Carbide Tools

Technical Information

DIJET CARBIDE TOOLSTechnical Information

®

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G-1


Terminology and Formulas (for milling)

Dc =Cuttingdiameterae =Cuttingwidth(step)ap =Depthofcutfn =Feedrateperrevolutionfz =FeedratepertoothDe =EffectivecuttingdiameterVc =CuttingspeedQ =MetalremovalrateI =MachinedlengthVf =Tablefeed(feedrate)Dap=MaxcuttingdiameteratspecificdepthZn =Totalnumberofedgesinthetool

mm.mm.mm.mm.mm.mm.

m/mm.cm3/min.

mm.mm/min.

mm.

Zc =Effectivenumberofteethhex =Maxchipthicknesshm =Averagechipthicknesskc1 =Specificcuttingforce(hex=1mm)Pc =Netcuttingpowerkr =MajorcuttingedgeangleVco =ConstantforcuttingspeedCvc =Correctionfactorforcuttingspeedn =Spindlespeednmt =Efficiencymc =Riseinspecificcutingforce(kc) asafunctionofchipthickness

mm.mm.

N/mm2.KW.deg.

rev/min.KW

General formulas

Spindlespeed

Feedpertooth

Removalrate

EffectivecuttingdiameterDe=2xapx(Dc-ap)=mm.

Netpower

Cuttingtime

n==rev/min.Vcx1000

πxDc

fz==mm.Vf

nxzn

Q==cm3.apxaexVf

1000

Tc==min.lVf

Pc==KWapxaexVfxkc60x106xnmt

Cuttingspeed

Tablefeed(feedspeed) Vf=fzxnxzn=mm/min.

Feedperrevolution fn==mm/rev.

Specificcuttingforce kc=kc1xhnm-mc=mm/min.

Averagechipthickness(side&facemilling)whenae/Dc≤0.1

Averagechipthicknesswhenae/Dc≥0.1

Vfn

Vc==m/min.πxDcxn1000

hm=fz=mm.aeDc

sinkrx180xaexfz

πxDcxarcsin()aeDc

hm==mm.

a pmax.

®


G-2


Down Milling:-sameworkpiecedirection,feedrateand rotationofmillingcutter.-chipcross-sectionstartonthestrongest point.

Generally down milling should be preferedif rigid machine is available.

Up Milling:-thefeedrateofworkpieceiscounter-clock- wisetothesenseofmillingcutterrotation.-chipcross-sectionstartsontheweakest point.

Up milling should be applied on instable millingmachine and workpiece materials withhigher hardness.

Up Cut and Down Cut

Tool with central work piece

Formulas:

We suggest to work likethis when possible orin any case work withtangential tool exit.Up cut and down cut ispossible with Ae Max.2/3 of tool diameter.

Suggested milling operation

Formulas:

Tool with outside center work piece

sin(kr)x180xaexfzπxdcxarcsin()ae

dc

hm=hmxπ xarcsin()ae

dcfz=sin(kr)x180xae

a e=2/3xdc

a e=2/3xdc

hm=sin(kr)x360xaexfz

πxdcx[arcsin+arcsin]()2xae2dc()2xae1

dc

hmxπxdcx[arcsin+arcsin]fz=sin(kr)x360xae

()2xae2dc()2xae1

dc

APPLICATIONSTurning

Troubleshooting

•insertgrade•speeds&feeds

•others

•Changetotoughergrade•IncreaseSFMifchippingisontrailingedge•DecreaseSFMifchippingisonleadingedge•Adjustchipload•Minimizetooloverhang•Checkforinsertmovement/checkclamp


•Changetomorewear-resistantgrade•DecreaseSFM

•insertgrade•insertshape

•speeds&feeds•others

•Changetomorecraterwear-resistantgrade•Changebreaker•Usepositiverakeinsert•DecreaseSFM•Adjustchipload

•insertgrade•insertshape

•others

•Changetotoughergrade•Uselargernoseradiusifallowable•Increasehonesize•Adjustchipload

•insertgrade•insertshape•speeds&feeds

•others

•Changetotoughergrade•Adjusthonesize•IncreaseSFM•Adjustdepthofcutperpass•Increasecoolantconcentrationand/orflow


•Changemoreheat-resistantgrade•DecreaseSFM

Chipping

Flank Wear

Crater Wear

Broken Nose

Built-up Edge

Deformation

PROBLEM CAUSE RECOMMENDED ACTION

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G-4


APPLICATIONSMilling

Troubleshooting


•Changetotoughergrade•Increasethecuttingspeed•Reducethefeed/tooth


•Useamorewear-resistantgrade•Reducethecuttingspeed•Increasethefeed/tooth


•Useamorecraterwear-resistantgrade•Reducethecuttingspeed•Reducethefeed/tooth


•insertshape

•Useatoughergrade•Adjustthecuttingspeed•Adjustthefeed/tooth•Useathickerinsert

•insertgrade•speeds&feeds•insertshape•toolshape

•Useamorewear-resistantgrade•Increasethecuttingspeed•Useapolishedinsert•Useahigherrakecutter

•insertgrade

•toolshape

•Increasethecuttingspeed•Reducethefeed/tooth•Useahigherrakecutter

Chipping

Flank Wear

Crater Wear

Broken Nose

Poor Surface Finish

Burrs, Chipping, etc.


•speeds&feeds •Reducethecuttingspeed•Reducethefeed/tooth

Vibration

®

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G-5


APPLICATIONSDrilling

Troubleshooting

•speeds&feeds

•cuttingfluid•others

•Maintainconstantfeedrate•Reducethecuttingspeed•Reducethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool•speeds&feeds

•others

•Reducedrilloverhang•Maintainconstantfeedrate•Reducethefeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•others

•Reducedrilloverhang•Maintainconstantfeedrate•Reducethecuttingspeed•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•cuttingfluid•others

•Reducedrilloverhang•Maintainconstantfeedrate•Changethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool

•speeds&feeds

•Lessleadangle•Increasehone•Maintainconstantfeedrate•Increasethefeedrate

•speeds&feeds•cuttingfluid•others

•Maintainconstantfeedrate•Maintainconstantcoolantflow•Useamachinewithsufficienthorsepower

Drill Breakage

Center Point Breakage

Peripheral Cutting EdgeBreakage

Chipping

Long Stringy Chips

Chip Form Varies


®


G-6


APPLICATIONSDrilling

Troubleshooting

•tool

•speeds&feeds

•others

•Reducedrilloverhang•Increaseleadangle•Increasethecuttingspeed•Reducethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•speeds&feeds

•others

•Maintainconstantfeedrate•Increasethecuttingspeed•Reducethefeedrate•Uselowfeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•others

•Reducedrilloverhang•Reducethecuttingspeed•Increasethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool

•speeds&feeds•others

•Uselighthone•Reducedrilloverhang•Maintainconstantfeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

Over Size or Out-of-Round

Poor Surface Finish

Galling on Drill Body

Vibration


AISI SAE

AISI201

AISI202

AISI301

AISI302

AISI302B

AISI303

AISI303Se

AISI304

AISI304L

AISI304N

AISI305

AISI308

AISI309S

AISI310S

AISI316

AISI316L

AISI316N

AISI317

AISI317L

AISI321

AISI347

AISI384

ASTMXM7

ASTMXM15

AISI405

AISI429

AISI430

AISI430F

AISI434

ASTMXM27

AISI403

AISI410

AISI410S

AISI416

AISI420

AISI420F

AISI431

AISI440A

AISI440B

AISI440C

ASTM440F

ASTM631

AISI632

AISI SAE

1010

1015

1020

1025

1030

1035

1040

1045

1050

1055

1060

1010

1015

1020

8620

8640

4320

4340

5130

5135

5140

5147

4130

4135

4140

4145

1520

1536

1541

1522H

1541H

5120H

5130H

5135H

5140H

4135H

4140H

4145H

8620H

4320H

AISI ASTM

W1-13

W1-111/2

W1-10

W1-9

W1-8

W1-7

T1

T4

T15

M2

M3-1

M3-2

M4

M36

M7

M42

F2

L6

W2-91/2

W2-81/2

D3

D2

A2

H11

H13

P20

®

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G-7


TYPE• Stainless Steel

JIS

SUS201

SUS202

SUS301

SUS302

SUS302B

SUS303

SUS303Se

SUS304

SUS304L

SUS304N1

SUS305

SUS308

SUS309S

SUS310S

SUS316

SUS316L

SUS316N

SUS317

SUS317L

SUS321

SUS347

SUS384

SUSXM7

SUSXM15J1

SUS405

SUS429

SUS430

SUS430F

SUS434

SUSXM27

SUS403

SUS410

SUS410S

SUS416

SUS420

SUS420F

SUS431

SUS440A

SUS440B

SUS440C

SUS440F

SUS631

SUS632

DIN

DINX10CrNiS189

DINX5CrNi1810DINX2

CrNi1911

DINX2CrNi1812

DINX2CrNiMo17122

DINX2CrNiMo17132

DINX2CrNiMo18164

DINX6CrNiTi1810DINX6

CrNiNb1810

DINX6CrAl13

DINX6Cr17

DINX12CrMoS17DINX6CrNb17

DINX10Cr13DINX6Cr13

DINX20Cr13

DINX20CrNi172

DINX7CrNiA1177

Aus

teni

ticFe

rriti

cM

arte

nsiti

c

JIS

S10C

S15C

S20C

S25C

S30C

S35C

S40C

S45C

S50C

S55C

S58C

S09CK

S15CK

S20CK

SNCM220

SNCM240

SNCM420

SNCM439

SCr430

SCr435

SCr440

SCr445

SCM430

SCM435

SCM440

SCM445

SMn420

SMn433

SMn438

SMnC420

SMnC443

SMn420H

SMn438H

SCr420H

SCr430H

SCr435H

SCr440H

SCM435H

SCM440H

SCM445H

SNCM220H

SNCM420H

DIN

C10

C15

C22

C25

C30

C35

C40

C45

C50

C55

C60

CK10

CK15

CK22

34Cr4

42Cr4

34CrMo4

42CrMo4

34Cr4

37Cr4

41Cr4

34CrMo4

42CrMo4

TYPE

Car

bon

Stee

lNi

ckel

Chr

omiu

mM

olyb

denu

mSt

eel

Chr

omiu

mSt

eel

Man

gane

se S

teel

and

Man

gane

seC

hrom

ium

Ste

el

Stru

ctur

al S

teel

with

Que

nchi

ngPr

oper

ty G

uara

ntee

d(H

Ste

el)

• Carbon Steel & Alloy SteelJIS

SK1

SK2

SK2

SK4

SK5

SK6

SK7

SKH2

SKH3

SKH10

SKH51

SKH52

SKH53

SKH54

SKH56

SKH58

SKH59

SKS11

SKS51

SKS43

SKS44

SKD1

SKD11

SKD12

SKD6

SKD61

DIN

C105W1

C80W1

C80W1

C70W2

S6-5-2

S6-5-3

S2-10-1-8

105WCr6

X210Cr12

38CrMoV5

40CrMoV5

40CrMnMo7

TYPE

Car

bon

Tool

Ste

el

• Tool Steel

Hig

h Sp

eed

Stee

lA

lloy

Tool

Ste

el

Material Cross Reference

Chro

miu

mM

olyb

denu

mSt

eel

AISI ASTM

A48-20B

A48-25B

A48-30B

A48-35B

A48-40B

A48-50B

60-40-18

65-45-12

80-55-06

100-70-03

AISI ASTM

AISI309

AISI310

AISI330

ASTM660

ASTM661

AISI409

AISI446

ASTM616

®


G-8


DIN

GG-10

GG-15

GG-20

GG-25

GG-30

GG-35

GGG-40

GGG-50

GGG-60

GGG-70

TYPE

Gra

y C

ast I

ron

• Cast Iron

Duc

tile

Cas

t Iro

n

DIN

INCrNi252

INX6CrTi1

TYPE• Heat Resistant Steel

Material Cross Reference

Aus

teni

ticFe

rriti

cM

arte

nsiti

c

JIS

SUH309

SUH310

SUH330

SUH0

SUH61

SUH409

SUH446

SUH1

SUH3

SUH4

SUH11

SUH600

SUH616

JIS

FC100

FC150

FC200

FC250

FC300

FC350

FCD400

FCD500

FCD600

FCD700

0.050.080.100.200.300.130.050.080.100.300.400.040.08

0.450.180.080.17

0.080.100.400.030.030.040.040.100.100.050.050.040.050.080.050.050.080.150.100.150.040.050.120.050.130.050.120.04

0.050.100.040.060.130.120.180.150.150.05

0.25

0.150.030.060.450.650.250.250.12

0.99

0.77

0.350.90

0.700.600.800.40

1.00

0.55

0.700.900.200.500.350.350.300.700.400.300.300.500.40

1.001.00

1.00

0.200.220.600.500.250.700.400.30

1.000.25

0.150.150.150.150.30

0.06

0.551.000.102.253.753.003.253.40

26.0033.0025.00

0.354.5026.0030.0020.009.0020.0026.0025.00

20.002.0025.500.45

0.2512.00

6.509.0032.5032.0053.0054.0058.0047.0073.0076.0058.0061.0060.0054.0062.0036.0045.0076.0043.0076.0076.0046.0043.0072.0052.00

57.0048.0073.0054.6075.0066.0066.0065.0065.0061.00

98.60

94.0038.0056.4082.8080.0088.2590.5095.50

1.304.006.001.002.752.853.00

3.001.404.001.50

4.00

1.250.65

0.80

1.30

10.0010.004.504.00

5.3028.0016.005.509.009.00

5.70

3.00

4.503.00

6.009.00

3.305.50

9.00

3.205.25

-

1.100.404.00

0.50

4.00

0.40

0.451.20

0.30

0.90

2.255.20

0.95

2.00

4.00

0.200.25

0.200.40

0.200.35

0.25

0.37

1.600.801.203.000.901.001.404.30

2.00

0.061.003.200.206.000.50

2.001.300.704.506.00

2.752.802.800.20

4.500.204.25

54.0040.005.0097.7085.0075.8054.0053.0030.0066.0047.0054.8054.00

26.5081.8054.1058.90

79.6063.0091.9077.6074.4046.0044.502.002.002.002.007.000.500.504.605.505.5010.0018.5024.007.0035.302.400.500.8013.001.0018.50

18.507.00

1.351.351.001.003.00

0.10

0.156.170.502.504.253.501.001.00

®

Tech

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G-9

Technical InformationChemical Components

A-286M-308(J-1300)16-25-6(Timkin)Chromalloy(Unitemp14CMV)LapelloyAm-355DiscaloyTinadurN-155(Multimet)19-9DLS-588W545Unitemp212

S-590Unitemp1415NW(GreekAscoloy)V-57H46

H53EMEUnimach#1Almar362Custom455Incoloy800Incoloy801Rene41M-452(J-1500)WaspaloyUdimet500InconelXNimonic80ANimonic90DCMHastelloyBHastelloyCHastelloyR-235HastelloyXHastelloyWInconel(600)Incoloy901Nimonic75Nimonic80AInconel700K-42-BInconel713CInconel718

Allvac620Pyromet860InconelX-750AstroloyInconel713Monel713y400MonelAlloyR405MonelAlloyK-500MonelAlloyK-500(aged)Inconel625

PermanickelAlloy300

DuranickelAlloy301Refractaloy26Udimet700Colmonoy4Colmonoy5Colmonoy20Colmonoy21Colmonoy22

1.40

1.40

0.750.60

1.501.001.501.50

1.50

0.25

0.50

0.300.500.750.750.301.000.700.700.700.700.50

1.001.00

1.00

0.400.480.400.700.080.700.150.20

1.000.70

0.900.900.600.600.15

0.10

0.250.801.00

15.0014.0016.001.0011.5015.5013.0015.0021.0019.0018.0013.0016.00

20.0013.0014.7512.00

10.5019.005.0014.5011.7521.0020.5019.0019.0019.0019.0015.0020.0020.0014.301.0015.5015.5022.0022.0015.5012.8020.0020.0015.0018.0013.0019.00

19.0016.0015.5015.0012.00

22.00

18.0015.0010.0011.505.005.00

-

19.50

20.00

7.00

11.0010.0014.0018.00

16.00

2.502.502.501.50

29.0022.00

12.004.00

18.00

30.0018.45

-6.50

2.401.304.00

4.003.00

0.803.20

3.75

0.60

1.000.60

2.002.00

1.801.751.000.30

2.804.00

3.00

0.801.200.371.1232.002.502.503.002.502.302.303.40

2.50

2.500.402.302.202.500.600.90

3.003.002.503.500.60

0.500.500.500.20

0.50

0.502.603.50

0.003

0.080

0.008

0.0050.0050.0050.005

0.080

0.0100.010

0.050

0.0302.0002.5001.0001.2501.350

0.300.250.150.120.250.11

1.000.13

0.060.05

0.300.350.050.550.150.50

2.250.300.15

0.060.05

0.400.35

0.30

0.050.05

0.055.02

0.50

31.5031.5029.5029.503.650.100.020.350.05

VZRNVVN

TaN

BRZR

VVNVNV

CuCuCu

ZRZR

VV

V

CuCu

CuTa

Cu

CuCuCuCuTaCuCuMgCu

MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER

Hea

t-Res

ista

nt A

lloys

Fe B

ase

Ni B

ase

0.200.200.380.120.250.400.400.400.45

1.000.020.02

2.20

0.001

0.01

0.15

0.120.15

0.701.000.600.600.600.600.50

1.25

0.15

1.00

30.0027.0020.0010.003.0010.0016.002.001.00

10.0022.50

2.50

7.502.50

4.00

5.00

6.006.00

2.004.00

1.00

10.005.00

5.00

99.8099.4098.4069.80

4.00

2.00

80.0079.0085.0080.0058.50

87.5099.00

0.22

5.00

6.00

7.00

8.00

6.004.00

7.001.00

6.00

8.00

3.00

3.001.001.001.001.001.001.70

1.000.30

3.00

2.00

5.00

®


G-10


J-1570J-1650S-816L-605(HS-25)HS-21(Vitallium)HS-31(X-40)HS-30(422-19)HS-27WI52

Wallex#6(Colmonoy)Jetalloy209Nivco

StelliteJCommerciallyPure(annealed)110-170BHN140-200BHN200-275BHN

ALPHATi-5AL-2.5Sn(annealed)

Ti-6AL-1V-4Zr(annealed)

Ti-7AL-2Cb-1Ta(annealed)

Ti-8AL-1Mo-1V(heattreated)290-335-BHN

Alpha-bataTi-6AL-4V(annealed)Ti-4AL-4Mn(annealed)Ti-2Fe-1Cr-2Mo(annealed)Ti-7AL-4Mo(annealed)Ti-1Al-8V-5Fe(annealed)

Alpha-beteTi-6AL-6V-25M-1(Fe,Cu)(Annealed)

Ti-8AL-1Mo-1v

BetaTi-13V-11Cr-3AL(solutiontreated)COLUMBIUM(Cb)D-31F-48Cb-74Cb-129Cb-132M

Cb-7521%Zr

TUNGSTEN(W)W-ForgedRolledW-Sintered(28-35Rc)W-10W-2

TANTALUM(Ta)Ta-10WT-111

T-222

Ta

MOLYBDENUM(Mo)MolybdenumTZMTZC70Mo-30W

Chemical Components

5.00

1.501.500.600.600.60

5.00

0.35

1.00

4.00

20.0019.0020.0020.0027.0025.0024.0023.0021.00

29.0020.000.50

31.00

2.00

11.00

39.0036.0043.0051.0062.0055.0051.0067.0061.70

64.3050.0073.50

43.30

6.5012.004.0015.00

8.00

11.00

4.5015.00

16.00

15.0010.0010.0015.0015.00

10.00

99.9099.9090.0097.50

10.008.00

10.00

30.00

0.020 2.00

0.040.04

1.100.01

2.50

4.001.002.001.001.001.00

4.00

8.00

1.00

6.00

13.00

1.005.0010.002.001.502.501.00

2.50

90.0090.002.0087.502.5099.80

0.080.15

Ta

PS

ZRS

Sn

ZrVCbTaMoV

V

V

FeCuV

V

ZrZrHfTaZrZrZr

Cu

TaTaHfTaHf

ZrZr

MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER

Oth

er C

ut R

esis

tant

Mat

eria

ls

4.103.80

2.001.80

99.5099.2099.00

92.50

89.00

90.00

90.00

90.0092.0094.0089.0086.00

87.00

90.00

73.00

10.00

0.501.25

Tita

nium

Allo

ysC

o B

ase

®

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orm

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G-11


Conversion Table Reference - Hardness Scales

Brinell,10mmBall,Load3000kg,

StandardBall

HB

Vickers

HV

BScale,Load100kg,Diameter

1/16in.SteelBall

HRB

CScale,Load150kg,

120°DiamondCone

HRC

Shore

HS

Rockwell

940920900880860

840820800-

780760

740737720700697

690680670667

677640

640615

607591

579569553547

539530528

516508508

495491491

474472472

-----

------

-----

----

--

--

--

----

---

---

---

---

68.067.567.066.465.9

65.364.764.0-

63.362.5

61.861.761.060.160.0

59.759.258.858.7

59.157.3

57.356.0

55.654.7

54.053.552.552.1

51.651.151.0

50.349.649.6

48.848.548.5

47.247.147.1

9796959392

919088-8786

-8483-81

-80-79

-77

-75

-73

-71-70

--68

--66

--65

--63

Brinell,10mmBall,Load3000kg,

StandardBall

HB

Vickers

HV

BScale,Load100kg,Diameter

1/16in.SteelBall

HRB

CScale,Load150kg,

120°DiamondCone

HRC

Shore

HS

Rockwell

455440425410396

383372360350339

328319309301292

284276269261253

247241234228222

218212207202196

192188182178175

171163156150143

137132127122117

-----

-110.0109.0108.5108.0

107.5107.0106.0105.5104.5

104.0103.0102.0101.0100.0

99.098.297.396.495.5

94.693.892.891.990.7

90.089.087.886.886.0

85.082.980.878.776.4

74.072.069.867.665.7

45.744.543.141.840.4

39.137.936.635.534.3

33.132.130.929.928.8

27.626.625.424.222.8

21.720.518.817.516.0

15.213.812.711.510.0

9.08.06.45.44.4

3.30.9---

-----

6159585654

5251504847

464543-41

4039383736

3534-33-

32313029-

2827-26-

25-232221

-20191815

Note: FiguresinparenthesesunderBrinellindicatevaluesusingtungstencarbideball.

---

(767)(757)

(745)(733)(722)(712)(710)(698)

(684)(682)(670)(656)(653)

(647)(638)(630)(627)

-(601)

-(578)

-(555)

-(534)-

(514)

495--

477--

461--

444--

429415401388375

363352341331321

311302293285277

269262255248241

235229223217212

207201197192187

183179174170167

163156149143137

131126121116111

®


G-12

SAFETY PAMPHLET1. In using tungsten carbide tools.Asproductliability(PLLaw)hasbeenenforcedon1stJuly1995,DijetIndustrialCo.,Ltd.(hereafterDijet)startedtoappendawarningorcautionlabelonthepackagematerialsforpertinentproducts.

However,onthetoolbodies,nowarningorcautionlabelisattached,andtherefore,youshouldreadthissafetypamphletbeforeyouuseanykindofDijetproductsorothertoolsmadeofourhighhardmaterials.

Youarealsorequestedtomakewellknownthecontentsofthispamphlettoeveryworkerinyourplantasapartofyourplantsafetyeducationprogram.

2. Basic features of high hard tools materials.Thehighhardtoolsmaterialisageneraltermforthesinteredmaterialoftungstencarbidealloy,thechiefingredientofwhichistungstencarbide(WC),cermetwhosechiefingredientsaretitaniumnitride,carbide,cubicboronnitride(CBN)and/orsintereddiamond.Thesematerialsaresometimescalledjust“hardmetal”.

2-1. Physical properties of hard metal. Appearance :Itdiffersaccordingtothematerials/ Exam:gray,darkgray,black,gold,etc. Smell :Odorless Hardness :Carbide&Cermet-HV500 Ceramics-HV1.000 CBN-HV2,500 Sintereddiamond-HV8,000 Density :Carbide-9-15 Cermet-6-9 Ceramics&CBN-3-5

2-2. Ingredients Carbide,Nitride,Carbo-nitrideandOxideofW,Ti,Al,TaorBandinaddition,insomeof them,metalingredientslikeCo,Ni,CrorMoetc.arecontained.

3. Precautions for handling hard metal tool materials.•Hardmetalshavethefeatureofhighhardnessbutarealsobrittle.Therefore,theywillcrackbystrongimpactorclampingtoofast.•Hardmetalsareveryheavy.Incaseoflargesizedtoolsorbigquantities,theyneedtobehandledasweightcargo.•Theheatexpansionrateofhardmetalisdifferentfromthatofsteelmaterials.Therefore,shrinkfittedorforcefittedtoolscanbreakiftheyareinextremelyhigh(orlow)temperaturethanthedesignedvalue.

4. Precautions for processing of hard metal.•Whencooledbygrindingsolutionorwaterthestrengthofthematerialcandeteriorate.Specialattentionshouldbemadeforstorageconditionofthesematerials.Accordingtothesurfacecondition,thestrengthofmaterialswillbegreatlylowered.Useadiamondwheelforfinishingofsurfaceroughness.•Dustwillbegeneratedingrindingoperation.Chronicinhalationmaycause“hardmetallung:andisdangeroustoyourhealth.Provideexhaustventilationandwearappropriateprotectiveequipmentlikedustmask,etc.Whenskincontactoreyecontactoccurs,washthoroughlywithwater.•Ingrindingofhardmetalsorbrazedtools,heavymetalingredientwillremaininthewastefluid.Wastefluidmustbecompletelydisposedofinasafeway.•Afterre-grindingofbrazedtools,confirmthatcracksonthesurfaceoftoolsarecompletelyeliminated.•Inmarkingonhardmetalmaterialsoffinishedgoodswithlaserorelectricpens,minutecracksbaybegeneratedonthesurfaces.•Avoidmarkingonthepositionwherestresswillbeimposed.Inelectricdischargingprocessonhardmetal,residuecrackswillremainonthesurfacescausingloweringofstrength.Thesecracksmustbecompletelygroundoff.

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G-13

Instructions For Using Cutting Tools

Directcontacttothesharpcuttingedgemaycauseinjury.

Misuseormismatchofworkingconditionsmaycausetoolbreakageordispersionofbrokerpieces.

Excessimpactorheavywearwillincreasecuttingresistanceandmaycausetoolbreakageanddispersionofbrokenpieces.

Dispersionofheatedorprolongedchipsmaycauseinjuryorburn.

Duringcuttingoperation,cuttingtoolsgetveryhot.Directcontacttotoolsimmediatelyafteroperationmaycauseburn.

Sparks,generationofheatorchipsinhightemperatureduringoperationmaycausefire.

Lackofdynamicbalanceinhighspeedrotationmaycauserunoutandthetoolmaybreakbyvibration.

Directcontacttotheburrsontheworkpartmaycauseinjury.

Wheninsertsorpartsarenotclampedproperly,fallingoffordispersionmayoccurandcauseinjury.

Whenclampedtootightbysupplementarytoolslikepipeetc.,insertsorbodymaybebrokenandunusable.

Whenindexabletoolsareusedinhigh-speedrotation,insertorpartsmayburstoutofthebodyduetoantifugalforce.

Sincemillingcuttershavesharpedges,directcontactwithbarehandsmaycauseinjury.

Ifcutterlacksdynamicbalanceorrotateseccentrically,toolbreakageordispersionofbrokenpiecesmayoccurbyrunoutorvibration.

Whendrillingthroughholeonworkpiece,adiscofworkmaterialmayflyoutendofhole.Itisverydangeroussincethedischassharpedges.

Microdrillshavesharppoints,directcontactwithfingersisdangerous.Ifbroken,smallpiecesmayremaininthewoundanddispersearoundthebody.

Dispersionofbrokentipsbytoolbreakageorfallingoftoolmaycauseinjury.

Whenbrazingiscarriedouttimeandagain,thestrengthofcarbidetipisdeterioratedandbecomeseasilybrokenduringoperation.

Itisdangeroustousetoolsotherthanthefixedapplication.Itmaycausedamageoftoolandmachine.

ITEM HAZARD COUNTERMEASUREWearprotectivegloveswhentakingoutofboxormountingtothemachine.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Readinstructionmanualbeforeusing.Refertotherecommendedconditionsincatalog.

Changetoolsalittleearly.Providesafetycovers,wearsafetyglassesandprotectivegloves.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Getridofchipssafely.

Wearprotectiveequipmentlikeprotectivegloves.

Avoidoperationwhenignitionorexplosionisexpected.Wheninsolublecoolantisused,enoughfirefightingmeasuremustbetaken.

Providetestrunandconfirmifvibrationorchatteringisobserved.

Donotcontactwithbarehand.Wearprotectivegloves.

Cleanuptheinsertpocketorfasteningpartsbeforereloading.Confirmiftheinsertsorpartsarecorrectlyclampedbythesuppliedwrench.

Besuretousesuppliedwrench.

Usewithintherecommendedcuttingconditions.Refertotheinstructionmanualoncatalogs.

Wearprotectivegloves.

Usethecutterwithintherangeofrecommendedworkingconditions.Rotatingportionanddynamicbalancingshouldbeperiodicallycheckedtopreventeccentricrotationorrunoutduetowearofbearingportion.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Alsoprovideprotectivecoversarounddrillholding.portion.

Handlecarefullywithprotectiveglovesandprotectiveglasses.

Confirmiftipsarefirmlybrazed.Avoidusinginthiscondition,whichrequiresgenerationofhighcuttingtemperature.

Carbidetipwhichisbrazedseveraltimesshouldnotbeused,itsstrengthhasdeteriorated.

Usethetoolasprescribedintheinstructionmanual.

GeneralCutting Tools

IndexableCutting Tools

MillingCutters

and OtherRotating

Tools

Drill

BrazedTools

Others

®


G-14

Parts

DRAWINGDIMENSIONS

BA C DWrench

Adjustable ScrewsCATALOGNUMBER E a°

4.87.85.6

9.0

No.10-32UNFM5x0.5M5x0.5

M5x0.5

12.713.014.5

13.0

4.85.06.5

5.0

---

-

---

-

AD-1845AD-2080AD-2080

AD-1845

A B

CD

A B

CD

DRAWINGDIMENSIONS

BA C DWrench

Clamp ScrewsCATALOGNUMBER E

9.0

2.73.53.03.45.55.55.05.05.06.66.42.54.34.34.35.26.05.35.36.86.86.87.07.07.23.63.64.04.04.05.35.35.35.35.36.86.86.8

M3.5x0.6

M1.8x0.35M2.5x0.45M2.5x0.45M2.5x0.45M3.5x0.6M3.5x0.6M4x0.7M4x0.7M4x0.7

M4.5x0.75M5x0.8

M1.8x0.35M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7

M4.5x0.75M4.5x0.75M4.5x0.75M5x0.8M5x0.8M5x0.8

M2.5x0.45M2.5x0.45M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7M4x0.7M5x0.8M5x0.8M5x0.8

6.3

3.75.04.24.77.09.56.07.08.010.011.03.86.57.57.67.58.58.610.010.012.515.59.511.512.55.56.04.56.07.55.96.68.010.012.07.58.210.0

2.3

1.82.42.52.53.53.53.63.63.64.04.52.03.22.83.23.53.63.53.74.75.25.24.94.96.02.02.02.02.02.02.72.72.72.72.73.43.43.4

-

--------------------------------------

-

5555434355554343435743555555555555555555555555555560605555555555555555555555

T-15

T-6T-8T-7T-7T-15T-15T-15T-15T-15T-20T-20T-6T-10T-10T-10T-15T-15T-15T-15T-20T-20T-20T-20T-20T-25T-8T-8T-8T-8T-8T-15T-15T-15T-15T-15T-25T-25T-25

2.1

0.250.90.90.92.12.13.63.63.65.05.50.41.81.41.83.63.63.63.66.06.06.06.16.16.10.90.91.41.41.43.13.13.13.13.15.55.55.5

A B

CD

A B

CD

aº

A B

CD

aº

A B

CD

aº

a°Torque

Nm

1.55

.18

.66

.66

.661.551.552.662.662.663.694.06-

1.331.031.332.662.662.66-

4.434.43-

4.504.504.50.66.661.031.031.032.292.292.292.292.294.064.064.06

Torquelbs./ft

CB3540

CSW-1838CSW-206CSW-2542CSW-2547CSW-3570CSW-3595CSW-406HCSW-407CSW-408HCSW-4510CSW-510

DSW-1838HDSW-306HDSW-307DSW-307HDSW-4075DSW-408DSW-4085DSW-410HDSW-4510HDSW-4512HDSW-4515HDSW-509DSW-511HDSW-512VESW-205ESW-206ESW-304ESW-306ESW-307ESW-405ESW-406ESW-408ESW-410ESW-412ESW-507ESW-508ESW-510

ASW-113ADS-513ADS-514

ASW-513

®

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G-15

Parts

DRAWINGDIMENSIONS

BA C DWrench

Clamp ScrewsCATALOGNUMBER E a°

6.6

6.6

2.53.03.84.75.86.88.511.0

10.0

3.13.65.35.57.08.5

M5x0.8

M5x0.8

M2x0.25M2.5x0.35M3x0.35M3.5x0.6M4x0.7M5x0.8M6x1.0M8x1.25

M6x1.0

M2.2x0.45M2.5x0.45M3.5x0.6M4x0.7M5x0.8M6x1.0

10.9

9.5

5.06.68.19.613.516.420.025.0

15.0

5.05.611.58.011.012.0

5.5

5.5

1.31.52.02.33.33.24.35.5

7.3

2.32.74.53.35.04.8

-

-

--------

-

------

60

60

4040404040404040

60

606060606060

T-20

T-20

T-06T-07T-08T-10T-15T-20T-30T-40

T-30

T-07T-08T-15T-15T-20T-25

5.5

5.5

0.50.91.22.03.04.05.06.0

7.5

0.60.92.13.15.57.5

A B

CD

aº

A B

CD

aº

aº A B

DC

aº A B

CD

DRAWINGDIMENSIONS

B

HCS4-10

HCS5-10

A C DWrench

Hexagon Socket Head Cap ScrewsCATALOGNUMBER E F

Torque

7.0

8.5

M4x0.7

M5x0.8

14.0

15.0

4.0

5.0

3.0

4.0

-

-

-

-

-

-

A B

CD

E

DRAWINGDIMENSIONS

BA C DWrench

Wedge ScrewsCATALOGNUMBER E F

4.6

4.64.64.65.54.86.0

M6x1.0

M6x1.0M6x1.0M6x1.0M7x0.75M6x0.75M8x1.0

22.0

16.014.513.019.022.019.0

TorqueNm

8.5

6.56.55.07.58.07.0

8.5

6.55.05.08.08.08.0

3.0

3.03.03.0---

-

---

T-25T-15T-27

6.0

6.06.06.07.06.08.0

F

A

CD E F

B B

F

A

B BED

CA

B B

CD E

4.43

4.434.434.435.16-

5.90

Torquelbs./ft

LS-1

LS-101LS-106LS-107LS-109LS-110LS-180

4.06

4.06

.37

.66

.891.482.212.953.694.43

5.53

.44

.66-

2.294.065.53

TorqueNm

Torquelbs./ft

FS1030

FS1030S

FSW-2005HFSW-2506HFSW-3007HFSW-3509FSW-4013FSW-5016FSW-6020FSW-8025

HSW-614H

TSW-2250TSW-2556HTSW-3512HTSW-408TSW-511TSW-612

DRAWINGDIMENSIONS

B

SSW-535

SSW-745

A C DWrench

Shim ScrewsCATALOGNUMBER E a°

6.3

8.4

M5x0.5

M7x0.5

7.0

8.0

3.1

2.9

3.5

4.5

-

-

6.5

8.0

-

-

TorqueNm

Torquelbs./ft

-

-

A

E

B

CD

®


G-16

Parts

DRAWINGDIMENSIONS

BLW-025LW-030LW-035LW-040LW-045LW-050

A-030

A-07SDA-08SDA-10SDA-20SDA-25SDA-06A-07A-08

A-10

A-15

A-20W

A-15TA-20A-20LA-25A-27A-30A-40

AD-1845

AD-2080

A C DWrench Size

WrenchesCATALOGNUMBER E

59.567.071.575.080.580.0

-

4.04.04.05.05.01.72.02.3

3.0

3.5

4.0

4.04.05.54.55.56.07.0

1.8

2.0

18.020.022.525.02728.0

60.0

60.070.070.090.0100.034.534.539.0

40.0

45.0

45.0

100.0100.0200.0100.0100.0100.0100.0

45.0

45.0

------

80.0

80.080.095.0105.0105.015.015.019.0

40.0

40.0

40.0

80.0100.0100.0100.0100.0100.0100.0

-

35.0

------

28.0

-----

15.015.919.0

20.0

20.0

20.0

26.032.032.032.032.032.032.0

-

-

2.53.03.54.04.55.0

3.0

--------

-

-

-

-------

-

-

------

-

T-7T-8T-10T-20T-25T-6T-7T-8

T-10

T-15

T-20

T-15T-20T-20T-25T-27T-30T-40

-

-

A

EB

BD

CE

C B

A

D B

AC

D B

CA

BD

AC

B

A

B

A

C

DRAWINGDIMENSIONS

B

SLS-3

A C DWrench

Clamp ScrewsCATALOGNUMBER E F

TorqueNm

6.0 M8x1.0 20.0 8.0 8.0 4.0 - 8.0

A

B B

FED

C

5.90

Torquelbs./ft

DRAWINGDIMENSIONS

B

LS-113

A C DWrench

Rest Button ScrewsCATALOGNUMBER E F

Torque

3.7 No.10-32UNF 10.2 4.5 4.1 2.4 - -

A

B B

F DC

E

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G-17

Parts

DRAWINGDIMENSIONS

B

RSW-05008

A C DWrench

Hexagon Socket Set ScrewCATALOGNUMBER E F

Torque

- M5x0.8 8.0 - - - T-10 -

B

C

DRAWINGDIMENSIONS

B

DCM-1

DCM-5

DCM-17

DCM-18

A C D

Clamp SetsCATALOGNUMBER E

WrenchF G

M5x0.8

M6x1.0

M4.5x0.75

M3.5x0.6

13.8

17.0

11.7

10.0

13.8

16.5

18.0

13.0

6.8

8.9

10.5

7.6

2.0

2.0

5.0

3.0

8.5

10.0

10.0

7.2

2.5

3.0

-

-

-

-

T-20

T-15

A

C

F

G

DE

B

A

C

F

DE

B

DRAWINGDIMENSIONS

B

DCM-2

A C D

ClampCATALOGNUMBER E F

M8x1.0 10.0 19.0 11.0 6.0 13.5C

F

A

E D

B

DRAWINGDIMENSIONS

B

CW-11

A C D

Clamp WasherCATALOGNUMBER a° β°

8.0 5.0 11.0 4.0 55 12

βº

Aaº

D

B C

DRAWINGDIMENSIONS

B

LSM-512

A C DWrench

Adjustable ScrewCATALOGNUMBER E F

Torque

- M5x1.0 12.6 1.0 3.0 2.5 - -

B

F CD

E

Carbide Tools

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