CARBIDE FLANGE STOPPER PUNCHES CARBIDE STRAIGHT … · CARBIDE FLANGE STOPPER PUNCHES ... - -...

1
489 490 Type Shank diameter D tolerance Catalog No. Shape D 0.005 0 Super fine grain HIP90 92HRA WXPHAL TiCN coating HWXPHAL The tip end of a TiCN coating punch is ground before the coating is applied. D 0.001 0.006 Minus D toleranceBWXPHAL TiCN coating BHWXPHAL Air hole typeD 0.005 0 WXJHAL TiCN coating HWXJHAL The tip end of a TiCN coating punch is ground before the coating is applied. D 0.001 0.006 Minus D toleranceBWXJHAL TiCN coating BHWXJHAL 0.002 A 0.01 0.2 G G 6.3 G 1.6 1.6 G G 1.6 G 0.4 0.03 0.01 D R 3 T L P 0.05 v D 0.005 A 0.01 B 0.3 0 0.3 0 0 0 0 A φ0.006 D R0.2 or less P 0.01 0 Coating L T 3 d1 R 0.4 G 1.6 G G 1.6 1.6 G 6.3 G G 0.2 0.01 A A v 0.05 0.005 P 0.002 0.3 0 0.01 0 0 0 B 0.03 0.01 D 0.3 0 A φ0.006 D D P 0.01 0 R0.2 or less Coating Type Catalog No. Shape V30 HIP88 89HRA WPC Lapping LWPC TiCN coating HWPC No.1.6 10No. 1.0 2.5 3 10 R 0.2 0.5 Super fine grain HIP90 92HRA No.1.6 6WXPC Lapping LWXPC TiCN coating HWXPC The tip end of a TiCN coating punch is ground before the coating is applied. 0.08 GL G 1.6 0 0.2 0.3 0 0.3 0 G 0.2 G 1.6 R H T L 6.3 1.6 G Lapping 0.002 0.005 P 0 P 0.01 0 Coating CARBIDE FLANGE STOPPER PUNCHES NORMAL TiCN COATINGThe volume discount rate is also applicable to alteration costs. P.39 PRODUCTS DATA CARBIDE STRAIGHT PUNCHES NORMAL LAPPING TiCN COATINGThe volume discount rate is also applicable to alteration costs. P.39 PRODUCTS DATA Catalog No. L 0.001mm increments T 1mm increments B V d1 R Base unit price 1 4 pieces * WXPHAL BWXPHAL HWXPHAL BHWXPHAL WXJHAL BWXJHAL HWXJHAL BHWXJHAL Type D min. P max. WXPHAL BWXPHAL TiCN coatingHWXPHAL BHWXPHAL 4 40 0.500 1.002.000 13 16 20 2 6 2 2 3 3,654 4,964 50 13 16 20 25 2 6 5 40 1.000 3.000 13 16 20 2 8 3 10 3,385 4,754 50 60 13 16 20 25 2 8 6 40 1.500 4.000 13 16 20 2 10 4 3,469 4,990 50 60 70 13 16 20 25 2 13 8 40 2.000 6.000 13 16 20 2 10 6 3,956 5,636 50 60 70 13 16 20 25 2 13 With air hole WXJHAL BWXJHAL TiCN coatingHWXJHAL BHWXJHAL 5 40 1.000 3.000 13 16 20 2 8 3 0.4 10 5,023 6,392 50 60 13 16 20 25 2 8 6 40 1.500 4.000 13 16 20 2 10 4 0.5 3,914 5,435 50 60 70 13 16 20 25 2 13 8 40 2.000 6.000 13 16 20 2 10 6 0.8 4,536 6,216 50 60 70 13 16 20 25 2 13 P 1.00For TiCN coating, Pmin. is 1.00. P dimension incrementsFor TiCN coating, increments are 0.01mm. Order Catalog No. L P T B WXPHAL4 40 P0.560T16 B3 BWXPHAL5 60 P3.000T20 B5 Dispatch Days 9 TiCN coating Days 14 Alterations Catalog No. L LCP T TCB LKC SC, etc.BWXPHAL 5 60 P3.000 TC15.0 B5 Price Volume discount price P.37 Quantity 1 4 5 9 10 14 15 20 For larger orders, ask about prices/delivery. Discount rate Base unit price 5% 10% 15% Example Example showing use of slotted plate to prevent loosening of punch Example showing use of punch fixing key Alteration Code Spec. Rs./Code Alterations to tip PRC Rounding of tip side edge 0.3PRC1 0.1mm increments PRC≦(P0.2/2 Cannot be combined with PCC GC. With air hole, PRC≦(Pd10.5/2 1,680 PCC Chamfering to tip side edge 0.3PCC1 0.1mm increments PCC≦(P0.2/2 Cannot be combined with PRC GC. With air hole, PCC≦(Pd10.5/2 1,344 GC 20°≦GC90°1° increments Tip length Bf2 fP/2×tan 90°-GC°) When used with SC, tip edge are rounded. Cannot be used for P1.000. Cannot be combined with LKC LKZ PRC PCC. 1,008 SC Tip roughness change 672 With TiCN coating, the base material is finished before the coating is applied. GL 0.08 PRC±0.05 B f GC L PCC±0.05 0.2 G GL 0.08 Alteration Code Spec. Rs./Code Alterations to tip PKC Tip tolerance change Normal P 0.005 0 0.003 0 Coating P 0.01 0 0.005 0 1,344 PKV Tip tolerance change P dimension increment remains the same.Normal P 0.005 0 ±0.002 Coating P 0.01 0 ±0.005 0 Alterations to full length LC Full length change 40LCL 0.1mm increments If combined with LKC LKZ, 0.01mm increments can be selected. If LC50, T and TC are 20 or less. If LC50 with D6 8, the allowable range of change for B is 2 10. 504 LKC Full length tolerance change L 0.3 0 0.05 0 1,344 LKZ Full length tolerance change L 0.3 0 0.01 0 Cannot be used with TiCN coating. 1,512 Head TC Dimension T change 13TC25 0.1mm increments When L50, the allowable range of change is 13TC20. The full length L remains the same. 504 L T TC LC L P Catalog No. L 0.001mm increments H T Base unit price 1 4 pieces * Type No. min. P max. WPC LWPC HWPC WXPC LWXPC HWXPC WPC WXPC No.1.6 6LappingLWPC LWXPC No.1.6 6TiCN coatingHWPC No.1.6 10HWXPC No.1.6 61.0 20 25 30 0.500 1.000 2.0 3 5,922 6,560 1.6 20 25 30 35 1.000 1.600 2.6 4,435 5,074 5,687 6,451 7,090 7,703 2.0 20 25 30 35 40 50 1.600 2.000 3.0 4,435 5,074 5,687 6,451 7,090 7,703 2.5 20 25 30 35 40 50 60 2.000 2.500 3.5 2,596 3,234 3,847 4,007 4,645 5,258 3 40 50 60 2.000 3.000 5 5 2,671 3,310 3,956 4,116 4,754 5,401 4 40 50 60 70 3.000 4.000 7 2,932 3,570 4,242 4,427 5,065 5,737 5 40 50 60 70 4.000 5.000 8 3,058 3,696 4,427 4,586 5,225 5,956 6 40 50 60 70 5.000 6.000 9 3,226 3,864 4,746 4,805 5,443 6,325 8 40 50 60 70 80 6.000 8.000 11 3,898 4,536 5,578 10 40 50 60 70 80 8.000 10.000 13 4,477 5,116 6,325 P dimension incrementsFor TiCN coating, increments are 0.01mm. If used with PKC alteration, 0.001mm increments can be selected.Order Catalog No. L P WPC 2.5 40 P2.050 Price Volume discount price P.37 Quantity 1 4 5 9 10 14 15 20 For larger orders, ask about prices/delivery. Discount rate Base unit price 5% 10% 15% Alterations Catalog No. L LC LCT LMTP HC TC, etc.WPC 2.5 40 P2.050 PKC Dispatch Days 9 TiCN coating Days 14 Alteration Code Spec. Rs./Code Alterations to tip PRC Rounding of tip side edge 0.3PRC1 0.1mm increments PRC≦(P0.2/2 Cannot be combined with PCC GC. 1,680 PCC Chamfering to tip side edge 0.3PCC1 0.1mm increments PCC≦(P0.2/2 Cannot be combined with PRC GC. 1,344 GC 20°≦GC90° 1° increments fP/2×tan 90°-GC°) With lapping, tip edges are rounded. Cannot be used for P1.000. Cannot be combined with LKC LKZ LCT LMT PRC PCC. 1,008 PKC Tip tolerance change Normal lapping P 0.005 0 0.003 0 Coating P 0.01 0 0.005 0 1,344 PKV Tip tolerance change P dimension increment remains the same.Normal lapping P 0.005 0 ±0.002 Coating P 0.01 0 ±0.005 0 Alterations to full length LC Full length change 20LCL 0.1mm increments If combined with LKC LKZ, 0.01mm increments can be selected.504 LCT Changes to head thickness tolerance and full length are processed using a single code. The allowable range of change, increment, ordering process, and notes are the same as for LC. 1,176 TKC Head thickness tolerance change T 0.3 0 0.02 0 LC Full length changeFull length tolerance change L 0.3 0 0.1 0 LMT Changes to head thickness tolerance and full length are processed using a single code. The allowable range of change, increment, ordering process, and notes are the same as for LC. TKM Head thickness tolerance change T 0.3 0 0 0.02 LC Full length changeFull length tolerance change L 0.3 0 0.1 0 P L LC f GC L PCC±0.05 PRC±0.05 LC L T Alteration Code Spec. Rs./Code Full length LKC Full length tolerance change L 0.3 0 0.05 0 Cannot be used for No.1.0. 1,008 LKZ Full length tolerance change L 0.3 0 0.01 0 Cannot be used with TiCN coating. Cannot be used for No.1.0. 1,512 Alterations to head KC Addition of single key flat to head Cannot be used for No.1.0 2.5. Cannot be combined with KFC. 504 WKC Addition of double key flats in parallel Cannot be used for No.1.0 2.5. Cannot be combined with KFC. 1,008 KFC Double key flats at 0° and a selected angle 1° increments Cannot be combined with KC WKC. 1,008 HC Head diameter change PHCH 0.01mm increments Cannot be used for No.1.0. For coating, 2.6HCH 504 TC Head thickness change 2TCT 0.1mm increments If combined with TKC TKM LCT LMT, 0.01mm increments can be selected. Full length L is shortened by TTC. If combined with LC LCT LMT, full length is equal to LC. For coating, 4TCT Cannot be used for No.1.0. 504 TKC Head thickness tolerance change L 0.3 0 0.02 0 Cannot be used for No.1.0. 1,008 TKM Head thickness tolerance change T 0.3 0 0 0.02 Cannot be used for No.1.0. 1,008 TCC Chamfering of head. This improves the strength of the punch head. P.1223 0.1mm increments 0.5TCC≦(HP/2 If H5, then TCC is 0.5. Cannot be used for No.1.0. 504 P.1220 P.1220 HC H TC T L § 270° 0° 180° 90° TCC T §

Transcript of CARBIDE FLANGE STOPPER PUNCHES CARBIDE STRAIGHT … · CARBIDE FLANGE STOPPER PUNCHES ... - -...

489 490

TypeShank diameter D tolerance

Catalog No. Shape

D+0.0050

Super fine grain(HIP) 90 ~ 92HRA

WXPHALTiCN coating

H-WXPHAL

The tip end of a TiCN coating punch is ground before the coating is applied.

D-0.001-0.006

-Minus D tolerance-B-WXPHALTiCN coating

BH-WXPHAL

-Air hole type-

D+0.0050

WXJHALTiCN coatingH-WXJHAL

The tip end of a TiCN coating punch is ground before the coating is applied.

D-0.001-0.006

-Minus D tolerance-B-WXJHALTiCN coating

BH-WXJHAL

0.002○

A0.

01

0.2GG

6.3

G1.6

1.6G

G1.6

G0.4

-0.03-0.01

D

R3

T

L

P

+0.05vD ┄

+0.005

A

-0.01 B+0.3

0

+0.30

00

0

Aφ0.006◎

D ┄

R0.2 or less

P+0.01

0

Coating

L

T

3

d1

R

0.4G

1.6G

G1.6

1.6G

6.3G G

0.2

0.01

A

A

v

+0.05

+0.005P

0.002

+0.30-0.01

00

0

B

-0.03-0.01

D

+0.30

Aφ0.006◎

D ┄

D ┄

P+0.01

0R0.2 or less

Coating

Type~

Catalog No. Shape

V30(HIP)88 ~ 89HRA

WPCLapping

L-WPCTiCN coating

H-WPC(No.1.6 ~ 10)

No. 1.0 ~ 2.5 3 ~ 10R ≦0.2 ≦0.5

Super fine grain(HIP)

90 ~ 92HRA

(No.1.6 ~ 6)

WXPCLapping

L-WXPC

TiCN coating

H-WXPC The tip end of a TiCN coating punch is ground before the coating is applied.

0.08GL

G1.6

0-

0.2

+0.30

+0.30

G0.2

G1.6

R

H

T

L

6.3

1.6G

Lapping

○ 0.002

+0.005P 0

P+0.01

0

Coating

CARBIDE FLANGE STOPPER PUNCHES

-NORMAL・TiCN COATING-

The volume discount rate is also applicable to alteration costs. P.39

PRODUCTS DATACARBIDE STRAIGHT PUNCHES

-NORMAL・LAPPING・TiCN COATING-

The volume discount rate is also applicable to alteration costs. P.39

PRODUCTS DATA

Catalog No.L

0.001mm increments T 1mm increments

B V d1 RBase unit price 1 ~ 4 pieces

* WXPHAL B-WXPHAL

H-WXPHAL BH-WXPHAL

WXJHAL B-WXJHAL

H-WXJHAL BH-WXJHALType D min. P max.

WXPHALB-WXPHAL

-TiCN coating-H-WXPHAL

BH-WXPHAL

4 40 0.500 (1.00)~ 2.000 13 16 20 2 ~ 6 2

2 ~ 3 3,654 4,964 - -50 13 16 20 25 2 ~ 6

5 40 1.000 ~ 3.000 13 16 20 2 ~ 8 3

10

3,385 4,754 - -50 60 13 16 20 25 2 ~ 8

6 40 1.500 ~ 4.000 13 16 20 2 ~ 10 4 3,469 4,990 - -50 60 70 13 16 20 25 2 ~ 13

8 40 2.000 ~ 6.000 13 16 20 2 ~ 10 6 3,956 5,636 - -50 60 70 13 16 20 25 2 ~ 13With air hole

WXJHALB-WXJHAL

-TiCN coating-H-WXJHAL

BH-WXJHAL

5 40 1.000 ~ 3.000 13 16 20 2 ~ 8 3 0.4

10

- - 5,023 6,39250 60 13 16 20 25 2 ~ 8

6 40 1.500 ~ 4.000 13 16 20 2 ~ 10 4 0.5 - - 3,914 5,43550 60 70 13 16 20 25 2 ~ 13

8 40 2.000 ~ 6.000 13 16 20 2 ~ 10 6 0.8 - - 4,536 6,21650 60 70 13 16 20 25 2 ~ 13 P(1.00)For TiCN coating, Pmin. is 1.00. P dimension incrementsFor TiCN coating, increments are 0.01mm.

OrderCatalog No. - L - P - T - B

WXPHAL4 - 40 -P0.560- T16 - B3B-WXPHAL5 - 60 -P3.000- T20 - B5

DispatchDays9

●TiCN coating

Days14

AlterationsCatalog No. - L(LC)- P - T (TC)- B -(LKC・SC, etc.)

B-WXPHAL 5 - 60 - P3.000 - TC15.0 - B5

Price■Volume discount price P.37Quantity 1 ~ 4 5 ~ 9 10 ~ 14 15 ~ 20 For larger orders, ask

about prices/delivery.Discount rate Base unit price 5% 10% 15%

ExampleExample showing use of slotted plate to prevent loosening of punch Example showing use of punch fixing key

Alteration Code Spec. Rs./Code

Alte

ratio

ns to

tip

PRCRounding of tip side edge0.3≦PRC≦1 0.1mm increments PRC≦(P-0.2)/2 Cannot be combined with PCC・GC. With air hole, PRC≦(P-d1-0.5)/2

1,680

PCCChamfering to tip side edge0.3≦PCC≦1 0.1mm increments PCC≦(P-0.2)/2 Cannot be combined with PRC・GC. With air hole, PCC≦(P-d1-0.5)/2

1,344

GC

20°≦GC<90° 1°incrementsTip length B≧f+2f=P/2×tan(90°-GC°) When used with SC, tip edge are rounded. Cannot be used for P≦1.000. Cannot be combined with LKC・LKZ・PRC・PCC.

1,008

SCTip roughness change 672 With TiCN coating, the base material is finished before the coating is applied.

GL0.08

PRC±0.05

B

fGC

L

PCC±0.05

0.2G GL

0.08⇨

Alteration Code Spec. Rs./Code

Alte

ratio

ns to

tip

PKCTip tolerance changeNormal P+0.005

0 ⇨ +0.0030

Coating P+0.010 ⇨ +0.005

0

1,344

PKVTip tolerance change( P dimension increment remains the same.)Normal P+0.005

0 ⇨ ±0.002

Coating P+0.010 ⇨ ±0.005

0

Alte

ratio

ns to

full

leng

th

LC

Full length change 40<LC<L 0.1mm increments(If combined with LKC・LKZ, 0.01mm increments can be selected.) �If LC<50, T and TC are 20 or less. �If LC<50 with D6・8, the allowable range of

change for B is 2 ~ 10.

504

LKC Full length tolerance change L+0.3

0 ⇨ +0.050 1,344

LKZ Full length tolerance change L+0.3

0 ⇨ +0.010

�Cannot be used with TiCN coating. 1,512

Head TC

Dimension T change13<TC<25 0.1mm increments When L<50, the allowable range of change is 13<TC<20. The full length L remains the same.

504

L ┄

TTC

LCL

P ┄

Catalog No. L0.001mm increments

H T Base unit price 1 ~ 4 pieces*

Type No. min. P max. WPC L-WPC H-WPC WXPC L-WXPC H-WXPC

WPCWXPC(No.1.6 ~ 6)

-Lapping-L-WPCL-WXPC(No.1.6 ~ 6)

-TiCN coating-H-WPC(No.1.6 ~ 10)H-WXPC(No.1.6 ~ 6)

1.0 20 25 30 0.500 ~ 1.000 2.0

3

5,922 6,560 - - - -1.6 20 25 30 35 1.000 ~ 1.600 2.6 4,435 5,074 5,687 6,451 7,090 7,7032.0 20 25 30 35 40 50 1.600 ~ 2.000 3.0 4,435 5,074 5,687 6,451 7,090 7,7032.5 20 25 30 35 40 50 60 2.000 ~ 2.500 3.5 2,596 3,234 3,847 4,007 4,645 5,2583 40 50 60 2.000 ~ 3.000 5

5

2,671 3,310 3,956 4,116 4,754 5,4014 40 50 60 70 3.000 ~ 4.000 7 2,932 3,570 4,242 4,427 5,065 5,7375 40 50 60 70 4.000 ~ 5.000 8 3,058 3,696 4,427 4,586 5,225 5,9566 40 50 60 70 5.000 ~ 6.000 9 3,226 3,864 4,746 4,805 5,443 6,3258 40 50 60 70 80 6.000 ~ 8.000 11 3,898 4,536 5,578 - - -

10 40 50 60 70 80 8.000 ~ 10.000 13 4,477 5,116 6,325 - - - P dimension incrementsFor TiCN coating, increments are 0.01mm.(If used with PKC alteration, 0.001mm increments can be selected.)

OrderCatalog No. - L - P

WPC 2.5 - 40 - P2.050

Price■Volume discount price P.37Quantity 1 ~ 4 5 ~ 9 10 ~ 14 15 ~ 20 For larger orders, ask

about prices/delivery.Discount rate Base unit price 5% 10% 15%

AlterationsCatalog No. - L(LC・LCT・LMT) - P -(HC・TC, etc.)

WPC 2.5 - 40 - P2.050 - PKC

DispatchDays9

●TiCN coating

Days14

Alteration Code Spec. Rs./Code

Alte

ratio

ns to

tip

PRCRounding of tip side edge0.3≦PRC≦1 0.1mm increments PRC≦(P-0.2)/2 Cannot be combined with PCC・GC.

1,680

PCCChamfering to tip side edge0.3≦PCC≦1 0.1mm increments PCC≦(P-0.2)/2 Cannot be combined with PRC・GC.

1,344

GC

20°≦GC<90°1°incrementsf=P/2×tan(90°-GC°) With lapping, tip edges are rounded. Cannot be used for P≦1.000. Cannot be combined with LKC・LKZ・LCT・LMT・PRC・PCC.

1,008

PKCTip tolerance changeNormal・lapping P+0.005

0 ⇨ +0.0030

Coating P+0.010 ⇨ +0.005

0

1,344

PKVTip tolerance change( P dimension increment remains the same.)Normal・lapping P+0.005

0 ⇨ ±0.002

Coating P+0.010 ⇨ ±0.005

0

Alte

ratio

ns to

full

leng

th LCFull length change 20≦LC<L0.1mm increments

(If combined with LKC・LKZ, 0.01mm increments can be selected.)504

LCT

Changes to head thickness tolerance and full length are processed using a single code.The allowable range of change, increment, ordering process, and notes()are the same as for LC.

1,176

TKCHead thickness tolerance change

T+0.30 ⇨ +0.02

0

LC

+Full length change+

Full length tolerance change

L +0.30 ⇨ +0.1

0

LMT

Changes to head thickness tolerance and full length are processed using a single code.The allowable range of change, increment, ordering process, and notes()are the same as for LC.

TKMHead thickness tolerance change

T +0.30 ⇨ 0

-0.02

LC

+Full length change+

Full length tolerance change

L +0.30 ⇨ +0.1

0

P ┄

LLC

fGC

L

PCC±0.05

PRC±0.05

LCL

T ┄

Alteration Code Spec. Rs./Code

Full

leng

th LKC Full length tolerance change

L+0.30 ⇨ +0.05

0 �Cannot be used for No.1.0.

1,008

LKZ Full length tolerance change L+0.3

0 ⇨ +0.010

�Cannot be used with TiCN coating.

�Cannot be used for No.1.0.1,512

Alte

ratio

ns to

hea

d

KCAddition of single key flat to head Cannot be used for No.1.0 ~ 2.5. Cannot be combined with KFC.

504

WKCAddition of double key flats in parallel Cannot be used for No.1.0 ~ 2.5. Cannot be combined with KFC.

1,008

KFCDouble key flats at 0°and a selected angle 1°increments Cannot be combined with KC・WKC.

1,008

HCHead diameter change P≦HC<H0.01mm increments Cannot be used for No.1.0. For coating, 2.6≦HC<H

504

TC

Head thickness change 2≦TC<T 0.1mm increments(If combined with TKC・TKM・LCT・LMT, 0.01mm increments can be selected.) �Full length L is shortened by(T-TC).

If combined with LC・LCT・LMT, full length is equal to LC. For coating, 4≦TC<T Cannot be used for No.1.0.

504

TKC Head thickness tolerance change

L+0.30 ⇨ +0.02

0 �Cannot be used for No.1.0.

1,008

TKM Head thickness tolerance change

T +0.30 ⇨ 0

-0.02 �Cannot be used

for No.1.0.1,008

TCC

Chamfering of head.This improves the strength of the punch head. P.12230.1mm increments 0.5≦TCC≦(H-P)/2 If H≦5, then TCC is 0.5. Cannot be used for No.1.0.

504

P.1220 P.1220

HCH

TCT

L §

270°

0° 180°

90°

TCC

T §