying Systems Components Catalog
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
OptionsAdd Flights (No flights are included in drums priced above.)
a. Standard
Price On Request
b. Aggressive
c. Combination
Knock Out Box †
Insulate & Wrap
External Finish Paint*
Internal hard refractory. This is not for drying applications. However, our rotary kilns are versatile and can be applied to other applications as well. Flights not available with this option. Price on Request.
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Vulcan Drying Systems Indirect Rotary Dryers rely on the heat transferred through the drum’s shell to dry the material via conduction and radiation to reduce the material’s moisture content. Indirect drying allows you to tightly control the processing environment, an ideal characteristic when working with materials that can be combustible or where higher temperatures are required to remove bound water. Our indirect dryer units can have tumbling flights (optional) and an air stream heat exchanger (optional) mounted in the combustion chamber stacks to utilize waste heat to heat sweep air and increase drying efficiency.
Vulcan Drying Systems Indirect Rotary Dryers come in standard sizes ranging from a 3’ diameter x 15’ long heat zone to an 8’ diameter x 40’ long heat zone. Our modular approach allows you to pick the indirect kiln size, air pollution control, or vapor recovery equipment to best suit your unique project. Don’t have the expertise to pick your own thermal unit? Vulcan Drying Systems has the expertise and experience to guide you in selecting the optimum thermal system to meet all of your project demands. Our design and integration services are also available to design your entire system.
Why choose Vulcan Drying Systems?
Our indirect rotary kilns are the most versatile industrial thermal units on the market and have been used for a wide variety of applications from the drying of combustible materials and
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Vulcan Drying Systems Model IDR3615 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor, feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR3615LI IDR3615HI IDR3615HT IDR3615FG
Size 36” Diameter x 15’ Heat Zone
Material of Construction
¼” 304 SS ⅜” 304 SSl ⅜” Inconel ¼” 316 SS
Drive System 5 HP motor with gearbox and pinion drive
Maximum Firing Capacity
2.5 MMBtu/hr
Feed and Discharge Bridging
304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price On Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
thermal desorption, to calcination and incineration. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices, and because we use a modular approach, our thermal units are an efficient and cost-effective solution for your drying needs.
Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, and onsite set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.
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Vulcan Drying Systems Model IDR4820 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR4820LI IDR4820HI IDR4820HT IDR4820FG
Size 48” Diameter x 20’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 10 HP motor with gearbox and pinion drive
Maximum Firing Capacity 5 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price On Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR6025LI IDR6025HI IDR6025HT IDR6025FG
Size 60” Diameter x 25’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 20 HP motor with gearbox and pinion drive
Maximum Firing Capacity 12 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price On Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR6025 includes: refractory lined combustion chamber, burner assemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
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Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR8435LI IDR8435HI IDR8435HT IDR8435FG
Size 84” Diameter x 35’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 60 HP motor with gearbox and pinion drive
Maximum Firing Capacity 24 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR8435 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR7230LI IDR7230HI IDR7230HT IDR7230FG
Size 72” Diameter x 30’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 40 HP motor with gearbox and pinion drive
Maximum Firing Capacity 18 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price On Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR7230 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
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Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR9640LI IDR9640HI IDR9640HT IDR9640FG
Size 96” Diameter x 40’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 100 HP motor with gearbox and pinion drive
Maximum Firing Capacity 30 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR9640 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
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Burner Model No.
RM52.0500 RM52.1000 RM52.2000 RM52.3000
Capacity 5 MMBtu/hr 10 MMBtu/hr 20 MMBtu/hr 30 MMBtu/hr
Fuel Natural Gas
Blower Motor Size 5 HP 7.5 HP 20 HP 40 HP
Burner Controller Siemens LME71.111A1PKG
Safety Shut-Off Valve Type Siemens VGD Double Blocking Valves
Fuel Pipe Size 2” NPT 3” NPT
Price on Request
Vulcan Drying Systems Natural Gas Burner Assemblies for dryer applications come as a prepackaged burner unit. This includes an Eclipse Ratiomatic BurnerMatic burner, natural gas fuel train, burner controller, and push button relay logic control panel. These burner assemblies are specifically designed for rotary dryer applications and can be mounted directly to the dryer burner mounting plate or to a Vulcan Drying Systems Dryer Combustion Box. A combustion box is normally used with heat sensitive materials that need to be kept from direct contact with the flame.
Vulcan Drying Systems Dryer Burner Assemblies – Consist of a natural gas burner, Vulcan Drying Systems pre-assembled fuel train, Siemens Burner controller, and a push button relay logic control panel.
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Vulcan Drying Systems Live Bottom Feeders are a great option for any of our drying systems or an existing system. Consistent drying requires a consistent feed rate, and our units are a simple, rugged way to meter the flow of material into your process. With sizes ranging from a single 6” screw up to a large triple 12” screw, we have a size or set up to fit your feed rate needs. We use sectional screws with thick ¼” flights on large diameter pipes to minimize screw deflection and give a long trouble free life.
Options include a grizzly screen on the hopper, oversized hopper, VHMW hopper lining, built-in load cell sensors and stainless steel construction.
Model No. LBF0401 LBF0601 LBF0602 LBF0603Screw Size (in) 4 6 6 6
Length (ft) 8 8 8 8
No. of Screws 1 1 2 3
Approx. Hopper Capacity (yd) ¾ 1½ 1¾ 2¼
Drive System 1 HP drive, chain final drive
3 HP drive, chain final drive
5 HP drive, chain final drive
5 HP drive, chain final drive
Price on Request
Model No. LBF0902 LBF0903 LBF1202 LBF1203Screw Size (in) 9 9 12 12
Length (ft) 12 12 12 12
No. of Screws 2 3 2 3
Approx. Hopper Capacity (yd) 3¼ 4¼ 5 6 ¾
Drive System 5 HP drive, chain final drive
7.5 HP drive, chain final drive
7.5 HP drive, chain final drive
15 HP drive, chain final drive
Price on Request
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Vulcan Drying System Cyclones come in standard sizes ranging from a body diameter of 4’ to 7’ utilizing 1D3D design criteria. Our modular approach allows you to pick the options to suit your specific project and budget for a cost-effective solution. Vulcan Drying System Cyclones are designed and manufactured in the USA for quality and ingenuity. By using years of experience and following best of industry standards, our cyclones are the best option to prolong the life of your Vulcan Drying System Baghouse.
Vulcan Drying Systems can ship cyclones all over the world and provide on-site set up.
Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel
Model No CY-48-15.6-LI CY-48-15.6-SI CY-48-15.6-SS CY-48-15.6-FG
Size 4’ D x 15.6’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
4’ Diameter Cyclone
Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel
Model No CY-60-19.5-LI CY-60-19.5-SI CY-60-19.5-SS CY-60-19.5-FG
Size 5’ D x 19.5’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
5’ Diameter Cyclone
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Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel
Model No. TCY-72-23.4- LI TCY-72-23.4-SI TCY-72-23.4-SS TCY-72-23.4-FG
Size Two 6’ D x 23.4’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
Double 6’ Diameter Cyclone
Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel
Model No CY-84-27.3-LI CY-84-27.3-SI CY-84-27.3-FG CY-84-27.3-SS
Size 7’ D x 27.3’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
7’ Diameter Cyclone
6’ Diameter Cyclone
Light Industrial Std. Industrial Stainless SteelFood Grade
Stainless Steel
Model No CY-72-23.4-LI CY-72-23.4-SI CY-72-23.4-SS CY-72-23.4-FG
Size 6’ D x 23.4’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
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Double 7’ Diameter Cyclone
Light Industrial Std. Industrial Stainless Steel Food Grade Stainless Steel
Model No TCY-84-27.3-LI TCY-84-27.3-SI TCY-84-27.3-SS TCY-84-27.3-FG
Size Two 7’ D x 27.3’ OAH
Material of Construction
3/16” CS ¼” CS ¼” 304 SS ¼” 316 SS
Price on Request
OptionsRotary Airlock
Price on RequestAbrasion Resistant Wear Plates
Vortex Breaker to Reduce Re-Entrainment
Insulated with 2” Ceramic Fiber
section
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Additional modules can be added for larger capacities. OAH is the physical baghouse and does not include ladder height.Note: 16-20 CFM of 90-100 PSIG compressed air is required.
Vulcan Drying Systems Pulse Jet Baghouses come modularized to fit a wide range of flows. Our standard models can range the full air-to-cloth ratio spectrum from as low as 4 fpm to as high as 12 fpm. Modules have a cloth area of 1,206 in a single unit and up to 6,030 sq. ft. with 5 modules. Multiple modules can be configured to meet various applications. Vulcan Drying Systems Baghouses are designed and manufactured in the USA with continuing innovation and attention to detail. Constructed from #12 gauge carbon steel with continuous weld external seams and stitch welded internal seams.Our unit is reinforced to easily handle +/-20” W.C. and comes with a magnetic pressure gauge and air reservoir. Each module has 64 top loading cages with high temperature filter bags. The clean air plenum with lift off top doors provide easy access to the filter bags and cages. The pulse cleaning system has a compressed air header pipe, diaphragm valves, and solenoid valves in a NEMA 4 enclosure, with tubing installed between the 2 valves. The solenoids are actuated from our solid state sequential timer board for optimum performance.
Unit Dimensions1 Module 2 Modules 3 Modules
Model No. BH-64-SI BH-128-SI BH-192-SI
Size Cloth Area (in sq ft) 1,206 2,412 3,618
Cage Size 6” D x 12’ L
No. of Bags 64 128 192
Physical Size 8’ L x 8’ 3.5” W x 31’ 4.5” OAH 8’ L x 16’ 7” W x 31’ 4.5” OAH 8’ L x 25’ 2” W x 31’ 4.5” OAH
Price on Request
OptionsAir Compressor Unit Walkway & Ladder
Exterior Finish Coat of Enamel Paint – Choice of Color Insulation with Aluminum Skin
Spare Parts Screw Conveyor Mounted to Dust Hopper
a. Complete Set of Bags for Model Rotary Airlock (One Per Module)
b. Valve Kit (each) Inlet Adapter Flange
c. 10 Cages & Diffusers Price on Request
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Vulcan Drying Systems Induced Draft Fans possess a New York Blower Series 30 GI Fan which features a radial-wheel design to deliver moderately high pressures and are suitable for dust collection, pneumatic-conveying, drying exhaust and more. Standard models have flows ranging from 5,000 CFM to 43,000 CFM and can reach pressures exceeding 15 inches of water column. Standard features include:
• High temperature design • DH wheel*• Belt drive • Arrangement 1*• Clockwise rotation • Upward blast discharge• Flanged inlets and outlets • Parallel blade outlet damper• Worldwide Electric Motor included in price
*Reference NYB Product Bulletin No. 251 (Page 3)
Size 224 264 294 334 364 404Capacity 5,029 CFM 6,271 CFM 7,857 CFM 10,164 CFM 12,183 CFM 14,022 CFM
Pressure 15” SP, 3,135 RPM
15” SP, 2,687 RPM
15” SP, 2,349 RPM
15” SP, 2,122 RPM
15” SP, 1,912 RPM
15” SP, 1,695 RPM
Max Temp 385°F
Motor Size 25 HP 25 HP 30 HP 40 HP 50 HP 60 HP
Price on Request
Options:Inspection Door
Price on RequestDamper
Split Housing
Series 30 GI Fan Information
Size 454 504 574A 574B 644Capacity 18,456 CFM 23,746 CFM 29,036 CFM 34,326 CFM 42,257 CFM
Pressure 15” SP, 1,509 RPM
15” SP, 1,354 RPM
15” SP, 1,180 RPM
15” SP, 1,211 RPM
15” SP, 1,078 RPM
Max Temp 385°F
Motor Size 75 HP 100 HP 125 HP 150 HP 200 HP
Price on Request
Options:
Inspection Door
Price on RequestDamper
Split Housing
32 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Components Catalog 33
Vulcan Drying Systems Indirect Rotary Dryers come in standard sizes ranging from a 3’ diameter x 15’ long heat zone to an 8’ diameter x 40’ long heat zone. Our modular approach allows you to pick the indirect kiln size, air pollution control, or vapor recovery equipment to best suit your unique project. Don’t have the expertise to pick your own thermal unit? Vulcan Drying Systems has the expertise and experience to guide you in selecting the optimum thermal system to meet all of your project demands. Our design and integration services are also available to design your entire system.
Why Choose Vulcan Drying Systems?
Our indirect rotary kilns are the most versatile industrial thermal units on the market and have been used for a wide variety of applications from the drying of combustible materials and thermal desorption, to calcination and incineration. Our ability to tackle a wide array of applications is backed by years of experience following best industry practices, and because we use a modular approach, our thermal units are an efficient and cost-effective solution for your drying needs.
Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, and onsite set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.
34 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Model IDR3615 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor, feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR3615LI IDR3615HI IDR3615HT IDR3615FG
Size 36” Diameter x 15’ Heat Zone
Material of Construction
¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 5 HP motor with gearbox and pinion drive
Maximum Firing Capacity
2.5 MMBtu/hr
Feed and Discharge Bridging
304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR3622LI IDR3622HI IDR3622HT IDR3622FG
Size 36” Diameter x 22.5’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 10 HP motor with gearbox and pinion drive
Maximum Firing Capacity 4 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR3622 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Vulcan Drying Systems Components Catalog 35
Vulcan Drying Systems Model IDR4820 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR4820LI IDR4820HI IDR4820HT IDR4820FG
Size 48” Diameter x 20’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 10 HP motor with gearbox and pinion drive
Maximum Firing Capacity 5 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR4830LI IDR4830HI IDR4830HT IDR4830FG
Size 48” Diameter x 30’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 15 HP motor with gearbox and pinion drive
Maximum Firing Capacity 7.5 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR4830 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
36 Vulcan Drying Systems Components Catalog
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR6025LI IDR6025HI IDR6025HT IDR6025FG
Size 60” Diameter x 25’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 20 HP motor with gearbox and pinion drive
Maximum Firing Capacity 12 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR6025 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR6037LI IDR6037HI IDR6037HT IDR6037FG
Size 60” Diameter x 37.5’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 25 HP motor with gearbox and pinion drive
Maximum Firing Capacity 18 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR6037 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Vulcan Drying Systems Components Catalog 37
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR7230LI IDR7230HI IDR7230HT IDR7230FG
Size 72” Diameter x 30’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 40 HP motor with gearbox and pinion drive
Maximum Firing Capacity 18 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR7230 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy IndustrialLow Temperature High Temperature Food Grade
Stainless SteelModel No. IDR7245LI IDR7245HI IDR7245HT IDR7245FG
Size 72” Diameter x 45’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 50 HP motor with gearbox and pinion drive
Maximum Firing Capacity 27 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR7245 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
38 Vulcan Drying Systems Components Catalog
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR8435LI IDR8435HI IDR8435HT IDR8435FG
Size 84” Diameter x 35’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 60 HP motor with gearbox and pinion drive
Maximum Firing Capacity 24 MMBtu/hr 24 MMBtu/hr 24 MMBtu/hr 24 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR8435 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR8452LI IDR8452HI IDR8452HT IDR8452FG
Size 84” Diameter x 52.5’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 100 HP motor with gearbox and pinion drive
Maximum Firing Capacity 36 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR8452 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Vulcan Drying Systems Components Catalog 39
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR9640LI IDR9640HI IDR9640HT IDR9640FG
Size 96” Diameter x 40’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 100 HP motor with gearbox and pinion drive
Maximum Firing Capacity 30 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR9640 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
Light Industrial Low Temperature
Heavy Industrial Low Temperature High Temperature Food Grade
Stainless SteelModel No. IDR9660LI IDR9660HI IDR9660HT IDR9660FG
Size 96” Diameter x 60’ Heat Zone
Material of Construction ¼” 304 SS ⅜” 304 SS ⅜” Inconel ¼” 316 SS
Drive System 150 HP motor with gearbox and pinion drive
Maximum Firing Capacity 45 MMBtu/hr
Feed and Discharge Bridging 304 SS 304 SS 304 SS 316 SS
Feed Auger 304 SS 304 SS 304 SS 316 SS
Price on Request
Options:
Flights Price on Request
Drum Drive VFD Price on Request
Vulcan Drying Systems Model IDR9660 includes: refractory lined combustion chamber, burnerassemblies, feed and discharge bridging, drive motor as well as a feed auger, and the option of a stainless steel or Inconel drum. Detailed specifications are outlined below.
40 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Components Catalog 41
Vulcan Drying Systems Live Bottom Feeders are a great option for any of our drying systems or an existing system. Consistent drying requires a consistent feed rate, and our units are a simple, rugged way to meter the flow of material into your process. With sizes ranging from a single 6” screw up to a large triple 12” screw, we have a size or set up to fit your feed rate needs. We use sectional screws with thick ¼” flights on large diameter pipes to minimize screw deflection and give a long trouble free life.Options include a grizzly screen on the hopper, over-sized hopper, UHMW hopper lining, built in load cell sensors, and stainless steel construction. Vulcan Drying Systems offers the following services: comprehensive design, system integration with in-house PLC programming, on-site set up and commissioning. We also have a testing center where we can process your product to ensure we can achieve your drying goals.
Model No. LBF0401 LBF0601 LBF0602 LBF0603Screw Size (in) 4 6 6 6
Length (ft) 8 8 8 8
No. of Screws 1 1 2 3
Approx. Hopper Capacity (yd) ¾ 1½ 1¾ 2¼
Drive System 1 HP drive, chain final drive
3 HP drive, chain final drive
5 HP drive, chain final drive
5 HP drive, chain final drive
Price on Request
Model No. LBF0902 LBF0903 LBF1202 LBF1203Screw Size (in) 9 9 12 12
Length (ft) 12 12 12 12
No. of Screws 2 3 2 3
Approx. Hopper Capacity (yd) 3¼ 4¼ 5 6 ¾
Drive System 5 HP drive, chain final drive
7.5 HP drive, chain final drive
7.5 HP drive, chain final drive
15 HP drive, chain final drive
Price on Request
42 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Components Catalog 43
Vulcan Drying Systems Induced Draft Fans possess a New York Blower Series 30 GI Fan which features a radial-wheel design to deliver moderately high pressures and are suitable for dust collection, pneumatic-conveying, drying exhaust and more. Standard models have flows ranging from 5,000 CFM to 43,000 CFM and can reach pressures exceeding 15 inches of water column. Standard features include:
• High temperature design • DH wheel*• Belt drive • Arrangement 1*• Clockwise rotation • Upward blast discharge• Flanged inlets and outlets • Parallel blade outlet damper• Worldwide Electric Motor included in price
*Reference NYB Product Bulletin No. 251 (Page 3)
Size 224 264 294 334 364 404Capacity 5,029 CFM 6,271 CFM 7,857 CFM 10,164 CFM 12,183 CFM 14,022 CFM
Pressure 15” SP, 3,135 RPM
15” SP, 2,687 RPM
15” SP, 2,349 RPM
15” SP, 2,122 RPM
15” SP, 1,912 RPM
15” SP, 1,695 RPM
Max Temp 385°F
Motor Size 25 HP 25 HP 30 HP 40 HP 50 HP 60 HP
Price on Request
Options:Inspection Door
Price on RequestDamper
Split Housing
Series 30 GI Fan Information
Size 454 504 574A 574B 644Capacity 18,456 CFM 23,746 CFM 29,036 CFM 34,326 CFM 42,257 CFM
Pressure 15” SP, 1,509 RPM
15” SP, 1,354 RPM
15” SP, 1,180 RPM
15” SP, 1,211 RPM
15” SP, 1,078 RPM
Max Temp 385°F
Motor Size 75 HP 100 HP 125 HP 150 HP 200 HP
Price on Request
Options:
Inspection Door
Price on RequestDamper
Split Housing
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Vulcan Drying Systems Components Catalog 45
Model No. OWS08025 OWS18050 OWS48100 OWS64150 OWS80200 OWS96250Capacity (GPM) 25 50 100 150 200 250
Overall Length (in) 9’ 2” 9’ 2” 10’ 2” 10’ 2” 10’ 2” 10’ 2”
Overall Width (in) 2’ 6” 3’ 11” 4’ 6” 5’ 7” 5’ 7” 6’ 7”
Overall Height (in) 5’ 6” 6’ 6” 6’ 10” 6’ 10” 7’ 10” 7’ 10”
Price on Request
Vulcan Drying Systems Oil Water Separators are designed for the most demanding industrial environments. They are made from heavy gauge carbon steel and coated inside with epoxy paint for years of trouble free service. The standard polypropylene media is clog resistant and can withstand higher temperatures than PVC. Our large built in oil storage reservoirs reduce the oil pump out intervals. We have sizes that can handle up to 250 gallons per minute of effluent in a single unit with the largest unit still being readily transportable.
Options include: stainless steel construction, magnetic level indicators, stainless media, and fully air tight lid with vent line.
46 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems Components Catalog 47
The Vulcan Drying Systems Direct Fired Thermal Oxidizer has been specifically designed to destroy a waste stream rich with volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) from Vulcan Drying Systems Thermal Desorption Systems. Alternatively, the unit can be utilized for applications with up to 800 SCFM of contaminated air from industrial and chemical processes.Our units have a pilot burner, pre-piped with a NFPA 86 compliant fuel train that can utilize either fuel oil or gas. This unit has a maximum operating temperature up to 2,000°F (1,093°C) with up to 99.99% destruction removal efficiency (DRE). The ceramic fiber modules are coated with a rigidizing compound to increase the maximum velocity for optimal performance. Dual flame arrestors are included for safety. The modular design allows for an easy solution to increase residence time.Our oxidizers are designed and manufactured in the USA for reliability and regulatory compliance yet still offer a low cost and effective thermal abatement solution. If our standard unit does not fit your application, we can custom tailor a solution for your air pollution control problem.
Model No. TO1822 TO2433 TO3244 TO4055 TO4866Internal Dimensions 18L x 2W x 2H 24L x 3W x 3H 32L x 4W x 4H 40L x 5W x 5H 48L x 6W x 6H
Burner Size, MMBtu/hr 2 MMBtu/hr 6 MMBtu/hr 15 MMBtu/hr 30 MMBtu/hr 50 MMBtu/hr
2,000°F Exhaust CFM 2,900 8,500 20,500 40,000 65,000
Price on Request
Programmable Logic Control (PLC) or Relay Logic Control
Price on Request
External Combustion Blower
Upgrade Flame Arrestors to Detonation Arrestors
Upgrade Pilot Burner to Low NOx and Low CO Burner
Selectable On/Off Waste Injection Nozzles
Heat Recovery
Turnkey Packages Available
Options
part 3
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Vulcan Drying Systems Components Catalog 49
Vulcan Drying Systems Indirect Fired Thermal Desorption Unit and Vapor Recovery System is designed to provide a complete recycling process. This unit is designed around parameters for the recovery of diesel/oil based drilling fluids from drill cuttings, however our team can design a system for your unique material.The process begins with material being delivered to the hopper on the live bottom feed (LBF) which meters the material flow. The incline feed conveyor takes the material from the LBF and empties into the slide gate air lock. The air lock is connected to the kiln feed screw which deposits the material into the primary thermal unit (PTU). The material cascades through the drum heat zone. The vapor is pulled counter currently into the insulated cyclone. The cyclone knocks down the large particulates before the vapor enters the 1st stage condensing tower for oil removal.
ComponentsBulk Solids Feed System
Hopper, live bottom feeder, incline screw conveyor, slide gate air lock, and kiln feed screw
Primary Treatment Unit Kiln box, drum, burners, fuel train, combustion air mainfold and blower
Solids Discharge System
Slide gate airlock and jacketed incline screw conveyor
Air Pollution Control Equipment:Insulated Cyclone Knocks down large particulates from the vapor stream
1st Stage Condensing Tower (Oil)
Cools the vapor stream while maintaining temperatures above the water dew point to condense oil only
1st Stage Shell & Tube Heat Exchanger
Cools the quench oil for re-circulation in the 1st stage condensing tower
2nd Stage Condensing Tower (Water)
Cools the vapor stream to near ambient to condensate both oil and water
Oil Water SeparatorSettles out the dirt and other contaminates from the oil and water. Gravity feeds the water and oil tanks for the cooling system and the jacketed discharge conveyor
2nd Stage Air Cooled Heat Exchanger
Cools the water from the oil water separator for re-circulation in the 2nd stage condensing tower
3rd Stage Condenser
Cools vapor stream to below ambient to improve overall recovery efficiency
Thermal Oxidizer Oxidizes remaining non-incondensable material
50 Vulcan Drying Systems Components Catalog
3615 System (All system components and procedures are identical from system to system with exception of the detailed specifications).
ComponentsDrum Size 3’D x 15’L
Primary Treatment Unit
2 heat zones, five - 0.5 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 45 minutes.
Heat Zone Up to 2.5 MMBtu/hr
Components
Bulk Solids Feed System
Hopper, live bottom feeder, incline screw conveyor, slide gate air lock, and kiln feed screw
Primary Treatment Unit Kiln box, drum, burners, fuel train, combustion air mainfold and blower
Solids Discharge System
Slide gate airlock and jacketed incline screw conveyor
Air Pollution Control Equipment:
Insulated Cyclone Knocks down large particulates from the vapor stream
1st Stage Condensing Tower (Oil)
Cools the vapor stream while maintaining temperatures above the water dew point to condense oil only
1st Stage Shell & Tube Heat Exchanger
Cools the quench oil for re-circulation in the 1st stage condensing tower
2nd Stage Condensing Tower (Water)
Cools the vapor stream to near ambient to condensate both oil and water
Oil Water Separator
Settles out the dirt and other contaminates from the oil and water. Gravity feeds the water and oil tanks for the cooling system and the jacketed discharge conveyor
2nd Stage Air Cooled Heat Exchanger
Cools the water from the oil water separator for re-circulation in the 2nd stage condensing tower
3rd Stage Condenser
Cools vapor stream to below ambient to improve overall recovery efficiency
Thermal Oxidizer Oxidizes remaining non-incondensable material
The oil from the tower is gravity fed to the oil tank and pumped to the shell and tube heat exchanger for recirculation in the 1st condensing tower. The vapor continues on to the 2nd stage condensing tower for further cooling to remove oil and water which continues downstream to the oil water separator (OWS). The OWS settles out the dirt and other contaminates and feeds both the water and oil tanks that feed the condensing towers. The water tank also feeds the water jacketed discharge conveyor which recirculates to the 2nd condensing tower. Vapor from the 2nd stage condensing tower is pulled into the 3rd stage condenser for cooling to below ambient temperature for a final condensate of any remaining oil and water. The final stage for the vapor is the thermal oxidizer for oxidation of any remaining non-incondensable material.
Vulcan Drying Systems Components Catalog 51
ComponentsDrum Size 4’D x 20’L
Primary Treatment Unit
3 heat zones, four - 1 MMBtu/hr, two – 0.5 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 54 minutes.
Heat Zone Up to 5 MMBtu/hr
4820 System
ComponentsDrum Size 4’D x 30’L
Primary Treatment Unit
3 heat zones, eight – 7-1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 54 minutes.
Heat Zone Up to 7.5 MMBtu/hr
4830 System
ComponentsDrum Size 5’D x 25’L
Primary Treatment Unit
4 heat zones, twelve – 1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 42 minutes.
Heat Zone Up to 12 MMBtu/hr
6025 System
ComponentsDrum Size 6’D x 30’L
Primary Treatment Unit
4 heat zones, eight – 2 MMBtu/hr, four – 1 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 48 minutes.
Heat Zone Up to 20 MMBtu/hr
7230 System
ComponentsDrum Size 6.5’D x 32.5’L
Primary Treatment Unit
4 heat zones, twelve – 2 MMBtu/hr, nozzle mix, dual fuel burners, (natural gas or No. 2 fuel oil) NFPA 86 compliant fuel train and a combustion air blower with pipe Maximum average residence time of 58 minutes.
Heat Zone Up to 24 MMBtu/hr
7832 System
52 Vulcan Drying Systems Components Catalog
Vulcan Drying Systems
A proven leader in innovation and product design, Vulcan Drying Systems develops effective and economical solutions to complex industrial issues. With over 10 years of experience in thermal processes and equipment, Vulcan Drying Systems offers quality products and the services of a knowledgeable team.
From direct and indirect fired dryers to thermal desorption units to calciners and incinerators, Vulcan Drying Systems provides solutions to almost any thermal project. In addition to designing and manufacturing customized systems, we also house a massive inventory of equipment components. Whether you’re looking for a small part or a larger piece to augment an existing system, Vulcan Drying Systems can help.
Please feel free to contact us with any questions about our products. Our highly qualified and experienced staff is eager to assist you.
(660) 263-7474 | vulcandryingsystems.com