Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits...
Transcript of Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits...
HP:https://www.tankenseal.co.jp
Cartridge MasterCartridge Master
Service Network
TANKEN SEAL(SHANGHAI) CO.,LTD.
RmA206,No2633 West YanAn Road,Shang-Mira Commercial Centre ChangNing District,P.R.C. ZIP 200336TEL. (021)6210-1731 FAX. ( 021)6210-1751
CK-1022-E
JAPAN Headquarters & Tokyo Sales Office
3-14-15,Yaguchi, ota-ku, Tokyo 146-0093PHONE +81-3-3750-2151FAX +81-3-3750-5171E-MAIL [email protected]
Yokohama Sales Office
Chiba Sales Office
Yokkaichi Sales Office
Osaka Sales Office
Mizushima Sales Office
Hiroshima Sales Office
Tokuyama Sales Office
Kamaishi Office
Hokkaido Branch Office
Tanken Engineering Co,.Ltd Niigata Office
SHANGHAI
Stationary Construction Used
Even if casing precision deteriorates due to issues such as heating and aging, the construction of the seal is such that the right angle between the seal surface and shaft is retained, and the following performance is maintained.The spring is constructed in a way that it does not come into contact with fluid, and it is designed in a way that makes it difficult for sludge to adhere to it - therefore, compared to conventional mechanical seals the Cartridge Master is effective in prolonging the lifespan of the seal.
This seal is not affected by casing distortion and has excellent pressure resis-tance. And, as the spring is on the stationary side, it is not affected by centrifu-gal force, which makes this seal ideal for high-speed rotation.
This is a cartridge type seal with the mechanical seal, seal cover and sleeve combined into one unit by a set ring. Therefore, there is no bothersome working out of the setting position or the accompanying potential for errors, so installing is mistake free.
The spring is configured in such a way that it does not come into contact with seal liquid.This reduces sludge adhesion and malfunctions due to slurry blockages.
F42 CarbonAs we at Tanken also are manufacturers of carbon, we have produced this special carbon ourselves.As this special carbon has excellent thermal conductivity and mechanical characteristics (highly strong and hard), it is a sliding material that is superbly lubricative and is blister resistant as well as friction resistant.SiC”Z17”This is an alpha-type crystalline silicon carbide, with a relative density of 95% or higher as well as being a fine material, which gives it an extremely uniform construction – therefore, as Tanken’s standard sliding material, it makes the most of the superb SiC characteristics.SiC”Z18”This is silicon carbide formed with fine closed pores on the sliding surface. While SiC”Z18” upholds the excellent SiC characteristics, it also enhances the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material is highly effective at reducing torque and preventing crunching and burnout.
SiC x carbon
SiC x porous SiC
Easy-to-handle cartridge type mechanical seals are now mainstream products. What is more, we at Tanken employ stationary constructions and special seal materials to enhance seal performance beyond belief.
Stationary Construction Used /
Special Sliding Materials Used /
The Mechanical Cartridge Era /
With the Cartridge Master, to enhance seal performance, the following special sliding materials are used as standard.
Application Range /
Pre
ssur
e (M
PaG
)
Circumference speed (m/s)
■Temperature : -10 to 160℃ ■Circumference speed : Max 15m/s
Cover
Preset ring
Sleeve Mechanical seal
Stationary Construction Used
Even if casing precision deteriorates due to issues such as heating and aging, the construction of the seal is such that the right angle between the seal surface and shaft is retained, and the following performance is maintained.The spring is constructed in a way that it does not come into contact with fluid, and it is designed in a way that makes it difficult for sludge to adhere to it - therefore, compared to conventional mechanical seals the Cartridge Master is effective in prolonging the lifespan of the seal.
This seal is not affected by casing distortion and has excellent pressure resis-tance. And, as the spring is on the stationary side, it is not affected by centrifu-gal force, which makes this seal ideal for high-speed rotation.
This is a cartridge type seal with the mechanical seal, seal cover and sleeve combined into one unit by a set ring. Therefore, there is no bothersome working out of the setting position or the accompanying potential for errors, so installing is mistake free.
The spring is configured in such a way that it does not come into contact with seal liquid.This reduces sludge adhesion and malfunctions due to slurry blockages.
F42 CarbonAs we at Tanken also are manufacturers of carbon, we have produced this special carbon ourselves.As this special carbon has excellent thermal conductivity and mechanical characteristics (highly strong and hard), it is a sliding material that is superbly lubricative and is blister resistant as well as friction resistant.SiC”Z17”This is an alpha-type crystalline silicon carbide, with a relative density of 95% or higher as well as being a fine material, which gives it an extremely uniform construction – therefore, as Tanken’s standard sliding material, it makes the most of the superb SiC characteristics.SiC”Z18”This is silicon carbide formed with fine closed pores on the sliding surface. While SiC”Z18” upholds the excellent SiC characteristics, it also enhances the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material is highly effective at reducing torque and preventing crunching and burnout.
SiC x carbon
SiC x porous SiC
Easy-to-handle cartridge type mechanical seals are now mainstream products. What is more, we at Tanken employ stationary constructions and special seal materials to enhance seal performance beyond belief.
Stationary Construction Used /
Special Sliding Materials Used /
The Mechanical Cartridge Era /
With the Cartridge Master, to enhance seal performance, the following special sliding materials are used as standard.
Application Range /
Pre
ssur
e (M
PaG
)
Circumference speed (m/s)
■Temperature : -10 to 160℃ ■Circumference speed : Max 15m/s
Cover
Preset ring
Sleeve Mechanical seal
The following options are available with the Cartridge Master. So, please choose the one that suits your needs. Configuration
Table of Dimensions
Three cartridge options available to ensure your needs are met. Parts List and Table of Dimensions
This comes with a protective diaphragm to prevent adhesions to the floating packing section.
■FeatureIdeal as seal for pumps handling chemical conversion fluid (zinc phosphate) or thick sludge, etc.
The sliding material (rotary ring) has been given an edge shape to counter viscous and/or thermosetting pump fluids.
■FeatureIdeal as seal for polymerizable fluids such as latex or cation coatings.
This is a compact stationary dual (using double or tandem) type seal.This seal can cope with flushing pressures up to 1.2MPaG.
■FeatureIdeal as a seal for highly combustible substances and toxic substances, etc.
PinSpringComp ringRetainerO-ringSeal ringO-ringRotary ringO-ringSet screwGasketCoverMS springSet collarBushSet screwPreset ring
1234567891011121314151617
φ25
φ30
φ35
φ40
φ45
φ50
φ60
φ70
φ80
φ90
φ100
42
47
52
57
62
67
77
93
103
113
123
113
118
123
128
133
138
148
168
178
188
198
71
76
81
86
95
100
110
127
137
147
157
34
34
34
36
36
36
36
41
41
41
41
14
14
14
14
18
18
18
18
18
18
18
44~47
49~52
54~57
59~62
64~67
69~72
79~82
95~98
105~108
115~118
125~128
69~97
74~102
79~107
84~112
‒
‒
‒
‒
‒
‒
‒
71~95
76~100
81~105
86~110
91~115
96~120
106~130
125~147
135~157
145~167
155~177
‒
‒
‒
‒
95~111
100~116
110~126
127~145
137~155
147~165
157~175
No. PARTS NAMEShaft diameter
d
Box inner diameter
(B)C E F L G
Attachment P.C.DM10 M12 M16
1. Diaphragm Type /
2. Edge Type /
3. Dual Type /
The following options are available with the Cartridge Master. So, please choose the one that suits your needs. Configuration
Table of Dimensions
Three cartridge options available to ensure your needs are met. Parts List and Table of Dimensions
This comes with a protective diaphragm to prevent adhesions to the floating packing section.
■FeatureIdeal as seal for pumps handling chemical conversion fluid (zinc phosphate) or thick sludge, etc.
The sliding material (rotary ring) has been given an edge shape to counter viscous and/or thermosetting pump fluids.
■FeatureIdeal as seal for polymerizable fluids such as latex or cation coatings.
This is a compact stationary dual (using double or tandem) type seal.This seal can cope with flushing pressures up to 1.2MPaG.
■FeatureIdeal as a seal for highly combustible substances and toxic substances, etc.
PinSpringComp ringRetainerO-ringSeal ringO-ringRotary ringO-ringSet screwGasketCoverMS springSet collarBushSet screwPreset ring
1234567891011121314151617
φ25
φ30
φ35
φ40
φ45
φ50
φ60
φ70
φ80
φ90
φ100
42
47
52
57
62
67
77
93
103
113
123
113
118
123
128
133
138
148
168
178
188
198
71
76
81
86
95
100
110
127
137
147
157
34
34
34
36
36
36
36
41
41
41
41
14
14
14
14
18
18
18
18
18
18
18
44~47
49~52
54~57
59~62
64~67
69~72
79~82
95~98
105~108
115~118
125~128
69~97
74~102
79~107
84~112
‒
‒
‒
‒
‒
‒
‒
71~95
76~100
81~105
86~110
91~115
96~120
106~130
125~147
135~157
145~167
155~177
‒
‒
‒
‒
95~111
100~116
110~126
127~145
137~155
147~165
157~175
No. PARTS NAMEShaft diameter
d
Box inner diameter
(B)C E F L G
Attachment P.C.DM10 M12 M16
1. Diaphragm Type /
2. Edge Type /
3. Dual Type /
Installation is easy thanks to the cartridge construction. This high-performance mechanical seal can be installed with just four procedures.
Insert the Cartridge Master into the shaft (or sleeve) and move it to the shaft bearing side, and then assemble casing and impeller components.
1 Tighten gland bolts and secure cover ⑫ to stuffing box.2
Use a hexagon wrench to tighten set screws ⑩ and ⑯. Be sure to check that there is no slackness.3 Use a minus screwdriver to divide the
notched section of the preset ring ⑰ and then mount.4
Before Aftere
Gland Packing Cartridge MasterThe above device type is a cooling water pump for air conditioning.Peripheral water splashing from the gland packing section causes white crystallizing.Costs due to leaking water as well as hygiene issues become problems
Not only do Tanken supply mechanical seals but we also can be contracted to undertake maintenance work.We can service all types of pumps and add extra piping, etc.Also, by wrapping sliding surfaces, we are able to repair mechanical seals.
Maintenance Business■Pump dismantling and maintenance, and installation of new
pumps■Monitor dismantling and maintenance■Mechanical seal installation■Piping extension (add on) work, etc.
If the seal is converted to a Cartridge Master one, there is no peripheral water splashing, which improves the device environment.Maintenance costs can be cut because there is no leaking water and the seal has a long lifespan.
Cartridge Construction makes Installation Easy /
Example of Conversion from Gland Packing to Cartridge Master /
Pump Servicing /
Cartridge Master Installing Procedures / Conversion from Gland Packing /
Installation is easy thanks to the cartridge construction. This high-performance mechanical seal can be installed with just four procedures.
Insert the Cartridge Master into the shaft (or sleeve) and move it to the shaft bearing side, and then assemble casing and impeller components.
1 Tighten gland bolts and secure cover ⑫ to stuffing box.2
Use a hexagon wrench to tighten set screws ⑩ and ⑯. Be sure to check that there is no slackness.3 Use a minus screwdriver to divide the
notched section of the preset ring ⑰ and then mount.4
Before Aftere
Gland Packing Cartridge MasterThe above device type is a cooling water pump for air conditioning.Peripheral water splashing from the gland packing section causes white crystallizing.Costs due to leaking water as well as hygiene issues become problems
Not only do Tanken supply mechanical seals but we also can be contracted to undertake maintenance work.We can service all types of pumps and add extra piping, etc.Also, by wrapping sliding surfaces, we are able to repair mechanical seals.
Maintenance Business■Pump dismantling and maintenance, and installation of new
pumps■Monitor dismantling and maintenance■Mechanical seal installation■Piping extension (add on) work, etc.
If the seal is converted to a Cartridge Master one, there is no peripheral water splashing, which improves the device environment.Maintenance costs can be cut because there is no leaking water and the seal has a long lifespan.
Cartridge Construction makes Installation Easy /
Example of Conversion from Gland Packing to Cartridge Master /
Pump Servicing /
Cartridge Master Installing Procedures / Conversion from Gland Packing /
HP:https://www.tankenseal.co.jp
Cartridge MasterCartridge Master
Service Network
TANKEN SEAL(SHANGHAI) CO.,LTD.
RmA206,No2633 West YanAn Road,Shang-Mira Commercial Centre ChangNing District,P.R.C. ZIP 200336TEL. (021)6210-1731 FAX. ( 021)6210-1751
CK-1022-E
JAPAN Headquarters & Tokyo Sales Office
3-14-15,Yaguchi, ota-ku, Tokyo 146-0093PHONE +81-3-3750-2151FAX +81-3-3750-5171E-MAIL [email protected]
Yokohama Sales Office
Chiba Sales Office
Yokkaichi Sales Office
Osaka Sales Office
Mizushima Sales Office
Hiroshima Sales Office
Tokuyama Sales Office
Kamaishi Office
Hokkaido Branch Office
Tanken Engineering Co,.Ltd Niigata Office
SHANGHAI