CARBORUNDUM INDUSTRIAL
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Transcript of CARBORUNDUM INDUSTRIAL
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The New Surface Prep Belt Line
CARBORUNDUM INDUSTRIAL
Joe Paquette & Paul Krupa
July 2014
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CARBORUNDUM FIBRATEX SURFACE CONDITIONING BELTS
Features
• New Clean Bond™ tech– Proprietary technology– Unique technology
• New flexible resin system
• New premium A/O grain
• New polyester backing
Benefits
• Smear-free surfaces– Great for aerospace alloys, high
nickel and aluminum alloys
• Consistent, repeatable finish
• Extends life & improves cut– Produces clean, smooth surfaces
• Very low stretch– Maintains shape, improves life
Generates the right finish in one operationProvides a unique combination of good cut, finish, and life
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Surface Prep Belt Availability
A/O File Belts
• Coarse, Medium, Very Fine• Extra Flexible• Low stretch poly backing• Stock ≤ 1” wide x 18” – 24” long
THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE
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Surface Prep Belt Availability
A/O Portable and Narrow Belts • Regular Flex
• Low stretch poly backing
• Coarse, Medium, Very Fine• Stock 1” – 6” wide x > 10” long
THE PRECISE FLEX AND BACKING – BUILT-IN TO YOUR BELT SIZE
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Easy Product Identification: Grit Size
• Industry standard colors by grit size
GritSize
ColorCode
Approx. Grit Range
Approx. Ra Finish(varies by alloy, equip, etc.)
Carbon SS Al Inconel
C Brown 50 - 60 42 43 80 33
M Maroon 80 - 100 25 35 50 29
VF Blue 150 - 220 11 22 24 24
Application / Grit Recommendation Guide Carborundum non-woven belts are a combination of strong low stretch polyester backing, and quality abrasive, bonded together by a flexible resin with Clean Bond Technology. The open construction of Carbo Surface Prep non-woven material enables aggressive cutting action and improved surface finish while maintaining its non-loading feature.
Coarse Medium Very Fine
Stock Removal
X
Heavy Deburring X
Light Deburring
X
Light Finishing
X
Finishing X
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Competitive Cross Reference
BELTS Carborundum 3M Standard SIA Fibral Bibielle
Try us If you see these
Carbo Surface Prep™
LS, SC-LS,SL, SE, SC RC, FE 6210, 6230,
6250SCLS, SCXF
MARKETS: Stainless steel fabrication (food industry, catering equipment), MRO (machining/metalworking, maintenance), Aerospace (investment cast parts, airframes), Energy (oil and gas pipelines, turbine refurbishment), Metal Fabrication.
MACHINES: Used on portable file belt grinders and sanders both air and electric. Common machine manufacturers are Dynabrade, 3M, Chicago Pneumatic, Metabo, Makita among others. Narrow belt polishers and Bench stands.
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Carbo Surface Prep A/O Case StudyFinishing Marine Parts
Application Finishing marine water filtration tanks
Material 304 stainless steel
Current Machine Dynafile II (20,000 RPM, 3/4" contact)
Competitive 3/4" x 18" medium grit A/O SCM BeltProduct
Carbo Product 3/4" x 18" A/O medium grit belt
Results Carbo Surface Prep belt benefits:• Increased life by 30%• Increased cut (MRR)• Equal surface finish• Decreased cycle time by 25%
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Carbo Surface Prep Belt Test Examples
Application Material Grit Size Belt Size Results
Blending and finishing welds Stainless steel Medium¾" x 18" and ½" x 24"
30% more life than competitor A/O. Good finish
Blending and finishing aerospace tubes Aluminum Very
Fine ½" x 24”50% better life than competitor A/O. Good finish.
Blending and finishing wing hinges and knuckles Titanium Coarse ½" x 18"
60% better life than competitor A/O. Good finish.
Motorcycle welded frame finishing and polishing Carbon Steel Coarse ½" x 18"
40% better life than competitor A/O. Good finish.
Finishing aerospace parts Stainless steel Medium ½" x 24"
2X better life than competitor A/O. Good finish.
Excellent results on stainless steel, carbon steel, aluminum & titanium
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