HEADSIGHT.COM | 574.546.5022

Corn Header Manual09020202a

CASE IH NEW HOLLAND2013+

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About Headsight

Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: info@headsight.com Web: www.headsight.com

Technical AssistancePhone: 574-220-5511

About this Manual

How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com.

Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.

Copyright Headsight, Inc. 2016

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ContentsAbout Headsight ��������������������������������������������������������������������������������������������� iAbout this Manual ������������������������������������������������������������������������������������������� iInstallation �������������������������������������������������������������������������������������������������� 1

Mounting Sensors ���������������������������������������������������������������������������������������� 2Routing Wiring �������������������������������������������������������������������������������������������� 3Routing Wiring-Inner Rows (if equipped) ������������������������������������������������������������ 4Routing Wiring-Outer Rows (if equipped) ������������������������������������������������������������ 6

Sensor Adjustment ����������������������������������������������������������������������������������������� 9Changing Swing ������������������������������������������������������������������������������������������� 9Increasing or Decreasing Voltage ���������������������������������������������������������������������� 9Sensor Extensions ���������������������������������������������������������������������������������������10

Parts ���������������������������������������������������������������������������������������������������������11Corn Sensor ����������������������������������������������������������������������������������������������11Mounting Bracket and Harness �����������������������������������������������������������������������12

STATEMENT OF LIMITED WARRANTY �����������������������������������������������������������������13

1

Installation

Installation

Before working under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

2

Installation

Complete this installation portion of the header manual before continuing.

Mounting Sensors

1. Attach sensor to mounting bracket.• 1 - M10x26 Flange bolt - (marked B)• 1 - M10x25 Carriage bolt - (marked A)• 1 - M10 Flange nut

2. Determine sensor mounting locations. Sensors should be mounted equally spaced across head mounting near end of head as far as possible.

3. Mount the sensor assembly to snout.• 2 - M10x20 Flange bolts

BA

3

Installation

Routing Wiring

1. Select apporiate wiring from chart below and mark blue connector with sensor position.

Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts and crop flow.

Harness Length Table

Header Width Left Left Center Center Right Center Rightup to 20’ 17’ 17’ 33’

21” up to 30’ 23’ 17’ 17’ 23’ 38’31 up to 40” 38’ 17’ 17’ 33’ 33’ and 10’41’ and up 38’ 23’ 17’ 38’ 33’ and 17’

*Use Left, Left Center, Center, Right Center and Right for 5 sensor system *Use Left, Left Center, Right Center and Right for 4 sensor system*Use Left, Center and Right for 3 sensor system*Use Left and Right for 2 sensor system

4

Installation

Routing Wiring-Inner Rows (if equipped)

1. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector.

2. Drill 1-1/8 inch hole in position indicated.

3. Route wire as shown and fasten to snout with screws and clamps.

Make sure that the wire is not stretched at any location when the snout is raised or folded.

5

Installation

4. Drill a hole at back of hood and use a fish tape to continue to route the wire.

5. Clamp and zip tie wire as shown and run to bottom of header.

6. Route wire along bottom of header to left side of feeder house, run under back of header with hydraulic hoses.

6

Installation

Routing Wiring-Outer Rows (if equipped)

1. Set snout height to center position.

2. Cut a 1-1/4 inch hole in hood in position shown. Use an air grinder and bur bit to avoid cutting through inner wall of poly.

3. Lower snout and mark location of bottom of hood.

7

Installation

4. Fold snout/hood assembly. Measure distance from mark to find hole location. Holes in snout and hood should align when snout is in run position.

5. Cut a hole in snout near sensor and route the wire through the snout.

6. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector.

7. Cut a 1-1/4 hole at back of hood and route wire through hood.

8

Installation

8. Clamp the wire at position shown making sure to leave enough slack in the hood that the wire is not stretched when the end snout is raised or folded.

9. Route wire thorugh channel to left side of feederhouse.

10. Final check that holes in snout and hood align so wire does not wear in operating condition.

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Sensor Adjustment

Sensor Adjustment

Insert header stop to prevent movement

Changing Swing

1. Loosen the bolt A holding down stop.

2. Slide the down stop to new position in slotted hole.• Raising down stop will increase voltage swing and

allow higher maximum cutting height.• Lowering the down stop will decrease total voltage

swing and help prevent arm from “stabbing” the ground when the headers is lowered.

Increasing or Decreasing Voltage

1. Loosen sensor mounting nuts B.

2. Twist sensor to new position using slotted mounting holes.

• Twisting sensor clockwise will lower voltage• Twisting sensor counterclockwise will increase

voltage.

3. Retighten the nuts B.

A

BB

10

Sensor Adjustment

Sensor Extensions

Headsight reccommends using the lowest extension setting that allows you to run high as you desire. Increasing the length of the extension will reduce header control sensitivity.

1. Remove flange locknut then remove arm and spring.

2. Install extension to sensor assembly with previously removed spring and flange locknut.

3. Install arm in extension with two bolts and nuts as pictured at desired length.

• Headsight does not recommend extensions unless you need to run higher.

• If you desire to operate header higher then sensors will allows, you may add extensions.

11

Parts

Parts

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12

Parts

ITEM QTY. PART NUMBER DESCRIPTION1 AR HT2212 Mounting Bracket2 AR PFBxx (xx=length) Extension Harness

(10,17,23,33,38)N/A AR B2212 Mounting Hardware

Mounting Bracket and Harness

12

13

STATEMENT OF LIMITED WARRANTY

For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @

574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within sixty (60) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair should be help for a period of 60 days after the warranty claim has been submit-

ted to Headsight. • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NO FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 10/2006

P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN 46506info@headsight.comwww.headsight.com