Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits...

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Cartridge Master Cartridge Master CK-1022-E

Transcript of Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits...

Page 1: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

HP:https://www.tankenseal.co.jp

Cartridge MasterCartridge Master

Service Network

TANKEN SEAL(SHANGHAI) CO.,LTD.

RmA206,No2633 West YanAn Road,Shang-Mira Commercial Centre ChangNing District,P.R.C. ZIP 200336TEL. (021)6210-1731 FAX. ( 021)6210-1751

CK-1022-E

JAPAN Headquarters & Tokyo Sales Office

3-14-15,Yaguchi, ota-ku, Tokyo 146-0093PHONE +81-3-3750-2151FAX +81-3-3750-5171E-MAIL [email protected]

Yokohama Sales Office

Chiba Sales Office

Yokkaichi Sales Office

Osaka Sales Office

Mizushima Sales Office

Hiroshima Sales Office

Tokuyama Sales Office

Kamaishi Office

Hokkaido Branch Office

Tanken Engineering Co,.Ltd Niigata Office

SHANGHAI

Page 2: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

Stationary Construction Used

Even if casing precision deteriorates due to issues such as heating and aging, the construction of the seal is such that the right angle between the seal surface and shaft is retained, and the following performance is maintained.The spring is constructed in a way that it does not come into contact with fluid, and it is designed in a way that makes it difficult for sludge to adhere to it - therefore, compared to conventional mechanical seals the Cartridge Master is effective in prolonging the lifespan of the seal.

This seal is not affected by casing distortion and has excellent pressure resis-tance. And, as the spring is on the stationary side, it is not affected by centrifu-gal force, which makes this seal ideal for high-speed rotation.

This is a cartridge type seal with the mechanical seal, seal cover and sleeve combined into one unit by a set ring. Therefore, there is no bothersome working out of the setting position or the accompanying potential for errors, so installing is mistake free.

The spring is configured in such a way that it does not come into contact with seal liquid.This reduces sludge adhesion and malfunctions due to slurry blockages.

F42 CarbonAs we at Tanken also are manufacturers of carbon, we have produced this special carbon ourselves.As this special carbon has excellent thermal conductivity and mechanical characteristics (highly strong and hard), it is a sliding material that is superbly lubricative and is blister resistant as well as friction resistant.SiC”Z17”This is an alpha-type crystalline silicon carbide, with a relative density of 95% or higher as well as being a fine material, which gives it an extremely uniform construction – therefore, as Tanken’s standard sliding material, it makes the most of the superb SiC characteristics.SiC”Z18”This is silicon carbide formed with fine closed pores on the sliding surface. While SiC”Z18” upholds the excellent SiC characteristics, it also enhances the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material is highly effective at reducing torque and preventing crunching and burnout.

SiC x carbon

SiC x porous SiC

Easy-to-handle cartridge type mechanical seals are now mainstream products. What is more, we at Tanken employ stationary constructions and special seal materials to enhance seal performance beyond belief.

Stationary Construction Used /

Special Sliding Materials Used /

The Mechanical Cartridge Era /

With the Cartridge Master, to enhance seal performance, the following special sliding materials are used as standard.

Application Range /

Pre

ssur

e (M

PaG

)

Circumference speed (m/s)

■Temperature : -10 to 160℃  ■Circumference speed : Max 15m/s

Cover

Preset ring

Sleeve Mechanical seal

Page 3: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

Stationary Construction Used

Even if casing precision deteriorates due to issues such as heating and aging, the construction of the seal is such that the right angle between the seal surface and shaft is retained, and the following performance is maintained.The spring is constructed in a way that it does not come into contact with fluid, and it is designed in a way that makes it difficult for sludge to adhere to it - therefore, compared to conventional mechanical seals the Cartridge Master is effective in prolonging the lifespan of the seal.

This seal is not affected by casing distortion and has excellent pressure resis-tance. And, as the spring is on the stationary side, it is not affected by centrifu-gal force, which makes this seal ideal for high-speed rotation.

This is a cartridge type seal with the mechanical seal, seal cover and sleeve combined into one unit by a set ring. Therefore, there is no bothersome working out of the setting position or the accompanying potential for errors, so installing is mistake free.

The spring is configured in such a way that it does not come into contact with seal liquid.This reduces sludge adhesion and malfunctions due to slurry blockages.

F42 CarbonAs we at Tanken also are manufacturers of carbon, we have produced this special carbon ourselves.As this special carbon has excellent thermal conductivity and mechanical characteristics (highly strong and hard), it is a sliding material that is superbly lubricative and is blister resistant as well as friction resistant.SiC”Z17”This is an alpha-type crystalline silicon carbide, with a relative density of 95% or higher as well as being a fine material, which gives it an extremely uniform construction – therefore, as Tanken’s standard sliding material, it makes the most of the superb SiC characteristics.SiC”Z18”This is silicon carbide formed with fine closed pores on the sliding surface. While SiC”Z18” upholds the excellent SiC characteristics, it also enhances the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material is highly effective at reducing torque and preventing crunching and burnout.

SiC x carbon

SiC x porous SiC

Easy-to-handle cartridge type mechanical seals are now mainstream products. What is more, we at Tanken employ stationary constructions and special seal materials to enhance seal performance beyond belief.

Stationary Construction Used /

Special Sliding Materials Used /

The Mechanical Cartridge Era /

With the Cartridge Master, to enhance seal performance, the following special sliding materials are used as standard.

Application Range /

Pre

ssur

e (M

PaG

)

Circumference speed (m/s)

■Temperature : -10 to 160℃  ■Circumference speed : Max 15m/s

Cover

Preset ring

Sleeve Mechanical seal

Page 4: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

The following options are available with the Cartridge Master. So, please choose the one that suits your needs. Configuration

Table of Dimensions

Three cartridge options available to ensure your needs are met. Parts List and Table of Dimensions

This comes with a protective diaphragm to prevent adhesions to the floating packing section.

■FeatureIdeal as seal for pumps handling chemical conversion fluid (zinc phosphate) or thick sludge, etc.

The sliding material (rotary ring) has been given an edge shape to counter viscous and/or thermosetting pump fluids.

■FeatureIdeal as seal for polymerizable fluids such as latex or cation coatings.

This is a compact stationary dual (using double or tandem) type seal.This seal can cope with flushing pressures up to 1.2MPaG.

■FeatureIdeal as a seal for highly combustible substances and toxic substances, etc.

PinSpringComp ringRetainerO-ringSeal ringO-ringRotary ringO-ringSet screwGasketCoverMS springSet collarBushSet screwPreset ring

1234567891011121314151617

φ25

φ30

φ35

φ40

φ45

φ50

φ60

φ70

φ80

φ90

φ100

42

47

52

57

62

67

77

93

103

113

123

113

118

123

128

133

138

148

168

178

188

198

71

76

81

86

95

100

110

127

137

147

157

34

34

34

36

36

36

36

41

41

41

41

14

14

14

14

18

18

18

18

18

18

18

44~47

49~52

54~57

59~62

64~67

69~72

79~82

95~98

105~108

115~118

125~128

69~97

74~102

79~107

84~112

71~95

76~100

81~105

86~110

91~115

96~120

106~130

125~147

135~157

145~167

155~177

95~111

100~116

110~126

127~145

137~155

147~165

157~175

No. PARTS NAMEShaft diameter

d

Box inner diameter

(B)C E F L G

Attachment P.C.DM10 M12 M16

1. Diaphragm Type /

2. Edge Type /

3. Dual Type /

Page 5: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

The following options are available with the Cartridge Master. So, please choose the one that suits your needs. Configuration

Table of Dimensions

Three cartridge options available to ensure your needs are met. Parts List and Table of Dimensions

This comes with a protective diaphragm to prevent adhesions to the floating packing section.

■FeatureIdeal as seal for pumps handling chemical conversion fluid (zinc phosphate) or thick sludge, etc.

The sliding material (rotary ring) has been given an edge shape to counter viscous and/or thermosetting pump fluids.

■FeatureIdeal as seal for polymerizable fluids such as latex or cation coatings.

This is a compact stationary dual (using double or tandem) type seal.This seal can cope with flushing pressures up to 1.2MPaG.

■FeatureIdeal as a seal for highly combustible substances and toxic substances, etc.

PinSpringComp ringRetainerO-ringSeal ringO-ringRotary ringO-ringSet screwGasketCoverMS springSet collarBushSet screwPreset ring

1234567891011121314151617

φ25

φ30

φ35

φ40

φ45

φ50

φ60

φ70

φ80

φ90

φ100

42

47

52

57

62

67

77

93

103

113

123

113

118

123

128

133

138

148

168

178

188

198

71

76

81

86

95

100

110

127

137

147

157

34

34

34

36

36

36

36

41

41

41

41

14

14

14

14

18

18

18

18

18

18

18

44~47

49~52

54~57

59~62

64~67

69~72

79~82

95~98

105~108

115~118

125~128

69~97

74~102

79~107

84~112

71~95

76~100

81~105

86~110

91~115

96~120

106~130

125~147

135~157

145~167

155~177

95~111

100~116

110~126

127~145

137~155

147~165

157~175

No. PARTS NAMEShaft diameter

d

Box inner diameter

(B)C E F L G

Attachment P.C.DM10 M12 M16

1. Diaphragm Type /

2. Edge Type /

3. Dual Type /

Page 6: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

Installation is easy thanks to the cartridge construction. This high-performance mechanical seal can be installed with just four procedures.

Insert the Cartridge Master into the shaft (or sleeve) and move it to the shaft bearing side, and then assemble casing and impeller components.

1 Tighten gland bolts and secure cover ⑫ to stuffing box.2

Use a hexagon wrench to tighten set screws ⑩ and ⑯. Be sure to check that there is no slackness.3 Use a minus screwdriver to divide the

notched section of the preset ring ⑰ and then mount.4

Before Aftere

Gland Packing Cartridge MasterThe above device type is a cooling water pump for air conditioning.Peripheral water splashing from the gland packing section causes white crystallizing.Costs due to leaking water as well as hygiene issues become problems

Not only do Tanken supply mechanical seals but we also can be contracted to undertake maintenance work.We can service all types of pumps and add extra piping, etc.Also, by wrapping sliding surfaces, we are able to repair mechanical seals.

Maintenance Business■Pump dismantling and maintenance, and installation of new

pumps■Monitor dismantling and maintenance■Mechanical seal installation■Piping extension (add on) work, etc.

If the seal is converted to a Cartridge Master one, there is no peripheral water splashing, which improves the device environment.Maintenance costs can be cut because there is no leaking water and the seal has a long lifespan.

Cartridge Construction makes Installation Easy /

Example of Conversion from Gland Packing to Cartridge Master /

Pump Servicing /

Cartridge Master Installing Procedures / Conversion from Gland Packing /

Page 7: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

Installation is easy thanks to the cartridge construction. This high-performance mechanical seal can be installed with just four procedures.

Insert the Cartridge Master into the shaft (or sleeve) and move it to the shaft bearing side, and then assemble casing and impeller components.

1 Tighten gland bolts and secure cover ⑫ to stuffing box.2

Use a hexagon wrench to tighten set screws ⑩ and ⑯. Be sure to check that there is no slackness.3 Use a minus screwdriver to divide the

notched section of the preset ring ⑰ and then mount.4

Before Aftere

Gland Packing Cartridge MasterThe above device type is a cooling water pump for air conditioning.Peripheral water splashing from the gland packing section causes white crystallizing.Costs due to leaking water as well as hygiene issues become problems

Not only do Tanken supply mechanical seals but we also can be contracted to undertake maintenance work.We can service all types of pumps and add extra piping, etc.Also, by wrapping sliding surfaces, we are able to repair mechanical seals.

Maintenance Business■Pump dismantling and maintenance, and installation of new

pumps■Monitor dismantling and maintenance■Mechanical seal installation■Piping extension (add on) work, etc.

If the seal is converted to a Cartridge Master one, there is no peripheral water splashing, which improves the device environment.Maintenance costs can be cut because there is no leaking water and the seal has a long lifespan.

Cartridge Construction makes Installation Easy /

Example of Conversion from Gland Packing to Cartridge Master /

Pump Servicing /

Cartridge Master Installing Procedures / Conversion from Gland Packing /

Page 8: Cartridge Master...the dry sliding characteristic beyond that of “Z17”, thanks to the benefits of the liquid film formation provided by the closed pores. This sliding material

HP:https://www.tankenseal.co.jp

Cartridge MasterCartridge Master

Service Network

TANKEN SEAL(SHANGHAI) CO.,LTD.

RmA206,No2633 West YanAn Road,Shang-Mira Commercial Centre ChangNing District,P.R.C. ZIP 200336TEL. (021)6210-1731 FAX. ( 021)6210-1751

CK-1022-E

JAPAN Headquarters & Tokyo Sales Office

3-14-15,Yaguchi, ota-ku, Tokyo 146-0093PHONE +81-3-3750-2151FAX +81-3-3750-5171E-MAIL [email protected]

Yokohama Sales Office

Chiba Sales Office

Yokkaichi Sales Office

Osaka Sales Office

Mizushima Sales Office

Hiroshima Sales Office

Tokuyama Sales Office

Kamaishi Office

Hokkaido Branch Office

Tanken Engineering Co,.Ltd Niigata Office

SHANGHAI