Cassette Module-Y1 - Canon Globaldownloads.canon.com/SMs/Cassette_Module-Y1_SM_rev0_092311.pdf ·...
Transcript of Cassette Module-Y1 - Canon Globaldownloads.canon.com/SMs/Cassette_Module-Y1_SM_rev0_092311.pdf ·...
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Cassette Module-Y1Service Manual
September 23, 2011Revision 0
ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.
CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the consent of Canon Inc.
© CANON INC. 2011
CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of SymbolsThe following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire from the cable guide or wire saddle.
Turn on the power.
Set the cable/wire to the cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.
Contents4 Parts Replacing and Cleaning
List of Parts ---------------------------------------------------------------------4-2External View ----------------------------------------------------------------------- 4-2
Front Side ------------------------------------------------------------------------------------- 4-2Rear Side ------------------------------------------------------------------------------------- 4-2
List of Main Unit -------------------------------------------------------------------- 4-3Electrical Components ------------------------------------------------------------ 4-3
Sensor ----------------------------------------------------------------------------------------- 4-3Switch/PCB/Motor/Solenoid-------------------------------------------------------------- 4-4
List of Connectors ----------------------------------------------------------------- 4-4Disassembly/Assembly ------------------------------------------------------4-5
Location ------------------------------------------------------------------------------ 4-5Front Side ------------------------------------------------------------------------------------- 4-5Rear Side ------------------------------------------------------------------------------------- 4-5
List of Main Unit -------------------------------------------------------------------- 4-6Removing the Cassette Right Front Cover ---------------------------------- 4-6
Procedure ------------------------------------------------------------------------------------- 4-6Removing the Cassette Right Rear Cover ---------------------------------- 4-7
Procedure ------------------------------------------------------------------------------------- 4-7Removing the Cassette Right Door ------------------------------------------- 4-7
Preparation ----------------------------------------------------------------------------------- 4-7Procedure ------------------------------------------------------------------------------------- 4-7
Removing the Cassette Feed Roller ------------------------------------------ 4-8Procedure ------------------------------------------------------------------------------------- 4-8
Removing the Cassette Separation Roller ---------------------------------4-10Procedure ------------------------------------------------------------------------------------4-10
Removing the Cassette Pickup Roller --------------------------------------- 4-11Procedure ------------------------------------------------------------------------------------4-11
Removing the Cassette Pickup Idler Gear ---------------------------------4-12Preparation ----------------------------------------------------------------------------------4-12Procedure ------------------------------------------------------------------------------------4-12
Removing the Cassette Pickup Unit -----------------------------------------4-12
0 Safety PrecautionsNotes Before it Works Serving ---------------------------------------------0-2Points to Note at Cleaning --------------------------------------------------0-2
1 Product OutlineOutline ---------------------------------------------------------------------------1-2
Specification ------------------------------------------------------------------------- 1-2Names of Parts ----------------------------------------------------------------1-2
External View ----------------------------------------------------------------------- 1-2Cross-section View ---------------------------------------------------------------- 1-2
2 TechnologyBasic configuration -----------------------------------------------------------2-2
Parts Configuration ---------------------------------------------------------------- 2-2Rollers Layout drawing -------------------------------------------------------------------- 2-2Sensors Layout Drawing ------------------------------------------------------------------ 2-2Route of Drive ------------------------------------------------------------------------------- 2-2
Paper Path --------------------------------------------------------------------------- 2-2Controls --------------------------------------------------------------------------2-3
Overview ----------------------------------------------------------------------------- 2-3Pickup Retry Control -------------------------------------------------------------- 2-3Pre-registration Stop Control ---------------------------------------------------- 2-3Paper Size Detection Control --------------------------------------------------- 2-4Paper Level Detection Control -------------------------------------------------- 2-5Paper Detection Control ---------------------------------------------------------- 2-6Lifter Control ------------------------------------------------------------------------ 2-6Jam Detection ---------------------------------------------------------------------- 2-7
List of Jam Codes -------------------------------------------------------------------------- 2-7
3 Periodic ServicingPeriodic Servicing List -------------------------------------------------------3-2
Preparation ----------------------------------------------------------------------------------4-12Procedure ------------------------------------------------------------------------------------4-13
5 AdjustmentOutline ---------------------------------------------------------------------------5-2
Image position adjustment ------------------------------------------------------- 5-2Image position adjustment --------------------------------------------------5-3
Left Image Margin ----------------------------------------------------------------- 5-3Leading Edge Non-Image Width ----------------------------------------------- 5-3Left Non-Image Width ------------------------------------------------------------ 5-4
6 InstallationInstalling this Equipment ----------------------------------------------------6-2
AppendixService Tools --------------------------------------------------------------------- II
Special Tools --------------------------------------------------------------------------- IIOils and Solvents --------------------------------------------------------------------- II
General Circuit Diagram -------------------------------------------------------III
■Notes Before it Works Serving ■Points to Note at Cleaning
Safety Precautions
0-2
0-2
Notes Before it Works Serving
CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
CAUTION:
Do not turn off the power switch (of the host machine) when downloading is under way.
Turning off the main power switch while downloading is under way can disable the machine.
Points to Note at Cleaning
CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is vaporized completely before assembling.
1
1 Product Outline
Product Outline ■Outline ■Names of Parts
1
11-2
1-2
Product Outline > Names of Parts > Cross-section View
Product Outline > Names of Parts > Cross-section View
Outline
SpecificationItem Description
Paper storage method Front loading methodPickup method Retard separation methodPaper stack capacity 550 sheets (80 g/m2), 650 sheets (64 g/m2)Paper feed reference Center referencePaper size A4-R, A5-R, B5-R, LGL, LTR-R, STMT-R, EXEC-R, 16KPaper grammage 64 g/m2 to 105 g/m2
Paper size switch By the userDuplexing method Through path
T-1-1
Names of Parts
External View
Cassette Left Cover
Cassette Rear Cover
Cassette Connecting Upper Terminal
Cassette
Cassette Right Door
Cross-section View
Lifting Plate
Pickup Roller Feed Roller
Separation Roller
Vertical Path Roller
F-1-1
F-1-2
2
2 Technology
Technology ■Basic configuration ■Controls
2
22-2
2-2
Technology > Basic configuration > Paper Path
Technology > Basic configuration > Paper Path
Basic configuration
Parts Configuration ■ Rollers Layout drawing
[1] [2]
[3]
[4]
[1] Pickup Roller [3] Separation Roller[2] Feed Roller [4] Vertical Path Roller
■ Sensors Layout Drawing
PS103PS107PS102PS101
PS104PS105SW101
PS101 Cassette Lifting Plate Detection Sensor PS105 Cassette Paper Level Sensor BPS102 Cassette Paper Sensor PS107 Cassette Pickup SensorPS103 Cassette Retry Sensor SW101 Cassette Size Detection SwitchPS104 Cassette Paper Level Sensor A
F-2-1
F-2-2
NOTE:Parts numbers of the Cassette 2 are listed. As for parts numbers of the Cassette 3 and Cassette 4, replace the number at the hundreds place of the corresponding parts number of the Cassette 2 with 2 or 3, respectively. Unless there is a particular difference in function of each cassette, parts numbers of the Cassette 3 and Cassette 4 are not mentioned.
■ Route of Drive
SL101
M101M102
Paper Path
Pickup from Cassette 2
Pickup from Cassette 3
Pickup from Cassette 4
F-2-3
F-2-4
2
22-3
2-3
Technology > Controls > Pre-registration Stop Control
Technology > Controls > Pre-registration Stop Control
Controls
OverviewPaper inside a cassette is lifted up by the Lifting Plate.When pickup takes place, the Cassette Pickup Solenoid (SL101) is turned ON so that the Pickup Roller is moved down. When the Pickup Roller comes in contact with the surface of paper, the paper is picked up by rotation of the roller.Only a single paper picked up is moved to the feed path by the Feed Roller and the Separation Roller, and moved as far as the Registration Roller by the Pickup Vertical Path Roller.If the Pickup Sensor is ON when starting pickup (in the case that the succeeding paper is also picked up when a paper is picked up and fed), the feed speed is decreased.The Pickup Vertical Path Roller, Pickup Roller, Feed Roller, and Separation Roller are driven by the Cassette Pickup Motor (M101).
SL101
M101M102[5]
[1]
[2]
[3]
[4]
PS107
[1] Pickup Roller [4] Pickup Vertical Path Roller[2] Feed Roller [5] Lifting Plate[3] Separation Roller
Pickup Retry ControlIf the Cassette Retry Sensor (PS103) is not turned ON within a specified period of time after the start of pickup operation, operation of the Pickup Motor (M101) and the Cassette Pickup Solenoid (SL101) is suspended once, and the pickup operation is executed again. If the Cassette Retry Sensor (PS103) is not turned ON after re-pickup operation, a delay jam is notified.
F-2-5
Pre-registration Stop ControlTo ensure throughput when picking up from the Cassette 3/4, preceding pickup is executed so that the second sheet of paper and later are moved to the pre-registration stop position.• Cassette 3: 7.5mm downstream from the Cassette Vertical Path Roller 3
7.5 mm
Vertical Path Roller 3PS203
• Cassette 4: 90.5mm downstream from the Cassette Vertical Path Roller 4
Vertical Path Roller 4
PS303 90.5 mm
F-2-6
F-2-7
2
22-4
2-4
Technology > Controls > Paper Size Detection Control
Technology > Controls > Paper Size Detection Control
Paper Size Detection ControlPaper size in a cassette is automatically detected by the "Cassette Size Switch". Paper size in a cassette is automatically detected by adjusting the Guide Plate position.By shifting the Guide Plate, concavo-convex area of the Cassette Size Dial is switched and the Cassette Size Switch at the printer side is switched. The switch consists of 4 microswitches, and length and width are detected in accordance with the combination of ON/OFF. As long as standard size paper, it can be used for both AB configuration and inch configuration. However, distinction between A5-R and STMT-R and between EXEC-R and 16K-R should be specified manually on the check screen.
SW101
Length DetectionSize Length 1 2 3 4
A5-R 210.0 - - ON ONSTMT-R 215.9 - - ON ONB5-R 257.0 ON - - -EXEC-R 267.0 ON ON - -16K-R 270.0 ON ON - -LTR-R 279.4 - ON ON -A4-R 297.0 ON - ON ONLGL 355.6 - - ON -(No cassette) - - - - -
In addition, presence of the cassette is detected when the size switch is pushed. (If no switch is pushed, it is judged as no cassette.)
F-2-8
T-2-1
Rear Guide Plate
Cassette Size Switch (SW101)
Rear Detection
Rink
Setting method when the size detection patterns are overlappedMethod to distinguish between A5-R and STMT-R and between EXEC-R and 16K-R is specified by the user settings.Method to distinguish the special paper is specified by the user settings.Setting sizes are as follows.
Related service modePRINT> CST> CASX> CSTX-UY> Setting number (Cassette paper size group special, standard-size paper entry)X indicates the cassette number, and Y indicates size category. (X, Y is one of the number 1/2/3/4.)
U sizes SettingsU1 26: OFI, 37: M-OFI, 24: FLSP, 25: A-FLSP, 42:FA4, 34: G-LGL 0: Default
U2 32: G-LTR-R, 23: K-LGL-R, 0: DefaultU3 0: DefaultU4 28: B-OFI, 0: Default
F-2-9
T-2-2
2
22-5
2-5
Technology > Controls > Paper Level Detection Control
Technology > Controls > Paper Level Detection Control
Paper Level Detection ControlPaper level inside the cassette is detected by the sensors shown in the following table.
Cassette Paper Level Sensor A
(PS104)
Cassette Paper Level Sensor B
(PS105)
Cassette Paper Sensor (PS102)
Paper levelDisplay on the Control
Panel
OFF OFF OFF 100% to 50%
ON OFF OFF Approx. 50% to approx. 50 sheets
ON ON OFF Approx. 50 sheets or less
- - ON No papers
Tray
Paper Flag
Cassette Paper Sensor (PS102)
Cassette Paper Level Sensor A (PS104)
Cassette Paper Level Sensor B (PS105)
Paper Level Flag
Lifter Gear
T-2-3
F-2-10
OFFOFF
OFF
ON
ON
ON
Cassette Paper Level Sensor B
Cassette Paper Level Sensor A
If the paper is full
If the paper is approx.half
If the paper is a little
If the paper is absent
Cassette Paper Level Sensor B
Cassette Paper Level Sensor A
Cassette Paper Level Sensor B
Cassette Paper Level Sensor APaper
Paper
Paper
Paper Tray
Flag
Cassette Paper Sensor
F-2-11
2
22-6
2-6
Technology > Controls > Lifter Control
Technology > Controls > Lifter Control
Paper Detection ControlAfter the Cassette Lifting Plate Detection Sensor (PS101) is turned ON, the Cassette Paper Sensor (PS102) detects presence/absence of paper. When the Cassette Paper Sensor (PS102) is ON, absence of paper is notified.In addition, if the Cassette Lifting Plate Detection Sensor (PS101) is not turned ON even raising the Lifter for 3 seconds, absence of paper is notified.
Lifting Plate Flag
Lifting Plate
Lifter
Paper Flag
PS101
PS102
M102
F-2-12
Lifter ControlWhen Cassette is setThe Lifting Plate is raised until the Cassette Lifting Plate Detection Sensor (PS101) is turned ON.
During pickupIf the Cassette Lifting Plate Sensor (PS101) is OFF when the Cassette Pickup Solenoid (SL101) is OFF, raise the Lifting Plate.
Lifting Plate Flag
Lifting Plate
Lifter
PS101M102
SL101
F-2-13
2
22-7
2-7
Technology > Controls > Jam Detection > List of Jam Codes
Technology > Controls > Jam Detection > List of Jam Codes
Jam Detection ■ List of Jam Codes
A jam code consists of 4 alphanumeric characters.The upper 2 digits indicate the jam type, and the lower 2 digits indicate the sensor that detected a jam.
ACC ID Jam Code Type Sensor Name Sensor ID3 0101 Delay Pre-Registration Sensor PS123 0201 Stationary Pre-Registration Sensor PS123 0A01 Power-on Pre-Registration Sensor PS123 0102 Delay Cassette 2 Retry Sensor (Option) PS1033 0202 Stationary Cassette 2 Retry Sensor (Option) PS1033 0A02 Power-on Cassette 2 Retry Sensor (Option) PS1033 0103 Delay Cassette 3 Retry Sensor (Option) PS2033 0203 Stationary Cassette 3 Retry Sensor (Option) PS2033 0A03 Power-on Cassette 3 Retry Sensor (Option) PS2033 0104 Delay Cassette 4 Retry Sensor (Option) PS3033 0204 Stationary Cassette 4 Retry Sensor (Option) PS3033 0A04 Power-on Cassette 4 Retry Sensor (Option) PS3033 0105 Delay Registration Sensor PS113 0205 Stationary Registration Sensor PS113 0A05 Power-on Registration Sensor PS113 0107 Delay Fixing Paper Sensor PS193 0207 Stationary Fixing Paper Sensor PS193 0A07 Power-on Fixing Paper Sensor PS193 0108 Delay Delivery Sensor PS53 0208 Stationary Delivery Sensor PS53 0A08 Power-on Delivery Sensor PS53 010A Delay Reverse Sensor PS63 020A Stationary Reverse Sensor PS63 0A0A Power-on Reverse Sensor PS63 010B Delay Transparency Sensor PS203 020B Stationary Transparency Sensor PS203 0A0B Power-on Transparency Sensor PS203 010D Delay Duplex Feed Sensor PS83 020D Stationary Duplex Feed Sensor PS83 0A0D Power-on Duplex Feed Sensor PS83 0B00 Door open - -3 0CA0 Sequence jam*2 - -3 0CF1 Error*1 - -3 0D91 Size Error - -3 9901 Sequence jam*2 - -
ACC ID Jam Code Type Sensor Name Sensor ID3 9902 Sequence jam*2 - -3 9903 Sequence jam*2 - -3 9904 Sequence jam*2 - -3 9905 Sequence jam*2 - -3 9906 Sequence jam*2 - -3 9907 Sequence jam*2 - -
*1: The state is recovered by opening and closing the Door, or turning OFF and then ON the power supply.
If the same jam is detected regardless of the operation above, the error code is displayed.*2: The state is recovered by opening and closing the Door, or turning OFF and then ON the
power supply.
T-2-4
3
3 Periodic Servicing
Periodic Servicing ■Periodic Servicing List
3
33-2
3-2
Periodic Servicing > Periodic Servicing List
Periodic Servicing > Periodic Servicing List
Periodic Servicing List
PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumble parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection
No. Item Parts No. Q'ty Life Remarks80,000 sheets 500,000 sheets1 Cassette pickup roller FB6-3405 1 CR Same as estimated product life.2 Cassette transfer roller FC6-7083 1 CR Replace with cassette separation roller.3 Cassette separation roller FC6-6661 1 CR Replace with cassette transfer roller.
T-3-1
4
4 Parts Replacing and Cleaning
Parts Replacing and Cleaning ■List of Parts ■Disassembly/Assembly
4
44-2
4-2
Parts Replacing and Cleaning > List of Parts > External View > Rear Side
Parts Replacing and Cleaning > List of Parts > External View > Rear Side
List of Parts
External View ■ Front Side
[2] [1]
No. Name Reference[1] Cassette -[2] Cassette Left Cover -
F-4-1
T-4-1
■ Rear Side
[2]
[3]
[4]
[1]
No. Name Reference[1] Cassette Rear Cover -[2] Cassette Right Rear Cover (Refer to page 4-7)[3] Cassette Right Door (Refer to page 4-7)[4] Cassette Right Front Cover (Refer to page 4-6)
F-4-2
T-4-2
4
44-3
4-3
Parts Replacing and Cleaning > List of Parts > Electrical Components > Sensor
Parts Replacing and Cleaning > List of Parts > Electrical Components > Sensor
List of Main Unit
[1]
[2]
[3]
[4][5]
No. Name Reference Adjastment during parts replacement
[1] Casstte Pickup Unit (Refer to page 4-12) -[2] Cassette Pickup Idler Gear (Refer to page 4-12) -[3] Cassette Feed Roller (Refer to page 4-8) -[4] Cassette Separation Roller (Refer to page 4-10) -[5] Cassette Pickup Roller (Refer to page 4-11) -
F-4-3
T-4-3
Electrical Components ■ Sensor
PS101
PS107
PS103PS106
PS102
PS104
PS105
No. Name Reference Adjastment during parts replacement
PS105 Cassette Paper Level Sensor B - -PS104 Cassette Paper Level Sensor A - -PS102 Cassette Paper Sensor - -PS106 Cassette Right Cover Sensor - -PS103 Cassette Retry Sensor - -PS107 Cassette Pickup Sensor - -PS101 Cassette Lifting Plate Sensor - -
F-4-4
T-4-4
4
44-4
4-4
Parts Replacing and Cleaning > List of Parts > List of Connectors
Parts Replacing and Cleaning > List of Parts > List of Connectors
■ Switch/PCB/Motor/Solenoid
SW101
M101
SL101
PCB101
M102
No. Name Reference Adjastment during parts replacement
SW101 Cassette Size Detection Switch - -PCB101 Cassette Module Controller PCB - -
M102 Lifter Motor - -M101 Pickup Motor - -SL101 Cassette Pickup Solenoid - -
F-4-5
T-4-5
List of Connectors
J1003J1001
J1011
J805
J806J1002
J1007J1010
J1004J1005
J1006
J1008J1009
J No. Symbol Name Relay Connector
J No. Symbol Name REMARKS
J805 PCB101 Cassette Module Controller PCB
J1805 J1001 M102 Lifter Motor
J805 PCB101 Cassette Module Controller PCB
J1805 J1002 SL101 Cassette Pickup Solenoid
J805 PCB101 Cassette Module Controller PCB
J1003 M101 Pickup Motor
J806 PCB101 Cassette Module Controller PCB
J1806 J1004 PS107 Cassette Pickup Sensor
J806 PCB101 Cassette Module Controller PCB
J1806 J1005 PS101 Cassette Retry Sensor
J806 PCB101 Cassette Module Controller PCB
J1806 J1006 PS102 Cassette Paper Level Sensor A
J806 PCB101 Cassette Module Controller PCB
J1806 J1007 PS103 Cassette Paper Level Sensor B
J806 PCB101 Cassette Module Controller PCB
J1806 J1008 PS104 Cassette Right Cover Sensor
J806 PCB101 Cassette Module Controller PCB
J1806 J1009 PS105 Cassette Size Detection Switch
J806 PCB101 Cassette Module Controller PCB
J1010 PS106 Cassette Right Cover Sensor
J806 PCB101 Cassette Module Controller PCB
J1011 SW101 Cassette Size Detection Switch
F-4-6
T-4-6
4
44-5
4-5
Parts Replacing and Cleaning > Disassembly/Assembly > Location > Rear Side
Parts Replacing and Cleaning > Disassembly/Assembly > Location > Rear Side
Disassembly/Assembly
Location
■ Front Side
[2] [1]
No. Name Reference[1] Cassette -[2] Cassette Left Cover -
F-4-7
T-4-7
■ Rear Side
[2]
[3]
[4]
[1]
No. Name Reference[1] Cassette Rear Cover -[2] Cassette Right Rear Cover (Refer to page 4-7)[3] Cassette Right Door (Refer to page 4-7)[4] Cassette Right Front Cover (Refer to page 4-6)
F-4-8
T-4-8
4
44-6
4-6
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Front Cover > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Front Cover > Procedure
List of Main Unit
[1]
[2]
[3]
[4][5]
No. Name Reference Adjastment during parts replacement
[1] Casstte Pickup Unit (Refer to page 4-12) -[2] Cassette Pickup Idler Gear (Refer to page 4-12) -[3] Cassette Feed Roller (Refer to page 4-8) -[4] Cassette Separation Roller (Refer to page 4-10) -[5] Cassette Pickup Roller (Refer to page 4-11) -
F-4-9
T-4-9
Removing the Cassette Right Front Cover ■ Procedure
1) Pull out the cassette [1], and open the Cassette Right Door [2].2) Remove the Cassette Right Front Cover [3].• 1 Screw [4]• 2 Claws [5]
x2
[1] [3] [4][5][2]
F-4-10
4
44-7
4-7
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Door > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Right Door > Procedure
Removing the Cassette Right Rear Cover ■ Procedure
1) Open the Cassette Right Door [1].2) Remove the Cassette Right Rear Cover [2].• 1 Screw [3]• 2 Hooks [4]
[4]
[1]
[3]
[2]
F-4-11
Removing the Cassette Right Door ■ Preparation
1) Remove the Cassette Right Front Cover.(Refer to page 4-6)2) Remove the Cassette Right Rear Cover.(Refer to page 4-7)
■ Procedure1) Remove the Cassette Right Door [2] while freeing the Right Door Sensor Harness [1] from
the guide [A]. • 4 Screws [3]• 1 Connector [4]
x4[1][2]
[3] [3]
[3]
[3]
[4]
[A]
F-4-12
4
44-8
4-8
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
CAUTION:
Be sure to pass the Right Door Sensor Harness [1] through the Harness Guide [A], and install the Harness Band [2] at the lower side of the guide [3] when assembling.
(Because the connector cannot be connected to the Right Door Sensor.)
[2][A]
[3]
[4]
[1]
F-4-13
Removing the Cassette Feed Roller ■ Procedure
CAUTION:
Be sure not to touch the surface of the roller when disassembling/assembling.
F-4-14
● Disassembling Procedure1) Remove the cassette [1].
[1]
F-4-15
4
44-9
4-9
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Feed Roller > Procedure
2) Release the claw [1] of the Cassette Feed Roller, and remove the Cassette Feed Roller [2].
[1][2]
● Assembling Procedure
CAUTION:
Be sure to install the Cassette Feed Roller [1] with the gear to the shaft at the upper side and the Cassette Separation Roller [2] to the shaft at the lower side when assembling.
[1]
[2]
F-4-17
F-4-16
1) Install the Cassette Feed Roller [2] by aligning the protrusion [A] of the Feed Roller Shaft with the groove [1] of the Cassette Feed Roller.
[1]
[2]
[A]
2) Return the cassette to the original position.F-4-18
4
44-10
4-10
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Separation Roller > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Separation Roller > Procedure
Removing the Cassette Separation Roller ■ Procedure
CAUTION:
Be sure not to touch the surface of the roller when disassembling/assembling.
F-4-19
● Disassembling Procedure1) Remove the cassette [1].
[1]
F-4-20
2) Release the claw [1] of the Cassette Separation Roller, and remove the Cassette Separation Roller [2].
[1][2]
● Assembling Procedure
CAUTION:
Be sure to install the Cassette Feed Roller [1] to the shaft at the upper side and the Cassette Separation Roller [2] to the shaft at the lower side when assembling.
[1]
[2]
F-4-22
F-4-21
4
44-11
4-11
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Roller > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Roller > Procedure
1) Install the Cassette Separation Roller [2] by aligning the protrusion [A] of the Separation Roller Shaft with the groove [1] of the Cassette Separation Roller.
[A]
[A]
[1]
[2]
2) Return the cassette to the original position.F-4-23
Removing the Cassette Pickup Roller ■ Procedure
CAUTION:
Be sure not to touch the surface of the roller when disassembling/assembling.
1) Remove the cassette.2) Remove the Fixation Pin [1], and remove the Cassette Feed Roller [2].
[1]
[2]
F-4-24
4
44-12
4-12
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Preparation
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Preparation
Removing the Cassette Pickup Idler Gear ■ Preparation
1) Remove the Cassette Feed Roller.(Refer to page 4-8)2) Remove the Cassette Pickup Roller.(Refer to page 4-11)
■ Procedure
CAUTION:
Be sure not to touch the surface of the roller when disassembling/assembling.
1) Remove the Cassette Pickup Idler Gear [1].• 1 Claw [2]
[1]
[2]
F-4-25
Removing the Cassette Pickup Unit ■ Preparation
NOTE:
When the host machine is installed, remove the Right Front Cover [1], the Right Rear Cover [2] and the Right Door Unit [3].
(Refer to the Disassembly/Assembly of the main body)
[1] [2][3]
F-4-26
1) Remove the Cassette Right Front Cover.(Refer to page 4-6)2) Remove the Cassette Right Rear Cover.(Refer to page 4-7)3) Remove the Cassette Right Door.(Refer to page 4-7)
4
44-13
4-13
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Procedure
Parts Replacing and Cleaning > Disassembly/Assembly > Removing the Cassette Pickup Unit > Procedure
■ Procedure1) Remove the Cassette Pickup Unit [1].• 2 Connectors [2]• 1 Wire Saddle [3]• 4 Screws [4]
CAUTION:
When pulling out the Cassette Pickup Unit [1] at disassembly/assembly, be sure not to cause open circuit by making the harness [2] get caught.
[1] [2]
[A]
F-4-27
x2
x4[1]
[4]
[3] [2]
F-4-28
5
5 Adjustment
Adjustment ■Outline ■Image position adjustment
5
55-2
5-2
Adjustment > Outline > Image position adjustment
Adjustment > Outline > Image position adjustment
Outline
Image position adjustmentThis section describes procedures when adjusting basic image position (image margins, nonimage area, etc).
Category Item ReferenceLeft Image MarginSingle-sided copy: 2.5 ± 1.5 (mm)
Double-sided copy: 2.5 ± 2.0 (mm)
10
8654
2
0
2.5+/-1.5mm(2nd side of double-sided copy: 2.5+/-2.0mm)
p. 5-3
Leading Edge Non-Image Width
Single-sided copy: 2.5 ± 1.5 (mm)Double-sided copy: 2.5 ± 1.5 (mm)
2 54 6 8 10 12 14 16 18 200
2.5+/-1.5mm(2nd side of double-sided copy
: 2.5+/-1.5mm)
p. 5-3F-5-1
F-5-2
Category Item ReferenceLeft Non-Image Width
Single-sided copy: 2.5 ± 1.5 (mm)Double-sided copy: 2.5 ± 1.5 (mm)
10
8654
2
0
2.5+/-1.5mm(2nd side of double-sided copy: 2.5+/-1.5mm)
p. 5-4
F-5-3T-5-1
5
55-3
5-3
Adjustment > Image position adjustment > Leading Edge Non-Image Width
Adjustment > Image position adjustment > Leading Edge Non-Image Width
Image position adjustmentCopy 10 sheets from each pickup position to check that the image margin and non-image area is within the standard.• Each cassette• Pickup tray
If it is not within the standard, go through the following procedures to adjust it.
CAUTION:
If changing the value of service mode item in this adjustment, enter the changed value in the service label.
Left Image MarginService mode> PRINT> PRINT NUMERIC> 056
10
8
654
2
0
1st side of copy: 2.5+/-1.5mm2nd side of copy: 2.5+/-2.0mm
Image left edgeIncrease the value.(an increase of '10' will increase the margin width by 1 mm)
Decrease the value. (a decrease of '10' will decrease the margin width by 1 mm)
NOTE:Be sure to perform the following procedure for right edge margin adjustment.Service mode > PRINT > PRINT NUMERIC > 055(Reference target value) 1st side: 0.5mm or larger, 2nd side: 0.5mm or larger
F-5-4
Leading Edge Non-Image WidthService mode> PRINT> PRINT NUMERIC> 143 (1st side at half speed)Service mode> PRINT> PRINT NUMERIC> 142 (1st side at normal speed)Service mode> PRINT> PRINT NUMERIC> 140 (2nd side, common for both speeds)
2 54 6 8 1012141618200
1st side of copy: 2.5+/-1.5mm2nd side of copy: 2.5+/-1.5mm
Image leading edge
Decrease the value.(a decrease of '10' will decrease the non-image width by 1 mm)
Increase the value.(an increase of '10' will increase the non-image width by 1 mm)
F-5-5
5
55-4
5-4
Adjustment > Image position adjustment > Left Non-Image Width
Adjustment > Image position adjustment > Left Non-Image Width
Left Non-Image WidthService mode > PRINT> PRINT NUMERIC> 034 (Multi-purpose Tray)Service mode > PRINT> PRINT NUMERIC> 035 (Cassette 1)Service mode > PRINT> PRINT NUMERIC> 036 (Cassette 2 (option))Service mode > PRINT> PRINT NUMERIC> 037 (Cassette 3 (option))Service mode > PRINT> PRINT NUMERIC> 038 (Cassette 4 (option))
10
8
654
2
0
1st side of copy: 2.5+/-1.5mm2nd side of copy: 2.5+/-1.5mm
Image edge
Increase the value.(an increase of '10' will increase the non-image width by 1 mm)
Decrease the value. (a decrease of '10' will decrease the non-image width by 1 mm)
F-5-6
6
6 InstallationInstallation
Installation ■Installing this Equipment
6
6 Installation
Installation
6-2
6-2
Installation > Installing this Equipment
Installation > Installing this Equipment
Installing this EquipmentWhen installing this equipment, refer to the User Installation Procedure.
■Service Tools ■General Circuit Diagram
Appendix
II
II
Appendix > Service Tools > Oils and Solvents
Appendix > Service Tools > Oils and Solvents
Service Tools
Special ToolsTool name Tool No. Rank (*) Shape Uses
Digital multimeter FY9-2002 A For making electrical checks.
Tester extension pin
FY9-3038 A As an addition when making an electrical check.
Tester extension pin (L-shipped)
FY9-3039 A As an addition when making an electrical check.
* A: each service engineer is expected to carry one. B: each group of 5 service engineers is expected to carry one. C: each workshop is expected to carry one.
T-7-1
Oils and SolventsName Uses Composition Remarks
Alcohol cleaning;e.g.,glass, plastic, rubber; external covers
fluoride-family hydrocarbonalcoholsurface activating agentwater
Do not bring near fire.Procure locally.IPA (isopropyl alcohol) may be substituted.
Lubricant scanner railstream reading glass
silicone oil KF96SS (300CS)FY9-6011 (50 cc)
T-7-2
III
III
App
endi
x >
Gen
eral
Circ
uit D
iagr
am
App
endi
x >
Gen
eral
Circ
uit D
iagr
am
General Circuit Diagram
12345678910
12345678910
F
E
D
C
B
A
F
E
D
C
B
A
SL
B6A7
A7 B6
M
M
GN
D(P
)
+5V
+24R
GN
D(L
)
GN
D(L
)
GN
D(L
)
+24R
+5V
GN
D(L
)
OP
C_R
EQ
OP
C_T
XD
OP
C_IR
QO
PC
_R
EQ
OP
C_IR
Q
OP
C_R
XD
OP
C_R
ES
ET
OP
C_T
RG
OP
C_D
L
OP
C_M
OD
E1
OP
C_M
OD
E2
UP
_O
PC
_D
CT
OP
C_R
XD
OP
C_T
XD
OP
C_R
ES
ET
OP
C_T
RG
OP
C_D
L
OP
C_M
OD
E1
OP
C_M
OD
E2
L_O
PC
_D
CT
OP
C_S
IZE
_4
OP
C_S
IZE
_3
GN
D(L
)
OP
C_S
IZE
_2
OP
C_S
IZE
_1
GN
D(L
)
+5V
GN
D(P
)
OP
C_F
EE
D_/M
A
OP
C_F
EE
D_/M
B
OP
C_F
EE
D_M
B
OP
C_F
EE
D_M
A
+24R
OP
C_F
EE
D_S
OL O
N
+24R
OP
C_LIF
T_M
OT
OR
ON
OP
C_R
ET
RY
_S
EN
S
GN
D(L
)
OP
C_P
AP
ER
_S
EN
S
GN
D(L
)
+5V
OP
C_LIF
T_S
EN
S
GN
D(L
)
+5V
OP
C_F
EE
D_S
EN
S
GN
D(L
)
+5V
OP
C_LE
VE
L_B
_S
EN
S
GN
D(L
)
+5V
GN
D(L
)
OP
C_LE
VE
L_A
_S
EN
S
+5V
+5V
OP
C_D
OO
R_S
EN
S
Cassette Module Controller PCB
PCB101
Pickup MotorM101
Cassette Pickup SolenoidSL101 Lifter Motor
M102
Cassette Pickup Sensor
PS107Cassette Lifting Plate Detection Sensor
PS101Cassette Paper Sensor
PS102Cassette Retry Sensor
PS103Cassette Paper Level Sensor A
PS104Cassette Paper Level Sensor B
PS105Cassette Right Cover Sensor
PS106Cassette Size Detection Switch
To Lower Cassette Module
To Upper Cassette Module or Host Machine
SW101
1 2 3 4 5 J1805D
123
J1001LJ1001LH
41 2 3
J1802DWH
MT1
41 2 3J1802LWH
MT2
181716151413121110982 3 4 5 61 7 19 J1806DJ1806DH
18 17 16 15 14 13 12 11 10 9 8 23456 1719J1806L
J1805LH12345J1805L
2 1
SOLD1SOLD2
1 2 3J1001D
1 2 3 4 5
J10111 2 3
J10071 2 3
J10041 2 3J1005
1 2 3J1006
1 2 3J1008
1 2 3J1009
1 2 3J1010
1234567891012131415161718192021222324252627 11
J806
12
34
J8
08
1 2 3
15 14 13 12 11 10 9 8 23456 17
J804
13121110982 3 4 5 61 7
J802
2 31
J803
123456J1003
1 2 3
J1002H
2 1J1002
5 4 3 2 16
1 2 3 4 5
J807
J1802LBJ1802LA
J1802DAJ1802DB
21
J801
982 3 4 5 61 7
J805
1 2 3
21
1 2 3
4 12356
4 123567
41 2 3 5 6 7
41 2 3 5 6
3211 2 31 2 3
J1802DA_BUS[0:7]
J1802DB_BUS[0:6]
J1802LB_BUS[0:6]
J1802LA_BUS[0:7]
F-7-1