CARRY STAINLESS STEEL AXIAL-FLOW SUBMERSIBLE PUMP · CARRY STAINLESS STEEL AXIAL-FLOW SUBMERSIBLE...

CARRY STAINLESS STEEL AXIAL-FLOWSUBMERSIBLE PUMP

STANDARD 4"THREE PHASE OWNER’S MANUAL

CARRY MANUFACTURING, INC.1360 Prospect AvenueCaro, MI 48723-9288

800-49-CARRY or 989-672-2779FAX: 888-502-8289 or 989-672-2770

www.carrymfg.com

CARRY MANUFACTURING, INC.THREE PHASE OWNERS MANUAL

STANDARD 4" STAINLESS STEEL AXIAL-FLOW SUBMERSIBLE PUMPS

ATTENTION!

IMPORTANT INFORMATION FOR INSTALLERS OF THIS EQUIPMENT!

THIS EQUIPMENT IS INTENDED FOR INSTALLATION BY TECHNICALLY QUALIFIEDPERSONNEL. FAILURE TO INSTALL IT IN COMPLIANCE WITH NATIONAL AND LOCALELECTRICAL CODES AND WITH CARRY MANUFACTURING RECOMMENDATIONS MAYRESULT IN ELECTRICAL SHOCK OR FIRE HAZARD, UNSATISFACTORY PERFORMANCE,AND EQUIPMENT FAILURE. INSTALLATION INFORMATION IS AVAILABLE FROM CARRYMANUFACTURING. CALL TOLL FREE 800-492-2779.

WARNING!

SERIOUS OR FATAL ELECTRICAL SHOCK MAY RESULT FROM FAILURE TO CONNECT THEMOTOR, CONTROL ENCLOSURES, METAL PLUMBING, AND ALL OTHER METAL NEAR THEMOTOR OR CABLE, TO THE POWER SUPPLY GROUND TERMINAL USING WIRE NO SMALLERTHAN THE MOTOR CABLE WIRES. TO REDUCE THE RISK OF ELECTRICAL SHOCK,DISCONNECT POWER BEFORE WORKING ON OR AROUND ALL ELECTRICAL COMPONENTS. DO NOT USE MOTOR IN SWIMMING AREAS.

CARRY MANUFACTURING, INC.1360 Prospect AvenueCaro, MI 48723-9288

800-49-CARRY or 989-672-2779Fax: 888-502-8289 or 989-672-2770

www.carrymfg.comMODEL NUMBER EXPLANATION

i Effective 02/2016



Example No. 401-32X-31H

4 = Pump Size: (4) = 4" Pump Discharge

01 = Horsepower: (00) = ½, 3/4 or 1 Horsepower(01) = 1-1/2 Horsepower(02) = 2 Horsepower(03) = 3 Horsepower

3 = Phase: (3) = Three Phase

2 = Voltage: (2) = 200 or 230 Volt(4) = 460 or 575 Volt

(Please note: Motors are not dual voltage. Please specify whenordering.)

2 = Impeller No.: (X) = 9o or 11o 3-Blade Impeller13o, 17o or 23o 4-Blade ImpellerNo. 1, 2, 3 or 4 3-Blade Impeller

3 = Power Lead: (3) = 30 Feet (Standard)

1 = Application: (1) = Storm Water Motor(2) = 316 Stainless Steel Motor

H = Orientation: ( ) = Blank is Vertical(H) = Horizontal

Please Note: All Carry Standard 4" Pumps come standard with a 30’ power lead. Otherlengths are available upon request.

ii Effective 02/2016



TABLE OF CONTENTS

ATTENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

MODEL NUMBER EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

STANDARD WARRANTY AND CONDITIONS OF SALE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL PUMP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Fixed Speed Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Control Panel and Panel Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Carry Designed Three Phase Control Panel Installation Instructions . . . . . . . . . . . . . . . 10Carry Designed Control Panel Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Franklin Electric Control Systems SmartStart Pump Starter . . . . . . . . . . . . . . . . . . . . . . 18Franklin Electric Control Systems Installation Instructions . . . . . . . . . . . . . . . . . . . . . . 19Franklin Electric Control Systems Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Float Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Double FloatTM Mercury Pump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Double FloatTM Master Pump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Float Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Sensor Float Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Variable Speed Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Variable Frequency Drive Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Single Phase Input VFD Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Three Phase Input VFD Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Pressure Transducer/Flow Sensor Hook-up Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Adjusting Level Parameters in Pump Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Product Use & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Franklin Submersible Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464" OP4 Sumoto Submersible Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Vertical Stainless Steel Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Horizontal Stainless Steel Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Pump Performance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

iii Effective 02/2016



TABLE OF CONTENTS

OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Strainer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Vertical Strainer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Horizontal Strainer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Vertical Strainer Screen Installation (Retro-fit Application) . . . . . . . . . . . . . . . . . . . . . . 66Horizontal Strainer Screen Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Intake Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Pump Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Lift Chains, Quick Links and Wire Rope Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Motor Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69B & W Relays and Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Float Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Pump Discharge Pipe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

PVC Pipe and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Swing Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Flap Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Flap Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Quick Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Wil-loc Ball and Socket Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Flexible Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Pump Repairs - Recuperator, Impeller, Motor or Motor Lead . . . . . . . . . . . . . . . . . . . . . . . . . . 81

GRAPHS1 Horsepower Performance Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571-1/2 Horsepower Performance Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582 Horsepower Performance Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593 Horsepower Performance Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ILLUSTRATIONSSample Installation of a Fixed Speed Pumping Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Lifting Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Carry Designed Three Phase Standard Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Carry Designed Three Phase Delux Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Franklin Electric Three Phase Standard Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Franklin Electric Three Phase Delux Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Double Float (Mercury) Pump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Mercury Float Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Mechanical Float Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Float Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Pipe Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Sensor Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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TABLE OF CONTENTS

ILLUSTRATIONS (continued)Pipe Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Float Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Internal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Cable Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Sample Installation of a Variable Speed Pumping Application . . . . . . . . . . . . . . . . . . . . . . . . . 34Single Phase Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Three Phase Input Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Pressure Transducer/Flow Sensor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Vertical Stainless Steel Pumps - 4" Discharge Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . 484" Vertical Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504" Vertical Pump with PVC Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Horizontal Stainless Steel Pumps 4" Discharge Exploded View . . . . . . . . . . . . . . . . . . . . . . . . 524" Horizontal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544" Horizontal Pump with PVC Intake Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544" Horizontal Pump with PVC Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Vertical Strainer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Horizontal Strainer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65PVC Strainer Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Remove Rear Base Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Thread Cord & Pump Through Screen Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Thread Cord Through Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Cable Slack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Slide Screen over Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Attach Rear Base Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Secure Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Attach Screen Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Screen Installation Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Installation using B & W Relay and Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70B & W Relay used for Pump Down Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Float Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72Discharge Piping Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73PVC Threaded Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Wil-loc Ball and Socket Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Recuperator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Removing the Recuperator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Removing the Impeller Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Removing the Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Removing Motor Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

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TABLE OF CONTENTS

ILLUSTRATIONS (continued)Removing the Pump Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Removing the Cord Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Removing the Jam Nut on a 600M Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Removing the Jam Nut on a Standard Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Removing the Motor Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

TABLESRecommended Discharge Pipe Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Disconnect Switch with Handle (Carry Designed Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Transformer (Carry Designed Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Circuit Breaker (Carry Designed Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Motor Contactor and Overload (Carry Designed Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Breaker/Disconnect Switch (Franklin Electric Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Motor Contactor (Franklin Electric Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Starter Module (Franklin Electric Panels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Specifications on Sensor Floats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Standard Variable Frequency Drive Package Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394" Vertical Pump Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504" Vertical Pump with PVC Screen Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514" Horizontal Pump Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554" Horizontal Pump with PVC Intake Horn Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554" Horizontal Pump with PVC Screen Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Vertical Strainer Screen Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Horizontal Strainer Screen Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

vi Effective 02/2016



STANDARD WARRANTY AND CONDITIONS OF SALE

PRELIMINARY INFORMATION: Any preliminary drawings and illustrative materials used in thespecification build-up process show general arrangement and approximate dimensions only. Certifieddrawings will be submitted after receipt of an order, if required.

PRICES: Any listed price is subject to change without notice. Orders are accepted with the understandingthat the product will be billed at the price in effect at the time of shipment, unless otherwise specified byCarry Manufacturing, Inc.

QUOTATIONS: Any quotation 60 days old is subject to change without notice. The price of each orderis subject to the resource availability and costs incurred by Carry Manufacturing, Inc. at the time ofmanufacture.

FREIGHT: F.O.B. Carry's factory in Caro, Michigan. Catalog weights are careful estimates, but they arenot guaranteed. No allowance will be made for cartage at destination.

TAXES AND OTHER CHARGES: The prices do not include any Federal, State or Local sales, use or othertaxes, or brokerage fees that may be applicable. The amount of any such applicable taxes or fees will beadded to the invoice at the rate in effect at the time of shipment.

ACCEPTANCE: No order shall be binding upon Carry Manufacturing, Inc. until accepted in writing byan authorized official at its home office in Caro, Michigan. Any contract for the sale of product and theseConditions of Sale, shall be governed by and construed according to the Uniform Commercial Code asadopted in the State of Michigan. If the product quoted is not approved by the Consulting Engineer, CarryManufacturing, Inc. assumes no responsibility to furnish any item manufactured by others.

CREDIT: Credit worthiness of a Purchaser will be determined upon receipt of the contract. Credit terms,if authorized, are subject to change during the life of the contract if the financial condition of the Purchaserchanges.

CANCELLATION: Cancellation of orders will be accepted with the understanding that CarryManufacturing, Inc. will be entitled to reimbursement for expenses incurred at the time of cancellation,including any and all special engineering, design, tooling, manufacturing, storage or transportation costs.

TERMS, PAYMENT & INVOICING: Standard payment terms are COD. Payment is due prior toshipment. For Open Accounts (with approved credit), payment terms are NET 30 days from the date ofinvoice. Retaining a percentage of the contract sale amount is prohibited without prior, written agreement. Payment must be made in U.S. Funds. An invoice will be rendered as of the date product is ready forshipment. A service fee of 1-1/2% per month on all invoices over 30 days past due will be imposed. In theevent of any default by the Purchaser, Carry Manufacturing, Inc. shall have the right to repossess theproduct as well as all other rights afforded to a conditional seller under the provisions of the UniformConditional Sales Act and any other applicable laws.

1 Effective 02/2016




MANUALS: One (1) owner's/service manual will be provided with each purchase of a single pump,included with the pump, control panel or variable frequency drive. Additional owner's/service manuals areavailable for $15.00 each. Standard Owner’s Manuals are also be available for download from our website:www.carrymfg.com. Specialty Owner’s Manuals for custom products will be available upon request.

DELIVERY: Standard lead times for Storm Water products is 7-10 business days. 316 Stainless Steel andcustom designed products have an 8-10 week lead time. The estimated shipping date is based on theproduction time required to process the order commencing with the date the order is accepted by CarryManufacturing, Inc. In the event it is necessary to revise the design, specifications, or Conditions of Sale,the shipping date shall be automatically extended by the period of time required to achieve the mutuallyagreed upon correction or adjustments of the design, specifications or Conditions of Sale.

Carry Manufacturing, Inc. reserves the right to make shipment of completed segments of an order and prorate the invoice for those segments as shipments are made.

DELAYS IN DELIVERY: Carry Manufacturing, Inc. shall not be responsible for any delay or for anydamages suffered by the Purchaser by reason of any delay due to fires, strikes, riots, Acts of God, priorities,Government orders or restriction, delays in transportation, delays of suppliers of materials or parts, inabilityto obtain necessary labor, or other causes beyond the control of Carry Manufacturing, Inc. In the event ofsuch a delay, the shipping date shall be extended for a period of time equal to the time lost by reason of sucha delay.

Any product held more than three (3) weeks after the estimated shipping date at the Purchaser's request willbe stored at the Purchaser's expense unless otherwise agreed upon.

DAMAGE OR LOSS IN TRANSIT: Delivery of the product to a carrier at Carry Manufacturing's plant orother shipping point selected by Carry Manufacturing shall constitute delivery to the Purchaser. Regardlessof freight payment, all risk, loss or damage in transit shall pass to the Purchaser at that time. The Purchasershall make claims for loss or damage to product while in transit, against the carrier and not against CarryManufacturing, Inc. Carry Manufacturing, Inc. will assist the Purchaser in securing satisfactory adjustmentof such claims.

BETWEEN SHIPMENT AND PAYMENT: The Purchaser shall be responsible for the care, maintenanceand protection of the material or product after delivery. The Purchaser agrees to provide and maintainadequate insurance for the product or materials shipped to the Purchaser against loss or damage by fire,explosion or other causes during the time between shipment and final payment in an amount fully protectingCarry Manufacturing, Inc.

The title and right of possession to the machinery shall remain with Carry Manufacturing, Inc. and themachinery shall remain personal property irrespective of attachment to, or location on, any foundation orin any structure, until all payments shall have been made in cash. The Purchaser will do all acts necessaryto protect the above title and right.

2 Effective 02/2016




INSTALLATION: Unless specifically stated otherwise, all material or product shall be installed and placedin service by, at the expense of, and under the exclusive responsibility of the Purchaser.

RETURNED PRODUCT: Authorization and shipping instructions for the return of any product must firstbe obtained by the Purchaser from Carry. Otherwise shipment will be refused. Contact Carry Manufacturingto be issued an RGA form. Complete the form and include a copy with the product to be returned freightpre-paid. Only unused standard product or materials of current design by Carry will be considered forreturn. Custom products cannot be returned for credit. If the returned product is in sellable condition, acredit memorandum will be issued minus a minimum restocking charge of 15% and minus any and alltransportation charges paid by Carry.

PUMP WARRANTY REGISTRATION CARD AND PROOF OF PURCHASE: Within 30 days of thepurchase of the pump, Purchaser shall mail to Carry by certified mail, return receipt requested, the pumpwarranty registration card accompanied by proof of purchase from the retail seller indicating the date andpurchase price of the pump at issue. This warranty is void unless the warranty registration card and proofof purchase are provided to Carry as set out above and are on file with Carry.

LIMITED WARRANTY: Carry warrants the product sold by it to be free from defects in materials andworkmanship for a period of one (1) year from the date of purchase of the pump as verified by the productwarranty registration card and proof of purchase provided to Carry by purchaser.

WARRANTY DISCLAIMER: This warranty does not apply to the product if used in an aquaculturalapplication or to pumps that have been subject to misuse (including use in a manner inconsistent with thedesign of the pump), abuse, neglect, accident or improper installation or maintenance, or to pumps that havebeen altered or repaired by anyone other than Carry. The warranties in this agreement are in lieu of all otherwarranties, express or implied, including without limitation, any warranties of merchantability or fitness fora particular purpose, said warranties being expressly disclaimed.

WARRANTY AMENDMENTS: Prior or subsequent courses of dealing, trade usage and verbal agreementsnot reduced to a writing signed by Carry, to the extent they differ from, modify, add to or detract from thiswarranty shall not be binding upon Carry. There are no agreements, promises or understandings, eitherverbal or written, that are not fully expressed in this warranty. No statements, recommendations orassistance by either party have been relied upon by either party nor shall they be relied upon and shall notconstitute a waiver by either party of any of the provisions hereof. This warranty may be amended oraltered only if agreed to in writing signed by Carry.

3 Effective 02/2016




LIMITED REMEDY: Carry and Purchaser agree the repair or replacement of the pump at issue is acommercially reasonable allocation of risk and, therefore, Purchaser agrees that its sole and exclusiveremedy against Carry shall be limited to the repair or replacement of the pump at issue. This exclusiveremedy shall not be deemed to have failed of its essential purpose so long as Carry is willing and able torepair or replace the pump at issue. In the event Carry is unable to repair or replace the pump at issue in amanner acceptable to purchaser, or in the event it shall be determined by a court having jurisdiction thereofthat any provisions of this warranty are unconscionable or fail in its essential purpose, then the maximumliability of Carry shall be that as set forth in the paragraph next following entitled “Limitation on Liability”.

LIMITATION ON LIABILITY: Carry shall not be liable for any loss, damage or injury resulting from delayin delivery or installation of the pump or for any failure to perform which is due to circumstances beyondits control. Carry and Purchaser agree it is a commercially reasonable allocation of risk that the maximumliability, if any, of Carry for all damages, including without limitation contract damages and damages forinjuries to persons or property, whether arising from Carry’s breach of this agreement, breach of warranty,negligence, strict liability or other tort, is limited to an amount not to exceed the purchase price of the pumpat issue in the dispute and said liability is so limited. In no event shall Carry be liable to Purchaser for anyincidental, consequential or special damages, including without limitation, lost revenues and profits, evenif it has been advised of the possibility of such damages.

WARRANTY CLAIM PROCEDURE: This warranty is valid only if the following conditions are compliedwith by the Purchaser: Purchaser shall notify Carry in writing of the defect in the pump at issue within 30days of discovery of the defect. The notice shall include with it copies of the warranty card, proof ofpurchase and the return receipt signed by a representative of Carry as provided above. In the event repairor replacement of the pump at issue is approved by Carry, Purchaser shall, upon written notice by Carry ofthe approval (RGA), return the pump to Carry, freight prepaid. Carry will return the repaired or replacedpump to Purchaser, freight prepaid. The repair or replacement of the pump shall not extend the durationof the one-year warranty term.

GOVERNING LAW: This warranty shall be governed and controlled by and enforced in accordance withthe laws of the State of Michigan, U.S.A., in all respects.

FORUM: The parties agree they are of equal bargaining power and irrevocably submit to the jurisdictionand venue of the Circuit Court for the County of Tuscola, State of Michigan or, if original jurisdiction canbe established, the United States District Court for the Eastern District of Michigan, Northern Division, withrespect to any performance or breach of this agreement. The parties hereby stipulate that the venuesreferenced in this agreement are convenient to each of them.

REMINDER:Mail in your WARRANTY REGISTRATION CARD today!!

4 Effective 02/2016



GENERAL PUMP INSTALLATION

In this section, information has been provided onthe installation of the Carry pump and itscomponents. The installation will include: theCarry pump, the control panel and the floats forfixed speed pumping applications and the CarryPump, VFD, standard transducer, lightning arrestorand flow sensor for variable speed pumpingapplications. Optional equipment, like strainerscreens, sensor floats, B & W Relays andElectrodes, Quick Disconnects, Swing CheckValves, etc. are covered under OPTIONALEQUIPMENT on page 63.

Carry's Stainless Steel Axial-Flow SubmersiblePump was designed to pump high volumes ofwater at low heads. The Franklin Electric motorwas specifically developed to live under water. The control panel was designed to provide accuratestarting and overload protection. The float systemwas designed for dependable service with a qualitymercury or mechanical on/off switch. Together,these components create a highly efficient andeffective fixed speed de-watering system. Thevariable frequency drive package is designed toallow for small capacity wet wells to be used with large capacity pumps and allows you to match the pumpspeed and discharge flow rate to the ever-changing drainage flow rates.

The pump must be installed and operated correctly to keep it working at its utmost efficiency. This owner'smanual has been developed to provide the owner and installer with as much information as possible toensure satisfactory installation and operation. The following pages detail the specific instructions for eachcomponent of the installation. Following the installation information are several general information tips.

CAUTION:THIS EQUIPMENT STOPS AND STARTS

AUTOMATICALLY! USE EXTREME CARE WHENWORKING AROUND PUMPS AND ELECTRICAL

CONTROLS!

5 Effective 02/2016



SAMPLE INSTALLATION OF FIXED SPEED PUMPING APPLICATION

Illustration 1

6 Effective 02/2016



Illustration 2

FIXED SPEED PUMP INSTALLATION

Illustration 1 shows a sample installation of the intake pipe, pump, floats, discharge pipe and control panelin a fixed speed pumping application. Before installation, check the bottom of the wet well for debris, sandor muck. Remove as much as possible. The presence of debris in the wet well could damage yoursubmersible pump. Ideally, your sump site should be designed to prevent the accumulation of debris andsand.

Unpack the pump, controls and any accessories. Make sure to check all packagingagainst your packing list to be sure you have all the parts. Connect a lifting chain, ropeor cable to the pump eyelets. Tip: Stainless Steel chain or cable is the best and longestlasting material, but also the most expensive. Galvanized chain will usually deteriorateafter a few years. A good poly or nylon rope is an acceptable choice with a minimalcost. See Illustration 2. DO NOT lower the pump into the wet well by the powercord. This could damage the cord and cause an electrical hazard in the future.

WARNING - Do not lift the pump using the power lead. Electrical shortscan occur and could damage the pump’s motor and controlpanel.

Connect a threaded PVC adapter to the pump discharge at the recuperator. CarryStainless Steel Axial-Flow Submersible Pumps with a 4" discharge have 4" male NPTthreads on the recuperator for connecting to the discharge piping. Carry recommendsusing 4" Schedule 40 PVC female adapters to connect the discharge pipe to the Carrypump. Attach a riser pipe section to the threaded adapter. In applications where thepiping is going to be up-sized, then an increaser coupling may be required prior toattaching the riser pipe section. In applications where a check valve is to be installedin the discharge piping, we recommend that it be installed at this point before adding the riser pipe.

For best results, use the following table to determine the discharge pipe size. The larger pipe size on pumpswith 17E or 23E Impellers helps prevent restriction on the pump motor and increases efficiency. Otherrecommendations include: a long radius (90E) elbow and a discharge pipe that should not exceed 20 feetin length unless otherwise indicated.

Table 1: Recommended Discharge Pipe Diameter

Horsepower Discharge Pipe

1 thru 3 4" pipe connection to pump and 4" discharge pipe recommended for pumps with 9E,11E or 13E Impellers.

1-1/2 thru 3 4" pipe connection to pump and 6" discharge pipe recommended for pumps with 17Eor 23E Impellers.

Note: Undersized pipe may result in high motor current and premature bearing wear.

7 Effective 02/2016



FIXED SPEED PUMP INSTALLATION(continued)

Lower the pump with the riser pipe into the pump tank. Position the pump in thecenter of the wet well so the discharge elbow may be installed easier. Use nyloncord or electrical tape to attach the power cord vertically along the pump and thedischarge pipe to avoid breakage. Connect the lifting chain, cable or rope to the topof the tank. Cut the riser pipe off at the desired height to allow the attachment ofa 90E elbow and the horizontal discharge pipe section. Tip: Try to avoid usingshort radius elbows. Instead of gluing the elbow to the pipe, it may be helpful touse bolts to secure the pipe. We usually apply a bit of dish soap to the pipe andelbow to ease the installation. Once the elbow is in place, we drill tap holes forstainless steel bolts (three 5/16"-18 x 3/4" are our preference.)

Attach the control panel to a post or structure nearby. The control panel has a NEMA 3R rating. Thismeans they are approved for outdoor mounting. Control panels should never be mounted in direct sunlightor high temperature locations, as this will cause shortened life expectancy of the components. A ventilatedenclosure, painted white to reflect heat, is recommended for outdoor, high temperature locations. The worstplace to mount a control panel is in a damp well pit, or other humid location, as this accelerates componentfailure from voltage breakdown and corrosion.

Make sure that the electrical power is off at the main disconnect before starting to connect the electricalwiring. Severe electrical shock can occur if the power is not turned off before handling the electricalcomponents. Open the control panel door. Connect the incoming power cables into the bottom of thecontrol panel. Bring all of the pump motor wires/cables into the bottom of the control panel See page 10for information on Carry Designed Three Phase Control panels and hook-up instructions. See page 18 forinformation on Franklin Electric Three Phase Control panels and hook-up instructions.

Install the floats. Carry Manufacturing, Inc. recommends the use of double floatmercury or master pump float switches for use with the Carry Designed Three PhaseControl panels. The use of two Sensor floats are recommended for use with theFranklin Electric Three Phase Control panels. Water must activate both floats toturn the pump on and the water level must drop below the bottom float to turn thepump off. We recommend the use of a separate float pole to attach the floats. A 1-1/2" or 2" PVC pipe works well for this purpose. Attach the bottom float to theOFF location in relation to the float pole height using the pipe clamp provided. Attach the top float to the ON location in relation to the float pole height using thepipe clamp provided. See page 26 for more information on the floats. Connect thefloat wires as recommended on the control panel hook up diagrams. See page 11or 20 for more information. A wiring diagram has also been included with thecontrol panel to assist you.

8 Effective 02/2016



FIXED SPEED PUMP INSTALLATION(continued)

Once you have all the components in place, we recommend that you test the system through several cyclesto ensure that everything is working properly. Turn the main power on. Turn the Test-Off-Auto switch (ifapplicable) to the TEST position. The pump should start and pump water, if the water in the tank is abovethe minimum submergence level. Warning: Only run the pump for a short period of time if there is notenough water in the tank to pump. Turn the Test-Off-Auto switch to the AUTO position. If the water levelis above the top float, the pump should start up and run until the water level drops below the bottom float. Try to avoid short cycling the pump. Short cycling is rapid on/off cycles that can harm the pump. TheTEST-OFF-AUTO switch should be left in the AUTO position for standard operation. The OFF positionturns the pump system off and it will not operate regardless of the float position. Installation is complete.

9 Effective 02/2016



CONTROL PANEL AND PANEL ENVIRONMENT

Carry Designed Three Phase control panels use Type 3R enclosures. They are suitable for indoor andoutdoor applications within temperatures of +14EF(-10EC) to 122EF(50EC). Operating control panels below+14EF can cause reduced starting torque and loss of overload protection, when overloads are located incontrol panels. During the coldest weather, temperature may be kept above +14EF by an enclosure aroundthe control panel and using heat tape or a small light bulb in the enclosure as a heat source.

CARRY DESIGNED THREE PHASE CONTROL PANELINSTALLATION INSTRUCTIONS

Before any connections are made, verify that the power supply voltage, hertz, and KVA capacity match themotor requirements. Refer to Table 22 on page 22 of the Franklin Electric Submersible Motor Application,Installation and Maintenance manual.

Illustrations of the electrical wiring diagrams have been provided for a standard and delux panel as anexample of how the control panel should be wired. Note: A wiring diagram should also have been includedwith the control panel. Below are detailed instructions of how to connect the wiring to the control panel. While following the written instructions, verify the connections with the control panel drawing thatcorresponds to your control panel. Special control panel diagrams (with special components or additionalfunctionality) will be placed at the back of this manual. Pump and control panel warranty will be voidedfor failure to follow these instructions. Make sure that all the connections are tight. Failure to do so, couldresult in damage to your pump system. These instructions refer to THREE PHASE SYSTEMS ONLY! Make all electrical connections from the motor lead to the control panel per the detailed instructions. Installall ground rods and connect all ground wires. See detailed instructions for each component.

10 Effective 02/2016




GROUNDGROUND

L2

L1

L3

BT3

R WT2

T1

PUMPCMI

POWER

THREEPHASE

CMI PUMP3 PHASE

120 VOLTDFD FLOATS

2

Standard Three Phase Hook Up Diagram





GROUNDGROUND

L2

L1

L3

B1T3

R W1T2

1T1

3

PUMPCMI

POWER

THREEPHASE

CMI PUMP3 PHASE

120 VOLTDFD FLOATS

4 5

Delux Three Phase Hook up Diagram




CARRY DESIGNED THREE PHASE CONTROL PANELWIRING INSTRUCTIONS

The incoming power source should be three phase, and either 200, 230, 460 or 575 volts. There will be four(4) wires from the incoming power source. Three (3) of the wires will be connected to "L1" "L2" and “L3" on the terminal strip inside the control panel and the ground wire will be connected to the ground lug insidethe control panel.

To connect the pump to the control panel, connect the wires as follows:1) The black wire from the pump to the "1T1" on the terminal strip inside the control panel. 2) The white (or yellow) wire from the pump to the "1T2" on the terminal strip inside the

control panel3) The red wire from the pump to the "1T3" on the terminal strip inside the control panel.4) The ground wire from the pump to the ground lug inside the control panel.Or as specified on the specific wiring diagram located at the back of this manual. Note: if the pumpruns backwards, swap two of the leads, either 1T1 and 1T2 or 1T1 and 1T3 or 1T2 and 1T3.

Ground the control panel as follows:1) Use a minimum of 8 AWG wire for services up to 125 AMPS.2) Use a minimum of 6 AWG wire for services up to 175 AMPS.3) Use a minimum of 4 AWG wire for services up to 250 AMPS.4) Connect the wire to the ground lug and a ground rod.

We recommend this procedure when installing your control panel. If the control panel is notgrounded with a ground rod your pumping system could be seriously damaged.

The floats should be installed with the grey float on the top (pump on), and the black float on the bottom(pump off). The wires from the floats should be connected to the control panel in the following manner:

1) The black wire connects to the "B" on the terminal strip inside the control panel.2) The red wire connects to the "R" on the terminal strip inside the control panel.3) The white wire connects to the "W" on the terminal strip inside the control panel.

CAUTION: Failure to ground the control panel frame can result in aserious electrical shock hazard if a circuit fault occurs.




Illustration 3:Item #: Qty: 1 1 2 1 3 1 4 1 5 1 6 1

7 1

8 1 9 1 10 2 11 1 12 1 13* 1

Description:NEMA 3R Enclosure (20"x 16"x 6")Sub PanelDisconnect w/ HandleTime DelayTransformerCircuit Breaker - 1 AMP, 1 POLE

(not used on 575V systems)Circuit Breaker - 1 AMP, 2 POLE

(not used on 575V systems)Circuit Breaker - 3 POLETerminal StripGround LugOverload RelayContactorLightning Arrestor (optional)

Part Number:SCE-201606LPSCE-20P16See Table on page 16.ICM203See Table on page 16.WMZS1D01 or FAZ-D1-1-SP

WMZS2D01 or FAZ-D1-2 for 200/230VWMZS2D00 or FAZ-DOP5-2 for 460VSee Table on page 16.- - -- - -See Table on page 17.See Table on page 17.150-440-902

CARRY DESIGNED THREE PHASESTANDARD CONTROL PANEL




Illustration 4:Item #: Qty: 1 1 2 1 3 1 4 1 5 1 6 1 7 1

1 8 1

9 1

10 1 11 1 12 2 13 1 14 1 15* 1

Description:NEMA 3R Enclosure (20" x 16" x 6")Sub PanelDisconnect w/ HandleTime DelayPump Run LightTransformerAuto-Off-Test SwitchContact BlockCircuit Breaker - 1 AMP, 1 POLE

(not used on 575V systems)Circuit Breaker - 1 AMP, 2 POLE

(not used on 575V systems)Circuit Breaker - 3 POLETerminal StripGround LugOverload RelayContactorLighting Arrestor (optional)

Part Number:SCE-20R1606LPSCE-20P16See Table on page 16.ICM203ML-GREENSee Table on page 16.SQD-ZB4BD8SQDZB4BZ103WMZS1D01 or FAZ-D1-1-SP

WMZS2D01 or FAZ-D1-2 for 200/230VWMZS2D00 or FAZ-DOP5-2 for 460VSee Table on page 16.- - -- - -See Table on page 17.See Table on page 17.150-440-902

CARRY DESIGNED THREE PHASEDELUX CONTROL PANEL




CARRY DESIGNED THREE PHASE CONTROL PANEL

Table 2: Disconnect Switch with Handle

DISCONNECT SWITCH WITH HANDLE

HP 200V 230V 460V 575V

1 HP KSR3.40 KSR3.40 KSR3.40 N/A

1-1/2 HP KSR3.40 KSR3.40 KSR3.40 KSR3.40

2 HP KSR3.40 KSR3.40 KSR3.40 KSR3.40

3 HP KSR3.40 KSR3.40 KSR3.40 KSR3.40

Table 3: Transformer

TRANSFORMER

200V 230V 460V 575V

SQD9070T100D3 orPH100MGJ or

B100MBT13XK

SQD9070T100D1 orPH100MQMJ orB100MBT13XK

SQD9070T100D1 orPH100MQMJ orB100MBT13XK

SQD9070TF100D5 w/ fusesEDCC-5 (2) & EDCC1 (1)

Table 4: Circuit Breaker

CIRCUIT BREAKER

HP 200V 230V 460V 575V

1 HP WMZT3D07 or FAZ-D7-3-NA

WMZT3D07 orFAZ-D7-3-NA


N/A

1-1/2 HP WMZT3D10 orFAZ-D10-3-NA

WMZT3D08 or FAZ-D8-3-NA


CHC C3D/EDCC4 (See Note)

2 HP WMZT3D13 orFAZ-D13-3-NA

WMZT3D10 or FAZ-D10-3-NA


CHCC3D/EDCC5 (See Note)

3 HP WMZT3D15 or FAZ-D15-3-NA



CHCC3D/EDCC6 (See Note)

Note: Circuit Breakers are not available for 575V panels, a fuse block and fuses (3) will be used instead.




CARRY DESIGNED THREE PHASE CONTROL PANEL

Table 5: Motor Contactor and Overload

CONTACTOR AND OVERLOAD

HP 200V 230V 460V 575V

1HPCONTACTOR GH15BN-3-10A GH15BN-3-10A GH15BN-3-10A N/A

OVERLOAD RTD32-600 RTD32-600 RTD32-270 N/A

1-1/2 HPCONTACTOR GH15BN-3-10A GH15BN-3-10A GH15BN-3-10A GH15BN-3-10A

OVERLOAD RTD32-900 RTD32-600 RTD32-400 RTD32-270

2 HPCONTACTOR GH15CN-3-10A GH15BN-3-10A GH15BN-3-10A GH15BN-3-10A


3 HPCONTACTOR GH15DN-3-10A GH15CN-3-10A GH15BN-3-10A GH15BN-3-10A


See Tables 28 and 29 on pages 28 and 29 of the Franklin Electric Submersible Motor Application,Installation and Maintenance manual for more information on setting adjustable relays. Your control panelshould have been set to the correct value at the factory. It is a good idea to double check this setting.




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTER

The Technology behind SmartstartSmart - Start safely even without calibration! Smartstart patent pending technology predicts a saferoperation range for your motor and protects the motorif the starter’s FLA dial is set too high.

Intelligent - Smartstart detects if your starter needs tobe calibrated, protecting you from operators trying toovercome motor jams or problems by over-setting theoverload. With Smartstart enabled, if the starter isn’tin range, it alarms and trips, notifying you beforedamage occurs.

Active - Smartstart detects harmful extended startingconditions with maximum time to start. Monitorsmotor inrush current conditions and trips if the motordoesn’t start within 10 seconds, regardless of FLAsetting.

Ingenious - Active current monitoring providessuperior protection against locked rotor and stallconditions, tripping faster than a standard inverse trip curve.

Integrated electronic motor and pump protection• Class S electronic overload• - specifically designed protection for submersible motors• - built in 1.15 service factor compensation• Underload (dry-run protection)• Current phase unbalance protection• Cycle fault protection• Locked rotor and stall protection• Out of Calibration - detects if overload FLA dial is

improperly set

Multi-voltage operating range with automatic I/O• Accepts 200-600 VAC directly - true plug and play• Includes a dry contact auto-run input and fault relay output• Optional run timer - adjustable up to 12 hours (Starter will

run for selected time then return to OFF until another runcommand is given)

H x W x D = 22" x 15" x 10"




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTER(continued)

Industrial grade construction• Door mounted heavy-duty HOA switch• Housed in an outdoor rated, gasketed, NEMA 3R enclosure• NEMA/IEC rated magnetic contactors feature 2.5 million electrical cycles at full rated current

Optional circuit breaker disconnect (Service Entrance rated)• UL 489 circuit breaker provides branch and short circuit protection• No fuses required - saves time and money• Lock-able handle for safety

•

FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTERINSTALLATION INSTRUCTIONS

Before any connections are made, verify that the power supply voltage, hertz, and KVA capacity match themotor requirements. Refer to Table 22 on page 22 of the Franklin Electric Submersible Motor Application,Installation and Maintenance manual.

Illustrations of the electrical wiring diagrams have been provided for a standard and delux panel as anexample of how the control panel should be wired. Note: A wiring diagram should also have been includedwith the control panel. Below are detailed instructions of how to connect the wiring to the control panel. While following the written instructions, verify the connections with the control panel drawing thatcorresponds to your control panel. Special control panel diagrams (with special components or additionalfunctionality) will be placed at the back of this manual. Pump and control panel warranty will be voidedfor failure to follow these instructions. Make sure that all the connections are tight. Failure to do so, couldresult in damage to your pump system. These instructions refer to THREE PHASE SYSTEMS ONLY! Make all electrical connections from the motor lead to the control panel per the detailed instructions. Installall ground rods and connect all ground wires. See detailed instructions for each component.





O1

PUMPCMI

POWER

THREEPHASE

CMI PUMP3 PHASE

T1 T2 T3 A2

M1

L1 L2 L3 A1

02 D1

D2

D3

H1

H4

L1 L2 L3

Standard Franklin Three PhaseHook–up Diagram





T1

H1 H2 H3 H4

X2 N/A XF X1

L2 L3 A1

O1

O2

D1

D2

H1

H4

L1 L2 L3

PUMPCMI

POWER

THREEPHASE

CMI PUMP3 PHASE

T1 T2 T3 A2

M1

L1

Delux Franklin Three PhaseHook-up Diagram




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTERWIRING INSTRUCTIONS

The incoming power source should be three phase, and either 200, 230, or 460 volts. There will be four (4)wires from the incoming power source. Three (3) of the wires will be connected to "L1", "L2" and “L3" on the Breaker/Disconnect Switch inside the control panel and the ground wire will be connected to theground lug inside the control panel.

To connect the pump to the control panel, connect the wires as follows:1) The black wire from the pump to the "T1" on the contactor inside the control panel. 2) The white (or yellow) wire from the pump to the "T2" on the contactor inside the control

panel.3) The red wire from the pump to the "T3" on the contactor inside the control panel.4) The ground wire from the pump to the ground lug inside the control panel.Or as specified on the specific wiring diagram located at the back of this manual. Note: if the pumpruns backwards, swap two of the leads, either T1 and T2 or T1 and T3 or T2 and T3.

Ground the control panel as follows:1) Use a minimum of 8 AWG wire for services up to 125 AMPS.2) Use a minimum of 6 AWG wire for services up to 175 AMPS.3) Use a minimum of 4 AWG wire for services up to 250 AMPS.4) Connect the wire to the ground lug and a ground rod.

We recommend this procedure when installing your control panel. If the control panel is notgrounded with a ground rod your pumping system could be seriously damaged.

The sensor floats should be installed with the PUMP ON float on the top, and the PUMP OFF float on thebottom. The wires from the floats should be connected to the control panel in the following manner:

Pump On Float1) The black wire connects to the "D3" on the terminal strip inside the control panel.2) The white wire connects to the "D2" on the terminal strip inside the control panel.

Pump Off Float1) The black wire connects to the "D3" on the terminal strip inside the control panel.2) The white wire connects to the "D1" on the terminal strip inside the control panel.

CAUTION: Failure to ground the control panel frame can result in aserious electrical shock hazard if a circuit fault occurs.




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTERSTANDARD CONTROL PANELS

Illustration 5:

Item #:12345678

Qty:11111111

Description:EnclosureDisconnect HandleSelector SwitchBreaker/Disconnect SwitchContactorGround LugsTerminal StripStarter Module

Part #:- - -EHU-1/12HW1S-3TFOSee Table on page 25.See Table on page 25.- - -SK4See Table on page 25.

* Uses two (2) each 30' PC N.O. Single Sensor Floats (100-21-35 or 100-60-45).

T1 T2 T3 A2

M1

L1 L2 L3 A1

02 D1

D2

D3

H1

H4

O1




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTERDELUX CONTROL PANELS

Illustration 6:

Item #:12345678910

Qty:1111111111

Description:EnclosureDisconnect HandleSelector SwitchBreaker/Disconnect SwitchContactorTransformerGround LugsTerminal StripStarter ModuleRun Light - Green

Part #:- - -EHU-1/12HW1S-3TFOSee Table on page 25.See Table on page 25.B100MBT13XK- - -SK4See Table on page 25.ML-GREEN

* Uses two (2) each 30' PC N.O. Single Sensor Floats (100-21-35 or 100-60-45).

T1 T2 T3 A2

M1

L1 L2 L3 A1

O1

O2

D1

D2

H1

H2

T1

H1 H2 H3 H4

X2 N/A XF X1




FRANKLIN CONTROL SYSTEMS SMARTSTART PUMP STARTER

Table 6: Breaker/Disconnect Switch

BREAKER/DISCONNECT SWITCH

HP 200V 230V 460V

1 TD125NU FTU 125 15A TD125NU FTU 125 15A TD125NU FTU 125 15A

1-1/2 TD125NU FTU 125 15A TD125NU FTU 125 15A TD125NU FTU 125 15A



Table 7: Motor Contactor

CONTACTOR

HP 200V 230V 460V

1 MRC-18B-24VAC MRC-18B-24VAC MRC-18B-24VAC

1-1/2 MRC-18B-24VAC MRC-18B-24VAC MRC-18B-24VAC



Table 8: Starter Module

STARTER MODULE

HP 200V 230V 460V

1 RG41 RG41 RG41

1-1/2 RG41 RG41 RG41

2 RG41 RG41 RG41

3 RG41 RG41 RG41




Illustration 7-Double Float Pump Switch

FLOAT SWITCH INSTALLATION

The float switches or controls can be attached to either the discharge pipe or to a separate float pole. A floatpole is recommended to reduce the possibility of entanglement and ease of maintenance. Note: removal andreplacement of floats attached to the discharge pipe require the removal of the pump. See the sampleinstallation in Illustration 1. Carry Stainless Steel Axial-Flow Submersible Pumps usually require the useof DFD floats. Other float options, ie. sensor floats and B & W Relays with Electrodes are covered underOPTIONAL EQUIPMENT on page 63.

DOUBLE FLOATTM MERCURY PUMP SWITCHDESCRIPTION:

The Double FloatTM Mercury Pump Switch consists of two floats and asplice tube, two cables molded to one cord, and two release-ablemounting straps. Each sealed float contains a heavy-duty mercuryswitch. The splice tube contains a holding relay which enables thefloats to function in series.

APPLICATIONS:

The Double FloatTM pump switch provides direct automatic pumpoperation in water management systems. This pump switch lends itselfvery well in applications that require a very accurate pumping range(1.75" to 48"). The Double FloatTM pump switch also works well inturbulent applications because of the patented hold relay circuitry.

ADVANTAGES:• Meets any pumping range

requirement from 1.75" to 48"(4.45cm to 122cm) maximum.

• Meets the challenge of turbulentconditions with the patentedholding relay circuitry.

• UL Recognized and CSA Certifiedfor use in non-potable water.

Three Year Limited Warranty

Illustration 8- Mercury Float Installation




DOUBLE FLOATTM MERCURY PUMP SWITCH

SPECIFICATIONS:

Float Housing: 3.38 inch x 4.55 inch (8.58cm x 11.45cm) long, high impact, corrosionresistant PVC housing, for use in liquids up to 140EF(60EC).

Mercury Tilt Switch: Mercury-to-mercury contacts, hermetically sealed in a steel capsule.

Cable: 14 gauge, 2 conductor SJOW (UL, CSA) water resistant, (CPE) neoprene(attached to float housing).14 gauge, 3 conductor, SJTW (UL, CSA) water-resistant, thermoplastic, withor without molded piggy-back plug used above patented splice.

Electrical: Maximum Pump Running Current is 15 AMPS for 120 Volt Floats.Maximum Pump Starting Current is 55 AMPS for 120 Volt Floats.

Warning: Carry Three Phase Control Panels use a transformer to bring the control voltageto 120V. Always use 120V floats when using a transformer with a 120V coil.

WARNING: Turn off the power source before installing or adjusting this device. Failure to turnoff power could result in serious or fatal electrical shock.

DOUBLE FLOATTM MASTER PUMP SWITCHDESCRIPTION:

The Master Pump Switch is an alternative to the MercuryPump Switch for use in areas that are trying to eliminate theuse of mercury. The Double FloatTM Master Pump Switchconsists of two mechanical floats and a splice tube. The splicetube contains a holding relay which enables the floats tofunction in series. Carry recommends the use of mechanicalfloats in fixed speed applications.

APPLICATIONS:

The Double FloatTM Master Pump Switch provides directautomatic pump operation in water management systems. This pump switch lends itself very well in applications thatrequire a very accurate pumping range (1.75" to 48"). TheDouble FloatTM Master Pump Switch also works well inturbulent applications because of the patented hold relay circuitry.




DOUBLE FLOATTM MASTER PUMP SWITCH

ADVANTAGES:• Meets any pumping range requirement

from 3" to 48" (7.6cm to 122cm)maximum.

• Meets the challenge of turbulent conditionswith the patented holding relay circuitry.

• CSA Certified for use in non-potablewater.

Three Year Limited Warranty

SPECIFICATIONS:

Float Housing: 2.74 inch x 4.83 inch (7.0cm x 12.3cm) long, high impact, corrosion resistant PPhousing, for use in liquids up to 140EF(60EC).

Cable: 18 gauge, 2 conductor SJOW (UL, CSA) water resistant, (CPE) neoprene (attachedto float housing).14 gauge, 3 conductor, SJTW (UL, CSA) water-resistant, thermoplastic, with orwithout molded piggy-back plug used above patented splice.

Electrical: Maximum Pump Running Current is 15 AMPS for 120 Volt Floats.Maximum Pump Starting Current is 55 AMPS for 120 Volt Floats.

Warning: Carry Three Phase Control Panels use a transformer to bring the control voltageto 120V. Always use 120V floats when using a transformer with a 120V coil.

WARNING: Turn off the power source before installing or adjusting this device. Failure to turnoff power could result in serious or fatal electrical shock.

Illustration 9- Mechanical Float Installation




DOUBLE FLOATTM MERCURY OR MASTER PUMP SWITCH

FLOAT INSTALLATION:

C Read these instructions carefully.C Check your local codes before installing. We

recommend this product to be installed in accordancewith national and local electrical codes.

C Do not connect this product while you are standing ona wet or damp surface.

C Do not remove the cord label from the switch unit.C Retain these instructions when installation is complete.

MOUNTING THE FLOAT:

1. Decide the pumping range for your installation. SeeIllustration 10. The distance between the floats'horizontal positions is the pumping range.

2. Mount the black float first. Tighten the pipe clamparound the discharge pipe or float pole keeping thefloat cable between the clamp and pipe to help preventslippage. The pipe clamps are release-able whichpermits readjustment. Lock the release-able tab of the pipe clamp by running the remaining strapbetween the release-able tab and head, pulling tightly. Tuck the strap back through the head to avoidobstruction of float operation. See Illustration 11.

NOTE: THE GREY FLOAT MUST BE THE TOP FLOAT.

3. Mount the grey float in a similar manner. Slack cablebetween the floats should also be wrapped between thedischarge pipe and pipe clamp or float pole andsecured away from float operation. Tightly secure theclamp as explained above.

Note: To avoid hazards when installing or servicing, installa double pole disconnect near the pump installation.

CHECK INSTALLATION: Allow the pumpto cycle once to insure proper pump range.

Adapted from "Pump Switches, Alarm Systems, and ControlPanels." S.J. Electro Systems, Inc., May, 1993.

Illustration 10 - Float Installation

Illustration 11 - Pipe Clamp




Illustration 12 - Sensor Float

SENSOR FLOAT® CONTROL SWITCHESADVANTAGES:• Hermetically sealed mercury tilt switch is epoxy encapsulated in a non-

corrosive PVC float housing.• Two float sizes and several mounting options are available.• Suitable for use with intrinsically safe circuits.• Standard cable length is 30 feet.• Not sensitive to rotation.• UL Listed, CSA Certified for use in non-potable water.Three-Year Limited Warranty

APPLICATIONS:Sensor Float® control switches are used for high water alarms in single pumpsystems or in multi-pump systems instead of double float control switches.

Normally Open (emptying) operation: The mercury float switch closes (turnson) when the float tips a few degrees above the horizontal position signaling ahigh level, and opens (turns off) when the float drops a few degrees below thehorizontal position signaling a low level.

MOUNTING OPTIONS:Three mounting options provide for flexibility in installation.

Pipe Clamp: The Pipe Clamp option is not weighted, and is installed by strapping the pipe clamp atthe desired activation level to a discharge pipe, float pole or another similar mounting. (This is thestandard for Carry pump applications.)Internal Weight: The internally weighted Sensor Float® is used in applications where the float is notattached to a pipe and is suspended from above.Cable Weight: The Cable Weight is adjustable and is used in applications where the float is suspendedfrom above.

Table 9: Specifications on Sensor Floats

SPECIFICATIONS Sensor Float

Cord: SJOW (UL, CSA) Flexible 18 gauge, 2 conductor, water-resistant(CPE) Neoprene.

Float Housing: High impact resistant, non-corrosive PVC for use in liquids up to 140EF(60EC).

3.38 inch diameter x 4.55 inch length (8.58 cm x11.56 cm).

Mercury Tilt Switch: Hermetically sealed in anall steel capsule and epoxy sealed in the floathousing.

Single pole, single throw, mercury-to-mercurycontacts.

Electrical: 5 Amp 120VAC or 230VAC




SENSOR FLOAT® CONTROL SWITCHES

WARNING: Turn off the power source before installing or adjusting this device. Failure to turnoff the power could result in a serious or fatal electrical shock.

C Read these instructions carefully.C Check your local electrical codes before

installing. We recommend this product tobe installed in accordance with national andlocal electrical codes.

C Do not wire this product while you arestanding on a wet or damp surface.

C Do not remove the cord label from theswitch unit.

PIPE CLAMP:

1. Determine the desired activation level.

2. Tighten the pipe clamp around the dischargepipe or float pole at the desired activationlevel. See Illustration 13. Keep the floatcable between the clamp and the pipe tohelp prevent slippage. See Illustration 14. The activation level may be adjusted by moving the pipe clamp up or down on the discharge pipe orfloat pole.

3. Lock the release-able tab of the pipe clampby running the remaining strap between therelease-able tab and the head, pullingtightly. Tuck strap back through the head toeliminate obstruction to the float action. See Illustration 14.

4. Wire the cable leads directly into thecontrol device. See the specific controlpanel diagram for wiring your system.

Illustration 13 - Pipe Clamp

Illustration 14 - Float Mounting




SENSOR FLOAT® CONTROL SWITCHES

INTERNAL WEIGHT

1. Determine the desired activation level.2. Suspend the internally weighted Sensor Float®

control switch 7" below the desired activationlevel. See Illustration 15.

3. Wire the cable leads directly into the controldevice.

NOTE: The internally weighted SensorFloat® control switch remains partiallysubmerged during the "on" tipping action. Switch can be totally submerged and stillcontinue to operate properly. See Illustration16.

CABLE WEIGHT

1. Lay the cable in the weight channel.2. Align the clip with the weight groove and slide it

towards the cable.3. Snap the clip snugly up to the cable, manually

moving the clip to the tightest possible position.4. Wire the cable leads directly into the control

device. See wiring diagram of specific controlpanel.

5. Suspend the unit at the desired activation level.See Illustration 16.

CHECK YOUR INSTALLATION.ALLOW THE PUMP SYSTEM TO CYCLEONCE TO INSURE PROPER OPERATION.

Adapted from "Pump Switches, Alarm Systems, and Control Panels." S.J. Electro Systems, Inc., May 1993.

Illustration 15 - Internal Weight

Illustration 16 - Cable Weight




VARIABLE SPEED PUMP INSTALLATION

Illustration 17 shows a sample installation of the intake pipe, pump, VFD, standard transducer and flowsensor in a variable speed pumping application. Before installation, check the bottom of the wet well fordebris, sand or muck. Remove as much as possible. The presence of debris in the wet well could damageyour submersible pump. Ideally, your sump site should be designed to prevent the accumulation of debrisand sand.

Unpack the pump and controls. Make sure to check all packaging against your packing slip to be sure thatyou have all the parts. Refer to Illustration 17 during your installation. Connect a lifting chain, rope orcable to the pump eyelets. Tip: Stainless Steel chain or cable is the best and longest lasting material, butalso the most expensive. Galvanized chain will usually deteriorate after a few years. A good poly or nylonrope is an acceptable choice with a minimal cost. See Illustration 2. DO NOT lower the pump into thewet well by the power cord. This could damage the cord and cause an electrical hazard in the future.

WARNING - Do not lift the pump using the power lead. Electrical shorts can occur and coulddamage the pump’s motor and control panel.

Connect a threaded PVC adapter to the pump discharge at the recuperator. Carry Stainless Steel Axial-FlowSubmersible Pumps with a 4" discharge have 4" male NPT threads on the recuperator for connecting to thedischarge piping. Carry recommends using 4" Schedule 40 PVC female adapters to connect the dischargepipe to the Carry pump. Attach a riser pipe section to the threaded adapter. In applications where the pipingis going to be up-sized, then an increaser coupling may be required prior to attaching the riser pipe section. In applications where a check valve is to be installed in the discharge piping, we recommend that it beinstalled at this point before adding the riser pipe.

For best results, refer to Table 1 to determine the discharge pipe size. The larger pipe size on pumps with17E or 23E Impellers helps prevent restriction on the pump motor and increases efficiency. Otherrecommendations include: a long radius (90E) elbow and a discharge pipe that should not exceed 20 feetin length unless otherwise indicated.

Lower the pump with the riser pipe into the pump tank. Position the pump in the center of the wet well sothe discharge elbow may be installed easier. Use nylon cord or electrical tape to attach the power cordvertically along the pump and the discharge pipe to avoid breakage. Connect the lifting chain, cable or ropeto the top of the tank. Cut the riser pipe off at the desired height to allow the attachment of a 90E elbow andthe horizontal discharge pipe section. Tip: Try to avoid using short radius elbows. Instead of gluing theelbow to the pipe, it may be helpful to use bolts to secure the pipe. We usually apply a bit of dish soap tothe pipe and elbow to ease the installation. Once the elbow is in place, we drill tap holes for stainless steelbolts (three 5/16"-18 x 3/4" are our preference.)




SAMPLE INSTALLATION OF VARIABLE SPEED PUMPING APPLICATION

#1

4" BELOW OFF LEVELFOR THE PUMP.

LEVEL TRANSDUCER

FLOW SENSOR(EITHER LOCATION)

CARRY PUMP

1.5" PVC PIPE

DISCHARGE PIPE

WET WELL

FULL SPEED

ON LEVEL

OFF LEVEL

PARM. #207

PARM. #206/741

PARM #742

VARIABLEFREQUENCY

DRIVE

INLET PIPE (MAIN)

REQUIRED STORAGE VOLUME OF WATER IS25% OF THE FULL FLOW GPM OF THE PUMPIN THE AREA BETWEEN THE ON LEVEL &

OFF LEVEL OF THE TRANSDUCER.

Illustration 17




VARIABLE SPEED PUMP INSTALLATION(continued)

Attach the VFD controller to a post or nearby structure. The VFD has a NEMA 4X rating, meaning it isapproved for outdoor applications. Tip: We do recommend a snow and ice shield be installed above theVFD to avoid build up on the controller or cooling fans. An insulated VFD winter cover is included for useduring cold weather to protect the electronic components. Make sure that the electrical power is off at themain disconnect before starting to connect the electrical wiring. Severe electrical shock can occur if thepower is not turned off before handling the electrical components. Remove the cover to the VFD controller. Bring all the electrical wires/cables into the bottom of the VFD controller through the cord connectors. Pull enough wire to make connections easy but avoid having too much excess wire in the controller itself.Connect the electrical wires from the power source and the pump per Illustration 18 or Illustration 19.

Install the Lightning Arrestor into the breaker or fuse panel. There are two types of Lightning Arrestorsdepending on your power source, you may have either a Single Phase or Three Phase Lightning Arrestor. Single Phase Lightning Arrestors are used for Single Phase, 230 Volt incoming power. This LightningArrestor is wired as follows: connect the black wires of the Lightning Arrestor to the load wires on thebreaker or fuses. Connect the White wire to the ground. The Lightning Arrestor has a green light on it toindicate that the unit is operations. If the power is on and the light is not lit, then the unit is bad and needsto be replaced.

Three Phase Lightning Arrestors are used for Three Phase, 230 Volt; Single Phase, 460 Volt or Three Phase,460 Volt incoming power. This Lightning Arrestor is wired as follows: connect the three black wires to thewires in the breaker or fuses, connect the white wire to ground. If you are using Single Phase, 460 Voltincoming power, you will not use one of the black wires. Use a wire nut or electrical tape to safely protectthis wire from accidentally touching the other wires. Both Lightning Arrestors have a threaded mountingstud. This stud can be placed in a ½" knockout in the breaker panel. Mount the unit so you may view thegreen light on a regular basis.

Install the Level Transducer. This is mounted on top of the tank lid. A 1-1/2" PVC pipe needs to be gluedto the transducer box. It should extend down into the pump tank to a point 4" below the minimumsubmergence (OFF) level of the pump. The preset ON position of the Transducer is 15" above the bottomof the pipe. The preset FULL SPEED position of the Transducer is 23" above the bottom of the pipe. Thepreset OFF position of the Transducer is 4" above the bottom of the pipe. The preset positions may bechanged in the Parameters of the VFD. See the VFD manual for more instructions. See Illustration 17.

Make sure all connections on the 1-1/2" PVC pipe are glued and air tight. Leaks in the fittings may resultin incorrect water level readings, which can result in slower than normal pump speeds. DO NOT mount theTransducer using the tabs on the box. Secure the PVC pipe with a clamp. Mounting the Transducer withthe box tabs may cause stress on the fittings and create an air leak. If the box is the sole support, flexingmay occur from the water currents in the tank causing air leaks in the fittings. Connect the LevelTransducer wires to the VFD controller. See Illustration 20. Note: the Black wire has no connection. Usea wire nut or electrical tape to safely protect this wire.





Try to avoid running or winding the Level Transducer cable around the pump wires or the power wires. Sometimes, this can cause interference that will effect the level signal. The Level Transducer box has abreather hole in the bottom of it. This hole allows atmospheric air to enter the box and give a properreference for the Transducer. Please make sure mounting of this box does not seal off this breather hole. Doing so, may effect the proper operation of the sensor.

Install the Flow Sensor. The Flow Sensor is meant to be installed in the discharge pipe on the vertical riserjust below the 90E elbow. This Flow Sensor detects the water in the pipe and helps prevent dry running ofthe pump. If the Flow Sensor doesn’t sense water after a pre-determined amount of time during pumprunning, the VFD controller will fault out as “Dry Pump”.

The Flow Sensor comes with a PVC mounting saddle. There are three sizes of mounting saddles - Blue isdesigned to fit 4" PVC pipe, Green is designed to fit 6" PVC pipe and Orange is designed to fit 8" PVC pipe. Use the correct Flow Sensor for your PVC pipe size. Drill a 1" hole in the discharge pipe and using PVCPrimer, prime both the PVC saddle and mounting area in the vertical pipe. Glue the saddle to the pipe usingstandard PVC cement. Hook up the sensor wires according to the wiring diagram. Verify that the sensoris operational. After the pump is in operation, verify that the indicator light on the sensor changes state oncethe water is flowing in the discharge pipe.

Tip: If the Flow Sensor does not activate when water passes by it, then adjustment is necessary. Adjustments can be made by loosening the compression nut and moving the sensor in or out of the waterflow. The Sensor also has a sensitivity adjustment screw in the rear of the sensor. A plastic screw protectsthe adjustment screw. Remove this screw prior to making adjustments. Turn the sensitivity adjustmentscrew clockwise for increased sensitivity and counter-clockwise to decrease the sensitivity. Be sure toreplace the plastic screw after making your adjustments. Connect the Flow Sensor wires to the VFDcontroller. See Illustration 20.

Make sure all electrical connections to the VFD controller are tight and secure. Make sure all cordconnectors are tight and secure. This helps prevent the wires from being pulled out of the VFD and keepit water tight. If water is able to enter the VFD then failure may occur. Replace the VFD controller cover.

Once you have all the components in place, we recommend that you test the system through several cyclesto ensure that everything is working properly. Turn the main power on at the breaker or fuse panel. Checkthe Lightning Arrestor green light for power. Wait for the VFD controller to become active. On the VFDLCD screen you will see REM (Remote) or LOC (Local). In the Remote mode, the VFD controller willoperate the pump system with the Level Transducer (automatic mode). In the Local mode, the VFDcontroller will operate from the keypad. The LOC/REM setting may be changed with the operation of thetoggle switch, located underneath the VFD, near the cooling fans and electrical connectors. It is somewhathidden.





Place the toggle switch in the LOC mode. Flip the switch until the LCD screen reads LOC. Press theFORWARD button to test the pump operation. Once the pump is started, the INC (increase) and DEC(decrease) keys can be used to adjust the speed of the pump. Press the STOP key to stop the pump. Do notleave a pump running un-attended in the LOC mode to prevent dry running. Place the toggle switch in theREM mode by flipping the switch until the LCD screen reads REM. This will set the operation of the pumpbased on the water levels and the parameter settings.

Adjustments to the parameters can be made to start and stop at different water levels. See the back of thismanual for details on making adjustments to the parameters. Caution should be used to ensure anyparameter changes do not cause short cycling. Installation is complete.




VARIABLE FREQUENCY DRIVE PACKAGES

Carry Manufacturing has put together a VFD package for use with our stainlesssteel axial flow submersible pumps. These VFD units can be used for pumpdown applications. The use of the VFD in conjunction with our pump allows theuser to vary the flow rate of the pump to match the incoming water flow rate. Thebenefits of a system of this type include:

‚ Higher GPM with lower Horsepower than conventional fixed speed pumps.‚ Additional No/Low Flow shutdown safety features.‚ Matching the pump’s flow rate to the inlet water flow rate.‚ Soft starting to reduce motor starts and increase the available cycles per hour.‚ Decrease wet well storage requirements by 75%.‚ Lower minimum pumping depths.‚ Simple field adjustable parameters for start, stop and full speed ratios.

VFD’s may be used on Carry Three Phase Pumps only. Incoming voltage may beeither single or three phase. In addition, the following rules need to apply:

‚ Minimum speed is 30 Hertz.‚ Maximum accel and decel times are one (1) second.‚ Requires adequate flow for motor cooling.‚ Filters or reactors are required if the motor power cord is longer than 50 feet

and the voltage is above 380 volts.

The VFD package includes the following:

‚ Variable Frequency Drive unit which controls the pump. The drive unit has aNEMA 4X Outdoor Enclosure constructed of Aluminum and Fiberglass withadjustable parameters for Stop, Start, Full Speed, Ramp Rate, Minimum Speed,Maximum Speed and many more. Parameters in the VFD may be adjusted to finetune the pumping system for a particular application.

‚ Level transducer which determines the water level and transmits that informationto the drive unit to control speed and starting and stopping.

‚ Lightning Arrestor is field installed and is used in between the main disconnect andthe VFD to prevent damage to the controls from power surges and lightning strikes.

‚ Insulated Winter Cover is used during the colder temperatures to protect the VFD’selectronic components from freezing.

Flow Sensors are optional and are not included in the VFDpackage. They can be attached to the discharge piping and usedto determine when the pump is not pushing water and is a safetyfeature to prevent the pump from running dry.

VFD UNIT

WINTER COVER

TRANSDUCER

LIGHTNINGARRESTOR

FLOWSENSOR




VARIABLE FREQUENCY DRIVE PACKAGES

Table 10: Standard Variable Frequency Drive Package Components:

VFD PackagePart #:

Description: Drive Unit #:Lightning

Arrestor #:Flow Sensor #:

(optional)CoverPart #:

400-VFD-123 1HP - 1PH/115V in - 3PH/230V out X5C1S010C09 150-814-902 4" Flow Sensor Mini

400-VFD-320 1HP - 3PH/200V in - 3PH/200V out X5C20020C09 155-440-902 4" Flow Sensor Mini

400-VFD-323 1HP - 3PH/230V in - 3PH/230V out X5C20010C09 155-440-902 4" Flow Sensor Mini

400-VFD-146 1 HP - 1PH/460V in - 3PH/460V out X5C40030C09 155-440-902 4" Flow Sensor Mini


401-VFD-123 1-1/2 HP - 1PH/230V in - 3PH/230V out X5C20030C09 150-814-902 4" Flow Sensor Mini


401-VFD-323 1–1/2 HP - 3PH/230V in - 3PH/230V out X5C20020C09 155-440-902 4" Flow Sensor Mini

401-VFD-146 1-1/2 HP - 1PH/460V in - 3PH/460V out X5C40050C09 155-440-902 4" Flow Sensor Small


402-VFD-123 2 HP - 1PH/230V in - 3PH/230V out X5C20050C09 150-814-902 4" Flow Sensor Small





403-VFD-123 3 HP - 1PH/230V in - 3PH/230V out X5C2S050C 150-814-902 6" Flow Sensor Medium

403-VFD-320 3HP - 3PH/200V in - 3PH/200V out X5C20050C09 155-440-902 6" Flow Sensor Small







SINGLE PHASE INPUT POWER TO THREE PHASE OUTPUT

GND L1/R L2/S L3/T B+ DB T1/U T2/V T3/W GND

PUMPCMI

CMI PUMP3 PHASE

POWER

SINGLEPHASE

LIGHTNINGARRESTOR

RECOMMENDED TOBE INSTALLED IN

BREAKER PANEL

Illustration 18

WARNING!!The wiring must be hooked up according to the drawing and all connections must be tight. Failure to do so, couldresult in damage to your system.

Incoming Power Source - Single Phase, 230 or 460 voltsThe incoming power is connected to L1/R, L3/T and GND on the terminal strip.

Pump Connections - Pump leads are connected as follows: Black lead to T1/U on the terminal strip, White lead to T2/V on the terminal strip, Redlead to T3/W on the terminal strip and Green lead to the GND on the terminal strip. Exact placement of Black, Red and Whitewires will be determined by testing the pump and using the connection that runs the pump in the proper direction. See theFranklin Electric Motor Manual, page33 for more information.

CAUTION: Failure to ground the control frame can result in a serious electrical shock hazard if a circuit fault occurs.




THREE PHASE INPUT POWER TO THREE PHASE OUTPUT

WARNING!!

The wiring must be hooked up according to the drawing and all connections must be tight. Failure to do so, couldresult in damage to your system.

Incoming Power Source - Three Phase, 230 or 460 voltsThe incoming power is connected to L1/R, L2/S, L3/T and GND on the terminal strip.

Pump Connections - Pump leads are connected as follows: Black lead to T1/U on the terminal strip, White lead to T2/V on the terminal strip, Redlead to T3/W on the terminal strip and Green lead to the GND on the terminal strip. Exact placement of Black, Red andWhite wires will be determined by testing the pump and using the connection that runs the pump in the proper direction. Seethe Franklin Electric Motor Manual, page33 for more information.

CAUTION: Failure to ground the control frame can result in a serious electrical shock hazard if a circuit fault occurs.

GND L1/R L2/S L3/T B+ DB T1/U T2/V T3/W GND

PUMPCMI

CMI PUMP3 PHASE

POWER

THREEPHASE

LIGHTNINGARRESTOR

RECOMMENDED TOBE INSTALLED INBREAKER PANEL

Illustration 19




PRESSURE TRANSDUCER/FLOW SENSOR HOOK-UP

DIRECTIONS:Pressure Transducer Connections - Transducer leads are connected as follows: Brown lead to +24V on the terminal strip, White lead to VIN1 on the terminalstrip, and Blue lead to ACOM on the terminal strip. Black lead - no connection.

Flow Sensor Connections - Flow Sensor leads are connected as follows: Black lead to D13 on terminal strip, Brown lead to +24 on terminal strip andBlue lead to DCOM on terminal strip. Verify that the sensor is operational: After the pump is in operation, verify that theindicator light on the sensor changes state once the water is flowing in the discharge pipe.

FWD REV R/J DI1 DI2 DI3 DI4 DI5 MOL +24V +10V VIN1 ACOM VIN2 ACOM CIN+ CIN- IMET ACOM VMET

NO1 RC1 NC1 NO2 RC2 NC2 DCOM EN +24V +24V DCOM DO1 DO2 DOP

LOCAL/REMOTESWITCH

BROWN/RED

WHITE

BLUE

LEVEL TRANSDUCER

FLOW SENSOR (PROX)

BLACKNO CONNECTION

BLACK

BLUEBROWN

*DO1 IS A DIGITAL OUTPUT USED TO START THE PUMP IN REMOTE MODE.*DO2 IS A DIGITAL OUTPUT THAT IS ACTIVE WHEN THE LOW CURRENT THRESHOLD OR FLOW SENSOR ARE TRIPPED AND TIMER 2 IS TIMED OUT.

*DI3 IS THE INPUT TO START TIMER 2 WITH THE FLOW SENSOR AND LOW CURRENT THRESHOLD.

*DI1 IS THE LOCAL/REMOTE INPUT*DI2 IS THE USER FAULT INPUT. DRY PUMP SIGNAL FROM THE FLOW SENSOR OR LOW CURRENT THRESHOLD. TIMER 2 IS ALSO IN SERIES WITH THESE.

*RC1 AND NO1 ARE A RELAY CONTACT THAT IS ACTIVE WHEN THE DRIVE IS RUNNING. TIMER 1

*RC2 AND NO2 ARE A RELAY CONTACT THAT IS ACTIVE WHEN THE LOW CURRENT IS TRIPPED.IS IN SERIES WITH THIS CONTACT.

24V POWER SOURCE

0-10 V INPUT SIGNAL

24V POWER SOURCENO/NC CONTACTS (NPN)

Illustration 20




ADJUSTING LEVEL PARAMETERS IN PUMP CONTROLLER

Use the following steps to adjust the On/Off level parameters in your Pump Down Variable Frequency Drive.

1. Turn the VFD controller on.2. Switch the LOC/REM toggle switch (located underneath the drive unit) in the

LOC (local or manual) position. The display should read “LOC”.3. Press the PROG and SHIFT keys at the same time. This will display the access

code screen - Parameter #811. These must be pressed at the same time. Wesuggest using two thumbs. That seems to work the best.

4. The access code is 88. This can be input by using the INC and DEC keys until88 is displayed. After 88 is displayed, press the ENTER key. The display willflash “Stored” before returning to the Access Code display.

5. Press the PROG key. This will return the display back to the default screen.6. Press the PROG and SHIFT keys at the same time to get into the parameter list.

Again, use two thumbs. It seems to work the best.7. Using the INC and DEC keys, move up and down through the parameters.

Parameters #206 and #741 are the parameters that start the pump. They arescaled in percentages. One percent equals one inch of water above the leveltransducer pipe. Theoretically, the top of the pump location is the zero percentlevel. Parameter #207 is the parameter for full speed operation of the pump. Itis also scaled in percentages.

8. Once a parameter is displayed on the screen, it can be adjusted to fit the pumpsystem. Pressing the SHIFT key will make the parameter flash. Use the INCand DEC keys to adjust the value of the parameter. Once the correct value isdisplayed, press the ENTER key to save the value. You can move to anotherparameter by using the INC and DEC keys. Follow the above instructions forchanging the desired parameters.

9. Parameters #206 and #741 should be set to the same value. The value of # 207should be greater that the value of Parameters #206 and #741. DecreasingParameters #206 and #741 will result in the pump starting at a lower water level. Increasing Parameters #206 and #741 will result in the pump starting at a higherwater level. Decreasing the differential between #206/#741 and #207 will makethe pump ramp up faster. Increasing the differential between #206/#741 and#207 will make the pump ramp up slower.

10. After all parameters have been adjusted to meet the needs of the pump station, theParameters need to be saved. To save the Parameters, use the INC and DECkeys to scroll to Parameter #801. Press SHIFT to edit this Parameter. Use theINC and DEC keys to change the value to 2 (Store). Press ENTER to initiatethe store function. Switch the LOC/REM toggle switch to the REM (remote orautomatic) position to put the pump in automatic mode.

11. This procedure can be repeated as many times as necessary to get the pumpoperating to suit the needs of the application.

Toggle Switch

Access Code

Parameter #206

Parameter #741

Parameter #207




GENERAL INFORMATION

The following topics were included to provide general information and tips on installing, running, testingand repairing your Carry Stainless Steel Axial-Flow Submersible Pump.




PRODUCT USE & SAFETY INFORMATION

C Do not use a Carry Stainless Steel Axial-Flow Submersible Pump in a swimming area.C Carry Manufacturing does not recommend the use of ½ to 3 Horsepower Franklin Electric Motors for use in

continuous duty applications such as fish farms. The life expectancy of the motors may be too short. Applicationconditions can also contribute to shorter life spans. For instance, water temperature, mounting position, flowrates and head pressure can all play a role. Carry suggests the use of a Sumoto motor in such cases.

C Please note: horizontal pump motors typically have a shorter life expectancy than its vertical counterpart. Franklin submersible motors are designed primarily for operation in the vertical, shaft up position. Duringacceleration, the pump thrust increases as its output head increases. In cases where the pump head stays belowits normal operation range during start-up and full speed conditions, the pump may create upward thrust. Thiscreates upward thrust on the motor up thrust bearing. This is an acceptable operation for short periods at eachstart, but running continuously with upthrust will cause excessive wear on the upthrust bearing.

C As the mounting position of the motor becomes further from vertical and closer to horizontal, the probability ofshortened thrust bearing life increases. For normal motor life expectancy in horizontal pumps, we have designedthe pump with a slight rise using the feet of the pump to raise the discharge (shaft end) of the pump. Applicationshould limit the starts to 10 within a 24 hour period. In horizontal applications where this is not possible, Carrysuggests the use of a Sumoto motor in place of the Franklin Electric submersible motor. See the ReplacementsSection of the catalog for more information on Sumoto motors.

C The electrical control panel must be installed observing all applicable national, state and local codes as per thelatest revision of the National Electric Code.

C A service entrance rated disconnect may need to be fused depending on the distance it is from the control paneland the presence of the primary power circuit breaker in the control panel. Consult the National Electric Code.

C A good earth ground must be provided at the electrical service entrance by means of a metal grounding stake. The true ground must also be connected to the ground terminal in the electrical control panel.

C The pump must be properly grounded to protect personnel from a serious or fatal electrical shock hazard and thepump motor from lightning induced voltage surges. The ground wire in the motor lead must be connected to theground terminal in the electrical control panel.

C A three-phase Carry Stainless Steel Axial-Flow Submersible Pump must be connected to the correct Carry, orequivalent, pump motor controls to validate the warranty. Per Franklin Electric specifications, the control panelmust be protected by a magnetic starter with extra quick trip overload relays in all legs to validate the warranty.

C The liquid level control wiring must be encapsulated or low voltage for safety.C Running a Carry Stainless Steel Axial-Flow Submersible Pump dry (i.e., without water going by the motor as

a coolant) will ruin the motor. Running the pump dry will create a "no-load" situation that will not increase theamperage-draw and will not activate any protective devices in the electrical control panel (unless your electricalcontrol panel is specifically designed to protect the pump with a low-amperage-draw monitor).

C Show caution when operating a pump on manual control. It is important not to let the pump run dry. (Seewarning above.)

C Remove the construction debris, muck and sludge from the sump bottom before the initial start up. Theseobstructions can starve the pump of water and ruin the motor.

C If a Carry Strainer Screen is equipped with your Carry Stainless Steel Axial-Flow Submersible Pump, it willprovide an effective barrier from debris in storm water and water transfer applications.

C Carry pumps can accept up to ½" solids. If your application has the potential for matter larger than ½", it isrecommended that you screen the inlet if possible and include a strainer screen on the pump itself.

C Do not let water freeze in and around the pump. Severe damage will result to the pump and motor if waterfreezes around them.




4" HIGH THRUST

4" SUPER STAINLESS

FRANKLIN SUBMERSIBLE MOTORS

Carry Stainless Steel Axial-Flow Submersible Pumps come complete with theFranklin Submersible Motor installed inside a stainless steel casing. Thismotor was "Designed to Live Underwater." All Franklin Submersible motorswere developed to live indefinitely in water. Why can this motor stay underwater indefinitely? The motor was designed to protect its electrical windingsfrom water while allowing the entire motor to be submerged and cooled bywater. Other reasons include the following:

1. Its windings are completely hermetically sealed in a steel enclosurewith both the outer and inner casings of stainless steel. The enclosureis surrounded and cooled by water.

2. Its rotor, consisting only of laminations and a copper or aluminumcage, runs in water with no ill effect but with the most effective coolingpossible, a direct immersion in water.

3. Its bearings, both radial and thrust, are completely submerged in cleanwater. They require no other lubrication and therefore have aneverlasting source of lubricant water.

These features make the Franklin Submersible Motor highly efficient whilereducing the possibilities of rust and wear on components.

To assist in the pump installation, refer to the Franklin Electric SubmersibleMotor Application, Installation and Maintenance manual formore information.

4" OP4 SUBMERSIBLE SUMOTO MOTORS

In some instances, it is preferable to use a Sumoto motor in place of a Franklin Electricmotor. Sumoto motors are filled with a special food grade lubricant. The principalfeatures of the motor are elevated starting torque, mechanical compactness, reliability andsuperior performance. Carry recommends the use of Sumoto motors in applications likecontinuous duty fountains and horizontal applications. Contact the factory for specificapplication requirements.

4" OP4




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4" DISCHARGE PUMP EXPLODED VIEWIllustration 21

VERTICALSTAINLESSSTEELPUMPS

3

1

9

3

7

7

10

11

2

4

6

5

3

8




BILL OF MATERIALS

Refer to Illustration 21

Item #

1233

444444444

55555

6

778

99999

1010

1111

Description

RecuperatorSS Hex Head Bolt: 5/16"-18x3/4"SS Lock Washer: 5/16" StandardSS Flat Washer: 5/16" Standard (with screens)

9o 3-bladed Impeller11o 3-bladed Impeller13o 4-bladed Impeller17o 4-bladed Impeller23o 4-bladed ImpellerNo. 1 3-bladed ImpellerNo. 2 3-bladed ImpellerNo. 3 3-bladed ImpellerNo. 4 3-bladed Impeller

Lead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 16 AWG/3-Wire with GroundLead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 16 AWG/3-Wire with Ground

Motor -- See Sales Invoice

SS Cord Guard StrapPlastic Cable TieSS Hex Head Nut: 5/16"-24

1 HP or 1-1/2 HP Pump Shell: Storm 2 HP Pump Shell: Storm 1-1/2 HP or 2 HP Pump Shell: 316 SS 3 HP Pump Shell: 316 SS3HP Pump Shell: Storm

Urethane Base PadScreen Spacer Block (used with screens only)

SS Hex Head Bolt: 5/16"-18x1-3/4"SS Hex Head Bolt: 5/16"-18x4" (with screen)

Qty.

1183

111111111

11111

1

114

11111

33

33

Part Number

40105502015020250212

461-09461-11461-13461-17461-2340101401024010340104

4050240503

S-20801400S-20801500S-20801600

---

40203Tie-14-15"

40204

4110541107411084111241113

50122 50113D

5021850217

Construction Materials:

303 SS/316 SS Casting 304 SS/316 SS304 SS/316 SS304 SS/316 SS

303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting

SEOW 14/4 (Storm)SEOW 14/4 (316 SS)SEOW 16/4 (Storm)SEOW 14/4 (Storm)SEOW 16/4 (Storm)

Franklin Electric/Sumoto

316 SSPlastic304 SS/316 SS

303 SS303 SS316 SS316 SS303 SS

Buna UrethaneUMHW

304 SS/316 SS304 SS/316 SS




VERTICAL PUMP DIMENSIONS

Table 11: Vertical Pump Dimensions

Dimensions WeightA-MinimumSubmergence

B-HeightC-Overall

Height

1 HP Storm 56 16.50 18.00 20.25

1-1/2 HP Storm 56 16.50 18.00 20.25

1-1/2 HP 316 SS 67 24.50 26.25 28.50

2 HP Storm 59 18.50 20.00 22.25

2 HP 316 SS 70 25.75 27.50 29.75

3 HP Storm 72 20.50 22.00 24.25

3 HP 316 SS 81 27.00 28.75 31.00

Note: The use of a Sumoto motor in place of a Franklin Electric motor may alter the dimensions from those above. Contactthe factory for specifics.

Illustration 22 - Vertical Pump




VERTICAL PUMP WITH SCREEN

Table 12: Vertical Pump with PVC Screen Dimensions

Dimensions Weight A-HeightB-MinimumSubmergence

C-ScreenHeight

D-OverallHeight

1 HP Storm 69 19.40 17.90 14.50 21.65

1-1/2 HP Storm 70 19.40 17.90 14.50 21.65

1-1/2 HP 316 SS 81 26.75 25.00 22.75 29.00

2 HP Storm 73 21.40 19.90 16.50 23.65

2 HP 316 SS 84 28.00 26.25 24.00 30.25

3 HP Storm 89 23.60 22.10 18.75 25.85

3 HP 316 SS 98 29.25 27.50 25.25 31.50Note: The use of a Sumoto motor in place of a Franklin Electric motor may alter the dimensions from those above. Contact

the factory for specifics.

Illustration 23 - Vertical Pump with Screen




4" DISCHARGE PUMP - EXPLODED VIEWIllustration 24

HORIZONTAL STAINLESS STEEL PUMPS

10

9

11

3

3

1

8

2

4 76

3

5

7

12




BILL OF MATERIALS

Refer to Illustration 24

Item #

123

444444444

55555

6

778

99999

1010

111112

Description

RecuperatorSS Hex Head Bolt: 5/16"-18x3/4"SS Lock Washer: 5/16" Standard

9o 3-bladed Impeller11o 3-bladed Impeller13o 4-bladed Impeller17o 4-bladed Impeller23o 4-bladed ImpellerNo. 1 3-bladed ImpellerNo. 2 3-bladed ImpellerNo. 3 3-bladed ImpellerNo. 4 3-bladed Impeller

Lead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 16 AWG/3-Wire with GroundLead - 30' SEOW 14 AWG/3-Wire with GroundLead - 30' SEOW 16 AWG/3-Wire with Ground

Motor -- See Sales Invoice

SS Cord Guard StrapPlastic Cable TieSS Hex Head Nut: 5/16"-24

1-1/2HP or 2 HP Pump Shell: Storm 1HP Pump Shell: Storm 1-1/2HP or 2HP Pump Shell: 316 SS 3HP Pump Shell: 316 SS3HP Pump Shell: Storm

Urethane Base Pad (front feet)Urethane Base Pad (back feet)

SS Hex Head Bolt: 5/16"-18x1" (front feet)SS Hex Head Bolt: 5/16"-18x1-3/4" (back feet)Base Pad Mounting Bracket

Qty.

128

111111111

11111

1

114

11111

21

211

Part Number

401055020150202

461-09461-11461-13461-17461-2340101401024010340104

4050240503

S-20801400S-20801500S-20801600

---

40203Tie-14-15"

40204

41105H41107H41108H41110H41113H

5013250112

502145021840209

Construction Materials:

303 SS/316 SS Casting304 SS/316 SS304 SS/316 SS

303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting303 SS/316 SS Casting

SEOW 14/4 (Storm)SEOW 14/4 (316 SS)SEOW 16/4 (Storm)SEOW 14/4 (Storm)SEOW 16/4 (Storm)

Franklin Electric/Sumoto

316 SSPlastic304 SS/316 SS

303 SS303 SS316 SS316 SS303 SS

Buna UrethaneBuna Urethane

304 SS/316 SS304 SS/316 SS304 SS/316 SS




4" HORIZONTAL PUMP DIMENSIONS

Illustration 25 - 4" Horizontal Pump

Illustration 26 - 4" Horizontal Pump with Intake Horn

Illustration 27 - 4" Horizontal Pump with PVC Screen





Table 13: 4" Horizontal Pump Dimensions

Dimensions(in inches)

Weight(pounds)

A-Pump Length B-Overall Length

1HP Storm 49 16.50 18.75

1-1/2HP Storm 50 16.50 18.75

1-1/2HP 316 SS 60 21.75 24.00

2HP Storm 53 18.00 20.25

2HP 316 SS 63 23.00 25.25

3HP Storm 66 21.00 23.25

3HP 316 SS 74 24.25 26.50

Note: The use of a Sumoto motor in place of a Franklin Electric motor may alter the dimensions from those above. Contact the factory for specifics.

Table 14: 4" Horizontal Pump with PVC Intake Horn Dimensions


Weight(pounds)

A-Pump Length B-Overall Length

1HP Storm 53 26.00 28.25

1-1/2HP Storm 54 24.00 26.25

1-1/2HP 316 SS 64 31.75 34.00

2HP Storm 57 26.00 28.25

2HP 316 SS 67 33.00 35.25

3HP Storm 70 28.50 30.75

3HP 316 SS 78 34.25 36.50






Table 15: 4" Horizontal Pump with PVC Screen Dimensions


Weight(pounds)

A-Height

B-PumpWidth

C-ScreenLength

D-PumpLength

E-OverallLength

1HP Storm 62 15.50 12.625 14.50 21.50 23.75

1-1/2HP Storm 64 15.50 12.625 16.50 23.50 25.75

1-1/2HP 316 SS 72 15.50 12.625 23.25 30.25 32.50

2HP Storm 67 18.50 15.625 16.50 23.50 25.75

2HP 316 SS 75 15.50 15.625 24.50 31.50 33.75

3HP Storm 83 18.50 15.625 18.75 26.00 28.25

3HP 316 SS 95 18.50 15.625 26.00 33.00 35.25





PUMP:< Axial-Flow/Lift< Stainless Steel construction< Stainless Steel impeller, investment casting,

dynamically balanced

DISCHARGE:< 4" Diameter< NPT standard threading, male< Recommended Pipe size is 4"

IMPELLER: ‚ 9E or 11E 3 blade Impeller‚ 13E 4 blade Impeller

CYCLE CAPACITY:< 300 times per 24 hour period maximum

MOTOR:< Franklin Electric 4" Super Stainless

Submersible< Thrust Capacity: 650 pounds< 3450 RPM< Corrosion Resistant All Stainless Steel Exterior

Construction< Stainless Steel Splined Shaft< Hermetically-Sealed Windings< Anti-Track Self Healing Resin System< Water Lubrication< Filter Check Valve< Kingsbury-type Thrust Bearing< Pressure Equalizing Diaphragm< Built-in Lightning Arrestors 200 & 230V only< U.L. 778 Recognized, C.S.A. Certified< Sumoto motors are also available for certain

applications, contact the factory for specifics.

1 Horsepower Performance Curve






DISCHARGE:< 4" Diameter< NPT standard threading, male< Recommended Pipe Size = 4" for 13E Impeller< Recommended Pipe Size = 6" for 17E or 23E

Impeller

IMPELLER:< 13o, 17o, or 23o 4-blade Impeller



Submersible< Thrust Capacity: 650 pounds< 3450 RPM< Corrosion Resistant All Stainless Steel Exterior



1-1/2 Horsepower Performance Curve






DISCHARGE:< 4" Diameter< NPT standard threading, male< Recommended Pipe size = 4" for 13E Impeller< Recommended Pipe size = 6" for 17E or 23E

Impeller




Submersible - Storm Water< Franklin Electric 4" High Thrust Submersible -

Oil Stripper< Thrust Capacity: 650 pounds (1500 Oil

Stripper)< 3450 RPM< Corrosion Resistant All Stainless Steel Exterior







PUMP:< Axial-Flow/Lift< Stainless Steel construction< .Stainless Steel impeller, investment casting,


DISCHARGE:< 4" Diameter< NPT standard threading, male< Recommended Pipe size = 4" for 13E Impeller< Recommended Pipe size = 6" for 17E or 23E

Impeller


CYCLE CAPACITY:C 300 times per 24 hour period maximum

MOTOR:< Franklin Electric 4" High Thrust Submersible < Thrust Capacity: 900 pounds< 3450 RPM< Corrosion-Resistant Construction< Stainless Steel Splined Shaft< Hermetically-Sealed Windings< Ani-Track Self-Healing Resin System< Water Lubrication< Filter Check Valve< Kingsbury-type Thrust Bearing< Pressure Equalizing Diaphragm< Sand Fighter Slinger< U.L. 778 Recognized, C.S.A. Certified< Sumoto motors are also available for certain






MAINTENANCE PROCEDURES

C Your Carry Stainless Steel Axial-Flow Submersible Pump was designed to require very littlemaintenance. In addition to implementing the procedures below, check the General Information sectionof the manual for more information pertaining to maintenance procedures that should be followed forany specialty components. See also the Optional Equipment section for more information aboutaccessories like sensor floats, strainer screens and quick disconnects.

C Protect or remove the pump and/or floats during periods when water might freeze directly around it. Do not let water freeze around the pump. Severe damage will result to the pump if water freezes aroundit.

C Debris management is critical to the effective operation of your pump. It is preferable that the designof the site keep debris, muck and sludge from entering the sump. If this is not the case, inspect and cleanthe inside base of the sump and the pump's strainer screen (if your pump is equipped with a strainerscreen) at a safe time after a major storm event or series of storm events to minimize the debris andmuck-pack build-up.

C Check that the ground wire is making a clean connection to the ground lug in the control panel and thatthe ground rod is properly installed.

C Check that the pump is ready to work by test running it at intervals of no less than once a year.

C Check that any automatic, liquid-level control is adjusted and operating properly.

C The pump-on control for the pump must be set at the minimum submergence level or higher (i.e., topof the pump) or the pump will not prime when started, and the motor will not cool when running. Thiswill cause damage to your motor.

C The pump-off control for the pump must be set above the mid-point of the pump or the risk of formingvortexes substantially increases. The risk of running the pump dry also increases.

For Sales & Service - Call your Local Distributor or Carry Manufacturing at (800) 492-2779.




MAINTENANCE PROCEDURES(continued)

WINTERIZING TIPS

The Franklin Electric motors used in Carry submersible pumps are water lubricated; the solution inside is a mixtureof de-ionized water and Propylene Glycol (a non-toxic antifreeze). This solution will prevent freezing in temperaturesto –40EF (partial freezing will occur below 27EF, but no damage will occur). It should be noted that over time thissolution can become diluted, so older motors are not as protected as new motors. Pumps with Sumoto motors arelubricated with a special food grade lubricant and are not susceptible to freezing.

It is advised that pumps be stored in their wells during shut-down periods if the water surrounding the pump (belowminimum submergence level) is not subject to freezing. Water above this level that freezes will not harm a pump thatis shut-down. If it is necessary to remove the pump, storage in clean well water (not subject to freezing) above theminimum submergence level is recommended. If this is not an option, store the pump in an area where it will not besubject to freezing temperatures. A small amount of motor liquid may be lost with no damage, as an excess isprovided. No other special care is needed.

For Fixed Speed Applications that use a control panel & floats, shut-down is just a matter of disconnecting or turningoff the power source. If the system uses floats to control the pump, remember that if a float becomes frozen and thepump is still running, the pump will pump out all the water below the frozen float. Now the pump is in danger ofrunning “dry” and ruining the motor. If the floats are left in frozen water, they could crack the housing and take onwater, making them not operate properly. If the floats may freeze, they should be pulled out of the sump and storedelsewhere until the risk of freezing has past.

For Variable Speed applications that use a variable frequency drive, it is very important during cold winter months,to keep your variable frequency drives powered up. Vacon drives have a special ARCTIC operating mode that triesto maintains a safe operating temperature for the electronic components inside the drive. This ARCTIC mode can alsohelp keep out condensation or frost that could form on the inside of the drive. This moisture can lead to problems withthe electronics in the spring. The ARCTIC mode monitors the inside temperature of the drive. If the temperature dropsbelow -7° C then the DB Resistor (Dynamic Brake) is activated to generate internal heat. Once this becomes active,the screen will display a warning. If the internal temperature drops below -10° C, then the drive will become inactive.Once the temperature gets above -10° C, and a period of time has elapsed, then the drive will become active again.If extreme cold weather operation is necessary, possible shielding of the drive may help keep it warmer. The VFDcan be placed in the “LOC” mode (Local) by flipping the toggle switch. This will allow your drive to stay poweredup for the winter, without pumping water.

For additional protection, please install the vinyl winter cover that was included as part of your drive package. Thiscover uses Velcro straps to attach to the drive itself and provides insulation during cold temperatures.

When all danger of freezing is past, your Carry pump will be ready to perform again. Make sure that the sump iscleared of any debris that may have accumulated over the winter. Check that the water is above the minimumsubmergence level of the pump.

For fixed speed applications, reinstall the floats if necessary and turn the power back on to the control panel. Forvariable speed applications, remove the winter cover and place the VFD back to “REM” mode (remote) by flippingthe toggle switch. In addition, it may be necessary to purge the transducer pipe to ensure accurate operation. Werecommend that you monitor the first couple of pump cycles to ensure that everything is working correctly.




OPTIONAL EQUIPMENT

The following pages highlight some of the optional equipment that may have come with your pump systemor that you may want to add to your pump system in the future.

STRAINER SCREENS:

Carry Stainless Steel Axial-Flow Submersible Pumps are capable ofhandling up to 1/2" solids. If your application has the potential fordebris or matter larger than 1/2" solids, it is recommended that youscreen the inlet, if possible and use a strainer screen on the pump. Strainer screens can be ordered with the pump and be factoryinstalled. Or if you are retro-fitting an existing system, they can beordered and installed in the field. Carry recommends that screenorders be placed with the pump order for your convenience.

Strainer screens are available for both vertical and horizontal stylepumps. Vertical and Horizontal PVC screens are constructed ofSDR35 Pipe and HDPE top and bottom sections. If your strainerscreen was factory installed, you do not need to take any additionalsteps in the installation. If you are adding a strainer screen to anexisting pump or replacing a worn or damaged screen on an existingpump, there are step-by-step instructions for the removal of the oldscreen and installation of the new screen.

CAUTION: Do not lift a strainer screen by the lid. It is not designed to hold the weight of thepump. Always lift a pump using a lifting chain (or rope) attached to the liftinglugs of the pump itself.




VERTICAL STRAINER SCREENS

Table 16: Vertical Strainer ScreenDimensions

Screen Part # Description A B C D E

40440 1 or 1-1/2 HP PVC/HDPE Screen 7.25 14.500 15.625 3.080 10.670

40441 2 HP PVC/HDPE Screen 7.25 16.500 15.625 3.100 12.650

40442 3 HP PVC/HDPE Screen 7.25 18.750 15.625 3.300 14.700

* dimensions in inchesNote: The use of a Sumoto motor in place of a Franklin Electric motor may alter the dimensions from those above. Contact


Illustration 28 - Vertical PVC Screen




HORIZONTAL STRAINER SCREENS

Table 17: Horizontal Strainer Screen Dimensions

ScreenPart # Description A B C D E

40460 1 HP PVC/HDPE Horizontal Screen 7.25 12.625 14.500 21.50 23.75

40461 1-1/2 HP PVC/HDPE Horizontal Screen 7.25 12.625 16.500 23.50 25.75



* dimensions in inchesNote: The use of a Sumoto motor in place of a Franklin Electric motor may alter the dimensions from those above. Contact


Illustration 29 - Horizontal PVC Screen




VERTICAL STRAINER SCREEN INSTALLATION (RETRO-FIT APPLICATION)

Before ordering a vertical PVC strainer screen for your existing Carry Pump, you should measure the distancebetween the lower lip of the pump crown and the bottom of the foot peg of the pump. See Illustration 28 -measurement “E”. Provide this information to Carry Manufacturing when ordering your retro-fit screen. If you areordering a replacement screen or components, please provide measurements “B” and “E”. Because strainer screensare designed to prevent as much debris as possible from entering the pump, the fit should be tight around the pumpcrown for best results. You may need to use a grinder or sander to flatten the pump crown and lifting lugs for a tightfit to the screen top plate.

To install a vertical PVC strainer screen on a Carry Stainless Steel Axial Flow Submersible Pump complete thefollowing steps:

1. Remove the recuperator from the pump. Recuperators are lefthand threaded. Some force may be necessary - using a crescentwrench and a hammer works well. Once the recuperator is removed,flip the pump over so that it rests on the crown housing and the feetare in the air. Remove the blue urethane base pads from the pump. These are 5/16" hex head bolts.

2. Disassemble the PVC strainer screen by removing the top (1) andbottom plates (3) from the screen (2). PVC strainer screens areconnected using 18-8 flat sheet metal screws (4). Use care not to usetoo much force and strip the screw openings.

3. Place the new white screen pads over the pump feet. Place thescreen bottom plate (3) over the screen pads. Secure in place usingthe 5/16" hex head bolts, washers and nuts provided. The bolts shouldconnect the screen bottom plate (3) to the screen pads to the pumpfeet.

4. Flip the pump assembly back in the upright position.

5. Place the screen (2) on the bottom plate (3). Secure the screen (2)to the bottom plate (3) using the 18-8 flat sheet metal screws (4). Usecaution not to over-tighten and strip the openings. Using cable tiestraps, secure the pump lead cord to the screen. The screen top plate(1) and bottom plate (3) are designed to allow the pump lead cord tobe aligned with one of the foot pegs and up the screen (2) to the cordconnector (5) in the top plate. Make note of the cord connector (5) thetop plate and position the cord accordingly.

6. Pull the pump lead cord through the cord connector (5) in the top plate (1) before placing it on the screen (2). Make sure the cord is not twisted or bent.

7. Secure the top plate (1) to the screen (2) using the 18-8 flat sheet metal screws. (5) Use caution not to over-tightenand strip the openings. Flip the pump and screen upright and replace the recuperator. (Left Handed Threads) YourCarry Stainless Steel Axial-Flow Submersible pump and strainer screen are ready to be placed back in the sump.

Illustration 30PVC Strainer Screen




HORIZONTAL STRAINER SCREEN INSTALLATION(RETRO-FIT APPLICATION)

In the past, retro-fitting a horizontal pump with a strainer screen was not recommended. Many of the fittingsare custom made to fit certain types of installations and pump configurations. In recent years, we have madeadjustments to our horizontal pump design that make it easier to add a strainer screen to a pump only. Carryrecommends that you ship your pre-2014 horizontal pump back to the factory for the installation of a newstrainer screen. For newer mdels, follow the steps below.

Dis-assemble the screen by removing the #6 screen screws holding the screen bottom and topto the screen itself. These screws require a #1 square bit. Disconnect the power and alldischarge piping from the pump. Turn the pump over and remove the rear base pad only. This requires a 1/2" socket. Keep the bolt for re-assembly. See Illustration 31.

Thread the power cord through the face of theblack screen top, through the large hole firstfollowed by the pump. See Illustration 32. Now run the power cord through the small holeand the cord connector from the back of thescreen lid. See Illustration 33 and Illustration34. Note: Leave 12" of slack in the power cord. Do not pull it tight and do not tighten the cordconnector yet.

From the rear of the pump, slide the screen over the pump and to the screen top. SeeIllustration 35. Keeping the screen/screen top as forward as possible, align a screen holewith the rear base pad hole in the pump. Reusing the base pad bolt, fasten through the basepad, the screen and into the pump shell. See Illustration 36.

Align the screen top with the pump and the screen and use a #40 drill bit to pre-drill the holesrequired to attach the screen to the screen top. There should be eight screws. Use a #1 squarebit to fasten the screws. Use caution to not over tighten the screws.

From the rear of the screen, reach in and using a cable tie, attach the power cord to the top of screen to holdit in place. See Illustration 37. Attach the screen bottom to the rear of the screen. Using the #40 drill bit,pre-drill the eight holes required to attach the screen to the screen bottom. There should be eight screws. Usea #1 square bit to fasten the screws. Use caution to not over tighten the screws. See Illustration 38. Tightenthe cord connector over the power cord. The pump is ready to be re-installed.

Illustration 31

Illustration 33 Illustration 34Illustration 32

Illustration 35

Illustration 36 Illustration 37 Illustration 39Illustration 38




PVC Intake Horn

Pump Ring

Example of Chainand Quick Linksused to lift pump

OTHER PUMP ACCESSORIES

INTAKE HORNS:

Intake Horns are available on horizontal models only. These horns are a factory installed option. These hornsare made of PVC plastic elbows and can be installed onan existing horizontal pump in the field. Place the PVCintake horn over the end of the pump. Mark the setscrew holes on the pump shell. Using a drill and 5/16"tap, make the necessary holes in the pump shell, usingcaution to prevent hitting the motor. Tap the holes for5/16" - 18 hex head bolts included. Install the PVCHorn with the hex head bolts.

PUMP RINGS:

Pump rings are a factory installedoption on vertical pumps only. If youwish to add a pump ring to yourvertical pump, Carry recommends thatyou return your pump to the factory forinstallation.

LIFT CHAINS, QUICK LINKS & WIRE ROPE ASSEMBLIES

These items are attached to the lifting lugs of the pump to assisting in the raisingand lowering of the pump into the sump. Any of these items or common rope andchain can be used.

CAUTION: Pumps should not be lifted by the power lead. This cancause a short in the lines and premature failure of thepump.




4" FRANKLIN MOTOR LEAD

OTHER PUMP ACCESSORIESMOTOR LEADS

Carry Stainless Steel Axial-Flow Submersible Pumps aremanufactured with a standard 30' power lead. The lead is usedto connect the pump motor to the control panel. Longer lengthsof power leads can be ordered to fit your application. Use Table16 on page 16 of the Franklin Electric Submersible MotorApplication, Installation and Maintenance manual to determine the maximum lengths of cable applicable to your pumpapplication. In some instances it may be necessary to splice thepower lead to suit the application.

Carry Stainless Steel Axial-Flow Submersible Pump leads aregenerally 3 wire with a ground. When connecting to thecontrol panel, use the wiring diagram to determine theconnections for each color wire. 3-wire with ground leads haveone each of a black, white, red and green wire. Some of thecontrol panel diagrams indicate the use of a yellow lead. Carry3-wire with ground leads use the white wire for connections tothe yellow lead.

FEATURES:< UL listed< C.S.A. certified< OSHA acceptable< Flame retardant (passes MSHA Flame Test)< Exceptional durability< Excellent resistance to oils, acids, chemicals, water, ozone,

extreme temperatures, cuts, tears and abrasion< Sunlight resistant< UL and C.S.A. listed for continuous submersion in water

CONSTRUCTION:

Conductors: Bare, annealed copper per ASTM B-3, flexible, bunch stranded per UL-62Separator: A paper tape is applied between the conductor and insulation to facilitate strippingInsulation: Color coded synthetic oil, ozone and water resistant rubber (EPDM) UL-62Cabling: Conductors are assembled round with non-wicking fillers as needed and a cotton sleeveJacket: Oil resistant thermoset, CPE (black) UL-62Temperature Range UL 105oC (221oF) to -55oC (-67oF)Color Coding: 3/C: Black, White, Green

4/C: Black, White, Red, Green

4" SUMOTO MOTOR LEAD




Illustration 40 - Installation using B & W Relay and Electrodes

B & W RELAYS AND ELECTRODES

B & W Relays and Electrodes may besubstituted for double floats in fixed speedpump systems. See the back of this manual forwiring diagrams specific to your control panel.

The control relays and electrodes can be usedas an alternative to float switches. This liquidlevel control requires the use of a relay wiredinto the three phase control panel, an electrodeholder and electrodes suspended in the wetwell.

In the B & W system of float-less liquid levelcontrol, electrodes or probes are suspended inthe wet well to make contact with the liquidand thus complete a circuit which actuates a B& W relay. The relay contacts in turn are usedfor a wide range of applications such ascontrolling pumps or sounding alarms for offnormal level conditions.

Electrodes are normally used with a suitableholder and wherever possible, should besuspended vertically downward from the top ofthe tank containing the liquid. Also, electrodesare connected to the sensing circuit of a B & Wrelay. While this is a low energy circuit withinherently limited low current, the electrodesare terminals of a live electrical circuit andmust be installed to prevent contact byunauthorized personnel. This system is notrecommended for use in applications wherethere is the possibility of contact by humans oranimals, as electrical shock may occur.

FEATURES:

< Available with 1, 2 or 3 isolated double break contacts.< Contacts can be added in the field.< Contact arrangement can be added or changed in the field from N.O. to N.C. or N.C. to N.O.< All terminals completely accessible and have # 8 pan head screws with captivated wire clamp.< All contacts rated 25 AMP at 120V or 240VAC.




Illustration 41

B & W RELAYS AND ELECTRODESPrinciples of Operation

A B & W float less liquid level control system consists of a relay of the proper type, a holder designed to supportone or more electrodes or probes in the wet well and the corrosion resistant electrodes themselves.

The B & W 1500 induction relay utilizes the liquid as an electrical conductor to complete the secondary circuitbetween the electrodes. Thus when the liquid contacts the upper electrode, the resulting flow of current in thiscircuit pulls the armature into contact with the legs, as shown in Illustration 41, Figure 2. This armature movementcloses the electrode and load contacts.

The lower contacts on 1500-C Relays (terminals 9 and 10) connect the secondary circuit to ground when liquidcontacts the upper electrode and act as a holding circuit to maintain the relay in its closed position until the liquidfalls below the lower electrode. This holding circuit provides control of the relay over any desired range in theliquid level, depending on the distance between the upper and lower electrodes.

The flow of current through the low energy secondary circuit is very small and varies with the voltage of thesecondary coil. The secondary coil is selected to operate over the resistance of the liquid being controlled.

INSTALLATION:

A B & W Relay is usually installed at the factory and is wired to operate the pump using an on, off and groundelectrode. If your application is using B & W Relays, there should be a “special” control panel diagram in the backof this book and included with your control panel. The electrodes are wired into the control panel using the wiringdiagram. Each wire should be connected to the proper terminal in the control panel. The electrodes should beattached to the proper wires and suspended in the sump at the proper depths for operation. A ground electrodeshould always be used. To replace an electrode or B & W Relay just follow the same wiring layout as the old relayand electrode. Use care whenever working around electrical components to avoid electrical shock.




Illustration 42

FLOAT POLES

The float pole illustrated below is available from Carry Manufacturing, Inc. This particular designfacilitates the easy removal of the pole and the floats for maintenance and repair. The pole is for use in bothwet wells and Capsule stations.

FLOAT ADJUSTMENT PROCEDURE- See Illustration 42.

1) Open the hatch doors of the Capsule pump station or remove the upper layer of the wet well.2) Detach the float mount (D) by loosening the bolt (A) and nut (B) and remove them from the tank (well).3) Remove the nut and bolt assembly (C).4) Slide the float pole (F) up and over the guide pole (E) to access the floats.

NOTE: The guide pole (E) should be secured to the bottom of the tank (well) so that is cannot be removed.




Illustration 43

PUMP DISCHARGE OPTIONS





SCHEDULE 40 PVC PIPE AND FITTINGS

Carry recommends the use of Schedule 40 PVC pipe and fittings for use with its pump systems. Schedule40 PVC piping systems have been successfully used for pressure and drainage systems in industrial,residential, commercial and agricultural installations. PVC Schedule 40 is ideal for applications wheretransmission of liquids or materials does not exceed 140oF. The physical and chemical properties of PVCSchedule 40 makes it ideal for the transmission of potable water and many chemical solutions. PVCSchedule 40 has a smooth interior surface that minimizes head pressure loss through friction, minimizes rustand oxidation, and is generally impervious to scaling or contaminant buildups. Systems are not adverselyaffected by environmental agents and buried systems are not adversely affected by normal soilcontaminants.

The life expectancy of plastic systems far exceeds that of metal systems and required maintenance is simplerand less costly. PVC Schedule 40 fittings are not recommended for use in compressed air or compressedgas systems.

PIPE: This pipe is used for the discharge pipe connecting from the pump to the discharge location. It isavailable in a variety of lengths and diameters. Standard Carry pump systems use PVC pipe and fittings indiameters of 4", 6" or 8".

ELBOWS: Elbows are used to create a directional change in the discharge pipe. Carry recommends theuse of Long Radius elbows for better water flow. Elbows are available in either 45o or 90o angles.

ADAPTERS: Female adapters can be used to connect the Carry Submersible pump to the discharge pipesystem. (Carry Stainless Steel Axial-Flow Submersible Pumps are fitted with standard thread Male NPT.) These adapters may also be used as connectors between Schedule 40 PVC pipe and quick disconnectassemblies or other fittings. See discharge piping example on page 73. Both Female and Male Thread toHub models are available.

CLEAN-OUTS: These clean-out fittings without the plug can also be used for connecting the CarryStainless Steel Axial-Flow Submersible Pumps to the discharge pipe system or as connectors between thepipe and quick disconnect assemblies or other fittings. These fittings are specifically recommended for usewith increaser couplings.

INCREASER COUPLING: These couplings are used to adapt a 4" discharge pipe to a 6" discharge pipeor a 6" discharge pipe to an 8" discharge pipe. They can also be used to adapt a new pumping system to anexisting discharge pipe system, etc. The socket ends allow the fitting to slip over PVC pipe or spigotfittings.

COUPLINGS: These are connectors to fit two pieces of pipe together to a make a longer length of pipe.




Illustration 44


PVC PIPE AND FITTINGS INSTALLATION PROCEDURES

Cemented Fittings and Joints:

1. Cut the pipe square using a miter box, mechanical cut off saw or plastic pipe cutting tool which does notflare up diameter end of pipe.

2. Remove all burrs from the end of the pipe with a knife, file or plastic de-burring tool.3. Clean and dry the pipe and fitting of any dirt, moisture, or grease with a clean dry cloth.4. Check the dry fit of the pipe and fitting by inserting the pipe into the fitting. By applying light pressure

the pipe should easily go at least one third of the socket depth. If it bottoms, it should be snug.5. Using the correct applicator, apply primer freely to fitting socket while keeping the surface and the

applicator wet until the surface has been softened. Next, apply the primer to the end of the pipe equal tothe depth of the fitting socket. When the surface is primed, remove any puddles of primer from socket.

6. Apply a full even layer of cement to the pipe and the fittings, while the surfaces are still wet with primer. Do not let the cement puddle or allow the cement to run down the inside of the pipe.

7. Assemble the parts quickly. Parts must be assembled while the cement is still fluid. If assembly isinterrupted, re-coat parts and assemble. Then push the pipe fully into the fitting, using a turning motionof 1/8 to 1/4 turn, until it bottoms in the socket. Then hold them together for 15 to 30 seconds to offset anytendency of the pipe to move out of the fitting.

Plastic cements set up very rapidly; consult cement manufacturer's instructions for curing time and otherdetails.

8. After assembly, wipe excess cement from the pipe at the end of the fitting. A properly made joint willnormally show a bead around its entire perimeter.

Do not disturb the joint until initial setup of cement occurs. Allow the joints to adequately cure before testing. The exact curing time varies with temperature, humidity and pipe size.

Threaded Fittings and Nipples

1. Brush the threads clean with a stiff bristle brush.2. Wrap Teflon tape on the threads beginning with the

No. 2 thread and continue wrapping with a slightoverlap until the threads are covered. You shouldwrap in the direction of the threads. (See IllustrationA to the right.)

3. Screw the fitting on the pipe, using care to startthreads correctly, and tighten finger tight. Using strapwrenches, tighten an additional 1/2 to 1 turn. Overtightening will cause fracture or distortion of threads,pipe or fittings. (See Illustration B to the right.)




"Open" Positionflow of water from pump to discharge

“Closed” Positionprevents back-flow of water to pump


SWING CHECK VALVES

Swing Check Valves are commonly used indischarge systems to prevent the rush of water backdown to the pump during shut off and in capsulepump stations when more than one pump isoperating using a single manifolded discharge pipe.

The Waterman Model PC-30 in-line Swing CheckValve is designed to offer a dependable low pressureswing check valve for the pumping industry. Thebasic unit can be supplied with a variety of optionalfeatures to fit particular applications, includingqualification as back-flow prevention againstflooding the wet well or recycling water in the wetwell.

This valve is constructed with a high strength cast-aluminum body and features a tight-sealing, nitrilerubber seal. Hinge pins are stainless steel and operatein non-metallic hinge bushings with lubricationfittings. All models (4", 6" and 8") are fitted withtorsion springs on the covers for extra quick closing toprevent water hammer. Mechanical joint compressioncouplings are provided on each end to allow the unit toprovide the additional function of a flexible coupler inmany installations. Flanges are also available. Unitsmay be fusion epoxy coated inside, including hingearm and disc for total corrosion protection.

For PVC pipe use I.D. Gasketed Swing Check Valves.

For Steel pipe use O.D. Gasketed Swing Check Valves.

INSTALLATION:

Installation of a swing check valve is fairly easy. Schedule 40 PVC pipe slips into the socket on eitherside of the valve. Using a wrench tighten the tensionbolts on the flanges to create a tight seal. Removal isjust a matter of loosening the tension bolts andremoving the pipe from the socket.




Corrugated Flap GateStandard Flap Gate

Model PF25W

Heavy Duty Flap Gate


FLAP VALVES

These flap valves are designed for use on pump discharge lines andother pipe end closures to prevent entrance of back water. Thesevalves are furnished with a variety of frame styles to fit mostinstallation needs. A 7-1/2o inclined seating plane is used to ensurethat the valve will not “hang open” from slight pipe sagging or offgrade. A positive stop prevents over opening.

The compression model uses time proven wedge type seals to installquickly and easily on plain end standard steel pipe. This model isstandard with a cast iron frame with machined seat face and a cast ironcover with a resilient neoprene rubber seat face. Follow ring is castiron with rubber wedge gasket and plated steel draw bolts.

Valves are available with aluminum covers and neoprene seat faces where extra sensitivity is desired. Tapersetting collars can be provided as an aid for installation on concrete pipe.

FEATURES:< Cast Iron Body< Flange or Compression Mounted< Cast Iron Cover< Aluminum Cover Optional

< Cast Iron, Bronze or Resilient Seat Faces< Bronze Hinge Pins< 7-1/2o Seating Plane

STANDARD FLAP GATES

These gates are used to preventback-flow of water into the drainagesystem, keeping the drainage systemfrom flooding. They are constructedwith quality materials and have a specialfinish for longer life.

Standard flap gates fit all PVC, CMP and other similar types of pipe.

Corrugated flap gates are designed with an extra wide band that catches severalcorrugations on corrugated plastic tubing.

Heavy duty flap gates have rugged 3/16" steel construction. They closeagainst its own collar for a more precise seal and are dual hinged for betterperformance.




Type F - AdapterType D - Coupling Type B - CouplingType A - Adapter


QUICK DISCONNECTS

Quick Disconnects are used for quick and easy pump removal from wet wells and Capsule Pump Stations. The disconnects are attached to the discharge plumbing and may include cams for easy disconnection of thedischarge plumbing. There are two styles available and both come with female or male threads.

All aluminum couplings are furnished with bronze cams and Buna gaskets as standard. All Stainless Steelcouplings are furnished with stainless steel cams and Buna gaskets as standard.

4" Quick Disconnect couplings are designed for working pressures of 150 psi. 6" Quick Disconnectcouplings are designed for working pressures of 75 psi. Burst or failure can occur if this pressure isexceeded.

INSTALLATION:

These fittings are installed in-line with the discharge piping. One each of the adapter and coupling isrequired for a complete fitting. Standard configurations are Type A Adapters with Type D Couplings andType F Adapters with Type B Couplings. Installation in the discharge piping requires PVC adapters. Usetwo female adapters with each set of Type F and Type B fittings and two male adapters with each set ofType A and Type D fittings. Attach the adapters to the discharge pipe using the methods described on page75. Screw one end of the disconnect adapter to the PVC adapter, using care not to strip the threads. Connect the disconnect coupling to the disconnect adapter by opening the cams and slipping the fittingstogether. Close the cams on the disconnect coupling. Screw the second PVC adapter onto the end of thedisconnect coupling. Connect the PVC adapter to the remaining discharge piping using the methodsdescribed on page 75.

To disconnect the discharge piping at the disconnect fittings, open the cams of the disconnect coupling andgently slip the fittings apart. Use care not to crack or damage the remaining discharge piping by jerking oryanking on the fittings.




Illustration 45


WIL-LOC BALL & SOCKET COUPLINGS

These couplings can be used to replace standard PVC fittings and other types of quick disconnect couplings. The ball and socket couplings are designed to make connections quickly and easily even in conditions suchas mud, sand and snow. The fittings can be used in applications without straight or exact alignment of thedischarge piping. There are no threads in the connection to clean.

Other features include:< Secured pivot points prevent binding of clamping jaws.< O-rings seated securely in socket with no leakage. This

increases pump performance by providing excellent vacuumsealing.

< 30o socket flexibility in all directions allows easy set up. Pipes do not have to be perfectly in line.

< Ball and socket decreases wear, kinking and binding ofhoses and pipes.

< Double pin design results in fast, smooth closing.

INSTALLATION:

Installation is similar to that of othertypes of disconnect fittings. Connecta PVC female adapter to the dischargepiping using the methods described onpage 75. Screw one section of theWil-loc ball or socket to the PVCfemale adapter. Open the cams andconnect the ball to the socket. Perfectalignment is not required. Close thecams. Screw a second PVC femaleadapter to the ball and socket fitting. Connect the remaining dischargepiping the PVC female adapter usingthe methods described on page 75.

To disconnect the fitting, open thecams and gently pull the fittings apart.

< Wide handle for a firm grip and better leverage.< 4" & 6" pipe has 175 PSI working pressure.

< 8" pipe has 175 PSI working pressure.< Variety of fittings and pipe available.





FLEXIBLE COUPLERS

These flexible couplers are manufactured ofspecially formulated elastomeric PVC. Theyare used as highly effective PVC pipe couplers. This material is highly resistant to causticchemicals, ultraviolet rays, fungus growth andnormal sewer gases. They are leakproof,rootproof and seal against infiltration andexfiltration. They also flex with earthmovement, maintaining the integrity of the seal. They feature rustproof Series 300 stainless steelbands including screw and housing to assureeasy installation and a positive seal.

These couplers produce a strong, reliable connection everytime. And no special tools or fittings are required. Because of their quality and ease of installation, thesecouplings have found wide acceptance among sewer andplumbing contractors and municipalities.

INSTALLATION:

Slip the flexible coupler over both ends of the dischargepipe to be connected. Tighten the set screws on both endsof the flexible coupler for a tight seal. To remove, loosenthe set screws on the hose clamps and remove the fitting.




Illustration 46

Illustration 47

PUMP REPAIRS - RECUPERATOR, IMPELLER, MOTOR OR MOTOR LEAD

To replace the recuperator, impeller, motor or motor lead assembly on your Carry Stainless Steel Axial-Flow Submersible Pump follow the directions below as needed. See the illustrations on the followingpages:

1. Remove the recuperator from the pump. This is installed with left handed threads. (See Illustration46.) To remove, turn clock-wise. This may require some strength. You may use a crescent wrench tohold one of the fins of the recuperator and tap the opposite fin with a hammer to loosen. (See

Illustration 47.)




Illustration 48

Illustration 49

Illustration 50


2. Once the recuperator is removed, the impeller will be exposed. (See Illustration 48.) Remove the boltand lock washer holding the impeller on the motor. This is a 5/16" bolt. Extreme Impellers use a 5/16"-18 Socket Cap Screw and Lock Washer. (See Illustration 49.) Remove the impeller. (See Illustration50.)




Illustration 51

Illustration 52


3. Remove the four nuts and lock washers holding the motor to the pump crown. (See Illustration 51.) These are 5/16" nuts.

4. Lift the pump casing off of the motor. (See Illustration 52.)




Illustration 53

Illustration 56Illustration 55


5. Remove the hose clamp holding the motor lead to the motor using a standard screw driver. (SeeIllustration 53.) Remove the plastic cable tie holding the motor lead to the motor. Use caution not tonick the lead casing if you are planning to re-use the motor lead. This could cause the motor to shortout once installed in the water.

6. If you have a 4" Standard Motor, remove the motor lead from the top of the motor. Do this using a 3/4"open end wrench to loosen the jam nut (See Illustration 55.) and pull the lead free of the motor. (SeeIllustration 56.)

7. If you have a 4" 600MMotor, remove the motor leadfrom the top of the motor. Do this by removing the twoscrews on either side of thejam nut (See Illustration 54.)and then using an open endwrench to loosen the jam nut(See Illustration 55.) andpull the lead free of themotor. (See Illustration 56.)

Illustration 54





8. Install the new motor lead into the existing motor or install the old lead into the new motor. For a 600Mmotor install the jam nut into the motor and replace the two screws. (See Illustration 54.) For aStandard Motor, install the motor lead and jam nut in the motor. Use a 3/4" open end wrench to tightenthe jam nut to 15-20 ft-lb. (See Illustration 55 and page 38 of the Franklin Electric Submersible MotorApplication, Installation and Maintenance manual.)

9. Replace the hose clamp to hold the motor lead to the motor. (See Illustration 53.) Use another plasticcable tie if necessary.

10. Lift the pump casing over the motor, lining up the bolt holes in the motor and the pump crown. (SeeIllustration 52.) Also line up the pump cord with one of the pump feet.

11. Replace the four motor nuts and lock washers to the motor. (See Illustration 51.) Finger tighten first,then go back and tighten with a wrench.

12. Replace the impeller over the motor shaft. Be sure that it does not hit the sides of the crown. Replacethe impeller bolt and lock washer. (See Illustrations 48 and 49.) Finger tighten first then tighten witha wrench.

13. Replace the recuperator on the pump crown. This has left handed threads. To tighten turn counter-clockwise. This must be tight. Use wrenches on the recuperator and the crown to assist you. (SeeIllustrations 46 and 47.)

14. Use a cable tie strap to secure the motor lead to the nearest pump foot.

Note: All 4" motors returned to Carry Manufacturing for warranty consideration must havethe motor lead returned with the motor.




BE WISE! When installing thisequipment use extreme caution. F o l l o w t h e i n s t a l l a t i o ninstructions included in this andt h e F r a n k l i n E l e c t r i cSubmersible Motor Application,Installation and Maintenancemanual. Call CARRY forassistance if needed.


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