Case study - Textile ETP [Spinners & Spinners]
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Transcript of Case study - Textile ETP [Spinners & Spinners]
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Textile Color Waste Water
Ozone Oxidation in
Primary Stage
Spinners & spinners – Kenya - Textile color effluent Case Study
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INDEX 1. Site Data 2. Present Scenario 3. Objective 4. Offered Solution & Technology 5. General Arrangement Drawing & PFD 6. Implementation – Site Pictures & Video 7. Operation & Maintenance 8. Consumables & Replacements 9. Savings 10. Return On Investment [ROI]
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Site Data :
Site Location : Nairobi - Kenya
ETP Capacity : 100 KLD
Present Treatment : Physico-Chemical Process
Present Process Scheme : Equalization + Chemical Dosing +
Coagulation + Flocculation + Clarifiers
+ Sand Filter + Carbon Filter
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Present Scenario :Color effluent from textile plant :
Raw color waste water is collected in equalization tank from different
areas. High quantity of chemicals are used to treat this color effluent
to make it colorless & then recycled back in process. Due to addition
of chemicals TDS of water goes on increasing & due to this blow
down water quantity is high. Also due to use of chemicals, operating
cost & cost of recycled water is high.
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Objective :
Enhance Recycled quality of water
Reduce Chemical Consumption to reduce Operating cost.
Implement Environmental Friendly Technology
Higher degree of Compliance
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Offered Solution & Technology :Ozonation in equalization tank – Primary stage
Ozone is a very strong oxidizing agent.
Ozone react much faster than any other oxidizer.
Ozone can efficiently break complex molecular bond.
Ozone enhances coagulation & flocculation.
Crucial part of the solution is to integrate ozone in existing scheme with optimum ozone dose.
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Process Flow
Diagram
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G. A.Drawing
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Implementation :Ozone
Generator Plant Room
Raw Effluent Collection Cum
Equalization Tank 3
Raw Effluent Collection Cum
Equalization Tank 1
Raw Effluent Collection Cum
Equalization Tank 2
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Implementation : Ozonation Plant RoomCooling Tower for Ozone Cell
Cooling
Water Cooled Ozone Generator
150 G/hr
For Safety Back Flow Preventer
Oxygen Concentrators
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Implementation : Flow Direction
Submersible Pump
Ozone Connecting
Flexible Tubing
Ventury Injection
Waste Water
Flow From 3rd
Equalization
Tank to 1st, via
Ventury, where
Ozone in Dossed
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Implementation : Ozone Mixing in Circulation Mode
Effect Of Ozone Can be
seen in first tank, where
complex molecular bonds
of Organic & Reactive dies
are broken into simpler
chemical bonds.
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Savings & Returns On Investments [ROI] :Chemicals Chemical
Specification
Quantity Per Day Rate Per Unit
Cost Per Day SavingsBefore
OzonationAfter
OzonationBefore
OzonationAfter
Ozonation
Name Kg or Ltrs Kg or Ltrs KS KS KS KS Chlorine 45 25 180 8,100 4,500 3,600
Ph Adjust NaOH 10 10 70 700 700 -
Coagulant 25 - 90 2,250 - 2,250
Flocculent 0.4 0.4 716 286 286 - Total CostPer Day 11,336 5,486 5,850
Total CostPer Year 4,137,786 2,002,536 2,135,250
Savings inUSD per Yr 45,975 22,250 $ 23,725
Ozonation Project Cost in USD [Including Supply + Wooden Packing + Air Freight + I & C] $ 35,000
Return On Investment [In Years] KS – Kenya Shilling 1.48
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Savings :
Ph Correction Chemical : 0 %
Chlorine : 44 %
Coagulant : 100 %
Flocculent : 0 %
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Benefits : Reduction In Chemical Cost – Reduction in OPEX
Less Storage, Transport & Handling – Space & Time saving
Higher Quality of Treated Waste Water
Lower Operational Time – [Higher Plant Capacity]
Higher Recovery – Less Blow Down [Lower Waste Water TDS]
Lower Sludge Formation & Handling
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Return On Investment:
Savings Per Year : $ 23,725
Total Capital Cost : $ 35,000
Return On Investment : 1.47
ROI : 18 months
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Operation & Maintenance : Ozonator is fully electrical operated. [No Consumables]
Ozonator should be operated 24 x 7
Routine maintenance frequency is once in months
Break-down repair/maintenance will be attained in 48 hrs.
(Depending on site criticality & reliability of equipment, standby
units are recommended)
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Consumables & replacements : Consumables : Electricity Power - 4.5 Kwatt
Electrical consumption : 2.0 kw x 24 hrs = 48 kw-hr
Replacements:
Ozone cell : 2 – 2 ½ yrs : $ 1,000
No. of Ozone Cells : 02 nos.
Molecular sieves : 1 ½ - 2 yrs : $ 400
No. of Sets (Mol. Sieves) : 04 nos.
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Thanks For your Precious time
For more Information :
Visit : www.chemtronicsindia.com / www.ozonegeneratorindia.com
Email: [email protected]
Call / Whatsapp : Mr. Sunil Shah - +91-9321234527
Skype : sunilshah.chemtronics