Cardboard Korea 2003

Fibers designed by Nature Fibers designed by Nature J. RETTENMAIER & SÖHNE J. RETTENMAIER & SÖHNE GMBH+COGMBH+COFibers designed by Nature Fibers designed by Nature J. RETTENMAIER & SÖHNE J. RETTENMAIER & SÖHNE GMBH+COGMBH+CO

JRS Headquarters HolzmühleJRS Headquarters Holzmühle

JRS Plant HeilbronnJRS Plant Heilbronn

JRS PlantJRS PlantLodenauLodenauJRS ProzesstechnikJRS Prozesstechnik

Plant CalenbergPlant Calenberg

JRS Plant NorthJRS Plant North

Plant CH PirnaPlant CH Pirna

Plant Microcellulose Plant Microcellulose WeissenbornWeissenborn

Plant Springer StuhrPlant Springer Stuhr

8 8 JRS Production Facilities in GermanyJRS Production Facilities in Germany8 8 JRS Production Facilities in GermanyJRS Production Facilities in Germany

Company presentationCompany presentation


JRS Headquarters HolzmühleJRS Headquarters HolzmühleJRS Headquarters HolzmühleJRS Headquarters Holzmühle

Powdered cellulose

Wood fibers

Dietary fibers

Products:Products:

JRS Headquarters HolzmühleJRS Headquarters Holzmühle

Toll ProductionToll ProductionPet care products

Beechwood chips for smoked foods



Schoolcraft, Michigan

JRS Production USAJRS Production USAJRS Production USAJRS Production USA Products:Products:

Powdered cellulose

Dietary fibers



• EFC capacity in Lodenau is sold out !EFC capacity in Lodenau is sold out !

• New EFC plant in France will start next yearNew EFC plant in France will start next year

• EFC – DE replacement EFC – DE replacement filtration in filtration in - Sugar- Sugar

- Glucose- Glucose- Dextrose- Dextrose- Starch- Starch- Wine / Beer- Wine / Beer- Gelatine - Gelatine

Division Filtration: Division Filtration:


Division Industry: Division Industry:

There is high noteworthy There is high noteworthy growth in the growth in the

PUR Leather sectorPUR Leather sectora)a) shoesshoesb)b) garmentsgarments

Building Chemistry:Building Chemistry:a) Emulsion painta) Emulsion paintb) Tile adhesiveb) Tile adhesive


Division Market Development: Division Market Development:

• DetergentsDetergents Tablet Tablet manufacturingmanufacturing

• Water softenerWater softener for for dishwashersdishwashers


Division Pharma: Division Pharma:

• MCCMCC direct direct compressioncompression

• CPCP replacementreplacement of of lactoselactose

• HPMC HPMC for Retard for Retard Pharma productsPharma products


Division Technical Department: Division Technical Department:

• linoleumlinoleum vs. PVC vs. PVC

• replacementreplacement of of corkcork


Division Road Construction: Division Road Construction:

Worldwide involvementWorldwide involvement

a) a) Road constructionRoad construction - SMA- SMA

b)b) Porous asphaltPorous asphalt


Division Pet Care: Division Pet Care:

Cat litter Cat’s best – Cat litter Cat’s best – single event single event

a) pure a) pure organicorganic fiber fiber

b) b) clumping clumping propertiesproperties


Division Food: Division Food:

From 2002 on we From 2002 on we have a new division have a new division within JRS within JRS => => Pet FoodPet Food / / Food DivisionFood Division


Division Chemistry: Division Chemistry:

High lights:High lights:

b)b) High fibriled fibers High fibriled fibers for the for the cardboard cardboard

sectorsector

a) a) Wood like plasticWood like plastic (wood extrusion)(wood extrusion)


cardboardcardboard20022002


Paper and Board Produktion:301 Mio. tons

Wood pulp 43%

(136 Mio. t)

Mechanical pulp 13% (42 Mio. t)

Waste paper 44%

(139 Mio. t)

Waste Paper Recycling: 46%

WORLD

Paper and Board Produktion:81 Mio. tons

Waste Paper Recycling: 44%

Wood pulp 36%

(28 Mio. t)

Waste paper 46% (36 Mio. t)

M.P. 18%

(14 Mio. t)

EUROPE

Fibers for Paper and Board (1998)Fibers for Paper and Board (1998)


Quality gets worseQuality gets worseFiber length gets shorterFiber length gets shorterAsh content gets higher Ash content gets higher Bulk gets lowerBulk gets lowerMarket demand for lower weight boxesMarket demand for lower weight boxesAdditives are used more frequentlyAdditives are used more frequentlyLignocel is still considered as a „new additive“ Lignocel is still considered as a „new additive“ to solve this problem circleto solve this problem circle

Problems by using waste paperProblems by using waste paperProblems by using waste paperProblems by using waste paper

20022002


20022002

Forecast 2002 by market segments

10880

6250

150

Grey Board

Folding Box Board

Liner Board


2002 2002

Customers per market segment

20

10

2

Grey Board

Folding Box Board

Liner Board


Paperboard organisationPaperboard organisation

MarketSegmentation

chip boardgrey board

liner boardTestlinerKraftliner

Fluting

folding box boardnon food contact

white lined chipboardGD, GT, UD, UT

folding box board food contactfood board

GC, SUB, SBB

more bulkbetter runnability

lower energy costs

Lignocel/VemissaC 250 S

star

better runnabilitymore porosity

lower energy costs

Lignocel/VemissaCB 120HB 120

question mark


improved CD profiles

Lignocel/VemissaHB 120HB 330

star


economy

Arbocel/VemissaFG 120/70FG 250/70

question mark


Particle Size Distribution ( ㎛ )

Vo

lum

e (%

)


High bulk and stiffnessHigh bulk and stiffnessSmooth surface – no elephant skin Smooth surface – no elephant skin High runnability on the machineHigh runnability on the machineLow costLow cost

Requirements for grey boardRequirements for grey boardRequirements for grey boardRequirements for grey board

20022002


Improves bulk and stiffnessImproves bulk and stiffnessImproves formation and drainage Improves formation and drainage Improves runnability on the machineImproves runnability on the machineCost and energy savingCost and energy saving

Benefits of LIGNCOEL for grey boardBenefits of LIGNCOEL for grey boardBenefits of LIGNCOEL for grey boardBenefits of LIGNCOEL for grey board

20022002


Lignocel is often used in all pliesLignocel is often used in all pliesLignocel replaces waste paperLignocel replaces waste paperLignocel is used from 5 – 8 % based on fiberLignocel is used from 5 – 8 % based on fiberBoard is not printedBoard is not printedCoarser Ligncoel type C 250 is recommendedCoarser Ligncoel type C 250 is recommended

Product strategy – grey board marketProduct strategy – grey board marketProduct strategy – grey board marketProduct strategy – grey board market

20022002


Coating Coating

Top ply

Centre plies

Bottom ply

Cross section of single-ply and multi-ply paperboard

Folding box board – basic typesFolding box board – basic types

USAUSA Europe, AsiaEurope, Asia


Higher bulk and stiffnessHigher bulk and stiffnessGood printability – cross section profiles Good printability – cross section profiles Low dust from board in printer houseLow dust from board in printer houseHigh runability on the machineHigh runability on the machineLow costLow cost

Requirements for folding box boardRequirements for folding box boardRequirements for folding box boardRequirements for folding box board

20022002


Improves bulk – more than MPImproves bulk – more than MPImproves drainage – versus MP Improves drainage – versus MP Improves formation and cross section profilesImproves formation and cross section profilesImproves runability on the machineImproves runability on the machineCost and energy savingCost and energy saving

Benefits of LIGNCOEL for Folding Box BoardBenefits of LIGNCOEL for Folding Box BoardBenefits of LIGNCOEL for Folding Box BoardBenefits of LIGNCOEL for Folding Box Board

2002 2002


Lignocel is used for the internal pliesLignocel is used for the internal pliesLignocel could replace up to 30 % of MPLignocel could replace up to 30 % of MPLignocel is used from 3-5 % based on fiberLignocel is used from 3-5 % based on fiberBoard is printed later onBoard is printed later onFiner Lignocel qualities are requiredFiner Lignocel qualities are requiredLignocel HB 120, CB 120 or HB 330 are usedLignocel HB 120, CB 120 or HB 330 are used

Product strategy - folding box board marketProduct strategy - folding box board marketProduct strategy - folding box board marketProduct strategy - folding box board market

20022002


High strengthHigh strengthHigh burst pressure figuresHigh burst pressure figuresHigh ring crush figuresHigh ring crush figuresHigh runnability on the machineHigh runnability on the machineLow costLow cost

Requirements for liner boardRequirements for liner boardRequirements for liner boardRequirements for liner board

2002 2002


Improves runnability on the machine Improves runnability on the machine Improves functionality of mass starchImproves functionality of mass starch Improves porosity and absorption of starch Improves porosity and absorption of starch

used at size press used at size press

Benefits of LIGNCOEL for liner boardBenefits of LIGNCOEL for liner boardBenefits of LIGNCOEL for liner boardBenefits of LIGNCOEL for liner board

2002 2002


Market under evaluationMarket under evaluationProblem: lost of strengthProblem: lost of strengthIdea: better functionality of starchIdea: better functionality of starchProjects: Projects: Lignocel / Starch blends Lignocel / Starch blends

cationic Lignocelcationic Lignocel

Product strategy - liner marketProduct strategy - liner marketProduct strategy - liner marketProduct strategy - liner market

20022002


We are looking forward We are looking forward to a long-lastingto a long-lasting

working relationship working relationship with youwith you !!

Cardboard Korea 2003

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