Carbon-Ply Kit and Installation Validation of the Anomaly.
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Transcript of Carbon-Ply Kit and Installation Validation of the Anomaly.
Carbon-Ply Kit and Installation
Validation of the Anomaly
Application of DFRE (Dimensional Filling Restoration Epoxy)
Troweling and smoothing the DFRE
DFRE Smoothed and Outline for Primer Done
The Di-Electric Primer is Applied
Carbon Fiber is Applied Hand Tight
Carbon Fiber Wrapped and Ready for Mold Installation
Installation of the Steel Mold
Properly Tighten the Mold
Pre-Mixing of the Resin
Mixing the Resin Components
Adding Activated Resin
Pressure Is Applied to the Mold
Tied and Curing
Mold & Gaskets Are Removed
Completed Repair
Carbon-Ply Cross Section
Exothermic Resin
Pipe
Carbon Fiber
Di-electric Primer
Cross-Linked and Monolithic
Carbon-Ply End Seal Cross-Section
Pipe
Carbon Fabric
Di-Electric Primer
Exothermic ResinImpervious Bond and Seal
Cross-Linked and Monolithic
Coating Application As Needed
Completed Multiple Repairs In Close Quarters
Carbon Ply - CRS
• Total time to install is approximately 1 hour.
• The system will then need between 1 to 2 hours to fully exo-therm and cure.
• Therefore time from beginning of installation to being able to return to service is 3 hours.
Cost Benefits of Carbon Ply - CRS
• Same day installation and return to service
• No exposure to aromatics.
• Simple installation
• Savings on personnel <$2,000USD based on a five (5) man crew.
• Lower risk of litigation by affected employees
• Less re-work due to errors.
12.75”Steel Sleeve vs. Carbon Ply - CRS
• 2 highly trained welders
• Time to install 4-8 hours.
• NDE – 12 to 24 hours afterwards.
• Recoat
• One trained installer & one helper.
• Time to install – 3 hours.
• Visual examination only.
• Recoat adjacent area
CONTACT INFORMATION Henry E. Topf, Jr. Matt Lewis C.E.O. President 444 Slaughterhouse Rd. P.O. Box 1134 Wellsboro, PA Coldspring, TX 16901 77331 (570)-724-5888 (713)-304-
7916