Carton Flow - Wheel Flowdownload.rulmeca.it/catalogo/serie_eng/Carton Flow - Wheel Flow.pdf · †...

26
en JAN/2009 INTERROLL CORPORATE ART W W W . I N T E R R O L L . C O M PACEMAKER FOR FAST MOVERS COMPACT, DYNAMIC, EFFICIENT CARTON FLOW WHEEL FLOW INTERROLL

Transcript of Carton Flow - Wheel Flowdownload.rulmeca.it/catalogo/serie_eng/Carton Flow - Wheel Flow.pdf · †...

  • en JAN/2009

    INTERROLLCORPORATE

    ART�

    W

    WW

    .I

    NTE RRO

    L L .CO

    M

    P A C E M A K E R F O R F A S T M O V E R S

    C O M P A C T , D Y N A M I C , E F F I C I E N T

    C A R T O N F L O W

    W H E E L F L O W

    I N T E R R O L L

  • I N T E R R O L L

    C O R P O R A T E

    A R TAt first glance, industrial products and

    works of art would appear to have little,

    if anything, in common. However, when

    one considers that creativity,

    optimisation, finetuning and the

    pursuit of perfection are

    qualities associated with

    both disciplines and that

    each project is driven

    initially by an idea,

    a moment of inspiration,

    a seed that requires

    nurturing, then one will

    recognise that artist and

    entrepreneur often share

    the same traits.

    In combination, inspired,

    provocative art and

    innovative, state-of-theart

    products provide a

    company with those

    distinctive contours, that

    unique cultural identity

    that no balance sheet,

    no income statement

    can capture.

    It is precisely these

    intangibles, however, that

    have the capacity to infuse

    all aspects of life, lingering

    in the minds of staff and

    Blue rhombus Rebecca Michaelis

    ThicknessNataly Hocke

    INTERROLLCORPORATE

    ART�

    W

    WW

    .I

    NTE RRO

    L L .CO

    M

    capturing the imagination of the public.

    Art has a positive influence on the work

    environment and the internal processes

    governing these structures.

    Each moment of interaction, even

    if controversial, generates

    dynamism, openness and

    creativity; it kindles a spark

    of innovation, rouses

    venturesome spirits and

    shows ways of breaking

    the shackles of convention

    and charting new territory.

    The declared purpose of

    Interroll Corporate Art is

    to channel this immense

    creative potential, to create

    a dialogue that embraces

    art and business as vehicles

    of communication and to

    establish an environment in

    which the spirit of thought

    is allowed to flourish.

    The mission: to accompany,

    advise and act.

  • 1

    www.interroll.com

    Principles of Carton Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

    Carton Flow and the Kaizen philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

    Interroll wheel track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

    Interroll wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

    The Interroll bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

    The Carton Flow range and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

    Applications for Carton Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

    The Pareto analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

    Carton Flow’s performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

    References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

    TA B L E O F

    C O N T E N TS

    Interroll Carton Flow is the logical choice when handling and order processing light

    weights. Carton Flow product group includes Wheel Flow, which is a unique solution for

    all types of applications.

  • We are definitely not the first people in

    history to use the advantages of sloping

    beds to move items around. You need

    only cite the building of the Pyramids or

    the Roman aqueducts in this respect.

    Something as simple as a soap box can

    also clearly illustrate the “energy less”

    principle of gravity that is all around us.

    Namely, it shows the magnitude of grade

    resistance that is overpowered by weight.

    However, for this you need experience

    and an engineering flair and expertise,

    which we have gained over the years with

    our pallet flow storage.

    Interroll developed a new system for

    materials handling and order processing

    for light loads. All sticking to the concept

    “Proven” – solid, reliable and simple.

    W E E X P E R T S I N

    P R O V I D I N G P O W E R F R E E

    S O L U T I O N S .

    C R AT E S ,

    B O X E S ,

    C A R T O N S A N D T R AY S .

    2

  • 3

    www.interroll.com

    The main features of

    Interroll Carton Flow beds

    • The Interroll Floway wheel track is the

    only model worldwide to have variable

    pitches between wheels within each

    track. What makes it unique is its ex-

    ceptional ease of flow and extraordinary

    robustness.

    • The greater the load, the better the

    profile closes. The track can no longer

    be opened with the new Interroll wheel

    track.

    • Thanks to its high degree of compati-

    bility due to the universal connector,

    Carton Flow can be integrated into all

    of the shelving systems from the leading

    manufacturers.

    • The installation of the beds does not

    require screws and, therefore, reduces

    installation time by up to 30 % and also

    reduces the number of components

    required on site.

    • Strong loading beam: provides a rigid

    solution even for particularly wide

    shelves.

    • Different models of intermediate beams:

    the engineering can be perfectly

    adapted to the load capacity and width

    of the bed.

    • Reinforced wheel track option.

    • Antistatic wheel track option.

    • Impressive ergonomic picking tray, even

    for 600 mm containers.

  • K A I Z E N A N D C A R TO N F LOW.

    T WO P H I LO S O P H I E S S U P E R B LY

    Lean Production and Kaizen are only fully

    effective when appropriate structures are

    created for order picking and despatch at

    the end of an optimised workflow, such

    as this. “Live storage” is the key word here

    for modern, reliable and cost-effective

    distribution systems with the easy and

    resourceful, yet above all space-saving

    concept of so-called “First-In-First-Out”

    storage systems.

    Here there is both a separate loading and

    unloading side.

    The lanes are arranged according to pro -

    duct type, the containers run safely on

    sloping beds and move in an “energyless”

    manner to the picking area, where the

    employees pick the required goods from

    the containers. In short, Carton Flow

    provides intralogistics enthusiasts with

    a distribution tool that wins them over

    with its technological and economical effi-

    ciency and seamlessly fits with the Kaizen

    philosophy.

    S E I R I = S O R T :

    I D E N T I F Y A N D E L I M I N AT E

    U N N E C E S S A R Y I T E M S

    S H I TS U K E = S U S TA I N :

    A C H I E V E LO N G -T E R M

    I M P R OV E M E N T T H R O U G H

    T R A I N I N G A N D D I S C I P L I N E

    S E I K E TS U = S TA N DA R D I S E :

    S TA N DA R D I S AT I O N A N D C O D I F I C AT I O N

    H E L P TO S YS T E M AT I S E

    S E I S O – = S C R U B :

    K E E P T H E WO R K S TAT I O N

    A N D WO R K E N V I R O N M E N T

    C L E A N A N D O R GA N I S E D

    S E I TO N = S T R A I G H T E N :

    S TO R E A N D O R GA N I S E A L L

    WO R K M AT E R I A L A N D TO O LS TO

    B E R E A DY F O R O P E R AT I O N

    4

  • www.interroll.com

    C O M P L E M E N T I N G E A C H OT H E R .

    Two of the five “free delivered”

    As everyone knows, the Kaizen

    philosophy comprises of five found-

    ing elements: Tidiness, orderliness,

    cleanliness, standardised clean up

    and discipline.

    This results in faster working cycles,

    reduced stock holding, minimising

    error ratios, optimum ergonomics

    and eliminated waiting times. Two of

    these five criteria are, as it were,

    “free delivered” with Carton Flow.

    Tidiness (Seiri)

    All of the products are allocated to

    specific dynamic lanes, according

    to their type, and can be quickly

    identified. By separating A articles

    as fast-movers and B articles as

    medium-movers, mistakes are more

    or less eliminated.

    Orderliness (Seiton)

    The picking area is designed in such

    a way that all products are clearly laid

    out, quickly identifiable and within each

    reach. This way, Carton Flow guarantees

    excellent availability of all products in

    the immediate vicinity of the picking area.

    For engineers

    • Optimum container flow on innovative

    Interroll wheel tracks with continuous

    steel axles

    • Reduced torsion

    • Antistatic wheel track option

    • Compatible with Miniload systems

    (loading by stacker crane)

    • Boltless connections

    • Ergonomically optimised picking

    processes

    • Traceability thanks to production coding

    on each wheel track

    • Automatic and accurate stock rotation

    and management based on First-In-

    First-Out (FIFO)

    • Adaptable to Pick to light systems

    For users

    • Picking performance is increased

    by up to 65 %

    • Walking distances are drastically

    reduced

    • Space-saving of up to 35 %

    • Return on investment within 2 years

    • Zero energy consumption

    • No maintenance costs

    • Operating costs are significantly re-

    duced

    • Significantly reduced installation times

    as a result of boltless connections

    • Easy stock control with FIFO

    • Improved picking performance with

    Pick to Light (option)

    S H O R T A N D S W E E T.

    B E N E F I TS T H AT YO U S H O U L D

    TA K E A DVA N TA G E O F.

    5

  • This is the pitch that is needed

    Interroll is the only company in the world

    to offer variable wheel pitch on one wheel

    track. The advantage of this configuration

    is that the loading side, which has to

    withstand the heavier loads, has greater

    strength thanks to the narrower configu-

    ration of the wheels. The loading side can

    also be set up with a 28 mm or 42 mm

    spacing depending on weight of the

    containers.

    T H E N E W T R A C K S H

    E V E N M O R E I M P R

    The heavier, the better. Although, as

    always, there are limits here too. In any

    case, our profiles do grow with their

    work. This means that, with increasing

    loads, the side plates on the profile move

    inwards towards the wheel axle to create

    a rigid shape, without this affecting

    the smooth and quiet operation of the

    conveyor wheels in the slightest.

    This is also the unique possibility world-

    wide of varying the gap between the

    wheels as required, so that the loads can

    be better distributed at critical points and

    the solution can be sold at the right price.

    On the one hand this is possible thanks

    to the geometry of the track profile and,

    on the other hand, thanks to our special

    machines that we have had built so that

    we can produce this extraordinary static

    and flexible wheel spacing.

    Technical properties of

    the Interroll wheel track:

    • Variable wheel pitch in the wheel track.

    • Load-dependent closing of the profile

    • Outstanding torsion-free stability

    • Temperature operating ranges

    -28° C to 40° C

    • Length from 196 mm to 5,500 mm

    O U R S TA N DA R D M O D E LS :

    6

    Unloading side

    0 – 986 mmLoading side

    0 – 986 mm

    N x 168 mm336 mm or 504 mm

    28 – 28 mm

    28 – 42 mm

    42 – 56 mm

  • O W S I T S P R O F I L E .

    E S S I V E W I T H H E AV Y LO A D S .

    P AT E N

    T

    P EN D

    I NG

    61.0

    25.0

    12.1

    6.53.8 2.4 1.6 1.1 0.8 0.5

    0

    10

    20

    30

    40

    50

    60

    70

    0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

    Lo

    ad

    per

    wh

    eel tr

    ack (

    kg

    )

    Distance between supports (m)

    LOA D P E R W H E E L T R A C K

    7

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    Staggered arrangement of the tracks

    This option facilitates the restarting of con-

    tainers with unconstant or uneven ground.

  • 8

    WE S HOW OU R TR U E COLOU RS .

    AN D AT TAC H GR EAT I M P ORTANC E

    Interplay of colours

    The effect of colour is a very complex

    matter. Of course, there are more emotions

    than there are colours and conversely,

    we link each colour to a different emotion,

    association and even an experience or

    signal. This brings us to our very special

    subject. We offer four colours as standard

    and two as option at any one time.

    This can be used to express your corpo-

    rate identity, to brighten up your workplace

    or as colour coding within your picking

    operation. This enables you to combine

    something beneficial with something that

    looks good all in one.

    Interplay on wheels

    Our wheels have got what it takes.

    Their precision injection-moulding ensures

    precise tracking of the goods and the high

    density polyethylene copes with nearly

    everything that may come your way in

    terms of storage and transportation.

    The extremely stable steel axle remains

    firmly connected to the profile and

    effortlessly protects the wheels from

    the moving loads.

    And, as experience often shows, these

    are not always light weights.

    Standard

    Optional

    Black

    Blue

    Yellow

    Red

    White

    Green

    25

    34

    30.4

    23

    Antistatic (Black)

    Reinforced (Black)

  • 9

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    TO TH E STR E NGTH OF OU R AXLES .

    Technical properties of

    the Interroll wheel track

    • Load per wheel: 10 kg

    • Highly durable, impact-resistant 3 mm

    steel axles throughout

    • Secure casing for the axle in the

    profile’s exterior flanks

    • Robust high-density polyethlene (hdpe)

    • Reliable, flow of goods without

    deviation

    • Four standard colours

    Options

    • Two optional colours

    • Extra reinforcement on 15 kg loads

    (thicker wheel)

    • Antistatic option

    • Brake clip: reduces the speed of

    heavy containers at the picking

    location.

    • Back stop: For use with auto-

    mated storage and retrieval

    systems (Miniload system).

    This reliably prevents goods

    from falling out at the loading

    area, in case the operator

    pushes the box to the behind.

    Brake clip

    Back stop

  • 10

    Fastner’s are a tricky business. Especially

    when the parts to be joined are crooked.

    So before you get all snappy, use this

    snap-in system instead.

    Convenient, accurate, safe and above all

    quick.

    The assembly of our Interroll beds without

    screws is 30 % quicker to install as

    a matter of course. One pleasing benefit

    that should take the pressure off your

    budget.

    Installing Interroll beds

    • Easy and quick to install

    • 30 % shorter installation times

    • Extremely low error ratios

    • Only one person is needed for

    installation

    • No tools are required

    • Minimum number of fixing

    components

    S N A P I N I N S T E A D O F G E T

    W E L E T T H E O T H E R S W O R

    Intermediate beams

    Installed without screws, different

    models to match different weights

    as best as possible

    Unloading beam

    The reinforced profile allows

    for particularly wide beds

    Side profile

    Designed for fixing without

    screws to the loading and

    unloading beams

  • 11

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    T I N G S N A P P Y.

    K W I T H S C R E W S .

    Loading beam

    The reinforced entry

    profile allows for

    particularly wide beds

    End caps

    Components to protect against section

    damage as well as a connection between

    the loading and unloading beams and

    the side profiles

    Universal shelf connectors

    To secure the beds to all current types

    of static shelving

    Track clip

    Components for fixing the Interroll

    wheel tracks to the loading and unloading

  • 12

    F I R S T - I N - F I R S T - O U T AT A L L L E

    Full length guide

    Components for ensuring

    directional stability of the

    container flow

    Entry guide

    The order picker is reliably

    aided by these guide compo-

    nents when loading the wheel

    track with cartons and con-

    tainers in line with the lane

  • 13

    V E L S W E A R E P U L L I N G O U T A L L

    Standard

    (Unloading Regular) UR

    Unloading with

    5 degree inclined

    picking tray U05

    Unloading with 15 degree

    inclined picking tray

    for 400 mm long

    containers U15-400

    Unloading with 15 degree

    inclined picking tray

    for 600 mm long

    containers U15-600

    With adjustable picking

    tray UAD

    LOA D I N G

    U N LOA D I N G

    With Loading Plate LP

    Standard

    (Loading Regular) LR

    Loading with

    Stacker Crane LS

  • 3. Installation of intermediate

    beams

    1. Installation of side profiles 2. Installation of loading/

    unloading beams

    4. Installation of wheel tracks

    and options

    Loading beam Unloading beam

    Intermediate beam Wheel track with fixing clip

    peculiarities. In short, we have a cus-

    tomised solution to meet any stocking

    logistics system, any container type and

    any picking process with components

    and modules that are optimised in terms

    of function and ergonomics.

    We have already discussed the advan-

    tages of the FIFO principle. Shorter picking

    times, space-saving, “energyless“ moving

    of goods, allocation by product sort,

    error-free picking are all achieved with

    a separate feed-in and picking section

    for each shelving unit.

    Whilst we are still on this subject:

    The greater the range of containers to

    be stocked and the stocking methods

    themselves, the larger the range of com-

    ponents and modules that are required

    for this. The same applies to the opposite

    side, the picking area with its individually

    assigned picking areas and ergonomic

    T H E S T O P S T O A C H I E V E T H I S .

  • Carton F

    storage

    If space i

    can be in

    the produ

    shortest

    Moreove

    for stock

    Carton Flow with end stop

    Best suited for picking complete boxes

    and cartons.

    Carton Flow with inclined picking tray from 5 to 15

    Ideal for picking individual products from boxes and ca

    This particularly ergonomic set-up offers a better pickin

    combined with a minimal error ratio.

    Y O U

    Carton Flow combined with picking lane

    This combination is best suited to different

    fast-moving products. Small quantities are picked

    from beds; complete units are taken from pallets.

    Manual picking requires by the nature of things both individual and ergonomical concepts.

    Interroll’s innovative Carton Flow components open up all sectors of industry to the almost

    unlimited possibilities for creating both the physical and logistical ultimate design of customised

    picking areas.

    Over and above the conveyors systems, feed systems like Miniload and the convenient pick by

    light technology, we can also provide you with a system, which will allow you to deal with all pick-

    ing situations cost-effectively. Some examples shown on these pages are able to illustrate this.

  • 14

    Flow incorporated into a pallet flow

    system

    is limited, the picking tunnel with Carton Flow beds

    ntegrated into the flow storage block. This way,

    ucts are available by First-In-First-Out (FIFO) via the

    route without any breakdown in the cycle.

    r, the flow storage channels provide ample volume

    king of palletised products.

    Carton Flow with simple face buffer

    Pallets with goods are stored on top

    of Carton Flow bays for replenishment

    of lanes.

    degrees

    artons.

    ng angle

    Carton Flow combined with Pick to Light

    Picking performance is increased by up to 50 % with this

    paperless picking system. A digital display signals how many

    products should be taken from each channel.

    B U I L D W H AT Y O U WA N T. W E H

  • 15

    Carton Flow with integrated horizontal and driven conveyor

    After the picking process, the picking container is pushed to the

    rear driven conveyor and thus moves to the next picking area or

    to despatch. There are also Carton Flow systems with separate

    (non-integrated) conveyors. This is displayed by the illustration on

    the left.

    Carton Flow with horizontal non-driven conveyor

    Ideal for picking small parts.

    Carton Flow combined with a Miniload system

    The system allows loading with a fully automated stacker

    crane. Replenishment of channels is done by full units

    (full boxes or cartons).

    AV E W H AT Y O U N E E D .

    Carton Flow in combination with Last-In-First-Out

    (LIFO) pallet flow storage.

    This solution works well when space at a premium. A pallet flow

    storage system is installed in the higher levels, which can be fed

    and picked from on the basis of the LIFO principle.

    Conventional pallet racking can be incorporated instead of LIFO

    technology.

  • 16

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0From InterrollCarton Flowwith Pick to

    Light

    From Interroll

    Carton Flow

    From multi-level small

    parts storageshelving

    From single-level small

    parts storageshelving

    Direct fromthe pallet

    M A N UA L P I C K I N G M E T H O D S

    Pic

    ks p

    er

    pers

    on

    /hr

    � Max. � Min.

    F A S T - M O V I N G P R O D U C T S A

    C A R T O N F L O W

    Carton Flow performs

    outstandingly

    It goes without saying that good

    picking performance will dramatically

    reduce logistics costs. Carton Flow

    is far superior to traditional manual

    picking systems, as current statistics

    clearly confirm.

  • 17

    www.interroll.com

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    80%

    A B C

    PA R E TO A N A LYS I S

    R E I N A H U R R Y .

    E N S U R E S T H A T T H E Y M O V E .

    Carton Flow with the highest

    throughput rates

    The handling of products determines the

    access frequency and storage solution.

    In general a differentiation is made be-

    tween A, B and C products, the access

    frequency of which is determined by

    Pareto analysis.

    “A” stands for 75 % to 80 % of the total

    stock movement. These are fast-moving

    items with 1 to 14 days stockholding.

    “A” + “B” stands for 90 % to 95 % of the

    total stock movement. B products are

    medium-moving items with 15 to 30 days

    stockholding.

    “A”, “B” and “C” stand for 100 % of the

    total stock movement. C products are

    slow-moving items with over 30 days

    stockholding.

    15%5%

  • 18

    The channels, which carry only one

    product, ensure with their “single item”

    loads that there are no picking errors

    and, at the same time, ensure optimum

    stock control as each product can be

    visually correctly identified.

    T I M E A N D S P A C E

    M E A N H A R D C A S H .

    C A R T O N F LO W H E L P S

    T O M A K E S U B S TA N T I A L S AV

    Carton Flow reduces picking distances,

    increases picking performance per person

    and per hour and provides improved

    stockholding within the same amount of

    space.

    That creates room for additional projects

    and more money for future investments

    or simply helps you to save with a view

    to achieving a competitive edge. How this

    squaring of the circle is possible is clearly

    illustrated by the diagrams on this page

    without the need for much in the way of

    explanation.

    The pallet racking on the left stocks 6 pallets, that is to say 6 different products.

    Within the same floor area, Carton Flow racking on the right stocks 25 articles on five

    levels. Therefore, 19 more can be picked than from a conventional pallet rack.

  • 19

    www.interroll.com

    • Energy saving

    Gravity is a free source of the energy, which we need to move your loads. Carton Flow

    beds are installed with a light and well balanced slope and ensure the homogenous

    material flow from the loading to the unloading side.

    • Reduction of picking mistakes

    As one channel corresponds to one reference and therefore each item is at the right

    place, stock controls are superfluous and picking mistakes are dramatically reduced.

    * Number of references and articles are the same in both solutions.

    S M A L L PA R TS

    S TO R A G E S H E LV I N G

    I N T E R R O L L C A R TO N F LOW

    S M A L L PA R TS

    S TO R A G E S H E LV I N G

    I N T E R R O L L C A R TO N F LOW

    • Reduction of walking time*:

    In the example on the left, picking through the whole shelving system equals

    to a walking distance of 60 metres. With Carton Flow, walking distance is reduced

    to only 27 metres, allowing a reduction of walking time from 40 % to 50 %.

    • Space saving*

    In the example above, surface required for shelving system is 130 square metres.

    With Carton Flow, it is reduced to 113 square metres, which equates to a 13 %

    space saving.

    I N G S .

    Reductionof upto 40 %

    20% 30% 10%

    Walking timePicking time

    Identification time

    Saving time 1 m

    1 m

    1 m

    1 m

    1 m

    13% 13 m

    10 m

    1 m 1 m

    Picking Replenishment Picking Replenishment

  • 20

    There are many good reasons, why the following companies opted for

    a Carton Flow picking system. The technical features and economical

    advantages have already been described. That is one side of the

    coin. It is important for us to have an in-depth discussion with you

    with particular emphasis on workflow analysis. Then, when all details

    C A R TO N F LOW C O M E S W I

    E X A M P L E : M E D I A

    E B GA M E S I N M A L M Ö ,

    S W E D E N

    Project: New distribution centre.

    Products: Fast-moving interactive games

    Requirements: Improved picking performance

    Increased competitiveness.

    Solution: Interroll Carton Flow with 2,380

    container spaces on 180 beds

    each with 28 integrated wheel

    tracks.

    For dynamic storage of 1,600 to

    1,800 products.

    Advantages: 50 % higher picking perform-

    ance; optimised Time-to-market

    process.

    Project: Optimisation of the picking

    systems.

    Products: Fast-moving cosmetic prod-

    ucts like lipsticks, fragrances,

    shampoos, etc.

    Requirements: 30 % higher picking perform-

    ance, 40 % improvement in

    usage of space.

    Solution: Interroll Carton Flow with 22

    stock areas and 880 picking

    positions.

    Rack depths of 1.3 m and

    2.3 m. Load capacity 500 kg

    and 900 kg.

    Advantages: 30 % higher picking perform-

    ance; 40 % space-saving.

    E X A M P L E : C O S M E T I C S

    L ` O R E A L I N GAU T E N G ,

    S O U T H A F R I C A

  • 21

    T H G LOW I N G R E F E R E N C E S .

    E X A M P L E : F O O D S T U F F S

    E D E K A I N B A L I N G E N ,

    G E R M A N Y

    Project: Expansion of an existing distribution

    centre.

    Products: Fast-moving dry foodstuffs (i.e. yoghurt,

    cream products and tinned food).

    Requirements: Improved efficiency in product handling

    and storage of deeper products,

    improved picking performance.

    Solution: Carton Flow with 135 beds (screwed into

    pallet racking frames), each 5 m deep and

    2.7 m wide, with 5 % inclined picking

    positions. 44 wheel tracks per bed, laid

    as a carpet (without guide tracks).

    500 mm long special position adaptor

    (REMA TEC solution) on the feed-in side.

    Advantages Efficient mapping of smaller quantities,

    doubling of the picking performance,

    optimal combination of conveyor tech-

    nology, separation, restocking and picking.

    Project: New distribution centre.

    Products: Fast-moving emerging textile

    collections.

    Requirements: Replenish the products on pallets

    every 2 weeks.

    Optimum product distribution

    to 1,255 subsidiaries in 47 coun-

    tries.

    Solution: Interroll Carton Flow with

    2,704 beds.

    Part of the centre with pick by

    light technology and conveyor

    systems. 16,200 pallet locations

    for product supply.

    Advantages: Significant increase in picking

    performance due to the combi-

    nation of Carton Flow/conveyors.

    have been carefully agreed, we work out a concept that we can cus-

    tomise specifically for your intralogistics operation. We do not simply

    concern ourselves with the picking process but also with the peripheral

    dynamic pallet storage and product supply. We come highly recom-

    mended with the references cited below:

    E X A M P L E : FA S H I O N

    C O R T E F I E L I N M A D R I D ,

    S PA I N

  • en J

    AN

    /2009. 2500/O

    Y/K

    O

    Europe/Nordic

    DenmarkInterroll Nordic A/SSales Office Dynamic StorageHammerholmen 2 - 6DK-2650 HvidovreTel. +45 36 88 33 33Fax +45 36 88 33 [email protected]

    Also responsible for:Finland, Iceland, Norway,Sweden

    Western/Southern Europe

    FranceInterroll SASSBU Dynamic Storage310, Rue du Clair BocageB.P. 255Mouilleron le CaptifF-85006 La-Roche-sur-YonFranceTel. +33 251 37 12 32Fax +33 251 37 05 [email protected]

    ItalyRulli Rulmeca S.p.A.Via A. Toscanini, 1I-24011 Almè (Bg)Tel. +39 035 4300111Fax +39 035 [email protected]

    PortugalRulmeca Interroll de Portugal LdaApartado 69, Centro CivicoP-6201-909 CovilhãTel. +351 275 330 780Fax +351 275 330 [email protected]

    SpainInterroll España S.A.Parc Tecnològic del VallèsC/ Dels Argenters, 5.Edificio 1, módulos Bp y CpE-08290 Cerdanyola del VallèsTel. +34 90 210 2587Fax +34 93 586 [email protected]

    United KingdomInterroll Ltd.Sales Office Dynamic StorageBrunel RoadEarlstrees Industrial EstateGB-Corby, Northants NN17 4UXTel. +44 1536 74 85 65Fax +44 1536 74 85 [email protected]

    Central Europe

    GermanyInterroll Fördertechnik GmbHHöferhof 16D-42929 WermelskirchenTel. +49 2193 2 31 36Fax +49 2193 2 31 [email protected]

    Also responsible for:Austria, Belgium, Luxembourg,Netherlands, Switzerland

    Eastern Europe

    GermanyInterroll Fördertechnik GmbHHöferhof 16D-42929 WermelskirchenTel. +49 2193 2 31 81Fax +49 2193 2 31 [email protected]

    Also responsible for:Hungary, Slovakia,Czech Republic, Russia

    PolandInterroll Polska Sp. z o.oul. Płochocińska 8503-044 WarszawaTel. +48 22 741 741 0Fax +48 22 741 741 [email protected]

    South Eastern Europe/Near East

    GermanyInterroll Fördertechnik GmbHHöferhof 16D-42929 WermelskirchenTel. +49 2193 2 31 27Fax +49 2193 2 31 [email protected]

    Also responsible for:Greece, Turkey, Egypt, United Arab Emirates

    IsraelComTrans-Tech Ltd.P.O.B. 17433Tel-Aviv 61174IsraelTel. +972 54 4 27 27 47Fax +972 3 7 44 08 [email protected]

    Africa

    South AfricaInterroll SA Pty. Ltd.P.O. Box 3 27Isando 1600ZA-GautengTel. +27 11 281 9900Fax +27 11 252 [email protected]

    North America

    CanadaInterroll Canada Ltd.1201, Gorham StreetCDN-NewmarketOntario L3Y 8Y2Tel. +1 905 727 3399Fax +1 905 727 [email protected]

    South America

    BrazilInterroll LogisticaElementos para SistemasTransportadores Ltda.Av. Alexandrina das ChagasMoreira 945Bairro Distrito IndustrialPindamonhangaba - SPCEP 12412-800BrasilTel. +55 12 3648-8021Fax +55 12 [email protected]

    Asia

    ChinaInterroll (Suzhou) Co. Ltd.Unit 10B, Modern Industrial SquareNo. 333 Xing Pu RoadSuzhou Industrial ParkSuzhou, Jiangsu ProvincePeople’s Republic of ChinaPostal Code: 215126Tel. +86 512 6256 0383Fax +86 512 6256 [email protected]

    JapanInterroll Japan Co. Ltd.302-1 ShimokuzawaSagamihara-shiJPN - Kanagawa 229-1134Tel. +81 42 764 2677Fax +81 42 764 [email protected]

    KoreaInterroll Korea CorporationRoom 301, Dongsan Bldg, 333-60Shindang-Dong, Choong KuSeoulTel. +822 22 31 19 00Fax +822 22 54 36 [email protected]

    ThailandInterroll DS Asia Pacific Co. Ltd.Amata Nakorn Industrial Estate700/685 Moo 1, Tambol Phanthong,Aumphur Phanthong, ChonburiThailand 20160Tel. +66 38 447 448-52Fax +66 38 447 [email protected]

    Australia & New Zealand

    AustraliaInterroll Australia Pty. Ltd.8 Villas RoadDandenong SouthVictoria 3175AustraliaTel. +613 9706 44 95Fax +613 9706 44 [email protected]

    Also responsible for:New Zealand

    www.interroll.com

    Interroll reserves the right to modify the technical characteristics of all its products at any time. Technical information, dimensions, data and characteristics are indicative only.

    Source: Sanicare