Cat Short Blocks

T E C H N I C A L S U P P L E M E N T

Engines and Short Blocks

Model Part Number HP RPM Sump

New Arrangement Number Ref. S/N

Performance Specifications

Application Information

REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15

3116 ATAAC 0R3325 170 r 2600 Rear 4P2834 2BK13500 2T4037 SEHS9778 Truck 0R3326 185 a 2600 Rear 4P2819 2BK13500 2T4038 SEHS9778

0R3327 215 r 2600 Rear 4P2829 2BK13500 2T4039 SEHS9778 0R3533 250 r 2600 Rear 6I2166 2BK13500 2T4040 SEHS9778 0R3380 185 b 2600 Rear 4P2833 2BK13500 2T4156 SEHS9778

3116 ATAAC 0R9286 170 r 2600 Rear 106-7872 9GK63914 0K0701 NA Truck 0R9287 185 b 2600 Rear 106-7875 9GK63914 0K0702 NA

0R9288 185 a 2600 Rear 106-7877 9GK63914 0K0703 NA 0R9289 200 r 2600 Rear 106-7879 9GK63914 0K0704 NA 0R9290 215 r 2600 Rear 104-7407 9GK63914 0K0705 NA 0R9295 250 r 2600 Rear 106-7881 9GK63914 0K0706 NA 0R9297 275 r 2450 Rear 106-1554 9GK63914 0K0707 NA

3126 ATAAC 0R8888 300 2200 Front 126-8641 1WM18136 2T9927 2-Valve Cylinder HEUI Truck Head 3126B ATAAC 0R9961 300 2 2200 Front 154-1061 7AS76800 0K2258 3-Valve Cylinder HEUI Truck Head

0R1048 230 5 2200 Front 154-1067 7AS76800 0K3043 3-Valve Cylinder Head

0R1047 190 3,6 2300 Front 154-1064 7AS66992 0K3041 3-Valve Cylinder Head

0R4855 300 4 2200 Front 177-1182 8YL22528 0K4027 3-Valve Cylinder Head

0R4859 2105 2200 Front 177-1178 8YL02056 0K4028 3-Valve Cylinder Head

0R4879 190 6 2300 Front 177-1232 8YL20535 0K4029 3-Valve Cylinder Head

3176B ATAAC 0R9120 350 1 1800 Front 142-1995 9CK32702 0K0559 REHS0400 REHS1034

1 Adaptable to other HP settings and exhaust brakes. See Special Instructions. 2 Adaptable to 250HP and 275HP ratings. 3 High performance. 4 Adaptable to 250, 275 and 330 HP ratings. 5 Adaptable to 210 high torque rating. 6 Adaptable to 175 and 210 @ 2400 RPM rating. a Standard transmission applications. b Automatic transmission applications. r The 170, 200, 215, 250, and 275 HP engines will readily adapt to standard transmission applications. The 185 HP requires

separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

Technical Supplement Engines and Short Blocks





REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont'd) 3208 NA**** 0R0776(CA) 200 2800 Front 9N5834 32Y1 0T6008 SEHS8106 Truck 0R3231 f 210 2800 Front 9N5149 32Y8374 0T8453 SEHS8107

0R0975 175 2800 Front 9N5166 32Y8309 0T6010 SEHS8110 0R0976 175 2800 Front 9N6726 32Y68450 0T6010 SEHS8111 0R2818 210 2800 Rear 9N6700 51Z40493 8T8453 SEHS8108 0R2819 210 2800 Front 9N6699 51Z40493 0T8453 SEHS8109 0R2875 210 2600 Front 7C1552 51Z77054 0T8600 SEHS9063

3208 NA 0R1092 210 2800 Rear 1W0320 90N65275 0T6012 SEHS8533 IND, VEH, 0R1093 196 2600 Center 1W0336 90N65275 0T6013 SEHS8533 LT 0R1094 125 2400 Front 1W0348 90N65275 0T6014 SEHS8533

0R1095 175 2800 Rear 1W0327 90N65275 0T6015 SEHS8533 0R1098 164 2200 Front 1W0331 79V11350 0T6016 SEHS8533 0R1099 135 2000 Center 1W0332 79V12525 0T6017 SEHS8533 0R1777(LT) 117 2270 Rear 1W6926 79V14500 0T6869 SEHS8533

3208T**** 0R1150 225 2600 Front 7W3301 2Z16511 0T5999 SEHS8581 Truck 0R1151(CA) 210 2600 Front 7W3302 2Z16511 0T6000 SEHS8581

0R1152 250 2600 Front 7W3300 2Z16511 0T6001 SEHS8581 0R1155 215 2200 Front 7W2911 2Z16045 0T6003 N/A 0R3687 d 250 2600 Rear 9Y7054 2Z62506 2T5022

3208T IND 0R1154 250 2600 Rear 2W8227 3Z04360 0T6002 SEHS8581 e

**** The only 3208 Remanufactured engines which can be used with an exhaust brake are 0R1152 and 0R3687. d When this engine, which contains a 3-ring piston, is used in place of a two ring engine application, dynamic vibration may occur.

This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.

e 0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T5467 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting And Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Information Plate, with the new information stamped on the new plate.

f 0R3231 replaces 0R0779 and contains 17.5:1 compression ratio pistons which reduce white smoke generated during cold start conditions. No single parts manual can be used to identify all the components in the new engine arrangement. However, all of the engine components except the required 7W3846 Piston Body Assembly and 7W3710 Fuel Nozzle can be obtained by using the parts manual for the 9N5149 Engine Arrangement. See Service Magazine February 25, 1991 for more details.

SELD0083-12 (11/02) 2






REMANUFACTURED ENGINES SPECIFICATIONS — 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont’d) C-10 Truck 0R9665 370 1800 Front 160-2310 8YS04167 0K1589 C-10 Truck 10R1323 305 1800 Front 169-9488 3CS19334 0K4856 UTN Crank C-10 Truck 10R1351 305 1800 Front 169-9488 3CS19334 0K4856 C-12 Truck 0R9683 430 2100 Front 160-2312 9NS11742 0K1590 C-12 Truck 10R1410 430 1800 Front 169-9212 2KS27875 0K4971 UTN Crank 3406 DIT IND 0R0697 325 2100 Center 4N2238 90U19600 0T5117 SEHS8153 3406 DITA 0R2519 400 2100 Rear 1W2434 92U56000 0T5122 SEHS8158 (JWAC) 0R2547 310 1800 Rear 4W2297 92U56000 0T5627 SEHS8514 3406B DITA 3 0R1284 400 2100 Rear 4W3608 7FB22992 0T6722 SEHS8607** (JWAC) 0R1285 400 2100 Rear 4W3773 7FB22992 0T6722 SEHS8606***

0R1286 (CA) 400 2100 Rear 4W2818 7FB22992 0T6723 SEHS8607** 0R1287 350 1800 Rear 4W2815 7FB22992 0T6724 SEHS8607** 0R1288 350 1800 Rear 4W3771 7FB22992 0T6724 SEHS8606*** 0R1289 310 1800 Rear 7W6015 7FB27261 0T6725 SEHS8607**

3406B DITA 0R2425 425 2100 Rear 9Y2444 4MG03600 0T7830 SEHS8607** (ATAAC) 3406C DITA 2 0R4697 425 2000 Rear 4P1294 3ZJ36500 2T6922 N/A** (ATAAC) 0R4696 425 2000 Front 4P1295 3ZJ36500 2T6922 N/A**

0R4698 350 1800 Front 4P1286 3ZJ36500 2T6923 N/A** 0R4699 350 1800 Rear 4P1285 3ZJ36500 2T6923 N/A**

3406C DITA 3 0R4280 425 2000 Rear 4P1018 3ZJ42837 2T6922 N/A*** (ATAAC) 3406C DITA 3 0R4516 400 2100 Rear 7C6843 6TB12551 0K0565 Industrial (JWAC) IND. 3406E DITA 3 0R8520 375/435 1800 Front 131-3668 5EK83000 2T8994/2T8995 N/A (ATAAC) Truck

0R8325 375/435 1800 Rear 130-9622 5EK83000 2T8994/2T8995

3406E DITA 0R8699 550 2100 Front 132-6027 6TS02940 2T9580 NA ATAAC 0R8700 550 2100 Rear 132-6084 6TS02940 2T9580 C-15 Truck 10R1360 475 2100 Rear 180-2191 6NZ46719 0K4646 UTN Crank C-15 Truck 10R1322 475 2100 Rear 180-2191 6NZ46719 0K4646

** Built for Freightliner, Kenworth, Peterbilt, etc. Engine is mounted vertically and turbo is mid-mounted. Ford applications require changing flywheel housing and turbo piping.

*** Built for Ford configurations. Engine is mounted in a slanted position and turbo is in a low mount position. Use in other brands of engines usually requires changing the flywheel housing and turbo piping.

2 Includes wide bearing crankshaft and improved top ring cooling. 3 Includes wide bearing crankshaft.

Note: Four additional engine arrangements are also available on an MAO basis for the AUSTRALIAN marketplace: 0R2849 350 Hp 3406B JWAC truck engine (new arrangement 9E1935) 0R2851 400 Hp 3406B JWAC truck engine (new arrangement 9E1936) 0R8319 425 Hp 3406C ATAAC truck engine (new arrangment 7E1848) 0R9346 475Hp 3406E ATAAC truck engine (new arrangement 128-5403)

SELD0083-12 (11/02) 3


Model Part Number HP RPM Sump New Arrangement Number Ref. S/N



REMANUFACTURED MACHINE ENGINES SPECIFICATIONS — 3116, 3208, 3408, 3412

3116 DIT g 0R4426 170 2200 Large 106-1757 4TF11926 2T-6320 950F (31 Liter) 106-1758 SEHS9802

3116 DITA 0R8760 180 2200 Large 112-9039 98Z18486 2T9699 950F II Certified Drain Front Emissions

3208T VEH 0R3289 187 2300 Front 1W4702 79V23738 2T5582 613C 3408 DIT 0R9970 410 2200 Rear 2W0988 48W41432 0K1575 988B

0R7314 401 1900 Front 105-6573 48W41327 0K2341 D9N 0R2785 475 2000 Front 2W0769 48W36725 0K3467 769C

3412 DIT 0R7315 557 1900 Front 105-6574 73W17573 0K2343 D10N 0R7339 755 2200 Front 130-1248 73W18258 0K2378 992D 0R7340 735 2200 Front IN4400 73W17225 0K2377 992C

3408E 0R7445 458 2000 Rear 143-0029 99C05865 0K2524 988F 0R7446 443 1900 Front 139-3287 99C05864 0K2525 D9R 0R3966 510 2000 Front 131-4876 99C07048 0K3471 769D/771D

3412E 0R7542 613 1900 Front 115-7641 80M03376 0K2538 D10R 0R3968 682 2000 Front 1W0773 73W17225 0K3971 773B

g For earlier 950's, order 7E9912 gov. cont. assembly to facilitate linkage hook-up.

SELD0083-12 (11/02) 4


Engine Model

Short Block Part Number

Piston Body Part Number

Comp. Ratio

Block Design

Bare Block Part Number Engine S/N

Horsepower / Vehicle Model

REMANUFACTURED SHORT BLOCKS 1160/3160 DI 0R0653 9L7737 17 — 9N2138 95B 225 Hp

9L9319 98M 3116 0R3317 1 N/A HEUI See note 1 Bare Block Compatible 3116 0R4430

0R4881 0R4882 0R8716

0R9121

0R9122

4P1549 & 107-7545 16.7 Dual Jets 7E2482 (2 piece) 7E3428 17.5 Single Jets 2W9746 107-7563 17 Single Jets 2W9746 6I4248 & 107-7791 16.0 Dual Jets 7E2482 4KG Marine & other (2-Piece) applications. 105-1720 & 107- 18.0 Dual Jets 7E2482 7791 (2-Piece) 7E1298 15.5 Single Jets 2W9746

3116 DIT 0R4947 ATAAC

0R3311 0R3313 0R3314

4P1549 & 6I1210 16 Dual Jets 101-3242 7SF, 2BK (2 Piece) 7E2482 7E3578 & 115-4124 16.5 Single Jets 2W9746 7SF, 2BK 6I1144 17 Single Jets 2W9746 2BK, 9GK 4P1550 18 Single Jets 2W9746 2BK, 9GK 101-4495

3116 ATAAC 0R9422 107-7852 & 107- 17.1 Dual Jets 7E2482 8WL 275 HP HEUI 7791 3126B Bare 0R8943 N/A N/A See Note 2 Block 3126 ATAAC HEUI

0R8936 113-6119 & 115-4083 (2-Piece)

16.0 Single Jets 141-8283 1WM

3126

3126 Marine

10R1060

0R9957

144-3444 & 187-1513 (2 Piece) 164-6556 & 115-4083 (2 Piece)

16

15

Single Jets

Dual Jets

129-1165

129-1165

55K

8NM

Challenger 55

3126B 0R9964 150-4621 16 Single Jet 129-1165 7AS 175 to 210 HP 115-4083 (2 piece)

0R4890 177-7498 16 Single Jet 129-1165 8YL 175 to 210 HP 3204 PC 0R0724 6N4221 17 W/O Jets 2W8953* 45V1-17165 D3, 910, 931

* Short Block Part Numbers. 1 Repair for block part numbers 7C3346, 101-3242, 101-4496, 129-1094, 149-5401. HEUI compatability guaranteed. 2 Repair for block part numbers 105-1713, 126-5923, 129-1097. Use with two valve or three valve heads.

SELD0083-12 (11/02) 5


Engine Model



Comp. Ratio

Block Design



REMANUFACTURED SHORT BLOCKS (cont'd) 3204 DI 0R0725 7C1146 17 W/O Jets 2W8954* 45V17166- D3,

2W8418 (4N0100) D3B, 910

8N5536 931, 931B

0R0727 7C1146 17 W/O Jets 2W4227* 45V32894-UP D3B, 910

2W8418 (7N8600) 931B, IT12

45V29936- 943, D4C Up** 10X1-Up** 943

6DC1-Up** 3204 IND

7EB1-Up** 3204 IND

3204 DIT 0R3592 7E4729 16.5 W/Jets 2W2024* 10X1-Up 953

(7N8600) 2W7902 45V29936-Up 215, D4B/H 6I2772* 3PCI-Up 215B, 7N5147 2TB1-Up 926, 916, IT18, IT28 8N9190* D3BSA, 3204 IND 8N9191*

3208 DI 0R0936

0R0778

0R2076 g

7C0893 18.2 W/O Jets 9N5669 32Y8309-Up 175 Hp & Lower 1W5798 51Z1-Up 2W8412 90 N1-Up 1W5792 16.5 W/O Jets 9N5190 40S 2W4831 32Y

51Z 90N 75V

7W3846 17.5 W/O Jets 9N3758 90N1-Up

175 & Lower

210 Hp & up

Marine 210 HP g

3208 DIT 0R1153 1W5792 16.5 W/Jets 2W1864 2Z (CA) 250 Hp & up 2W4831 01Z Marine to 375 HP*** 9Y5559

0R3038 1W5792 16.5 W/O Jets 2W9741 2Z 225 Hp & Below 2W4831 9Y5559

0R1157 7W3846 17.5 W/O Jets 2W8033 79V, 51Z 0R3686 j 7E4729 16.5 W/Jets 9N6356 2Z

9Y6773 0R8519 101-0812 15.5 W/Jets 7E0035 01Z Marine & other

9N6356 applications

g For 0R1777, 0R2819, 0R3231 and 0R2875 engine applications. j When this engine is used in place of a two ring engine application, dynamic vibration may occur. This may require a new

crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information. 0R3686 is the correct Short Block for all engine arrangements except the 7E0425 and 101-3714 engine arrangements.

* Short Block Part Numbers. ** 4N0094 Oil Pump Rotor must be used on these S/N ranges. *** The crankshaft gear needs to be changed to the design from the original engine for marine applications.

SELD0083-12 (11/02) 6


Engine Model



Comp. Ratio

Block Design



REMANUFACTURED SHORT BLOCKS (cont'd) 3208 Off-Road 0R9811 118-2285 16.5 W/Jets 7E0035 03Z Ag chemical & lift Certified truck applications 3304 PC 0R2077

0R2078

9N5249 17.5 Counterbore 2P8774 78P1-47086 9N5250 2B1-11012 8N3180 4B1-17148 8N3182 5B1-2364 9N5250 17.5 Spacer Plate 1N3574 78P47087-Up 8N3180 2B11013-Up 8N3182 4B17149-Up

5B2365-Up 3304 DI h 0R2079 1W6757 15 Spacer Plate 1N3574 All Direct (Low Hp) 129-0358 Injection 3304 DI h

(High Hp) 0R2080 8N3102 129-0338 15 Spacer Plate 1N3574 All Direct

Injection

3304 DI 0R4948 164-6560 16 Spacer Plate 1N3574 (Low Hp)

3304 DI 10R0889 168-4531 16 Spacer Plate 1N3564 07Z, 09Z 515, 525, 527 3306 PC 0R3258 9N5250, 8N3180, 17.5 Counterbore 2P6560

8N3182 0R3259 9N5250, 8N3180,

8N3182 17.5 Spacer Plate 7N8016

3306 0R2554 i 9N5403 17.5 Counterbore 2P6560 3N1-79762, 49V PCT/TA 9N1302 66D1-26831 (High HP) 67D1-2863

76R1-3473 0R2555 i 9N5403 17.5 Spacer Plate 7N8016 3N79763-Up D7G

9N1302 3N79763-Up 235 3N79763-Up 528 3N79763-Up 571G, 572G 3N79763-Up 627B, 637D, 639D 66D26832-Up i

76R3474-Up 67D2864-Up 3N79763-Up D5B 3N79763-Up D6C 3N79763-Up 12G, 14G, 140G 3N79763-Up 814, 815, 816 3N79763-Up 966C 3N79763-Up 977L

h For DI engines, determine piston in engine and select appropriate short block. i These short blocks use Keystone piston rings and should not be used in low Hp applications.

SELD0083-12 (11/02) 7


Engine Model



Comp. Ratio

Block Design



REMANUFACTURED SHORT BLOCKS (cont’d) 3306 DIT 0R2556 i 8N3102 (High Hp)

129-0338

15 Spacer Plate 8N5286 8Z16129-Up

8Z1-Up

8Z977-Up

8Z7769-Up

8Z7808-Up

8Z3945-Up

8Z1731-Up

8Z7479-Up

64Z

84Z

85Z

D7G

235

528

615

627B, 637D, 639D

814B, 815B, 816B

966D

973

Industrial

Marine

Gen Set

3306 DIT 0R4949 164-6560 16 Spacer Plate 8N5286 64Z29960-Up Industrial 85Z14644-Up Gen Set 1NS00554 Marine 6NC17902-Up Machine

3306 DIT 0R2557

0R3044

1W6757 15 Spacer Plate 8N5286 8Z446-Up D5B 129-0358 8Z1848-Up D6D

8Z1827-Up D6D 8Z1842-Up D6D 8Z1-Up 12G, 140G 64Z

9Y8217 * 16 Spacer Plate 8N5286 63Z Truck 3306 0R9205 6I2650 17 Spacer Plate 8N5286 7RJ, 9TL Truck

0R9206 107-3565 17 Spacer Plate 8N5286 7RJ, 9TL Truck C-10 0R9661 133-7048 & 101- 16 — 115-2982 8YS Truck

2042 (2 piece) C-12 0R9680 144-2948 & 161- 16 115-2983 9NS Truck

8416 (2 piece) 0R8209 161-8416&111-2669 16 115-2983 1YN Truck MY 96/97

(2 piece)

i These short blocks use Keystone piston rings and should not be used in low Hp applications. * See Service Magazine (Aug. 29, 1988). Article title - White Smoke Reduction.

SELD0083-12 (11/02) 8


Engine Model



Comp. Ratio

Block Design



REMANUFACTURED SHORT BLOCKS (cont'd) 3406A PC 0R0715 k 7N3633 15 — 4N2257 92U-90U All PC Applications 3406A DI 0R2545 k 8N1606 14.5 — 2W6039

1W8901 1W9372 9Y4004

3406B DI 0R4812 8N1606 14.5 — 2W6039 7FB1-27301 All Hp 1W8901 7FB27302-99999 Above 310 Hp 1W9372 4MG1-3599 Above 310 Hp 9Y4004 3406 B Non-truck:

Except • 400 HP Excavator

3406B 0R4815 7C3406 15.2 — 2W6039 ATAAC 9Y9889

0R4816 7E0539 15.2 — 2W6039 1Y0589

0R4817 7E8885 15.6 — 4P2098 7E9432

0R4813 7W3668 15.2 — 2W6039

9Y3116

0R4814 8N1607 15.6 — 2W6039

2W0865

9Y7212

4MG3600-70271 Above 310 Hp Mech. 4MG70272-Up Above 310 Hp Mech. (Except : 425 Mech. @ 2100 RPM & 460 Hp) 8TC1413-8791 Above 310 Hp PEEC 8TC8792-Up Above 310 HP PEEC

(Except 350 Hp) 4MG3945 350 Mech. & PEEC 8TC08792 425 Mech. 4MG83945-Up 310 Mech. 3ZJ583-Up 7FB27302-99999 310 Hp and below

Mech. 4MG1-3599 310 Hp and below

Mech. 8TC1-1412 350 Hp and below

PEEC 4MG3600-Up 310 Hp and below

Mech. 8TC1413-Up 310 Hp and below

PEEC

k Some 0R0715 and 0R2545 Remanufactured Short Blocks may require a new fuel injection pump housing when used in 3406 engines built before 1975. The 0R0715 and 0R2545 Remanufactured Short Blocks may be built with either a 7N1200 or 8N9265 block casting. If the 8N9265 casting is used, the short block will not work with a 4N0812 Fuel Injection Pump Housing Assembly. This is because the oil drain seal ring used with this housing will not properly seal the oil drain hole in the block. If this situation occurs, the fuel injection pump housing can be changed or a remanufactured short block with the 7N1200 block casting may be located. See Service Magazine August 31, 1992 (SEPD0124) for more information. Using the 0R715 in early 3406A applications will require some additional parts to ensure proper operation. Please refer to S.M. Article dated September 27, 1993 for details.

SELD0083-12 (11/02) 9


Engine Model



Comp. Ratio

Block Design



REMANUFACTURED SHORT BLOCKS (cont'd) 3406 B/C 0R3811 n 7E0292 15.6 — 4P2098 3ZJ582-Up 310-425 Mech. & ATAAC 7E9432 2EK179-Up, 4CK PEEC 3406C 0R9392 116-8154 15.9 — 108-3912 Various Various

0R4282 101-0016 16.4 — 108-3912 3ZJ30055 425/415 3ZJ31976 350/330 3ZJ37235 310/285 3ZJ38058 400 3ZJ39763 350

0R7698 150-6223 & 130- 16.00 — 108-3912 8PN 350-425 Hp; 1994, 0241 (2-Piece) 1995, 1996

Mechanical 0R7943 168-4540 & 130-

0241 (2-Piece) 15.9 — 108-3912 41Z 980G, 583, D8N,

D8R, 824G, 825G, 826G

3406E 0R8323 149-5566 & 130-0241 (2-Piece)

0R9207 135-2837 & 130-0241 (2-Piece)

0R9208 7C2888 & 130-0241 (2-Piece)

0R1096 180-7352 & 132-6663 (2-Piece)

0R4767 158-0446 & 139--5800 (2-Piece)

0R8385 132-6663 & 176-5744 (2-Piece)

0R4761 158-0446 & 134-2256 (2-Piece)

10R-1511 180-7352 & 132-6663 (2-Piece)

16.25 — 136-7329 5EK 475 - 550 Hp

16.25 — 136-7329 5EK 355 - 410 Hp

16.25 — 136-7329 5EK 435 - 475 Hp

16.6 — 137-8466 ILW 355 - 550 Hp

16 — 137-8466 5DS, 1MM 600 Hp

16 — 137-8466 41Z,9BR,9NN D8R,980G,D350E, D400E,824G,825G, IND

16 — 137-8466 7RC,3LW 988G,836G,834G 385B,5090B,IND

16.6 137-8466 2WS 435-550 Hp

C-15 10R0885 145-6744&132-6663 16.6 155-0057 6NZ Truck 435-550 HP (2 piece)

C-16 10R1506 139-8500 & 158- 16.6 155-0740 7CZ 575-600 HP 0446 (2-Piece)

n Large piston pin and bore, high ring and wide crankshaft.

SELD0083-12 (11/02) 10


NOTE:

THE FOLLOWING IS NOT A COMPLETE REFERENCE OF ALL REMAN ENGINE

APPLICATIONS. NOR IS IT NECESSARILY A DIRECT ONE-FOR-ONE CROSS

REFERENCE. THUS, USE THIS SECTION AS A STARTING POINT ONLY. REFER TO

TMI (TECHNICAL MARKETING INFORMATION) TO BEST DETERMINE REMAN ENGINE

APPLICABILITY FOR THE PRODUCTION ENGINE IN QUESTION.

SELD0083-12 (11/02) 11


Year

New Arrangement Number H.P. Engine Short Block Year

New Arrangement Number H.P. Engine Short Block

3116 ENGINES* 90 7E0814 165 0R3325 0R3311 90 7E0815 165 0R3325 0R3311 90 7E0816 165 0R3325 0R3311 90 7E0817 185 0R3326 0R3311 90 7E0818 185 0R3326 0R3311 90 7E0819 185 0R3326 0R3311 90 7E0822 215 0R3327 0R3312 90 7E0823 250 0R3533 0R3312 90 7E0824 250 0R3533 0R4947 90 7E0825 250 0R3533 0R3312 90 7E1084 185 0R3380 0R3311 90 7E1085 185 0R3380 0R3311 90 7E1086 185 0R3380 0R3311 91 7E2310 185 0R3326 0R3314 91 7E2311 215 0R3327 0R3313 90 7E2312 250 0R3533 0R3312 90 7E4216 165 0R3325 0R3311 90 7E4217 165 0R3325 0R3311 90 7E4218 165 0R3325 0R3311 90 7E4219 215 0R3327 0R3312 90 7E4220 215 0R3327 0R3312 90 7E4221 215 0R3327 0R3312 90 7E4222 215 0R3327 0R3312 90 7E4223 250 0R3533 0R3312 90 7E4224 250 0R3533 0R3312 91 7E9905 250 0R3533 0R3312 91 7E9956 215 0R3327 0R3313 90 7E9957 250 0R3533 0R3312 91 6I0101 170 0R3325 0R3314 91 6I0633 215 0R3327 0R3313 91 6I0634 250 0R3533 0R3312 91 6I1372 170 0R3325 0R3314 91 4P0002 170 0R3325 0R3314 90 4P0546 185 0R3380 0R3311 90 4P0552 215 0R3327 0R3312 91 4P1533 170 0R3325 0R3314 91 4P1535 185 0R3326 0R3314 91 4P1536 215 0R3327 0R3313 91 4P1537 250 0R3533 0R3312 91 4P2108 215 0R3327 0R3313 91 4P2109 185 0R3380 0R3314 91 4P2724 170 0R3325 0R3314 91 4P2812 250 0R3533 0R3312 91 4P2813 250 0R3533 0R3312 91 4P2814 250 0R3533 0R3312

3116 ENGINES* (cont’d) 91 4P2815 215 0R3327 0R3313 91 4P2816 215 0R3327 0R3313 91 4P2817 215 0R3327 0R3313 91 4P2818 185 0R3380 0R3314 91 4P2819 185 0R3380 0R3314 91 4P2822 170 0R3325 0R3314 91 4P2823 170 PR3325 0R3314 91 4P2824 170 0R3325 0R3314 91 4P2825 250 0R3533 0R3312 91 4P2826 250 0R3533 0R3312 91 4P2827 250 0R3533 0R3312 91 4P2828 215 0R3327 0R3313 91 4P2829 215 0R3327 0R3313 91 4P2830 215 0R3327 0R3313 91 4P2831 170 0R3325 0R3314 91 4P2832 185 0R3380 0R3314 91 4P2833 185 0R3380 0R3314 91 4P2834 170 0R3325 0R3314 91 4P2835 170 0R3325 0R3314 91 4P2836 185 0R3380 0R3314 90 4P2868 215 0R3327 0R3312 91 4P3300 185 0R3380 0R3314 91 4P3301 250 0R3533 0R3312 90 4P3303 250 0R3533 0R3312 90 4P3371 170 0R3325 0R3311 90 4P3372 170 0R3325 0R3311 90 4P3373 170 0R3325 0R3311 90 4P3374 170 0R3325 0R3311 90 4P3375 170 0R3325 0R3311 90 4P3376 170 0R3325 0R3311 91 4P3655 250 0R3533 0R3312 91 4P3656 215 0R3327 0R3313 91 4P3657 250 0R3533 0R4947 91 4P3658 215 0R3327 0R3313 90 4P3659 185 0R3326 0R3311 90 4P3833 215 0R3327 0R3312 91 4P4210 185 0R3326 0R3314 90 4P4268 185 0R3326 0R3311 90 4P4269 185 0R3380 0R3311 90 4P4270 185 0R3326 0R3311 90 4P4271 185 0R3380 0R3311 91 4P5076 215 0R3327 0R3313 90 4P5214 215 0R3327 0R3312 NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02) 12


Year

New Arrangement Number H.P. Engine Short Block Cat Arrangement

Remanufactured Short Block Part Number

3116 ENGINES* (cont’d) 90 4P5215 170 0R3325 0R3311 90 4P5216 215 0R3327 0R3312 91 4P6692 215 0R3327 0R3313 91 4P6693 170 0R3325 0R3314 90 4P7154 170 0R3325 0R3311 90 4P7155 170 0R3325 0R3311 90 4P7156 215 0R3327 0R3312 91 4P7157 170 0R3325 0R3314 91 4P7158 170 0R3325 0R3314 91 4P7160 185 0R3380 0R3314 91 4P7161 185 0R3380 0R3314 91 4P7162 185 0R3380 0R3314 91 4P7163 185 0R3380 0R3314 91 4P7164 185 0R3326 0R3314 91 4P7166 215 0R3327 0R3313 91 4P7167 215 0R3327 0R3313 91 4P7452 215 0R3327 0R3313 91 4P8560 215 0R3327 0R3313 91 4P8906 250 0R3533 0R3312 91 4P9847 215 0R3327 0R3313 91 4P9848 185 0R3380 0R3314 91 4Q7573 215 0R3327 0R3313 90 9Y8280 185 0R3380 0R3311 91 9Z6766 215 0R3327 0R3313 91 9Z6767 185 0R3326 0R3314 91 9Z6768 250 0R3533 0R3312 NOTE: The 170, 215 and 250 HP engines will readily adapt to standard transmission applications. The 185 HP requires separate arrangements because of the torque capacity of each transmission.

3160 ENGINES 1N5938 0R0653 2N0218 0R0653 2N2528 0R0653 2N2758 0R0653 2N4948 0R0653 2N6688 0R0653 2N6788 0R0653 2N8498 0R0653 2N8508 0R0653 2N8518 0R0653 2N8528 0R0653 2N8538 0R0653 2N8548 0R0653 2N8618 0R0653 3N0918 0R0653 3N1288 0R0653 3N3010 0R0653 3N3328 0R0653 3N3918 0R0653 4N3848 0R0653 4N4710 0R0653 4N6758 0R0653 4N8635 0R0653 9S3053 0R0653

SELD0083-12 (11/02) 13


Cat Arrangement

Remanufactured Engine Part Number


Cat Arrangement



3208 NATURALLY ASPIRATED TRUCK ENGINE 7C1552 0R2875 0R2076 7C1553 0R2875 0R2076 7C1554 0R2875 0R2076 7C1561 0R2875 0R2076 7C1562 0R2875 0R2076 7C1563 0R2875 0R2076 7C1634 0R2875 0R2076 7C1635 0R2875 0R2076 7C1636 0R2875 0R2076 7C1637 0R2875 0R2076 7C1638 0R2875 0R2076 7C1639 0R2875 0R2076 7C1640 0R2875 0R2076 7C2301 0R2875 0R2076 7C2302 0R2875 0R2076 7C2305 0R2875 0R2076 7C2306 0R2875 0R2076 7C2570 0R2875 0R2076 7C2571 0R2875 0R2076 7C2572 0R2875 0R2076 7C2573 0R2875 0R2076 7C2574 0R2875 0R2076 7C2576 0R2875 0R2076 7C2577 0R2875 0R2076 7C3665 0R2875 0R2076 7C5634 0R2875 0R2076 7C5635 0R2875 0R2076 7C5636 0R2875 0R2076 7C5637 0R2875 0R2076 7C5638 0R2875 0R2076 7C8809 0R2875 0R2076 7C8816 0R2875 0R2076 7C8831 0R2875 0R2076 7C8832 0R2875 0R2076 7C8839 0R2875 0R2076 7C8844 0R2875 0R2076 7C8849 0R2875 0R2076 9L6082 0R2819 0R0778 9L6260 0R0975 0R0778 9N0381 0R2818 0R0778* 9N0383 0R0975 0R0778 9N0384 0R2819 0R0778 9N0386 0R2818 0R0778* 9N0387 0R0975 0R0778 9N0388 0R2819 0R0778

3208 NATURALLY ASPIRATED TRUCK ENGINE (cont’d)

9N0391 0R3231 0R0778 9N0392 0R0975 0R0778 9N0393 0R3231 0R0778 9N0394 0R0975 0R0778 9N0395 0R3231 0R0778 9N1341 0R0975 0R0778 9N1848 0R0975 0R0778 9N1855 0R3231 0R0778 9N1887 0R3231 0R0778 9N1888 0R2818 0R0778* 9N1889 0R0975 0R0778 9N2029 0R0975 0R0778 9N2030 0R3231 0R0778 9N2062 0R3231 0R0778 9N2301 0R0975 0R0778 9N2302 0R3231 0R0778 9N2305 0R0975 0R0778 9N2306 0R3231 0R0778 9N2331 0R3231 0R0778 9N2368 0R3231 0R0778 9N2383 0R0975 0R0778 9N2405 0R0776 0R0778 9N2473 0R0975 0R0778 9N2474 0R2819 0R0778 9N2599 0R2818 0R0778* 9N2817 0R0776 0R0778 9N2818 0R0776 0R0778 9N2819 0R0776 0R0778 9N2820 0R0776 0R0778 9N2821 0R0776 0R0778 9N2822 0R0776 0R0778 9N3087 0R0975 0R0778 9N3102 0R0975 0R0778 9N3103 0R2819 0R0778 9N3108 0R0776 0R0778 9N3109 0R0776 0R0778 9N3129 0R0975 0R0778 9N3130 0R2818 0R0778* 9N3311 0R2819 0R0778 9N3322 0R0776 0R0778 9N3361 0R0975 0R0778 9N3737 0R3231 0R0778 9N3745 0R3231 0R0778 9N3748 0R3231 0R0778 * May elect 0R2076 (17.5:1 compression ratio).

SELD0083-12 (11/02) 14


Cat Arrangement



Cat Arrangement




9N3749 0R0975 0R0778 9N3750 0R2819 0R0778 9N3766 0R0975 0R0778 9N3767 0R3231 0R0778 9N3769 0R3231 0R0778 9N3772 0R2819 0R0778 9N3780 0R0975 0R0778 9N3781 0R0975 0R0778 9N3782 0R0975 0R0778 9N3783 0R0975 0R0778 9N3784 0R2819 0R0778 9N3785 0R2818 0R0778* 9N3786 0R0776 0R0778 9N3787 0R0776 0R0778 9N3788 0R0776 0R0778 9N3789 0R0776 0R0778 9N5006 0R0975 0R0778 9N5007 0R2819 0R0778 9N5008 0R2819 0R0778 9N5140 0R0975 0R0936 9N5141 PR3231 0R0778 9N5142 0R0975 0R0936 9N5143 0R3231 0R0778 9N5149 0R3231 0R0778 9N5150 0R0776 0R0778 9N5151 0R3231 0R0778 9N5152 0R3231 0R0778 9N5153 0R0975 0R0936 9N5154 0R3231 0R0778 9N5155 0R0776 0R0778 9N5156 0R0975 0R0936 9N5157 0R3231 0R0778 9N5158 0R3231 0R0778 9N5159 0R0776 0R0778 9N5160 0R0975 0R0936 9N5161 0R0975 0R0936 9N5162 0R3231 0R0778 9N5163 0R3231 0R0778 9N5164 0R0975 0R0936 9N5165 0R0975 0R0936


9N5166 0R0975 0R0778 if S/N below 32Y8309 0R0936 if S/N above 32Y8308

9N5167 0R3231 0R0778 9N5168 0R2818 0R0778 9N5169 0R0776 0R0778 9N5170 0R0776 0R0778 9N5171 0R0776 0R0778 9N5172 0R0776 0R0778 9N5174 0R3231 0R0778 9N5175 0R3231 0R0778 9N5183 0R0776 0R0778 9N5184 0R0975 0R0936 9N5185 0R0975 0R0936 9N5247 0R0776 0R0778 9N5751 0R0776 0R0778 9N5752 0R0776 0R0778 9N5831 0R3231 0R0778 9N5832 0R3231 0R0778 9N5834 0R0776 0R0778 9N5835 0R0776 0R0778 9N6134 0R0776 0R0778 9N6135 0R3231 0R0778 9N6323 0R0776 0R0778 9N6345 0R0776 0R0778 9N6346 0R0776 0R0778 9N6349 0R0975 0R0936 9N6351 0R0975 0R0936 9N6352 0R0776 0R0778 9N6353 0R0776 0R0778 9N6354 0R3231 0R0778 9N6361 0R0975 0R0936 9N6362 0R3231 0R0778 9N6371 0R3231 0R0778 9N6424 0R0975 0R0936 9N6425 0R3231 0R0778 9N6426 0R0776 0R0778 9N6511 0R0975 0R0936 9N6512 0R3231 0R0778 9N6513 0R0776 0R0778 * May elect 0R2076 (17.5:1 compression ratio).

SELD0083-12 (11/02) 15


Cat Arrangement



Cat Arrangement




9N6514 0R0776 0R0936 9N6625 0R0975 0R0936 9N6627 0R3231 0R0778 9N6639 N/A 0R0778 9N6686 0R2819 0R0778* 9N6687 0R2819 0R0778* 9N6689 0R2819 0R0778* 9N6690 0R2818 0R0778* 9N6691 0R0976 0R0936 9N6692 0R0976 0R0936 9N6693 0R0776 0R0778 9N6694 0R0776 0R0778 9N6695 0R0776 0R0778 9N6696 0R0776 0R0778 9N6698 0R2818 0R0778 9N6699 0R2819 0R0778* 9N6700 0R2818 0R0778* 9N6701 0R2819 0R0778* 9N6703 0R2818 0R0778* 9N6704 0R2819 0R0778* 9N6705 0R0976 0R0936 9N6706 0R2819 0R0778* 9N6707 0R2818 0R0778* 9N6708 0R0976 0R0936 9N6709 0R0976 0R0936 9N6710 0R0976 0R0936 9N6711 0R0976 0R0936 9N6713 0R0776 0R0778 9N6714 0R0776 0R0778 9N6715 0R0776 0R0778 9N6716 0R0776 0R0776 9N6717 0R0776 0R0776 9N6718 0R2819 0R0778* 9N6719 0R0976 0R0936 9N6720 0R0976 0R0936 9N6721 0R2819 0R0778* 9N6722 0R2819 0R0778* 9N6723 0R2819 0R0778* 9N6724 0R0976 0R0936 9N6725 0R0976 0R0936 9N6726 0R0976 0R0936 9N6727 0R0976 0R0936 9N6728 0R0976 0R0936 9N6729 0R0776 0R0778


9N6730 0R0776 0R0778 9N6731 0R0776 0R0778 9N6732 0R0776 0R0778 9N6733 0R0776 0R0778 9N6734 0R2819 0R0778* 9N6735 0R2819 0R0778* 9N6736 0R2819 0R0778* 9N6737 0R0976 0R0936 9N6739 0R0976 0R0936 9N6740 0R0976 0R0936 9N6742 0R0776 0R0778 9N6743 0R0776 0R0778 9N6744 0R0776 0R0778 9N6745 0R0776 0R0778 9N6746 0R2819 0R0778* 9N6747 0R2819 0R0778* 1W5158 0R0976 0R0936 1W5343 0R0976 0R0778 1W7685 0R0976 0R0936 1W7686 0R2819 0R0778* 2W4952 0R2819 0R0778* 2W4953 0R2818 0R0778* 2W4954 0R2819 0R0778* 2W4955 0R2819 0R0778* 2W4956 0R2819 0R0778* 2W4957 0R2818 0R0778* 2W4958 0R0976 0R0936 2W4959 0R0976 0R0936 2W4960 0R0976 0R0936 2W4961 0R0976 0R0936 2W4962 0R0776 0R0778 2W4963 0R0776 0R0778 2W4964 0R0776 0R0778 2W4965 0R0776 0R0778 2W4966 0R0776 0R0778 2W4967 0R0776 0R0778 2W8177 0R2819 0R0778* 4W2623 0R0976 0R0936 4W2853 0R2819 0R0778* 4W6513 0R2819 0R0778* 4W6514 0R2819 0R0778* 4W6516 0R0976 0R0936 4W6517 0R0776 0R0778 * May elect 0R2076 (17.5:1 compression ratio).

SELD0083-12 (11/02) 16


Cat Arrangement



Cat Arrangement




4W6518 0R0776 0R0778 4W7000 0R0776 0R0778 4W7301 0R0776 0R0778 4W7302 0R0776 0R0778 4W7303** 0R0776 0R0936 4W7304** 0R0776 0R0936 4W7305 0R0776 0R0778 4W7306** 0R0776 0R0936 4W7307 0R2819 0R0778* 4W7308 0R2818 0R0778* 4W7309 0R0976 0R0936 4W7311 0R0776 0R0778 4W7312 0R0776 0R0778 4W7313 0R0776 0R0778 4W7315** 0R0776 0R0936 7W2660 0R0976 0R0936 7W2661 0R0976 0R0936 7W2662 0R0976 0R0936 7W2663 0R0976 0R0936 7W2900 0R0976 0R0936 7W2901 0R0976 0R0936 7W2902 0R0976 0R0936 7W2903 0R0976 0R0936 7W2904 0R0976 0R0936 7W2905 0R0976 0R0936 7W2908 0R2819 0R0778* 7W2909 0R2818 0R0778* 7W2910 0R2819 0R0778* 7W3001 0R0976 0R0936 7W4040 0R2819 0R0778* 7W4042 0R0976 0R0936 7W4043 0R0976 0R0936 7W4044 0R0976 0R0936 7W5204 0R2819 0R0778* 7W5205 0R2819 0R0778* 7W6082 0R0976 0R0936 7W8485 0R0976 0R0936 9Y7709 0R2875 0R2076 9Y9706 0R2875 0R2076 * May elect 0R2076 (17.5:1 compression ratio). ** New engine arrangement is 175 HP @ 2600 RPM — Replacement engine is 200 HP @ 2800. Refer to “OT” information charts to reset engine to 200 HP @ 2600 RPM.

3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES

4N5518 0R1095 0R0778 4N5855 0R1092 0R0778 4N8857 0R1093 0R0778 4N8931 0R1099 0R0778 4N8932 0R1093 0R0778 4N8933 0R1092 0R0778 4N8934 0R1095 0R0778 4N8935 0R1098 0R0778 4N8936 0R1092 0R0778 4N8939 0R1099 0R0936 4N8940 0R1093 0R0778 4N8973 0R1093 0R0778 4N9011 0R1098 0R0778 4N9012 0R1092 0R0778 4N9089 0R1092 0R0778 4N9090 0R1092 0R0778 4N9091 0R1093 0R0778 4N9092 0R1093 0R0778 4N9093 0R1095 0R0778 6N0225 0R1098 0R0778 6N0379 0R1095 0R0778 6N0380 0R1095 0R0778 6N0382 0R1095 0R0778 6N0780 0R1099 0R0936 6N0785 0R1098 0R0778 6N1205 0R1095 0R0778 6N2369 0R1095 0R0778 6N2892 0R1092 0R0778 6N2893 0R1098 0R0778 6N2894 0R1092 0R0778 6N2895 0R1092 0R0778 6N2896 0R1095 0R0778 6N2897 0R1095 0R0778 6N2898 0R1095 0R0778 6N2899 0R1093 0R0778 6N2900 0R1093 0R0778 6N2901 0R1093 0R0778 6N2902 0R1093 0R0778 6N2903 0R1777 0R2076 6N2904 0R1095 0R0778 *** 0R1108 comes with a 12V solenoid. A 24V solenoid should be

used.

SELD0083-12 (11/02) 17


Cat Arrangement



Cat Arrangement



3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont'd)

6N3006 0R1093 0R0778 6N3007 0R1092 0R0778 6N3008 0R1092 0R0778 6N3009 0R1093 0R0778 6N3010 0R1095 0R0778 6N3011 0R1098 0R0778 6N3012 0R1099 0R0936 6N3013 0R1095 0R0778 6N3014 0R1098 0R0778 6N3015 0R1099 0R0936 6N3631 0R1092 0R0778 6N3740 0R1098 0R0778 6N4594 0R1092 0R0778 6N5219 0R1092 0R0778 6N5781 0R1092 0R0778 6N5284 0R1092 0R0778 6N6285 0R1095 0R0778 6N6286 0R1092 0R0778 6N6561 0R1092 0R0778 6N7273 0R1098 0R0778 7N1643 0R1099 0R0936 7N3063 0R1095 0R0778 7N3064 0R1092 0R0778 7N3286 0R1095 0R0778 7N3287 0R1092 0R0778 7N3289 0R1093 0R0778 7N3290 0R1095 0R0778 7N3291 0R1092 0R0778 7N3292 0R1095 0R0778 7N3293 0R1092 0R0778 7N3295 0R1093 0R0778 7N3774 0R1092 0R0778 7N3775 0R1093 0R0778 7N3776 0R1095 0R0778 7N3777 0R1092 0R0778 7N4776 0R1092 0R0778 7N6487 0R1092 0R0778 7N7830 0R1092 0R0778 7N7830 0R1092 0R0778 8N1009 0R1092 0R0778 8N1010 0R1094 0R0778 8N1011 0R1098 0R0778 8N1013 0R1099 0R0778

3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)

8N1014 0R1095 0R0778 8N1015 0R1095 0R0778 8N1016 0R1092 0R0778 8N1017 0R1093 0R0778 8N1018 0R1092 0R0778 8N1019 0R1092 0R0778 8N1020 0R1093 0R0778 8N1021 0R1095 0R0778 8N1022 0R1094 0R0778 8N1023 0R1099 0R0936 8N1024 0R1095 0R0778 8N1025 0R1094 0R0778 8N1026 0R1099 0R0936 8N1029 0R1092 0R0778 8N1030 0R1092 0R0778 8N1031 0R1093 0R0778 8N1032 0R1095 0R0778 8N1033 0R1092 0R0778 8N1035 0R1092 0R0778 8N1036 0R1092 0R0778 8N2039 0R1092 0R0778 8N2948 0R1095 0R0778 8N4537 0R1092 0R0778 8N4540 0R1095 0R0778 8N4541 0R1092 0R0778 8N4542 0R1092 0R0778 8N4543 0R1092 0R0778 8N4544 0R1092 0R0778 8N4545 0R1092 0R0778 8N7976 0R1092 0R0778 8N9665 0R1094 0R0778 8N9666 0R1095 0R0778 8N9667 0R1095 0R0936 8N9669 0R1094 0R0778 8N9670 0R1094 0R0778 8N9671 0R1095 0R0778 8N9672 0R1094 0R0778 1W0318 0R1092 0R0778 1W0319 0R1092 0R0778 1W0320 0R1092 0R0778 1W0321 0R1092 0R0778 1W0322 0R1093 0R0778 1W0323 0R1093 0R0778

SELD0083-12 (11/02) 18


Cat Arrangement



Cat Arrangement



3208 NATURALLY ASPIRATED INDUSTRIAL VEHICULAR AND LIFT TRUCK ENGINES (cont’d)

1W0324 0R1092 0R0778 1W0325 0R1094 0R0936 1W0326 0R1095 0R0936 1W0327 0R1095 0R0936 1W0328 0R1095 0R0936 1W0329 0R1095 0R0936 1W0330 0R1099 0R0936 1W0331 0R1098 0R0778 1W0332 0R1099 0R0936 1W0334 0R1092 0R0778 1W0335 0R1092 0R0778 1W0336 0R1093 0R0778 1W0337 0R1094 0R0778 1W0339 0R1095 0R0936 1W0340 0R1095 0R0936 1W0341 0R1094 0R0936 1W0343 0R1094 0R0936 1W0344 0R1095 0R0936 1W0345 0R1094 0R0936 1W0346 0R1099 0R0936 1W0348 0R1094 0R0936 1W0351 0R1092 0R0778 1W0353 0R1095 0R0936 1W0354 0R1092 0R0778 1W0355 0R1092 0R0778 1W0357 0R1095 0R0778 1W1167 0R1095 0R0936 1W1607 0R1095 0R0936 1W6925 0R1777 0R2076 1W6926 0R1777 0R2076 1W7527 0R1095 0R0936 1W7528 0R1092 0R0778 2W7842 0R1092 0R0778 2W8613 0R1092 0R0778 4W0858 0R1092 0R0778 4W0859 0R1092 0R0778

3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE

7C5640 0R1155 0R3038 7C5642 0R1155 0R3038 7C6471 0R1155 0R3038 7C6472 0R1155 0R3038 7C6473 0R1155 0R3038 7C6474 0R1155 0R3038 7C6475 0R1155 0R3038 7C6478 0R1155 0R3038 7C6479 0R1155 0R3038 7C6642 0R1155 0R3038 7C8805 0R1155 0R3038 7C8807 0R1155 0R3038 7C8811 0R1155 0R3038 7C8812 0R1155 0R3038 7C8822 0R1155 0R3038 7C8823 0R1155 0R3038 7C8833 0R1155 0R3038 7C8838 0R1155 0R3038 7C8842 0R1155 0R3038 7C8847 0R1155 0R3038 8N4046 0R1154* 0R1153 8N4300 0R1155 8N7094 0R1154* 0R1153 8N7095 0R1154* 0R1153 8N7122 0R1154* 0R1153 9N5460 0R1152 0R1153 9N5996 0R1150** 0R1153 9N5997 0R1150** 0R1153

* 0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.

** 0R1150 should not be reset above 225 horsepower. If 250 horsepower engine is required, use 0R1152.

SELD0083-12 (11/02) 19


Cat Arrangement



Cat Arrangement



3208 TURBOCHARGED TRUCK AND INDUSTRIAL ENGINE (cont’d)

9N5998 0R1152 0R1153 9N6479 0R1150** 0R1153 9N6482 0R1154* 0R1153 9N6484 0R1150** 0R1153 1W6715 0R1151 0R1157 1W7467 0R1150** 0R1153 1W7468 0R1152 0R1153 1W7469 0R1151 0R1157 1W7470 0R1150** 0R1153 1W7471 0R1151 0R1157 1W7472 0R1152 0R1153 1W7497 0R1150** 0R1153 1W7498 0R1152 0R1153 1W8699 0R1154* 0R1153 1W9808 0R1152 0R1153 1W9809 0R1150** 0R1153 2W0675 0R1151 0R1157 2W0676 0R1150** 0R1153 2W1125 0R1150** 0R1153 2W2416 0R1151 0R1157 2W4948 0R1151 0R1157 2W4949 0R1150** 0R1153 2W4950 0R1151 0R1157 2W4951 0R1150** 0R1153 2W5178 0R1151 0R1157 2W5179 0R1151 0R1157 2W5180 0R1150** 0R1153 2W5181 0R1150** 0R1153 2W5182 0R1152 0R1153 2W8178 0R1150** 0R1153 2W8217 0R1152 0R1153 2W8218 0R1152 0R1153 2W8219 0R1154* 0R1153 2W8227 0R1154* 0R1153 2W8612 0R1154* 0R1153 2W9125 0R1154* 0R1153 4W0604 0R1151 0R1157 4W1988 0R1152 0R1153 4W2123 0R1152 0R1153 4W2854 0R1150** 0R1153 4W3975 0R1151 0R1157 4W5370 0R1155 4W6740 0R1155 4W0860 0R1154* 0R1153


4W8973 0R1152 0R1153 4W9003 0R1154* 0R1153 7W2659 0R1155 7W2664 0R1150** 0R1153 7W2665 0R1150** 0R1153 7W2906 0R1151 0R1157 7W2907 0R1151 0R1157 7W2911 0R1155 0R3038 7W2912 0R1155 7W3002 0R1151 0R1157 7W3003 0R1151 0R1157 7W3004 0R1155 7W3005 0R1155 7W3203 0R1155 0R3038 7W3300 0R1152 0R1153 7W3301 0R1150** 0R1153 7W3302 0R1151 0R1157 7W3303 0R1152 0R1153 7W3304 0R1150** 0R1153 7W4046 0R1155 7W4147 0R1152 0R1153 7W5652* 0R1151 N/A 7W5653* 0R1151 N/A 7W5656* 0R1151 N/A 7W5657* 0R1151 N/A 7W5658 0R1151 0R1157 7W5659* 0R1151 N/A 7W8921 0R1155

* 0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T4617 Engine Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH Lift Trucks. For complete engine performance specifications, refer to “Vehicle Fuel Setting and Related Information”, microfiche Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Engine Information Plate, with the new information stamped on the new plate.


SELD0083-12 (11/02) 20


Cat Arrangement




7W8922 0R1150** 0R1153 7W8923 0R1150** 0R1153 7W8924 0R1152 0R1153 7W9386 0R1150** 0R1153 7W9387 0R1150** 0R1153 7W9388 0R1152 0R1153 9Y7049 0R3687*** 0R3686 9Y7050 0R3687*** 0R3686 9Y7051 0R3687*** 0R3686 9Y7052 0R3687*** 0R3686 9Y7053 0R3687*** 0R3686 9Y7054 0R3687*** 0R3686 9Y7055 0R3687*** 0R3686 9Y7056 0R3687*** 0R3686 9Y8188 0R3687*** 0R3686 9Y9275 0R3687*** 0R3686 9Y9276 0R3687*** 0R3686 9Y9277 0R3687*** 0R3686 9Y9278 0R3687*** 0R3686 9Y9279 0R3687*** 0R3686 9Y9280 0R3687*** 0R3686 9Y9281 0R3687*** 0R3686 9Y9282 0R3687*** 0R3686 9Y9283 0R3687*** 0R3686 9Y9284 0R3687*** 0R3686 9Y9285 0R3687*** 0R3686 9Y9866 0R3687*** 0R3686 9Y9867 0R3687*** 0R3686 9Y9868 0R3687*** 0R3686 9Y9869 0R3687*** 0R3686 9Y9870 0R3687*** 0R3686 9Y9871 0R3687*** 0R3686


*** When this engine is used in place of a two-ring engine application, dynamic vibration may occur. This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts are not eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.

SELD0083-12 (11/02) 21


3406 ENGINES Remanufactured 3406 Engines are available in 7 basic configurations:

1. 3406 DITA JWAC (Jacket Water Aftercooled) Truck

2. 3406 DIT Industrial

3. 3406B DITA JWAC Truck

4. 3406B DITA ATAAC (Air to Air Aftercooled) Truck

5. 3406C DITA ATAAC Truck

6. 3406C DITA JWAC Industrial

7. 3406E DITA ATAAC Truck

The following cross-reference charts serve as a guide to determine the remanufactured engine for each new engine application. The offering for 3406 engines is somewhat limited, and customers should take into account the configuration of the engine being replaced. Chassis design may restrict the installation of a DITA engine in place of a DIT or PCT. In these instances, the customer should use a remanufactured long block or short block and components. Remanufactured 3406 Truck Engines do not include the Brakesaver even though someBrakesaver Engine arrangements are referenced. Additional parts and labor may be required toadapt the remanufactured engine to Brakesaver applications. The offering for 3406B Jacket Water Aftercooled (JWAC) engines is fairly complete; most 3406B arrangements are listed in the cross-reference.

Customers can upgrade from a 3406 to a 3406B for a slight upgrade charge. Special instructions for upgrading are not available so chassis and engine configuration should be reviewed before attempting an upgrade. A general rule to remember is that the 3406B Engines built to a Freightliner, Kenworth, Peterbilt Arrangement are installed in a vertical position and have a middle mount turbocharger, while the Ford Arrangements are installed in a slant position and have a low mount turbocharger.

Identifying and Ordering Replacement Parts for Remanufactured Engines, Long Blocks, and Short Blocks Replacement parts for a remanufactured engine may be ordered by using the corresponding new engine arrangement. The corresponding new engine arrangement is stamped on either the engine block or valve cover identification plate. The parts needed can be found in the appropriate parts book or by a consist breakdown using TMI. The reference serial number of the reman engine will indicate the vintage of the engine to determine changes related to serial number breaks. The notes in SELD0083 will further define what improvements may be built into the engine that were not in the new engine originally. New parts are directly interchangeable unless the block has been line bored or the crankshaft machined

undersize. The information plate on the side of the block will indicate whether or not the block was lined bored and the journal size of the crankshaft.

Parts for long blocks and short blocks can be found by using the parts book for the engine that was repaired. The statements above about line bore and crankshaft journal size also apply to the short block and long block.

Also see "Remanufacture Information" plate on the reman part.

TRUCK: 3406 DIRECT INJECTION How to use this chart: The “Cat Arrangement” column lists the new arrangements that were originally manufactured by Caterpillar. Some have precombustion chambers, and some are direct injection. All of the Remanufactured Engines offered are direct injection and can be used in place of both PC and DI engines. If only a Remanufactured Short Block is required, an 0R0715 block must be used in a PC engine or an 0R2545 block must be used in a DI engine. The dot indicates that special instructions are provided to assist in the installation. Although conversions from a non-aftercooled (DIT) to an aftercooled (DITA) engine configuration and vice versa are usually possible, special instructions on doing this are not currently available.

DIRECT INJECTION 3406 Engines

Cat Arrangement

0R2547 310 DITA

0R2519 400 DITA


9E0050 • 0R2545 9E0054 • 0R2545 9E0061 • 0R2545 9E0236 • 0R2545 9E0320 • 0R2545 9E0325 • 0R0715 9E0328 • 0R2545 9E0387 • 0R0715 9E0389 • 0R2545 9E0416 • 0R0715 9E0427 • 0R0715 9E0428 • 0R2545 9E0443 • 0R0715 9E0496 • 0R2545 9E0497 • 0R2545 9E0622 • 0R2545 9E0632 • 0R2545 9N0001 • 0R2545 9N0002 • 0R0715 9N0006 • 0R0715 9N2900 • 0R2545 9N3290 • 0R2545 9N3291 • 0R2545 9N3292 • 0R2545

SELD0083-12 (11/02) 22


DIRECT INJECTION 3406 Engines (cont’d)

Cat Arrangement

0R2547 310 DITA

0R2519 400 DITA


9N3293 • 0R2545 9N3800 • 0R2545 9N3802 • 0R0715 9N3805 • 0R0715 9N3806 • 0R2545 9N3807 • 0R2545 9N3808 • 0R2545 9N3811 • 0R2545 9N3812 • 0R0715 9N3814 • 0R2545 9N3817 • 0R2545 9N3818 • 0R2545 9N3819 • 0R2545 9N3820 • 0R2545 9N3821 • 0R2545 9N3822 • 0R2545 9N3824 • 0R2545 9N3825 • 0R2545 9N3940 • 0R0715 9N3944 • 0R2545 9N3951 • 0R2545 9N5502 • 0R0715 9N5505 • 0R2545 9N5507 • 0R2545 9N5513 • 0R0715 9N5516 • 0R2545 9N5523 • 0R2545 9N6193 • 0R2545 9N6195 • 0R2545 9N6196 • 0R2545 9N6197 • 0R2545 9N6198 • 0R2545 9N6199 • 0R2545 9N6200 • 0R2545 9N6201 • 0R2545 9N6202 • 0R2545 9N6203 • 0R2545 9N6204 • 0R2545 9N6212 • 0R2545 9N6214 • 0R2545 9N6254 • 0R2545 9N6255 • 0R2545 9N6257 • 0R2545 9N6258 • 0R2545 9N6265 0R2545 9N6267* 0R2545

DIRECT INJECTION 3406 Engines (cont’d)

Cat Arrangement

0R2547 310 DITA

0R2519 400 DITA


9N6268* 0R2545 9N6269* 0R2545 9N6271* 0R2545 9N6457 • 0R2545 9N6458 • 0R2545 9N6459 • 0R2545 9N6460 • 0R2545 9N6462 • 0R2545 9N6464 • 0R2545 9N6465 • 0R2545 9N6467* 0R2545 1W2432 • 0R2545 1W2434 • 0R2545 1W2436 • 0R2545 1W2439 • 0R2545 1W2440 • 0R2545 1W2441 • 0R2545 1W2443 • 0R2545 1W2446 • 0R2545 1W4996 • 0R2545 1W5997 • 0R2545 1W7295 • 0R2545 1W7698 • 0R2545 1W7945 • 0R2545 1W7946 • 0R2545 1W7947 • 0R2545 1W7948 • 0R2545 1W7949 • 0R2545 1W7950 • 0R2545 1W7951 • 0R2545 1W7954 • 0R2545 1W7955 • 0R2545 1W7956 • 0R2545 1W7958 • 0R2545 1W7959 • 0R2545 1W9701 • 0R2545 1W9702 • 0R2545 1W9704 • 0R2545 1W9845 • 0R2545 1W9846 • 0R2545 2W3471 • 0R2545 2W3473 • 0R2545 4W2297 • 0R2545 4W2298 • 0R2545 * These are California Arrangements. 0R2545 short block

can be used or use 0R1286 Remanufactured 3406B California Arrangement.

SELD0083-12 (11/02) 23


TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines Cat 0R1284 0R1285 0R1286* 0R1287 0R1288 0R1289

Arrangement 400 HP 400 HP 400 HP 350 HP 350 HP 310 HP Short Block

7C0467 • ** 7C0468 • 0R1291 7C2110 • ** 7C3197 • 0R1291 7C3198 • 0R1291 7C3199 • ** 7C3200 • 0R1291 7C3201 • ** 7C3202 • 0R1291 7C3203 • 0R1291 7C3204 • ** 7C3205 • 0R1291 7C3207 • 0R1291 7C3368 • 0R1291 7C3678 • 0R1291 7C3679 • 0R1291 7C3680 • ** 7C3681 • ** 7C3682 • ** 7C3683 • 0R1291 7C3684 • 0R1291 7C3685 • 0R1291 7C3686 • 0R1291 7C3688 • 0R1291 7C4007 • ** 4W2007 • 0R1291 4W2353 • ** 4W2354 • 0R1291 4W2355 • 0R1291 4W2814 • ** 4W2815 • 0R1291 4W2816 • 0R1291 4W2818 • 0R1291 4W3607 • 0R1291 4W3608 • 0R1291 4W3712 • ** 4W3713 • 0R1291 4W3769 • 0R1291 4W3770 • 0R1291 4W3771 • 0R1291 4W3772 • 0R1291 4W3773 • 0R1291 4W3774 • 0R1291 4W3775 ** 4W4017 • 0R1291 4W4025 • ** 4W4026 • 0R1291 4W4045 • 0R1291 4W4046 • ** 4W4047 • 0R1291

* 0R1286 is a California arrangement. ** S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02) 24


TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (cont’d) Cat 0R1284 0R1285 0R1286* 0R1287 0R1288 0R1289

Arrangement 400 HP 400 HP 400 HP 350 HP 350 HP 310 HP Short Block

4W4102 • ** 4W4104 • 0R1291 4W4105 • 0R1291 4W4106 • 0R1291 4W4108 • 0R1291 4W4109 • 0R1291 4W4110 • 0R1291 4W4111 • 0R1291 4W4165 • ** 4W4166 • 0R1291 4W4167 • 0R1291 4W4168 • 0R1291 4W7645 • 0R1291 4W7646 • 0R1291 4W9054 • 0R1291 4W9291 • 0R1291 4W9802 • ** 7W0047 • 0R1291 7W0048 • 0R1291 7W0132 • 0R1291 7W0248 • ** 7W0437 • ** 7W0627 • ** 7W0866 • 0R1291 7W1292 • ** 7W1297 • 0R1291 7W1369 • 0R1291 7W1422 ** 7W1423 • ** 7W1424 • 0R1291 7W1425 • 0R1291 7W1426 • 0R1291 7W1755 ** 7W1906 • 0R1291 7W1996 • ** 7W2187 • ** 7W2427 • 0R1291 7W3147 ** 7W3341 • ** 7W3432 • 0R1291 7W3433 • 0R1291 7W3636 • ** 7W3637 • ** 7W3644 • 0R1291 7W3932 • 0R1291 7W4202 ** 7W4209 • 0R1291 7W4220 • 0R1291 7W4222 • 0R1291

7W5011 • 0R1291


SELD0083-12 (11/02) 25



Arrangement 400 HP 400 HP 400 HP 350 HP 350 HP 310 HP Short Block 7W5014 • ** 7W5015 • 0R1291 7W5016 • ** 7W5017 • 0R1291 7W5021 • 0R1291 7W5022 • 0R1291 7W5023 • ** 7W5024 • 0R1291 7W5027 • 0R1291 7W5029 • 0R1291 7W5171 • 0R1291 7W5500 • ** 7W5502 • 0R1291 7W5504 • 0R1291 7W5505 • 0R1291 7W5506 • 0R1291 7W5507 • 0R1291 7W5513 • 0R1291 7W5515 • ** 7W5755 • ** 7W5807 • ** 7W6008 • ** 7W6009 • ** 7W6010 • ** 7W6011 • ** 7W6012 • ** 7W6013 • ** 7W6014 • ** 7W6015 • ** 7W6016 • ** 7W6017 • ** 7W6018 • ** 7W6019 ** 7W6020 ** 7W6021 ** 7W6022 ** 7W6023 • ** 7W6024 • ** 7W6025 • ** 7W6026 • ** 7W6027 ** 7W6028 • ** 7W6029 • ** 7W6127 • ** 7W6128 • ** 7W6341 • ** 7W6342 • ** 7W6688 • ** 7W6910 • ** 7W6911 • 0R1291


SELD0083-12 (11/02) 26



Arrangement 400 HP 400 HP 400 HP 350 HP 350 HP 310 HP Short Block 7W7161 • ** 7W7187 • ** 7W7348 • 0R1291 7W7384 • 7W7385 • 0R1291 7W7395 • 0R1291 7W7396 • ** 7W7397 • 0R1291 7W7398 • ** 7W7399 • 0R1291 7W8847 • 0R1291 7W8848 • 0R1291 7W8849 • 0R1291 7W8976 • 0R1291 7W8977 • 0R1291 7W9181 • ** 7W9227 • 0R1291 7W9228 • 0R1291 7W9229 • ** 7W9230 • 0R1291 7W9231 • 0R1291 7W9232 • ** 7W9233 • 0R1291 7W9234 • 0R1291 7W9235 • 0R1291 7W9236 • 0R1291 7W9237 • 0R1291 7W9238 • 0R1291 7W9239 • ** 7W9240 • ** 7W9378 • ** 7W9411 • ** 7W9483 • ** 7W9751 • ** 7W9752 • 0R1291 7W9753 • ** * 0R1286 is a California arrangement. ** S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02) 27


TRUCK: 3406 AIR-TO-AIR AFTERCOOLED

TRUCK: 3406C (ATAAC)

Cat Arrangement

0R4698 350 HP (Front Sump)

0R4697 425 HP

0R4696 425 HP

0R4699 350 HP (Rear Sump)

7C0135 • 7C0136 • 7C0137 • 7C0139 • 7C0140 • 7C0142 • 7C0143 • 7C0144 • 7C0147 • 7C0148 • 7C0149 • 7C0150 • 7C0151 • 7C0152 • 7C0153 • 7C0154 • 7C0155 • 7C0156 • 7C0157 • 7C0158 • 7C0165 • 7C0166 • 7C0167 • 7C0168 • 7C0169 • 7C0170 • 7C0171 • 7C0173 • 7C0175 • 7C0176 • 7C0177 • 7C0178 • 7C0179 • 7C0180 • 7C0181 • 7C0745 • 7C0746 • 7C3049 • 7C3050 • 7C3051 • 7C3211 • 7C3212 •

TRUCK: 3406C (ATAAC) (cont’d)

Cat Arrangement


0R4697 425 HP

0R4696 425 HP


7C3213 • 7C3214 • 7C3216 • 7C3217 • 7C3367 • 7C3370 • 7C3620 • 7C3621 • 7C3622 • 7C3623 • 7C3624 • 7C3625 • 7C3675 • 7C3676 • 7C3677 • 7C3754 • 7C3755 • 7C3756 • 7C3757 • 7C3893 • 7C4278 • 7C4279 • 7C4280 • 7C4339 • 7C4584 • 7C4585 • 7C4848 • 7C4849 • 7C4851 • 7C4852 • 7C4987 • 7C4988 • 7C5557 • 7C5558 • 7C5559 • 7C5560 • 7C5820 • 7C5821 • 7C5822 • 7C6023 • 7C6041 • 7C6042 •

SELD0083-12 (11/02) 28



Cat Arrangement


0R4697 425 HP

0R4696 425 HP


7C6158 • 7C6159 • 7C6210 • 7C6415 • 7C6416 • 7C6417 • 7C6418 • 7C6419 • 7C6421 • 7C6603 • 7C6632 • 7C6635 • 7C6636 • 7C6637 • 7C6643 • 7C6677 • 7C6678 • 7C6679 • 7C6680 • 7C6681 • 7C6682 • 7C6683 • 7C6684 • 7C6685 • 7C6686 • 7C7038 • 7C7039 • 7C7040 • 7C7041 • 7C7042 • 7C7043 • 7C7044 • 7C7098 • 7C7099 • 7C7100 • 7C7101 • 7C7102 • 7C7103 • 7C7104 • 7C7105 • 7C7106 • 7C7107 • 7C7108 •


Cat Arrangement


0R4697 425 HP

0R4696 425 HP


7C7109 • 7C7112 • 7C7169 • 7C7170 • 7C7171 • 7C7617 • 7C7621 • 7C7622 • 7C7623 • 7C7645 • 7C7646 • 7C7647 • 7C7648 • 7C7649 • 7C7650 • 7C7651 • 7C7652 • 7C7653 • 7C7654 • 7C7659 • 7C7660 • 7C7804 • 7C7805 • 7C7927 • 7C8183 • 7C8184 • 7C8185 • 7C8186 • 7C9429 • 7C9430 • 7C9431 • 7C9432 • 7C9433 • 7C9434 • 7C9438 • 7C9439 • 7C9440 • 7C9441 • 7C9442 • 7C9443 • 7C9444 • 7C9445 • 7C9508 • 7C9509 •

SELD0083-12 (11/02) 29



Cat Arrangement


0R4697 425 HP

0R4696 425 HP


7C9510 • 7C9512 • 7C9513 • 7C9514 • 7C9515 • 7C9516 • 7C9517 • 7C9518 • 7C9519 • 7C9520 • 7C9521 • 7E0834 • 7E0835 • 7E0895 • 7E1802 • 7E2021 • 7E2023 • 7E2024 • 7E2026 • 7E2027 • 7E2028 • 7E2029 • 7E2032 • 7E2033 • 7E2034 • 7E2037 • 7E2038 • 7E2044 • 7E2045 • 7E2046 • 7E2048 • 7E2049 • 7E2051 • 7E2053 • 7E2055 • 7E2059 • 7E2060 • 7E2061 • 7E2123 • 7E2124 • 7E2125 • 7E2127 • 7E2129 • 7E2161 •


Cat Arrangement


0R4697 425 HP

0R4696 425 HP


7E2162 • 7E2165 • 7E2174 • 7E2217 • 7E2361 • 7E2393 • 7E4787 • 7E4924 • 7E5231 • 7E6132 • 7E7314 • 7E7682 • 7E8515 • 7E9502 • 7E9923 • 4P0694 • 4P0695 • 4P0696 • 4P0749 • 4P0754 • 4P0761 • 4P0764 • 4P0765 • 4P0768 • 4P0769 • 4P0770 • 4P0771 • 4P0772 • 4P0773 • 4P0777 • 4P0778 • 4P0779 • 4P0780 • 4P0783 • 4P0788 • 4P0789 • 4P0791 • 4P0792 • 4P0793 • 4P0794 • 4P0795 • 4P0796 • 4P0797 • 4P0798 •

SELD0083-12 (11/02) 30



Cat Arrangement


0R4697 425 HP

0R4696 425 HP


4P0800 • 4P0801 • 4P0802 • 4P0803 • 4P0805 • 4P0822 • 4P0823 • 4P0824 • 4P0825 • 4P0826 • 4P0827 • 4P0829 • 4P0838 • 4P0839 • 4P1069 • 4P1070 • 4P1303 • 4P1304 • 4P2088 • 4P2089 • 4P2695 • 4P2696 • 4P3364 • 4P4484 • 9Y0188 • 9Y0331 • 9Y0332 • 9Y0603 • 9Y1290 • 9Y1302 • 9Y1303 • 9Y2140 • 9Y2309 • 9Y2310 • 9Y2311 • 9Y2312 • 9Y2313 • 9Y2316 • 9Y2317 • 9Y2318 • 9Y2319 • 9Y2320 • 9Y2321 • 9Y2322 •


Cat Arrangement


0R4697 425 HP

0R4696 425 HP


9Y2323 • 9Y2328 • 9Y2329 • 9Y2330 • 9Y2331 • 9Y2332 • 9Y2333 • 9Y2334 • 9Y2335 • 9Y2336 • 9Y2337 • 9Y2338 • 9Y2345 • 9Y2346 • 9Y2347 • 9Y2348 • 9Y2353 • 9Y2354 • 9Y2355 • 9Y2356 • 9Y2357 • 9Y2358 • 9Y2359 • 9Y2360 • 9Y2361 • 9Y2362 • 9Y2363 • 9Y2364 • 9Y2371 • 9Y2372 • 9Y2373 • 9Y2374 • 9Y2375 • 9Y2376 • 9Y2377 • 9Y2378 • 9Y2379 • 9Y2380 • 9Y2381 • 9Y2382 • 9Y2384 • 9Y2397 • 9Y2398 • 9Y2399 •

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Cat Arrangement


0R4697 425 HP

0R4696 425 HP




Cat Arrangement


0R4697 425 HP

0R4696 425 HP



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Cat Arrangement


0R4697 425 HP

0R4696 425 HP


9Y2528 • 9Y2529 • 9Y2530 • 9Y2531 • 9Y2533 • 9Y2534 • 9Y2535 • 9Y2536 • 110 Slant • Engine 9Y2539 • 9Y2540 • 9Y2542 • 9Y2543 • 9Y2544 • 9Y2545 • 9Y2546 • 9Y2547 • 9Y2551 • 9Y2552 • 9Y2556 • 9Y2558 • 9Y2559 • 9Y2560 • 9Y5239 • 9Y5510 • 9Y5606 • 9Y5745 • 9Y6055 • 9Y6056 • 9Y6165 • 9Y6195 • 9Y6196 • 9Y6197 • 9Y6199 • 9Y6247 • 9Y6248 • 9Y6249 • 9Y6250 • 9Y6251 • 9Y6252 • 9Y6253 • 9Y6254 • 9Y6255 •


Cat Arrangement


0R4697 425 HP

0R4696 425 HP



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Cat Arrangement


0R4697 425 HP

0R4696 425 HP


TRUCK: 3406E (ATAAC)

Cat Arrangement

0R8520 375/435 HP (Front Sump)

0R8325 375/435 HP (Rear Sump)

9Y9526 • 9Y9527 • 9Y9528 • 969573 • 9Y9575 • 9Y9581 • 9Y9582 • 9Y9962 • 9Y9964 • 9Y9965 • 9Y9966 • 9Y9967 •

131-3668 •

141-4224 •

TRUCK: 3406E (ATAAC)

Cat Arrangement 0R8699 550 HP (Front )

0R8700 550 HP (Rear)

132-6027 •

132-6084 •

INDUSTRIAL: 3406 DIRECT INJECTION

Cat Arrangement

Remanufactured Engines 0R0697 325 DIT


4N2238 • 0R2545 6N9954 • 0R2545

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INSTALLATION TIPS FOR NON-STANDARD ENGINES

The following are comments on installing reman engines in applications for which the reference engine was not originally designed. Installation under these circumstances can be greatly aided by comparing the consist of the reman engine with the consist of the engine being replaced.

Reman engines are configured from a production engine that was designed to be installed in a particular OEM chassis. Reman engines may be installed in chassis other than what they were originally configured for if certain engine groups affecting chassis interface are modified or exchanged between the engines. The following is a list of reman engine models and the chassis the reference engine was designed to match:

REMAN ENGINE CHASSIS 3116 GM 3126 Freightliner 3126B Freightliner 3176B Freightliner 3208NA Ford, GM, IHC 3208T Ford C-10 Freightliner C-12 Freightliner 3406 Freightliner

The engine groups needing possible modification or exchange may include flywheel housing, exhaust manifolds, water lines, oil lines, fuel lines, air inlet, exhaust location, and oil sump location. Refer to engine spec sheets to determine if the engine being installed will cause chassis modifications due to increased height or width.

Using a reman engine to replace an engine with different aspiration, mechanical control versus electronic control, or a different engine model can be accomplished in some cases. The following table contains possible exchanges with comments regarding written guidelines, parts compatibility, changes to chassis interfaces, and other considerations. The table is not intended to completely describe all the concerns that may be encountered in an installation.

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ORIGINAL ENGINE REMAN REPLACEMENT COMMENTS

3208NA 3208T Change to inlet and exhaust line size and location. Possible cooling system changes.

3116 MUI 3116 HEUI Extensive changes to the chassis to accommodate the electronic engine. Very difficult and costly.

3116 HEUI 3126 No significant differences externally in the engines. Not true for upgrade to 3126B.

3126 3126B Changes required to the air and exhaust piping due to the crossflow head on 3126B. No adapter for the wiring harness. Check radiator and aftercooler capacity.

3176 3176B See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity.

3176/3176B C-10 See REHS0400 for wiring harness adaptability. Check radiator and aftercooler core capacity. Most brackets for belt driven accessories can not be exchanged. May require relocation of water and fuel lines.

3406B

JWAC

3406C

ATAAC

Requires changes to the intake exhaust air piping. An air to air aftercooler of the correct size will need to be installed. The radiator capability may be affected by installation of the aftercooler core and a possible engine power change.

3406

PEEC

3406E Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wire harness 6I3168 to convert 3406B PEEC to 3406C PEEC, 100-7765 to convert 3406C PEEC to 3406E and both to convert 3406B PEEC to 3406E.

3406 Mechanical 3406E Requires changes to the intake and exhaust piping to accommodate possible differences between air to air and jacket water aftercooling. Use conversion wiring harnesses as indicated previously. Requires change to a throttle pedal with electronic control and installation of a check engine light for display of faults detected by the ECM. Assure that aftercooler and radiator capacity is adequate. Driveline compatibility is a consideration if rating changes are involved.

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The following concerns should be addressed with any conversion:

1. Radiator and aftercoolers will need to be properly sized and located to assure correct engine performance. Old radiators should be cleaned.

2. The driveline must be compatible with the conversion engine rating and performance characteristics.

3. Air piping, exhaust piping, oil lines, water lines, fan drive and accessory drives may need to be modified. Some components may not be able to be exchanged between engines and must be purchased separately.

4. Fuel supply and return line size is a concern when converting from mechanical to unit injected engines due to the larger volume of fuel circulated by the unit injected engines.

It is the responsibility of the engine installer to determine additional costs in parts and labor that may be incurred with any of the engine installations shown. Caterpillar Reman is not responsible for additional costs for parts or labor.

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Cat Short Blocks

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