capture by Sorption-Enhanced Water- Gas Shift (SEWGS ...T +31 88 515 49 49 [email protected] . F +31 88...

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Pre-combustion CO2 capture by Sorption-Enhanced Water- Gas Shift (SEWGS): Modelling from molecules to process cycles J. Boon (ECN) P.D. Cobden (ECN) H.A.J. van Dijk (ECN) M. van Sint Annaland (TU Eindhoven) June 2013 ECN-L--13-032

Transcript of capture by Sorption-Enhanced Water- Gas Shift (SEWGS ...T +31 88 515 49 49 [email protected] . F +31 88...

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Pre-combustion CO2 capture by Sorption-Enhanced Water-Gas Shift (SEWGS): Modelling from molecules to process cycles J. Boon (ECN) P.D. Cobden (ECN) H.A.J. van Dijk (ECN) M. van Sint Annaland (TU Eindhoven)

June 2013 ECN-L--13-032

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www.ecn.nl

Pre-combustion CO2 capture by

Sorption-Enhanced Water-Gas Shift (SEWGS):

Modelling from molecules to process cycles

Jurriaan Boon, P.D. Cobden, H.A.J. van Dijk, M. van Sint Annaland

7th Trondheim CCS Conference (TCCS-7) 4-6 June 2013 - Trondheim, Norway

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Pre-combustion CO2 capture

Gazzani et al. Fuel 105 (2013) 206-219

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Pre-combustion CO2 capture

WGS and CO2-H2 separation

Gazzani et al. Fuel 105 (2013) 206-219

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Pre-combustion CO2 capture

WGS and CO2-H2 separation

Manzolini et al. Fuel 105 (2013) 220-227

Selexol

CO2 avoided % 86.5

SPECCA MJLHV / kgCO2 3.71

Cost € / tCO2 36.7

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Pre-combustion CO2 capture

WGS and CO2-H2 separation

Gazzani et al. Fuel 105 (2013) 206-219

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Pre-combustion CO2 capture

WGS and CO2-H2 separation

Gazzani et al. Fuel 105 (2013) 206-219

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Pre-combustion CO2 capture

WGS and CO2-H2 separation

Manzolini et al. Fuel 105 (2013) 220-227

Selexol SEWGS

CO2 avoided % 86.5 93-97

SPECCA MJLHV / kgCO2 3.71 2.5-2.7

Cost € / tCO2 36.7 31-33

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SEWGS

‘Bench’ scale

6 m

K-promoted hydrotalcite ‘Alkasorb’

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SEWGS process steps

Loading and regeneration

AD

SOR

PTI

ON

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SEWGS process steps

Loading and regeneration

AD

SOR

PTI

ON

RIN

SE

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SEWGS process steps

Loading and regeneration

AD

SOR

PTI

ON

RIN

SE

PU

RG

E

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depressurise repressurise

SEWGS process steps

Loading and regeneration

AD

SOR

PTI

ON

RIN

SE

PU

RG

E

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Multicolumn SEWGS

• Cyclic process, repeating – Adsorption

– Rinse

– Depressurisation

– Purge

– Repressurisation

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depressurise repressurise

SEWGS process steps

Modelling fundamentals

AD

SOR

PTI

ON

RIN

SE

PU

RG

E

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SEWGS

Experiments and modelling

Breakthrough experiments

Cyclic experiments

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SEWGS

Experiments and modelling

Breakthrough experiments

Cyclic experiments

Adsorption isotherms

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COLUMN

0 m

0.5 m

1 m

2 m

VALVE BOX

& REDUCER

EXHAUST

MASS

SPECTROMETER

FILTER

EXHAUST

SEWGS

Breakthrough experiments

Sample system

feed

breakthrough

Thermocouple

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SEWGS

Measured & fitted isotherms

0 10 20 300

0.5

1

1.5

2

pCO

2

[bar]

qCO

2

[mol kg-1

]

CO2 only

0 5 10 15 20 25 300

0.5

1

1.5

2

pi [bar]

qi [mol kg

-1]

p(H2O) = 20 bar

p(CO2) = 5 bar

p(CO2) = 20 bar

CO2 and H

2O

0 10 20 300

0.5

1

1.5

2

pH

2O

[bar]

qH

2O

[mol kg-1

]

H2O only

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SEWGS

Reactor model

Breakthrough experiments

Cyclic experiments

Adsorption isotherm

Reactor model

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Reactor model

CO2 and H2O adsorption

• New isotherms – CO2: surface and micropores

– H2O: surface and micropores

– Interaction

• Intraparticle model – Accumulation in the gas phase

– Accumulation in the solid phase 𝜕 𝑐

𝜕𝑡= 𝑘𝐿𝐷𝐹 𝑐𝑖 − 𝑐

𝑘𝐿𝐷𝐹 =15

𝑅2

𝐷𝑒

𝜖𝑝 + 1 − 𝜖𝑝 𝜌𝑝𝜕𝑞𝜕𝑐

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Reactor model

CO2 and H2O adsorption

• New isotherms, linear driving force

• Breakthrough curves match

0%

20%

40%

0 500 1000

Mole fraction [-]

Time [s]

Ar

H2O

CO2

41% H2O

5% CO2

0%

20%

40%

0 500

Mole fraction [-]

Time [s]

Ar

H2O

CO2

26% H2O

14% CO2

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SEWGS

Cycle design

Breakthrough experiments

Cyclic experiments

Adsorption isotherm

Cyclic simulations

Reactor model

Cycle design

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SEWGS

Cycle optimisation

• Fix the number of columns, cycle

• Vary total cycle time, rinse steam flow, purge steam flow

• Calculate carbon capture ratio, CO2 purity

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SEWGS

Conclusions & Outlook

• SEWGS – WGS with H2-CO2 separation

– New isotherm and particle model for CO2-H2O adsorption

– Impact on cycle performance to be assessed

• Alkasorb Alkasorb+

• Application to other processes – H2 production for ammonia

– Syngas conditioning

– Iron and steel making industries

– Acid gas processing

• Ready for scale-up and demonstration!

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Thank you for your attention

ECN

Westerduinweg 3 P.O. Box 1

1755 LE Petten 1755 ZG Petten

The Netherlands The Netherlands

T +31 88 515 49 49 [email protected]

F +31 88 515 44 80 www.ecn.nl

ECN Sustainable Process Technology Paul Cobden Eric van Dijk Coen Hoogland Daan Jansen TU/e Chemical Process Intensification Martin van Sint Annaland

This work has been performed as part of the Dutch national R&D programme for CO2 capture, transport and storage CATO-2.

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ECN-L--13-032 3

ECN Westerduinweg 3 P.O. Box 1 1755 LE Petten 1755 LG Petten The Netherlands The Netherlands T +31 88 515 4949 F +31 88 515 8338 info@ ecn.nl www.ecn.nl