Capacity Oil, Gas and MMBtu/h Dual Fuel Monoblock Burners...Dual Fuel Monoblock Burners Low Emission...

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Oil, Gas andDual Fuel Monoblock Burners

Low Emission Combustion Technology

Capacity0.4 – 49.9MMBtu/h

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Table of contents

Oilon Burners 8Choosing the burner 9NOx emissions 10Oilon WiseDrive - High efficiency withadvanced automation 11Oilon Selection Tool 13Type labeling 14

WD3x - Inbuilt Control System 15Gas Burners 17 GP-50...90 M 18 Technical Data 18 Dimensions 18 Working Diagram 19 GP-140...280 M, GP140...280 M LN80 20 Technical Data 20 Dimensions 20 Working Diagram 21 GP-130/250 M LN30 22 Technical Data 22 Dimensions 22 Working Diagram 23 Scope of Delivery GP-50...280 24

Dual Fuel Burners Gas/Light Fuel Oil 25 GKP-50/90 MH 26 Technical Data 26 Dimensions 26 Working Diagram 27 GKP-140 MH...280 MH 28 Technical Data 28 Dimensions 28 Working Diagrams 29 Scope of Delivery GKP-50...280 30

Light Fuel Oil Burners 31 KP-50/90 H 32 Technical Data 32 Dimensions 32 Working Diagram 33 KP-140...280 M 34 Technical Data 34 Dimensions 34 Working Diagram 35 Scope of Delivery KP-50...280 36

PI Diagrams 37Combustion head and masonry dimensions 39Accessories WD3x 40Packing 41

WDx00 - Separate Control Cabinet 43 Cost savings using O2 control and variable speed drive (VSD) 46 FGR - Flue Gas Recirculation 47Gas Burners 49 GP-140...280 M,GP-140...280 M LN80 50 Technical Data 50 Dimensions 50 Working Diagram 51 GP-350/450 M, GP-320...450 M LN80 52 Technical Data 52 Dimensions 52 Working Diagram 53 GP-600 M...700 M-III 54 Technical Data 54 Dimensions 54 Working Diagram 55 GP-600/700 M LN60, GP-600...700 M-III LN80 56 Technical Data 56 Dimensions 56 Working Diagram 57 GP-1000/1200 M, GP-1000 M LN80 58 Technical Data 58 Dimensions 58 Working Diagram 59 Scope of Delivery GP-140...1200 60

Dual Fuel Burners Gas/Light Fuel Oil 61 GKP-140 M...280 M, GKP-140/250 M LN80 62 Technical Data 62 Dimensions 62 Working Diagram 63 GKP-350/450 M, GKP-320/450 M LN80 66 Technical Data 66 Dimensions 66 Working Diagram 67 GKP-600 M...700 M-III 68 Technical Data 68 Dimensions 68 Working Diagram 69 GKP-600 M LN80/ GKP-700 M-III LN80 70 Technical Data 70 Dimensions 70 Working Diagram 71 GKP-1000/1200 M 72 Technical Data 72 Dimensions 72 Working Diagram 73 Scope of Delivery GKP-140...1200 74

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WDx00 - Separate Control Cabinet 43 Cost savings using O2 control and variable speed drive (VSD) 46 FGR - Flue Gas Recirculation 47Gas Burners 49 GP-140...280 M,GP-140...280 M LN80 50 Technical Data 50 Dimensions 50 Working Diagram 51 GP-350/450 M, GP-320...450 M LN80 52 Technical Data 52 Dimensions 52 Working Diagram 53 GP-600 M...700 M-III 54 Technical Data 54 Dimensions 54 Working Diagram 55 GP-600/700 M LN60, GP-600...700 M-III LN80 56 Technical Data 56 Dimensions 56 Working Diagram 57 GP-1000/1200 M, GP-1000 M LN80 58 Technical Data 58 Dimensions 58 Working Diagram 59 Scope of Delivery GP-140...1200 60

Dual Fuel Burners Gas/Light Fuel Oil 61 GKP-140 M...280 M, GKP-140/250 M LN80 62 Technical Data 62 Dimensions 62 Working Diagram 63 GKP-350/450 M, GKP-320/450 M LN80 66 Technical Data 66 Dimensions 66 Working Diagram 67 GKP-600 M...700 M-III 68 Technical Data 68 Dimensions 68 Working Diagram 69 GKP-600 M LN80/ GKP-700 M-III LN80 70 Technical Data 70 Dimensions 70 Working Diagram 71 GKP-1000/1200 M 72 Technical Data 72 Dimensions 72 Working Diagram 73 Scope of Delivery GKP-140...1200 74

Light Fuel Oil Burners 75 KP-350/450 M 76 Technical Data 76 Dimensions 76 Working Diagram 77 Scope of Delivery KP-350...450 78

PI Diagrams 79Combustion head and masonry dimensions 82Accessories 85Accessories WDx00 86Packing 88General for all burners 89Flame dimensions for combustion head 90Gas valves 91Accessories 91Oilon customer service and webshop 95Energon- modern training facility 96Our Sales and Service Network 97

Light Fuel Oil Burners 0.8 - 12.49 MMBtu/h 31-36

Gas Burners 0.4 - 12.49 MMBtu/h 17-24

Dual Fuel BurnersGas/Light Fuel Oil0.8 - 12.49 MMBtu/h

25-30

WD

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Light Fuel Oil Burners6.0 - 20.6 MMBtu/h75-78

Gas Burners1.5 - 49.9 MMBtu/h49-60

Dual Fuel BurnersGas/Light Fuel Oil2.1 - 49.9 MMBtu/h

61-74W

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For over half a century, we have developed and pro-duced environmentally friendly and energy efficient combustion solutions for our customers.

During this time, the customer has always been at the center of our business. Perhaps this is the reason why we are known for our company slogan “Oilon-the warm way”.

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We are a family-owned technology company, founded in 1961. We are known for our combustion systems, industrial heat pumps and cooling units, ground source heat pumps and solar heat collectors.

We are a global company, with offices, production faci-lities and distributors around the world. Our headquar-ters is located in Lahti, Finland.

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A modern Research and Development Centre, loca-ted in Lahti Finland, is equipped with the latest technology for running diverse combustion tests and collecting data. In addition to testing, we use compu-ter modelling of combustion processes, using compu-tational fluid dynamics (CFD).

We are especially committed to reducing nitrogen oxides (NOx) and particulate emissions.

7Digital combustion control – optimal combustion efficiency

High quality components – Long lifecycle

Excellent price / quality ratio

Service friendly design – easy access to all components

Experience in special fuels

Global service network

Fully tested before delivery

Reliable and proven technology

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Oilon gas, oil and dual fuel burners are fully automatic, safe, and reliable. The burners are equipped with the latest digital technology.

DesignOilon burners are designed for easy operation and maintenance without forgetting environmental friendliness and safety.

ApplicationsOilon burners are suitable for various applications, such as hot water boilers, steam boilers, air heaters and different process applications.

FuelsOilon burners are suitable for various liquid and gaseous fuels such as light fuel oil, natural gas and LPG. Burners using other fuels are available on request.

ConnectivityDigital combustion management enables communication with external systems. Remote monitoring and diagnostics optimize operational efficiency.

StandardsGas burners comply with the ANSI /UL 295Oil burners comply with the ANSI/UL 296Dual fuel burners comply with the ANSI/UL 2096Atomizing-type oil burners comply with the standard B140.2.1-10Gas-fired burners comply with standard CSA/CGA 3.4-1973and dual fuel burners with all of these. Burners are UL type tested.

Oilon burner is your choice!

Oilon Burners

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Choosing the burner

A. Procedure 1 Establish relevant boiler and application information

• boiler capacity and efficiency, or required burner capacity • furnace back-pressure • fuel/fuels to be used • burner fuel inlet pressure • burner capacity regulation method

2 Calculate the burner capacity. Burner capacity = boiler capacity/ efficiency Example: boiler capacity of 663 hp (6,500 kw), efficiency of 90 % → burner capacity = 22.176 MBtu/h (6,500 kW) / 0.9 = 24.636 MBtu/h (7,220 kW).

3 Gas burners: Required gas flow [ft3/h] = (burner capacity [ MBtu ])/gas’s calorific value [Btu/ft3]. Example: required burner capacity = 24.636 MBtu/h → required gas flow = 24.636 MBtu/h x 1,030 Btu/ft3 = 23.918 ft3/h, where 1,030 Btu/ft3 is the calorific value of natural gas.

Oil burners: Calculate the required oil flow [lb/h]. Required oil flow [lb/h] = (burner capacity [MBtu])/ the oil’s calorific value [Btu/lb]. Example: required burner capacity = 24.636 MBtu/h → required oil flow = (24.636 MBtu/hx140,000 Btu/gal = 176 gal/h, where 140,000 Btu/gal is the calorific value of light oil.

4. See relevant brochure for burner capacity/back pressure graphs: The graphs indicate the burner operating range. For example, the boiler back pressure with a burner capacity of 24.636 MBtu/h is 7.2 “W.C. Looking at the adjoining graph, plot your burner capacity along the horizontal axis. On the vertical axis plot your boiler back-pressure. Where the two lines meet, defines the required burner type. The optimum burner is best chosen by ensuring that the plotted operating point is as close as possible to the right hand edge of the cor-responding operating envelope. Different fuels and capacity regulation methods require separate graphs. The fuel calorific value is stated on the graphs.

5. Gas and dual fuel burner valve selection: Choose a large enough valve, using the gas valve selection table. Note that the values in the selection table apply when the furnace back pressure is 0 “WC. Therefore, you must subtract the furnace back pressure from the actual gas inlet pressure and choose the valve on the basis of the value thus obtained. The ratings shown in the table apply to natural gas.

For example, when the gas inlet pressure of the burner is 40 “WC, boiler back pressure is 7 “WC, and required burner capacity is 24.636 MBtu/h, the effective pressure is 40 “WC – 7 “WC = 33 “WC. For the GP-700 M burner, for example, you should choose a valve allowing a minimum burner ca-pacity of 24.636 MBtu/h with 33 “WC gas inlet pressure → in this case, valve Ansi 4”.

6. Check that the outer dimensions of the burner, especially those of the combustion head, are suitable for the applica-tion; the length of the combustion head should be such that, when mounted, the combustion head is even with the fur-nace wall or about 0.4 to 0.8 inches inside the furnace (see ’Masonry’ figure).

7. Check the flame dimensions in the flame dimension table. Please note that the flame must not come in to contact the walls of the furnace.

8. Accessory requirements must also be taken into consideration: gas pressure regulator, oil pumping unit, boiler thermostats/pressostats.

B. Equations and rules of thumb1. Burner capacity = boiler capacity / 0.9 (when boiler efficiency

is 90 %)2. Steam boilers: 1 boiler horsepower = 34.5 lb/h steam3. Light oil: 1lb/h ≈ 20.0 MBtu/h burner capacity with

calorific value 19.960 Btu/gal 1 lb/h = 973,000 btu/h burner capacity with

calorific value 139,000 Btu/gal4. Natural gas: 1 ft3/h ≈ 1.030 MBtu/h burner capacity with

calorific value 1,030 Btu/ft3

5. The amount of combustion air: • Gas burners: required amount of combustion air for each

34 MBtu/h of burner capacity is 13.5 ft3/h. 1 ft3 of natural gas requires 11.3 ft3 of combustion air • Oil burners: required amount of combustion air for each

gallon of oil burned [lb/h] is 49 ft3/h. 1 gallon of light fuel oil requires 14.7 ft3 of combustion air.

An example of burner selection

The max. capacity of a hot water boiler is 14,000 MBtu/h, efficiency 0.9, and the corresponding burner capacity 14,000 MBtu/h / 0.9 = 15,555 MBtu/h. The graph indicates that a suitable gas burner for this capacity is the GP-450 M, as the pressure loss value for the boiler is located inside the area for the GP-450 M burner on the capacity/back pressure graph. The GP-350 M can also be used for this application, provided that the full boiler capacity is not required. Remember to take efficiency into account when relating the boiler pressure loss information to the burner capacity/back pressure graph.

GP-350 M GP-450 M

Boiler pressureloss graph as a function of boiler capacity

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NOx emissions

NOx emissions

NOx NOx FGR Capacity 85%- 85 42,5LN80 40 20LN60 30 15LN30 15 5

ppm

0102030405060708090

‐ LN80 LN60 LN30

ppm re

f. 3%

O2

Burner type*) without FGR, higher O2

NOx emissions

NOx

NOx FGR

*)

Low NOx emissions are achieved by innovative gas and air distribution and staging in the combustion head.

NOx emissions are also reduced with the use of inter-nal/external FGR in order to reduce flame peak temper-atures and combustion reaction speed. Emission values depend on the furnace geometry, the furnace load and the temperature of the boiler medium. Low NOx levels are mainly achieved on standard 2 or 3-pass boilers.

Nitrogen oxides (NOx) are compounds of nitrogen and oxygen, the most important of which are NO and NO2. Small amounts of nitrogen oxides also occur in nature, but the majority of them originate from human actions, mainly from logistics and energy production.

Nitrogen oxides form during all combustion processes, when the nitrogen present in the combustion air and/or fuel and the oxygen present in the combustion air, react at high temperatures.

Nitrogen oxides are harmful to humans and the en-vironment in many ways. They are toxic and harmful to the respiratory system. Nitrogen oxides cause acidi-fication and eutrophication of the environment, form ground-level ozone and harmful particulate emissions.

Increasingly stringent emission limits are being imposed all over the world to mitigate the adverse effects of nitrogen oxide emissions. The reduction of nitrogen ox-ides is the key priority in lowering emissions from traffic and energy production.

We are especially committed on reducing nitrous ox-ide (NOx) and particulate emissions. One of our most important goals when developing our products is to lower emission levels.

Effect of combustion head on NOx emissions, natural gas

Combustion head

NOX EMISSION DIAGRAM

NOx emissions and required residual O2 will vary depending on furnace geometry and conditions

NO

x [pp

m, d

ry, O

2=3%

]

Residual dry O2 [%]

8

5,5

12

14

10

16

18

20

32,5

2

4

4

4,50

3,5

6

5 76 6,5

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Effect of combustion head on NOx emissions, natural gas

Oilon WiseDrive - High efficiency withadvanced automationOilon WiseDrive is an electronic fuel/air ratio control system. In the WiseDrive system separate servomotors are in-stalled for combustion air dampers, fuel regulator(s) and optionally for combustion head control to control air flow in the combustion head. The ratio between fuel, combustion air and combustion head air flow is adjusted electronically. The WiseDrive system also takes care of burner control and safety functions.

A versatile system

Oilon WiseDrive system can be connected to external systems via fieldbus connection. Data regarding burner status and combustion process can be read remotely. Also remote control (start, stop, reset) and settings (capacity controller, fuel selection) can be performed via fieldbus.

High efficiency

Electronic fuel/air ratio control improves combustion efficiency and lowers emissions. The greatest benefits are achieved in dual fuel burners where the combustion of both the main and reserve fuels can be adjusted optimally and the O2 control is in use. Significant energy savings can also be achieved by using variable speed drive (VSD) in the combustion air fan.

CONTROL SYSTEMS WD33 WD34 WD100 WD200Operation principle Electronic fuel/air Electronic fuel/air Electronic fuel/air Electronic fuel/air

Control unit Lamtec BT330 Lamtec BT340 SiemensLMV 51

SiemensLMV 52

Available for fuels LFO (KP)GAS (GP)

-

LFO (KP)GAS (GP)

GAS/LFO (GKP)

LFO (KP)GAS (GP)

GAS/LFO (GKP)

LFO (KP)GAS (GP)

GAS/LFO (GKP)

O2 control Not available Not available Not available Available

VSD control Available Available Not available Standard

Control panel interface Symbol display Symbol display Text display Text display

Externalcommunication

Hardwired +Modbus (Optional)

Hardwired +Modbus (Optional)

Hardwired +Modbus (Standard)Profibus (Optional)

Hardwired +Modbus (Standard)Profibus (Optional)

Capacity control Lamtec LCM1004…20 mA output signal

Lamtec LCM1004…20 mA output signal

Built in LMV514…20 mA output signal

Built in LMV524…20 mA output signal

FGR Not available Not available Not available Available

WiseDrive (WD), an electronic regulator for controlling the fuel/air ratio – an energy-efficient and environmentally friendly solution

Electronic fuel/air ratio control of the burner brings the benefits of lower flue gas emissions, decreased consumption of energy and improved technical characteristics of the burner, such as more accurate regulation.

WiseDrive includes control sequences, fuel/air ratio and capacity control as well as leak testing of gas valves and much more in a single package.

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Inbuilt Control System Separate Control PanelBURNER CONTROL SYSTEMS WD33 WD34 WD100 WD200GP-50 M / GP-90 M x - - -

GP-140 M…GP-280 M x - x x

GP-350 M…GP-1200 M - - x x

GP-140 M LN80…GP-1000 M LN80 - - x x

GP-600 M LN60 / GP-700 M-III LN60 - - x x *

GP-130 M LN30 / GP-250 M LN30 x - - -

GP-320 M LN30 / GP-350 M LN30 x - - - **

GKP-50 MH / GKP- 90 MH - x - -

GKP-140 MH…GKP- 280 MH - x - -

GKP-140 M…GKP-1200 M - - x x

GKP-140 M LN80…GKP-700 M-III LN80 - - x x

KP-50 H / KP-90 H x - - -

KP-140 M...KP-280 M x - - -

KP-350 M / KP-450 M - - x x ***

*) No stock model, longer delivery time**) Coming to the market***) Please, ask these model from Oilon Oy

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Oilon Selection ToolOilon Selection Tool simplifies choosing the right prod-uct and optional accessories from our extensive range of products. You can make quick selections and advanced system calculations with the user friendly software, available in several languages. Oilon Selection Tool allows you to access an extensive range of product information, calcu-lation results, and enables you to form detailed techni-cal specifications.

Oilon Selection Tool is continuously updated as new products, features, functionalities and improvements will be added. Automatic software updates ensure that you always have access to the latest features and prod-uct information. Oilon Selection Tool can be downloaded from www.oilon.com and can be installed locally to your Win-dows, Mac or Linux computer.

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Type labeling

GKP-700 M-II WD200 LN80 C2

Combustion head length (additional code): - C1 C2

NOx-emissions (additional code): LN80 = 40 ppm (80mg/kWh) LN60 = 30 ppm (60mg/kWh) LN30 = 15 ppm (30mg/kWh)

Control system (additional code): - WD3x = Lamtec BT300 WDx00 = Siemens LMV5

Burner capacity size categorization: - I II III

Method of control: H = Two-stage M = Modulating MH = Modulating gas, two-stage oil Burner frame size categorization: 50…1200

Fuel: GP = Gas GKP = Gas, light fuel oil KP = Light fuel oil RP = Heavy fuel oil GRP = Gas, heavy fuel oil

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Combustion head length (additional code): - C1 C2

NOx-emissions (additional code): LN80 = 40 ppm (80mg/kWh) LN60 = 30 ppm (60mg/kWh) LN30 = 15 ppm (30mg/kWh)

Control system (additional code): - WD3x = Lamtec BT300 WDx00 = Siemens LMV5

Burner capacity size categorization: - I II III

Method of control: H = Two-stage M = Modulating MH = Modulating gas, two-stage oil Burner frame size categorization: 50…1200

Fuel: GP = Gas GKP = Gas, light fuel oil KP = Light fuel oil RP = Heavy fuel oil GRP = Gas, heavy fuel oil

WD3x - Inbuilt Control System

Oilon Monoblock 4.0/052019

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Examples of the WiseDrive’s functions:

• Control sequences and safety functions• Fuel/air ratio control • Load control with inbuilt PID controller, control also by an ex-ternal 4...20 mA signal• Can be connected with external plant automation via bus (option)• Different access levels • Input of parameters via text dis-play operating panel or/and PC (check software and hardware requirements)

Oilon WiseDrive WD3xExample of Oilon WiseDrive WD34 + frequency converter

M

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1

2

3

617

16

191821

22

11 1012131415

4

5

7

9

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20

1. Boiler pressure/ Boiler temperature2. Safety devices3. CAN BUS4. Control unit5. User interface6. CAN BUS - Servomotor7. Gas damper8. Air damper9. Oil regulator10. Flame detector11. Oil valves12. Oil pressure switch13. Gas pressure switch14. Gas valves15. Air pressure switch16. VSM10017. Motor18. Speed sensor19. Frequency converter for variable speed drive20. SYSTEM-BUS 21. Remote Vision Control22. Control System

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Oilon Monoblock 4.0/052019 Oilon Monoblock 4.0/052019Oilon Monoblock 4.0/052019

1. Boiler pressure/ Boiler temperature2. Safety devices3. CAN BUS4. Control unit5. User interface6. CAN BUS - Servomotor7. Gas damper8. Air damper9. Oil regulator10. Flame detector11. Oil valves12. Oil pressure switch13. Gas pressure switch14. Gas valves15. Air pressure switch16. VSM10017. Motor18. Speed sensor19. Frequency converter for variable speed drive20. SYSTEM-BUS 21. Remote Vision Control22. Control System

Gas Burners

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BURNER GP-50 M GP-90 MCapacity MMBtu/h 0.4 - 3.0 0.9 - 4.99

Burner motor 3~ 208-600 V 60 HzOutput hpCurrent A/460 VSpeed rpm

11.5

3510

3

3.83510

Control unit WD33 WD33

Weight lb* 88 139

*) Only burnerRatio level Gas 1:6 (100 – 16,6%)Note! The weight varies according to delivery contents.

Technical Data

Dimensions

BURNER L1 L2 L3 L4 H1 H2 H3 B1 B2 B3 B4 ØD1 R1 R2GP-50 M 29.33 9.45 7.28 3.54 20.08 12.80 6.50 8.27 12.20 5.16 9.45 6.30 25.00 -

GP-90 M 28.54 11.81 4.72 2.56 21.46 12.99 7.17 9.69 15.55 6.10 10.71 7.87 27.36 26.18

Dimensions in inches.

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

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L4

G

H3

B1 B2

B3

D063380

L3

B4

R1

R2 E

G = Gas inletE = Electrical connection

Näkymät lukittuView position locked

Rev Comment Modified By Date

Burner L1 L2 L3 L4 H1 H2 H3 B1 B2 B3 B4 øD1 R1 R2GP-50 H 710 240 300 185 90 445 325 165 210 310 131 240 160 605 -GP-80 H 690 300 400 120 65 480 330 182 246 360 155 272 200 665 640GP-90 H 690 300 400 120 65 480 330 182 246 395 155 272 200 665 665GP-50 M 745 240 300 185 90 510 325 165 210 310 131 240 160 635 -GP-90 M 725 300 400 120 65 545 330 182 246 395 155 272 200 695 665

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GP-50...90 H/MMITTAKUVA ESITE

POLTIN , BURNER

DocID:A038169AD063380A

125

Ltuominen 22/03/2018

23/11/2017jhaverinen

Ltuominen


GP-50...90 M

19

Oilon Monoblock 4.0/052019 Oilon Monoblock 4.0/052019

Working Diagram

WD

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20


Technical DataBURNER GP-140 M GP-150 M GP-250 M GP-280 MCapacity MMBtu/h

1.5 - 8.9 1.7 - 10.2 1.4 - 9.8 1.9 - 12.49


5.56.2

3510

7.58.9

3510

7.58.9

3510

1011.93510

Control unit WD33 WD33 WD33 WD33

Weight lb* 267 287 353 463


Dimensions

BURNER L1 L2 L3 L4 L5GP-140 M 50.59 8.66 10.24 5.08 34.65

GP-150 M 50.59 9.06 10.24 5.08 34.65

GP-250 M 51.97 11.81 10.24 5.12 35.04

GP-280 M 51.97 12.28 10.24 5.12 35.04

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

H1

H2

L1

H5

L5

L2

D

1

L4

G B2 B1

H3

B3

D063492

L3

B4

R2

R1

F

E

G = Gas inletE = Electrical connectionF = FGR - Flue Gas Recirculation



Burner L1 L2 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 R1 R2C1 C2GP-140 H 1230 220 260 129 880 625 400 210 195 305 430 210 360 240 1000 1000GP-140 M 1285 220 260 129 880 625 400 210 195 305 430 210 360 240 1050 1150GP-150 M 1285 230 260 129 880 625 400 210 195 305 480 210 360 270 1050 1150GP-250 M 1320 300 260 130 890 675 446 235 215 340 490 250 440 270 1100 1200GP-280 M 1320 312 260 130 890 675 446 235 215 340 490 250 440 300 1100 1200

GP-140 M LN80 1285 430 260 129 880 625 400 210 195 305 430 210 360 240 1050 1150GP-250 M LN80 1320 420 550 260 130 890 675 446 235 215 340 490 250 440 256 1100 1200GP-280 M LN80 1320 420 550 260 130 890 675 446 235 215 340 490 250 440 276 1100 1200

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OILON CAD

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*D063492*

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GP-140 H...280 MMITTAKUVA ESITE

POLTIN , BURNER


154

jhaverinen 27/03/2018


jhaverinen


BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 R1 R2GP-140 M 24.61 15.75 8.27 7.68 12.01 16.93 8.27 14.17 9.45 41.34 45.28

GP-150 M 24.61 15.75 8.27 7.68 12.01 18.90 8.27 14.17 10.63 41.34 45.28

GP-250 M 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 10.63 43.31 47.24

GP-280 M 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 11.81 43.31 47.24


GP-140...280 M, GP140...280 M

21


Working Diagram

WD

3x B

urne

rs -

Inbu

ilt C

ontr

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yste

m

22


Technical DataBURNER GP-130 M

LN30GP-250 M

LN30Capacity MMBtu/h

1.0 - 3.4 1.5 - 6.8


5.56.2

3510

7.58.9

3510


Weight lb* 340 423

*) Only burnerNote! The weight varies according to delivery contents.

Dimensions

GP-130/250 M LN30

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L1 L2

H1

H2

L4

D

1

øD

2

G

B2 B1

B3

H3

D071076

L3

B4

R1

R2

E

Rev Comment Modified By DateB Removed combustion head holes (only brochure/manual) jhaverinen 30.09.2019

Burner L1 L2 L3 L4 H1 H2 H3 B1 B2 B3 B4 øD1 øD2 R1 R2GP-130 M LN30 1285 728 258 129 625 400 210 305 430 210 360 129 60 1050 1150GP-250 M LN30 1320 910 258 129 675 446 235 340 500 250 440 205 60 1100 1200

F

E

D

C

B

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OPE

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OF

OIL

ON

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OR

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RM

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IZAT

ION

BY

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OW

NER

.

2345678

OILON CAD

BA043402

BD071076

*D071076*

A31:15

GP-130...250 M LN30BROCHURE/MANUAL

POLTIN , BURNER

DocID:A043402BD071076B

219241.46



jhaverinen


BURNER L1 L2 L3 L4GP-130 M LN30 50.59 28.66 10.16 5.08

GP-250 M LN30 51.97 35.83 10.16 5.08

BURNER H1 H2 H3 B1 B2 B3 B4 ØD1 ØD2 R1 R2GP-130 M LN30 24.61 15.75 8.27 12.01 16.93 8.27 14.17 5.08 2.36 41.34 45.28

GP-250 M LN30 26.57 17.56 9.25 13.39 19.69 9.84 17.32 8.07 2.36 43.31 47.24


23


BURNER GP-130 M LN30

GP-250 M LN30

Capacity MMBtu/h

1.0 - 3.4 1.5 - 6.8


5.56.2

3510

7.58.9

3510


Weight lb* 340 423

*) Only burnerNote! The weight varies according to delivery contents.

Working Diagram

NOX emissions and required residual O2 will vary depending on furnace geometry and conditions.

NOX emissions and required residual O2 will vary depending on furnace geometry and conditions.

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m


24


50/90 140...280

Hinge flange with limit switch x x

Burner flange gasket x x

WiseDrive (electronic ratio control) x x

Ignition transformer x x

Ignition cables and electrodes x x

Flame sensor x x

Inbuilt combustion air fan x x

Air damper with servomotor x x

Gas damper with servomotor x x

Gas nozzle x x

Connection for measuring the pressure in gas nozzle x x

Gas pressure switch, max. x x

Differential air pressure switch x x

Single solenoid valve for gas x -

Double solenoid valve for gas o x

Pressure switch for gas, min. x x

Pressure regulation valve for gas x x

Ignition gas valve* o x

LPG gas nozzle o o

Gas pressure gauge o o

Turbo combustion head o o

Fan motor speed sensor o o

Frequency converter o o

O2 control - -

Combustion head optimizer with servomotor - -

Pressure gauge for fan pressure o o

Manual x x

x Standardo Option

*) Always in LN80 burners

Scope of Delivery GP-50...280

25


Dual Fuel Burners Gas/Light Fuel Oil

26


Technical DataBURNER GKP-50 MH GKP-90 MHCapacity, MMBtu/h gal/h

0.4 - 3. 05.3 - 21.1

0.9 - 4.999.3 - 34.8


11.5

3510

33.8

3510Oil hose connection- suction- return

R ⅜”R ⅜”

R ½”R ½”

Oil pump AJ4 AJ6

Control unit WD34 WD34Weight lb* 97 143*) Only burnerLFO: 1 gal/h = 140 MBtu/h Ratio level Gas 1:6 (100 – 16,6%) Ratio level LFO 1:2,5 (100 - 40%) Note! The weight varies according to delivery contents.

Dimensions

BURNER L1 L2 L3 L4 H1 H2 H3 B1 B2 B3 B4 ØD1 R1 R2GKP-50 MH 29.33 9.45 7.28 3.54 20.08 12.80 6.50 10.83 12.20 5.16 9.45 6.30 25.00 -

GKP-90 MH 28.54 11.81 4.72 2.56 21.46 12.99 7.17 12.40 15.55 6.10 10.71 7.87 27.36 26.18


GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D1

H2 H

1

L4

GO

H3

B2

B3

B1 D063399

L3

B4

R1

R2

E

G = Gas inletO = Oil inlet/ReturnE = Electrical connection



Burner L1 L2 L3 L4 H1 H2 H3 B1 B2 B3 B4 øD1 R1 R2GKP-50 MH 745 240 300 185 90 510 325 165 275 310 131 240 160 635 -GKP-90 MH 725 300 400 120 65 545 330 182 315 395 155 272 200 695 665

F

E

D

C

B

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1

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T IS

PR

OPE

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OF

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ON

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INLA

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OR

INFO

RM

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IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038169

AD063399

*D063399*

A31:10

GKP-50...90 H/MMITTAKUVA ESITE

POLTIN , BURNER


125



Ltuominen

G = Gas inletO= Oil inlet/returnE = Electrical connection

GKP-50/90 MH

27


Working Diagram

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m

28


Technical Data

GKP-140 MH...280 MH

BURNER GKP-140 MH

GKP-150 MH

GKP-250 MH

GKP-280 MH

Capacity, MMBtu/h gal/h

1.5 - 8.8914.6 - 62.2

1.7 - 10.217.4 - 70.5

1.9 - 9.817.1 - 68.4

1.9 - 12.4923.6 - 87.0

Burner motor 3~ 208-600 V 60 Hz Output hp Current A/460 V Speed rpm

5.56.2

3510

7.58.9

3510

7.58.9

3510

10

11.93510

Oil pump - Motor 3~ 208-600 V 60 Hz Output hp Current A/460 V Speed rpm

J7

11.5

3510

J7

11.5

3510

J7

11.5

3510

TAR2

11.5

3510


Oil hose connection- suction- return

R ½”R ½”

R ½”R ½”

R ¾”R ½”

R ¾”R ½”

Weight lb* 357 362 595 613

*) Only burnerLFO: 1 gal/h = 140 MBtu/h Ratio level Gas 1:6 (100 – 16,6%) Ratio level LFO 1:2,5 (100 - 40%) Note! The weight varies according to delivery contents.

Dimensions

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

H1

H2

L1

L5

H5

L2

D

1

L4

GO B2

H3

B3

B1 D063583

L3

B4

R2

R1

F

E

G = Gas inletO = Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas Recirculation


Ei vielä julkaista


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 R1 R2GKP-140 MH 1285 220 260 129 880 625 400 210 195 430 430 210 360 240 1050 1150GKP-150 MH 1285 230 260 129 880 625 400 210 195 430 480 210 360 270 1050 1150GKP-250 MH 1320 300 260 130 890 675 446 235 215 465 490 250 440 270 1100 1200GKP-280 MH 1320 312 260 130 890 675 446 235 215 465 490 250 440 300 1100 1200

GKP-140 M LN80 1285 430 260 129 880 625 400 210 195 430 430 210 360 240 1050 1150GKP-250 M LN80 1320 550 260 130 890 675 446 235 215 465 490 250 440 256 1100 1200GKP-280 M LN80 1320 550 260 130 890 675 446 235 215 465 490 250 440 276 1100 1200

F

E

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OPE

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ON

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OR

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RM

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IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038232

AD063583

*D063583*

A31:15

GKP-140 H...280 MMITTAKUVA ESITE

POLTIN , BURNER


119



Ltuominen

G = Gas inletO= Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas RecirculationWhen FGR is needed, oil pump unitwill be relocated.

BURNER L1 L2 L3 L4 L5GKP-140 MH 50.59 8.66 10.24 5.08 34.65

GKP-150 MH 50.59 9.06 10.24 5.08 34.65

GKP-250 MH 51.97 11.81 10.24 5.12 35.04

GKP-280 MH 51.97 12.28 10.24 5.12 35.04

BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 R1 R2GKP-140 MH 24.61 15.75 8.27 7.68 16.93 16.93 8.27 14.17 9.45 41.34 45.28

GKP-150 MH 24.61 15.75 8.27 7.68 16.93 18.90 8.27 14.17 10.63 41.34 45.28

GKP-250 MH 26.57 17.56 9.25 8.46 18.31 19.29 9.84 17.32 10.63 43.31 47.24

GKP-280 MH 26.57 17.56 9.25 8.46 18.31 19.29 9.84 17.32 11.81 43.31 47.24


29


Working Diagrams

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m


30


50/90 140...280



WiseDrive (electronic ratio control) x x



Flame sensor x x



Gas damper with servomotor x x

Gas nozzle x x

Connection for measuring the pressure in gas nozzle x x

Gas pressure switch, max. x x

Differential air pressure switch x x

Single solenoid valve for gas x -

Double solenoid valve for gas o x

Pressure switch for gas, min. x x

Pressure regulation valve for gas x x

Ignition gas valve* - x

Oil nozzle x x

Solenoid valves for oil x x

Oil pump with pressure regulation valve x x

Oil regulating valve with servomotor - x

Separate motor for oil pump - x

Pressure gauge/gauges for oil o x

Pressure switch for return oil - x

2 oil hoses, 78.7 inches o o

Oil filter x x

Deaerator - o

LPG gas nozzle o o

Gas pressure gauge o o


Fan motor speed sensor o o

Frequency converter o o

O2 control - -

Pressure gauge for monitoring of inlet oil pressure o o

Pressure switch for monitoring of inlet oil pressure o o



Manual x x

x Standardo Option*)Always in LN80 burners

Scope of Delivery GKP-50...280

31


Light Fuel Oil Burners

32


BURNER KP-50 H KP-90 HCapacity, gal/h 5.3 - 21.8 9.3 - 40.4


11.5

3510

25.3

3510

Oil hose connection - suction- return

R ⅜”R ⅜”

R ½”R ½”

Oil pump AJ4 AJ6


Weight lb* 71 112

*) Only burnerRatio level LFO 1:2,5 (100 - 40%)Note! The weight varies according to delivery contents.

Technical Data

Dimensions

BURNER L1 L2 H1 H2 H3 B1 B2 B3 B4 ØD1 R1 R2KP-50 H 23.23 6.30 20.08 12.80 6.50 10.83 12.20 4.33 8.86 6.30 23.82 -

KP-90 H 25.00 9.84 21.46 12.99 7.28 12.40 15.55 6.10 10.71 7.87 26.18 27.36

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

H2

H1 ø

D1

O

B2 B1

B3 H

3

D063418

B4

R2

R1 E

O = Oil inlet/ReturnE = Electrical connection



Burner L1 L2 H1 H2 H3 B1 B2 B3 B4 øD1 R1 R2KP-50 H 590 160 240 510 325 165 275 310 110 225 160 605 -KP-90 H 635 250 400 545 330 185 315 395 155 272 200 665 695

F

E

D

C

B

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1

THIS

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T IS

PR

OPE

RTY

OF

OIL

ON

OY,

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INLA

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IPLI

CAT

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OR

INFO

RM

ATIO

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F IT

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TEN

TS T

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D P

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WH

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N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038183

AD063418

*D063418*

A31:10

KP-50-90 HMITTAKUVA ESITE

POLTIN , BURNER


123



Ltuominen

O= Oil inlet/returnE = Electrical connection

KP-50/90 H


33


Working Diagram

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m

34


BURNER KP-140 M KP-150 M KP-250 M KP-280 MCapacity, gal/h 14.6 - 62.2 17.4 - 74.6 17.1 - 68.4 23.6 - 91.7


5.56.7

3510

7.58.9

3510

1011.93510

1011.93510


R ½”R ½”

R ½”R ½”

R ¾”R ½”

R ¾”R ½”

Oil pump TAR2 TAR2 TAR3 TAR3


Weight lb* 260 282 322 331

*) Only burnerRatio level LFO 1:2,5 (100 - 40%) Note! The weight varies according to delivery contents.

Technical Data

Dimensions

BURNER L1 L2 L5 H1 H2 H3 H5 B1 B2 B3 ØD1 R1 R2KP-140 M 42.32 8.66 26.30 24.61 15.75 8.27 7.68 16.14 16.93 8.27 9.45 40.55 45.28

KP-150 M 42.32 9.06 26.30 24.61 15.75 8.27 7.68 16.14 18.90 8.27 10.63 40.55 45.28

KP-250 M 43.31 11.81 26.57 26.57 17.56 9.25 8.46 19.49 19.29 9.84 10.63 41.34 47.24

KP-280 M 43.31 12.28 26.57 26.57 17.56 9.25 8.46 19.49 19.29 9.84 11.81 41.34 47.24


GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

H1

H2

L1 L2

D1

H5

L5 O B2

H3

B3

B1 D063798

R2

R1

F

E

O = Oil inlet/returnE = Electrical connectionF = FGR- Flue Gas Recirculation



Burner L1 L2 L5 H1 H2 H3 H5 B1 B2 B3 øD1 R1 R2KP-130 M 1075 200 668 625 400 210 195 410 380 210 200 1030 1150KP-140 H 1075 220 668 625 400 210 195 410 430 210 240 1030 1150KP-140 M 1075 220 668 625 400 210 195 410 430 210 240 1030 1150KP-150 H 1075 230 668 625 400 210 195 410 480 210 270 1030 1150KP-150 M 1075 230 668 625 400 210 195 410 480 210 270 1030 1150KP-250 M 1100 300 675 675 446 235 215 495 490 250 270 1050 1200KP-280 M 1100 312 675 675 446 235 215 495 490 250 300 1050 1200

F

E

D

C

B

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1

THIS

DO

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T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

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ULT

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CAT

ION

OR

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RM

ATIO

N O

F IT

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TEN

TS T

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HE

THIR

D P

ARTI

ES IN

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Y FO

RM

WH

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NO

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EDW

ITH

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OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038377

AD063798

*D063798*

A31:15

KP-140 H...280 MMITTAKUVA ESITE

POLTIN , BURNER


382


12/12/2017Ltuominen

Ltuominen

O= Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas RecirculationWhen FGR is needed, oil pump unit will be relocated.

KP-140...280 M

35


Working Diagram

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m


36


50/90 140...280



WiseDrive (electronic ratio control) - x



Flame sensor x x



Oil nozzle x x

Solenoid valves for oil x x

Oil pump with pressure regulation valve x x

Oil regulating valve with servomotor - x

Separate motor for oil pump - -

Pressure gauge/gauges for oil o x

Pressure switch for return oil - x

2 oil hoses, 78.7 inches o o

Oil filter x x

Deaerator - o


Fan motor speed sensor - o

Frequency converter - o

O2 control - -

Pressure gauge for monitoring of inlet oil pressure - o

Pressure switch for monitoring of inlet oil pressure - o



Manual x x

x Standardo Option

Scope of Delivery KP-50...280

37


PI Diagrams

OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

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OR

INFO

RM

ATIO

N O

F IT

S C

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TEN

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D P

ARTI

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IN A

NY

FOR

M W

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OT

ALLO

WED

WIT

HO

UT

A W

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TEN

AU

THO

RIZ

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N B

Y TH

E O

WN

ER.

REV. DESCRIPTION DESIGNEDDATE CHECKED APPROVED

BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921

mkaukinen 18/02/2019

23/05/2019

23/05/2019

E3P000921

FINAL

B

1

B

A

A

A

A

A

MM

M

44

DPS

45

41 43

42XIS

51

7

8

3.1

3.3PS

5H

1 6

GS

3.4

PS

2

L

G(K)P-50/90 M UL, VGG-valve

E

API000921/1

3

GAS, VGG VALVE, M BURNERS

GAS, VGD VALVE, M BURNERS

LIGHT FUEL OIL, H BURNERSOILON CAD

THIS

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OPE

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OF

OIL

ON

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. M

ULT

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RM

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TEN

AU

THO

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WN

ER.


BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

2

B

A

A

A

A

A

M

MM

DPS

45

3.2

43

XIS51

7

PS4

PS2 L

1

119 10

63.1

3.3 8PS

5H

GS

3.4

11

+B

12

GS

3.4

4442

41

G(K)P-140...1200 M UL, VGD-valve

E

A

PI000921/2

B

3

OILON CAD

THIS

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OPE

RTY

OF

OIL

ON

OY,

LAH

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INLA

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ULT

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OR

INFO

RM

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BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

3

B

A

A

A

A

A

MM

M

28

2223

44

DPS

45

42 XIS51

2828

24

4341

(G)KP-50...280 H UL

D

C

E

PI000921/3

GAS PROCESS COMPONENTS1. Manual shut-off valve2. Pressure switch, low3. Safety shut-off valve3.1 Valve3.2 Actuator3.3 Actuator with pressure regulator3.4 Proof of closure switch4. Pressure switch5. Pressure switch, high6. Manual shut-off valve7. Gas butterfly valve8. Servomotor9. Manual shut-off valve10. Pressure regulator11. Safety shut-off valve12. Manual shut-off valve

OIL PROCESS COMPONENTS21. Manual shut-off valve22. Filter23. Oil pump23.1 Oil pump23.2 Oil regulation valve24. Electric motor25. Pressure switch, low26. Gauge valve27. Pressure gauge28. Safety shut-off valve29. Solenoid valve, ignition oil30. Oil regulator valve31. Servomotor32. Pressure switch, high33. Non-return valve34. Shut-off valve

AIR PROCESS COMPONENTS41. Air damper42. Servomotor43. Combustion air fan44. Electric motor45. Differential pressure switch for air,not for KP-models

OTHER COMPONENTS51. Flame detector

A = Gas supplyB = Ignition gas supplyC = Oil supplyD = Oil returnE = Air supply

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m

38



OIL PROCESS COMPONENTS21. Manual shut-off valve22. Filter23. Oil pump23.1 Oil pump23.2 Oil regulation valve24. Electric motor25. Pressure switch, low26. Gauge valve27. Pressure gauge28. Safety shut-off valve29. Solenoid valve, ignition oil30. Oil regulator valve31. Servomotor32. Pressure switch, high33. Non-return valve34. Shut-off valve


OTHER COMPONENTS51. Flame detector


LIGHT FUEL OIL, M BURNERS

OILON CAD

THIS

DO

CU

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T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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ON

TEN

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HE

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ES

IN A

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FOR

M W

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IS N

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WED

WIT

HO

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A W

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TEN

AU

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N B

Y TH

E O

WN

ER.


BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

4

B

A

A

A

A

A

M

M

MM

28

24

PS32

H31

PI 27

44

DPS

45

42XIS

51

28

PI27

PS

25L

43

21

23.123.2 26

26

30

41

22

33D

C

E

PI000921/423

(G)KP-140 ... 280 M UL

39


Combustion head and masonry dimensions

│ ││││ │

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD

jhaverinen



2886.98

DocID:P073372BD071827B

KIINNITYSLEVY , MOUNTING PLATEBROCHUREKP-50 H, 80...700

1:10 A4

*D071827*D071827 B

P073372 B

B6

H6

D4

M

D071827

2

Taulukko tyyliä:

Rev Comment Modified By DateB Changed title field jhaverinen 09.08.2019

Burrner B6 H6 øD4 MKP-50 H80/90130140......

4 3 2 1

A

B

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.Mounting plate Burner mounting

L2

α1

2

43

ØD

1Ø

D4

KP-50 H90...280

BURNER SERIE B6 H6 ØD4 ØD5 M ØD1 L2 α

KP-50 H 6.89 4.33 6.50 - 4xM10 6.30 6.30 60° - 90°

GP/GKP-50 M/MH - - 6.50 9.21 - 10.63 4xM10 6.30 9.45 60° - 90°

KP-90 H 8.50 8.50 8.27 - 4xM10 7.87 9.84 60° - 90°

GP/GKP/KP-90 M/MH 8.50 8.50 8.27 - 4xM10 7.87 11.81 60° - 90°

GP/GKP/KP-140 M/MH 10.83 10.83 10.63 - 4xM16 9.45 8.66 60° - 90°

GP/GKP/KP-150 M/MH 10.83 10.83 11.81 - 4xM16 10.63 9.06 60° - 90°

KP-250 M 14.37 14.37 11.81 - 4xM16 10.63 11.81 60° - 90°

GP/GKP-250 M/MH 14.37 14.37 11.81 - 4xM16 10.63 11.81 60° - 90°

KP-280 M 14.37 14.37 12.99 - 4xM16 11.81 12.28 60° - 90°

GP/GKP-280 M/MH 14.37 14.37 12.99 - 4xM16 11.81 12.28 60° - 90°


Standard combustion head mounting dimensions

│ ││││ │

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD

jhaverinen



673.01


KIINNITYSLEVY , MOUNTING PLATEBROCHUREGP/GKP-50 H/M/MH

1:5 A4

*D071344*D071344 B

P073016 B

D4

D5

M 45°

D071344

2

Rev Comment Modified By DateB Changed holes jhaverinen 08.08.2019

Burner øD4 øD5 MGP/GKP-50 H/M/MH 165 234-270 4xM10

4 3 2 1

A

B

C

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.

GP/GKP-50 M/MH

BURNER SERIE B6 H6 H7 ØD1 ØD4 ØD5 ØD6 L6max M α

GP-130 M LN30 10.83 10.83 3.74 5.08 6.30 3.62 11.02 11.81 4xM16 60° - 90°

GP-250 M LN30 14.37 14.37 5.35 8.07 9.29 3.62 13.07 11.81 4xM16 60° - 90°


Low NOx combustion head mounting dimensions, LN30

α°

L6

D

1

1

2

3

4

B6

H6

M

D4

D5

H7

D6

2

α°

L6

D

1

1

2

3

4

B6

H6

M

D4

D5

H7

D6

2

MEASUREMENTS (mm)

D068519-Rev-E 01.10.2019Vesa Kataja

B6 H6 H7 D4 M D1 L6 α D5 D6275 275 95 160 4xM16 129 220 60 - 90 92 280

POS. Item1 GASKET, THICKNESS 8 mm2 MOUNTING PANEL3 CERAMIC WOOL OR EQUIVALENT4 MASONRY

│ ││││ │

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD

jhaverinen



2821.45

DocID:P073020AD071353A

KIINNITYSLEVY , MOUNTING PLATEBROCHUREGP-130...450 M LN30

1:10 A4

*D071353*D071353 A

P073020 A

B6

H6

D4

M

( D6)

D5

H7

D071353


Burner B6 H6 H7 øD4 øD5 øD6 MGP-130 M LN30 275 275 95 160 92 280 4xM16GP-250 M LN30 365 365 136 236 92 332 4xM16GP-320 M LN30 400 400 161 286 92 388 4xM20GP-350 M LN30 400 400 170 303 92 405 4xM20

4 3 2 1

A

B

C

D

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OPE

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OF

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OR

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UTH

OR

IZAT

ION

BY

THE

OW

NER

.

1. Gasket, thickness 0.31 inches2. Mounting plate3. Ceramic wool or equivalent4. Masonry

Mounting plate Burner mounting

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

yste

m

40


Gas options Conversion Kit

Propane (LPG BAND)

Methane manifold drilling, composition to be check with Oilon sales

Variable speed option on blower motor

Lamtec Variable Speed Sensor installation package (incl. speed sensor, VSM and installa-tion, testing, parametrization, drive )

Stepdown

110V to 208/220/460/575V Transformer mounted in motor starter box

Gas train option

1 1/2", 2” diaphragm pressure regulator to meet CSA 149.3 field approval (Dungs, Maxitrol)

- 1/4" NPT ball valve manifold pressure kit, 1 of 3

- pressure gauge 0-60" WC manifold pressure kit, 2 of 3

- 1/4" x 3" nipple manifold pressure kit, 3 of 3

1 1/2", 2”, 2 ½” Apollo manual closing valve UL

1 1/2", 2”, 2 1/2” gas strainer, cast iron

1 1/2" CSA lubricated plug valve, 1 of 2

2" CSA lubricated plug valve, 1 of 2

Handle for CSA lubricated plug valves 1-1/2 and 2", 2 of 2

2 ½” CSA lubricated plug valve, 1 of 2

Handle for CSA 2 ½”…3” plug valve, 2 of 2

2 ½” CSA lubricated plug valve, 1 of 2

Handle for CSA 2 ½”…3” plug valve, 2 of 2

2”, 2,5”, 3”, 4” VGD Standard Valve UL gas module for 140…280M WD3x, 110V, 2…5PSI, 1 pcs POC, SKP25 pressure regulator, min/max gas pressure switch

2” VGG Siemens single body NPT, 2-5PSI ,110V , complete with pressure switches

2" BIOGAS BUTTERFLY ASSEMBLY VRG10.050U (SCC) BUTTERFLY VALVE 1(3)

AGA93.1 assembly brackets 2(3)

2” VRD Siemens Bio gas double body NPT, 2-5PSI, 110V, complete with pressure swit-ches, left handed 3(3)

Accessories WD3x

41


Temperature & Pressure Sensors

Temp. Sen. Water PT100, immersion type, 1/2"NPT. Hot water boiler

Pres. sen. 0 - 15, 0 - 150, 0 - 300 PSI, 4-20mA, 1/4" NPT

Various Options

10'' Lamtec Touch Screen (Remote panel)

LCM, PID pressure regulator for KP-50 and 90H, (needs 4…20mA sensor)

RWF55.50A9 Pressure/Temp regulator option to be able to connect to Siemens TS-2000 master panels. Replaces Lamtec load controller. Installed in loose box.

Profibus gateway communication module without cabinet

BackNET gateway communication (Modbus+Backnet converter) without cabinet

Cabinet and back plate 10"x 8" x 6 for communication modules

ModBus gateway communication (Remote box)

Emergency stop installed on burner

Oilon-SCC FLMTR-0.75-6.0KIT NG flow meter kit with display

Lamtec software and cable

Day/Night Switch

Alarm horn switch installed

Uline Shipping Boxes

Size 50…90 plywood box for heavy duty shipping

Power breaker with fuse

SAFETY SWITCH 600V 30A, loose supply

TUBE FUSE 10A/600VAC RK5 TD, loose supply

De-aerator

Oilon Plus one pipe system deaerator, NPT, UL model

Platinum Series- Multi MOD Boiler Lead Lag System

Multiple Boiler Staging Control / Lead Lag – Modulating 4..20mA signal

PackingDimensions Weight

lbMaterialstandardBURNER SERIE L B H

GP-50 M 40.2 21.7 17.7 11.0 Board

GP-90 M 40.9 27.2 18.9 15.4 Board

GP-140…280 M… 64.6 48.0 34.6 121.3 Board

GKP-50 MH 40.2 21.7 17.7 11.0 Board

GKP-90 MH 40.9 27.2 18.9 15.4 Board

GKP-140…280 M… 64.6 48.0 34.6 121.3 Board

KP-50 H 31.9 21.7 17.7 11.0 Board

KP-90 H 40.9 27.2 18.9 15.4 Board

KP-140…280 M… 57.9 45.3 34.6 103.6 Board


│ ││││

│

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD



51499.00

DocID:A043528A.0.1D071251A.0.0

PAKKAUSTARVIKKEET , PACKINGBROCURE/MANUALMONOBLOCK

1:50 A4

*D071251*D071251 A

A043528 A

A

B

C

D

4 3 2 1

THIS

DO

CU

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T IS

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.

D071251

B L

H


Burner

Lmm

Bmm

Hmm

Weightkg

GP-50 H 4 2 2 8

D071251

WD

3x B

urne

rs -

Inbu

ilt C

ontr

ol S

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m

42


43


WDx00 - Separate Control Cabinet

44


Examples of WiseDrive’s functions:

• Control sequences and safety functions• Fuel/air ratio control • Combustion head control (option)• Load control with inbuilt PID con-troller, control also by an external 4...20 mA signal• Can be connected with external plant automation via bus. Modbus RTU as standard.• Different access levels • Input of parameters via text display operating panel or/and PC (check software and hardware requirements)

Example of Oilon WiseDrive WD100Electronic fuel/air ratio control system

1

2

3

5

4

6

8

7

9

11 101214 13

17

18

19

15

16

1. Boiler pressure/ Boiler temperature2. Safety devices3. CAN BUS4. Control unit5. CAN BUS - Servomotor6. Gas damper7. Air damper8. Oil regulator9. Combustion head regulator - Gas/Oil flame plate positioning10. Flame detector11. Oil valves12. Oil pressure switch13. Gas pressure switch14. Gas valves15. Air pressure switch16. User interface17. MOD-BUS 18. Control room19. Service computer

WiseDrive WDx00

45


Examples of WiseDrive’s functions

• Control sequences and safety functions• Fuel/air ratio control • Combustion head control (option)• Load control with inbuilt PID controller, control also by an external 4...20 mA signal• Can be connected with external plant automation via bus. Modbus RTU as standard.• Different access levels • Input of parameters via text display operating panel or/and PC (check software and hardware require-ments)• Fuel consumption reading (requires flow meter)• Frequency converter control (requ-ires rotation speed sensor)• O2 control (requires O2 module and O2 sensor)• Flue gas temperature reading (requires temperature sensor)• Combustion air temperature reading (requires temperature sensor)

Example of Oilon WiseDrive WD200Electronic fuel/air ratio control system with O2 control and variable speed drive (VSD)

3

6

22

24

25

20

19

8

M

FS

10

12

9

4

1

11

2

5

13

23

21

1415161718 7

1. Boiler temperature 2. Safety devices 3. O2 sensor (option) 4. O2 module 5. CAN BUS 6. Control unit 7. CAN BUS - Servomotor 8. Gas damper 9. Oil regulator 10. Combustion head regulation/ Gas/Oil flame disc positioning 11. Air damper 12. Flue gas damper

13. Flame detector 14. Oil valves 15. Oil pressure switch 16. Gas pressure switch 17. Gas valves 18. Air pressure switch 19. Motor 20. Speed sensor 21. Frequency converter for variable speed drive 22. User interface 23. MOD-BUS 24. Control room 25. Service computer

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet

46


10707274

7678808284868890

20 30 40 50 60 70 80 90 100

10

100

20

20

30

30

40

40

50

50

60

60

70

70

80

80

90

90

100

1001. Effect of O2 control on the combustion efficiency In a traditional burner, the O2 level of flue gases is usually adjusted to about 4 %. When using WD200, a 2 % O2 level can be reached. Two percent reduction in O2 level means 1 % rise in efficiency.

2. VSD in fan motor saves electricity consumption 3. When using O2 control and VSD in fan motor the annual cost savings are largest.

Motor power consumption in 17 MMbh burner

Mot

or p

ower

con

sum

ptio

n %

Relative burner capacity %

Power consumption at 50 Hz

Without VSD

Power consumption with VSD

With VSD

Noise level with VSD and without VSD

Relative burner capacity %

Cost savings using O2 control and variable speed drive (VSD)

dB

47


86

95

104

113

122

131

140

149

158

212 248 284 320 356 392 428

FGR 20%FGR 15%FGR 10%

FGR - Flue Gas Recirculation

External Flue Gas Recirculation, FGR, is an effective low cost solution to achieve very low NOx emissions with various fuels.

A certain proportion of flue gas is led back to the fur-nace through burner. This causes the flame peak tem-peratures to drop and combustion reactions to slow down, which reduces NOx emissions.

Achievable reduction depends on many factors includ-ing burner type, boiler, combustion air temperature and the amount of recirculated flue gas, see relevant curve. When designing the assembly, it is important to notice the reduction of the burner maximum output caused by flue gas recirculation, depending on the FGR rate and flue gas temperature.

Flue gas recirculation is available as an option for a va-riety of new burners, or in many cases, as a retrofit to an existing burner.

0 5 10 15 20 25

FGR, %

NO

x-re

duct

ion,

%

0

10

20

30

40

50

60

70

80

The effect of FGR in natural gas combustion

NO

x re

duct

ion

%

FGR %

Amount to be defined in each application separately

Gas

mix

ture

tem

pera

ture

, °F

Flue gas temperature, °F

Gas mixture temperature in FGR, standard application

Recommendedworking range

Diagram valid for 187 °F combustion air

Boiler efficiency

0% 1.00% 2.00% 3.00% 4.00% 5.00% 6.00% 7.00% 8.00% 9.00% 10.00

Flue gas O2 content

79%

80%

78%

81%

82%

83%

85%

86%

84%

87%

88%

Flue gas T= 160 FFlue gas T= 250 FFlue gas T= 340 F

%

Boile

r ef

ficie

ncy

NOx emissions and required residual O2 will vary depending on furnace geometry and conditions

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet


48


Minimum required components:• WD200 burner control system• Flue gas damper with servomotor• Flue gas inlet adapter• Recirculation pipe (in customer scope)

Oilon burner FGR application

Example of application

1

2

3

7

8

4

6

5

1. O2 sensor (option) 2. User interface 3. Control Unit 4. Gas damper 5. Air damper 6. Flue gas damper 7. Temperature sensor 8. Recirculation pipe

49


Gas Burners

50


BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 R1 R2GP-140 M 24.61 15.75 8.27 7.68 12.01 16.93 8.27 14.17 9.45 41.34 45.28

GP-150 M 24.61 15.75 8.27 7.68 12.01 18.90 8.27 14.17 10.63 41.34 45.28

GP-250 M 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 10.63 43.31 47.24

GP-280 M 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 11.81 43.31 47.24

GP-140 M LN80 24.61 15.75 8.27 7.68 12.01 16.93 8.27 14.17 9.45 41.34 45.28

GP-250 M LN80 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 10.08 43.31 47.24

GP-280 M LN80 26.57 17.56 9.25 8.46 13.39 19.29 9.84 17.32 10.87 43.31 47.24


Technical DataBURNER GP-140

MGP-150

M GP-250

MGP-280

MGP-140 M

LN80GP-250 M

LN80GP-280 M

LN80Capacity MMBtu/h 1.5 - 8.9 1.7 - 10.2 1.4 - 9.8 1.9 - 12.49 1.4 -6.4 1.3 - 8.0 1.7 - 9.5

Burnermotor 3~ 208-600 V 60 HzOutput hpCurrent A/460 VSpeed rpm

5.56.2

3510

7.58.9

3510

7.58.9

3510

1011.93510

5.58.9

3510

1011.93510

1011.93510

Control unit WDx00 WDx00 WDx00 WDx00 WDx00 WDx00 WDx00

Weight lb* 267 287 353 463 276 364 474


Dimensions

BURNER L1 L2L2

L3 L4 L5C1 C2

GP-140 M 50.59 8.66 - - 10.24 5.08 34.65

GP-150 M 50.59 9.06 - - 10.24 5.08 34.65

GP-250 M 51.97 11.81 - - 10.24 5.12 35.04

GP-280 M 51.97 12.28 - - 10.24 5.12 35.04

GP-140 M LN80 50.59 16.93 - - 10.24 5.08 34.65

GP-250 M LN80 51.97 - 16.54 21.65 10.24 5.12 35.04

GP-280 M LN80 51.97 - 16.54 21.65 10.24 5.12 35.04 GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

H1

H2

L1

H5

L5

L2

D

1

L4

G B2 B1

H3

B3

D063492

L3

B4

R2

R1

F

E




Burner L1 L2 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 R1 R2C1 C2GP-140 H 1230 220 260 129 880 625 400 210 195 305 430 210 360 240 1000 1000GP-140 M 1285 220 260 129 880 625 400 210 195 305 430 210 360 240 1050 1150GP-150 M 1285 230 260 129 880 625 400 210 195 305 480 210 360 270 1050 1150GP-250 M 1320 300 260 130 890 675 446 235 215 340 490 250 440 270 1100 1200GP-280 M 1320 312 260 130 890 675 446 235 215 340 490 250 440 300 1100 1200

GP-140 M LN80 1285 430 260 129 880 625 400 210 195 305 430 210 360 240 1050 1150GP-250 M LN80 1320 420 550 260 130 890 675 446 235 215 340 490 250 440 256 1100 1200GP-280 M LN80 1320 420 550 260 130 890 675 446 235 215 340 490 250 440 276 1100 1200

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

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OF

OIL

ON

OY,

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INLA

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ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

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THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

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LOW

EDW

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WR

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OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038232

AD063492

*D063492*

A31:15

GP-140 H...280 MMITTAKUVA ESITE

POLTIN , BURNER


154



jhaverinen


GP-140...280 M,GP-140...280 M LN80

51


Working Diagram

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet

52


Technical DataBURNER GP-350 M GP-450 M GP-320 M

LN80GP-350 M

LN80GP-450 M

LN80Capacity MMBtu/h 2.6 -16.1 3.2 - 20.8 2.0 - 12.1 3.4 - 15.1 3.5 - 19.7


1011.93510

1517

3510

1011.93510

1011.93510

2023.53510

Control unit WDx00 WDx00 WDx00 WDx00 WDx00

Weight lb* 705 992 705 717 1023


Dimensions

BURNER L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 ØD1GP-350 M 53.54 13.78 7.68 31.89 37.01 27.36 13.98 13.58 19.29 22.83 19.29 12.60

GP-450 M 57.87 13.78 7.68 35.83 41.34 30.31 15.55 16.54 20.08 25.59 21.65 14.57

GP-320 M LN80 53.54 19.69 7.68 31.89 37.01 27.36 13.98 13.58 19.29 19.29 19.29 11.89

GP-350 M LN80 53.54 18.90 7.68 31.89 37.01 27.36 13.98 13.58 19.29 22.83 19.29 12.76

GP-450 M LN80 57.87 18.90 7.68 35.83 41.34 30.31 15.55 16.54 20.08 25.59 21.65 12.76

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D

1

L3

L5

H5

H1

H2

G H3

B2 B1 D063648

B4

E

F

G = Gas inletE = Electrical connectionF = FGR- Flue Gas Recirculation



Burner L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 øD1GP-350 M 1360 350 195 810 940 695 355 345 490 580 490 320GP-450 M 1470 350 195 910 1050 770 395 420 510 650 550 370

GP-320 M LN80 1360 500 195 810 940 695 355 345 490 490 490 302GP-350 M LN80 1360 480 195 810 940 695 355 345 490 580 490 324GP-450 M LN80 1470 480 195 910 1050 770 395 420 510 650 550 324

F

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NER

.

2345678

OILON CAD

AA038300

AD063648

*D063648*

A31:20

GP-350M...450M LN80MITTAKUVA ESITE

POLTIN , BURNER


177



Ltuominen


GP-350/450 M, GP-320...450 M LN80


53


Working Diagram

WD

x00

Burn

ers

- Sep

arat

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inet

54


GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

L2 L1

D

1

øD

2

H1

H2 L4

H5

L5 G

B2

B3

B1

H3

L3

B4

R1

R2

F

E

D063623


KUVANNOT LUKITTUVIEW POSITION LOCKED


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 øD2 R1 R2GP-500 M 1650 290 295 145 1090 1060 780 420 365 435 645 270 550 370 425 1440 1400GP-600 M 1650 310 295 145 1090 1060 780 420 365 435 645 270 550 395 425 1440 1400GP-700 M 1650 310 295 145 1090 1060 780 420 365 490 700 270 550 395 425 1460 1400

GP-700 M-II 1650 310 295 145 1090 1060 780 420 365 490 760 270 550 395 425 1460 1400GP-700 M-III 1650 400 295 145 1090 1060 780 420 365 490 845 270 550 425 1460 1400

GP-600 M LN80 1650 530 295 145 1090 1060 780 420 365 435 645 270 550 384 1440 1400GP-700 M-II LN80 1650 530 295 145 1090 1060 780 420 365 490 760 270 550 406 1460 1400GP-700 M-III LN80 1650 610 295 145 1090 1060 780 420 365 490 845 270 550 406 1460 1400GP-600 M LN60 1650 530 295 145 1090 1060 780 420 365 435 645 270 550 408 1440 1400

GP-700 M-III LN60 1650 610 295 145 1090 1060 780 420 365 490 845 270 550 445 1460 1400

F

E

D

C

B

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T IS

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OR

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RM

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BY

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OW

NER

.

2345678

OILON CAD

AA038288

AD063623

*D063623*

A31:20

GP-500 M...700 M-IIIMITTAKUVA ESITE

POLTIN , BURNER


312



Ltuominen


BURNER L1 L2 L3 L4 L5GP-600 M 64.96 12.20 11.61 5.71 42.91

GP-700 M 64.96 12.20 11.61 5.71 42.91

GP-700 M-II 64.96 12.20 11.61 5.71 42.91

GP-700 M-III 64.96 15.75 11.61 5.71 42.91

Technical DataBURNER GP-600 M GP-700 M GP-700 M-II GP-700 M-IIICapacity MMBtu/h 3.7 - 25.6 4.5 - 31.8 5.1 - 36.0 5.7 - 39.8


2023.53510

2531

3510

3035.83510

4045

3510

Control unit WDx00 WDx00 WDx00 WDx00

Weight lb* 1014 1179 1246 1488


Dimensions

BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 ØD2 R1 R2GP-600 M 41.73 30.71 16.54 14.37 17.13 25.39 10.63 21.65 15.55 16.73 56.69 55.12

GP-700 M 41.73 30.71 16.54 14.37 19.29 27.56 10.63 21.65 15.55 16.73 57.48 55.12

GP-700 M-II 41.73 30.71 16.54 14.37 19.29 29.92 10.63 21.65 15.55 16.73 57.48 55.12

GP-700 M-III 41.73 30.71 16.54 14.37 19.29 33.27 10.63 21.65 16.73 - 57.48 55.12


GP-600 M...700 M-III

55


Working Diagram

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56


Technical DataBURNER GP-600 M

LN60GP-700 M-III

LN60GP-600 M

LN80GP-700 M-II

LN80GP-700 M-III

LN80Capacity MMBtu/h 3.0 - 24.6 5.2 - 28.4 3.6 - 25.4 4.5 - 28.8 5.7 - 33.3


2534

3510

4052

3510

2026

3510

3038

3510

4045

3510

Control unit WDx00 WDx00 WDx00 WDx00 WDx00

Weight lb* 1069 1510 1025 1499 1543


Dimensions

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

L2 L1

D

1

øD

2

H1

H2 L4

H5

L5 G

B2

B3

B1

H3

L3

B4

R1

R2

F

E

D063623


KUVANNOT LUKITTUVIEW POSITION LOCKED


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 øD2 R1 R2GP-500 M 1650 290 295 145 1090 1060 780 420 365 435 645 270 550 370 425 1440 1400GP-600 M 1650 310 295 145 1090 1060 780 420 365 435 645 270 550 395 425 1440 1400GP-700 M 1650 310 295 145 1090 1060 780 420 365 490 700 270 550 395 425 1460 1400

GP-700 M-II 1650 310 295 145 1090 1060 780 420 365 490 760 270 550 395 425 1460 1400GP-700 M-III 1650 400 295 145 1090 1060 780 420 365 490 845 270 550 425 1460 1400

GP-600 M LN80 1650 530 295 145 1090 1060 780 420 365 435 645 270 550 384 1440 1400GP-700 M-II LN80 1650 530 295 145 1090 1060 780 420 365 490 760 270 550 406 1460 1400GP-700 M-III LN80 1650 610 295 145 1090 1060 780 420 365 490 845 270 550 406 1460 1400GP-600 M LN60 1650 530 295 145 1090 1060 780 420 365 435 645 270 550 408 1440 1400

GP-700 M-III LN60 1650 610 295 145 1090 1060 780 420 365 490 845 270 550 445 1460 1400

F

E

D

C

B

A

1

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OR

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RM

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BY

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OW

NER

.

2345678

OILON CAD

AA038288

AD063623

*D063623*

A31:20

GP-500 M...700 M-IIIMITTAKUVA ESITE

POLTIN , BURNER


312



Ltuominen


BURNER L1 L2 L3 L4 L5GP-600 M LN60 64.96 20.87 11.61 5.71 42.91

GP-700 M-III LN60 64.96 24.02 11.61 5.71 42.91

GP-600 M LN80 64.96 20.87 11.61 5.71 42.91

GP-700 M-II LN80 64.96 20.87 11.61 5.71 42.91

GP-700 M-III LN80 64.96 24.02 11.61 5.71 42.91

BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 ØD2 R1 R2GP-600 M LN60 41.73 30.71 16.54 14.37 17.13 25.39 10.63 21.65 16.06 - 56.69 55.12

GP-700 M-III LN60 41.73 30.71 16.54 14.37 19.29 33.27 10.63 21.65 17.52 - 57.48 55.12

GP-600 M LN80 41.73 30.71 16.54 14.37 17.13 25.39 10.63 21.65 15.12 - 56.69 55.12

GP-700 M-II LN80 41.73 30.71 16.54 14.37 19.29 29.92 10.63 21.65 15.98 - 57.48 55.12

GP-700 M-III LN80 41.73 30.71 16.54 14.37 19.29 33.27 10.63 21.65 15.98 - 57.48 55.12

GP-600 M/GP-700 M-III LN60, GP-600…700 M-III LN80


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58


Technical DataBURNER GP-1000 M GP-1200 M GP-1000 M LN80Capacity MMBtu/h 6.8 - 42.0 8.3 - 50.4 6.8 - 41.7


5055.93510

6066.73510

5055.93510

Control unit WDx00 WDx00 WDx00

Weight lb* 1720 1830 1742

*) Only burnerRatio level Gas 1:5 (100 – 20%)Note! The weight varies according to delivery contents.

Dimensions

BURNER L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 ØD1GP-1000 M 62.99 17.09 11.93 39.37 57.87 43.31 20.08 23.03 35.63 34.65 29.53 19.53

GP-1200 M 62.99 17.09 11.93 39.37 57.87 43.31 20.08 23.03 35.63 36.61 29.53 20.47

GP-1000 M LN80 62.99 25.59 11.93 39.37 57.87 43.31 20.08 23.03 35.63 34.65 29.53 17.87


GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

H1

H2

øD

1

L3

H5

L5

G

E

H3

B2 B1 D063634

B4

F




Burner L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 øD1GP-1000 M 1600 434 303 1000 1470 1100 510 585 905 880 750 496GP-1200 M 1600 434 303 1000 1470 1100 510 585 905 930 750 520

GP-1000 M LN80 1600 650 303 1000 1470 1100 510 585 905 880 750 454

F

E

D

C

B

A

1

THIS

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T IS

PR

OPE

RTY

OF

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OR

INFO

RM

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ION

BY

THE

OW

NER

.

2345678

OILON CAD

BA038294

CD063634

*D063634*

A31:20

GP-1000 M...-1200 M MITTAKUVA ESITE

POLTIN , BURNER

DocID:A038294BD063634C.0.0

1037

mdanelon 15/11/2018


mdanelon


GP-1000/1200 M, GP-1000 M LN80

59


Working Diagram

WD

x00

Burn

ers

- Sep

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60


140...280 320...450 500...700 1000...1200

Hinge flange with limit switch x - x -

Burner flange gasket x x x x

WiseDrive (electronic ratio control) x x x x

Ignition transformer x x x x

Ignition cables and electrodes x x x x

Flame sensor x x x x

Inbuilt combustion air fan x x x x

Air damper with servomotor x x x x

Gas damper with servomotor x x x x

Gas nozzle x x x x

Connection for measuring the pressure in gas nozzle x x x x

Gas pressure switch, max. x x x x

Differential air pressure switch x x x x

Double solenoid valve for gas x x x x

Pressure switch for gas, min. x x x x

Automatic valve leak testing for gas x x x x

Pressure regulation valve for gas x x x x

Ignition gas valve* x x x x

LPG gas nozzle o o o o

FGR o o o o

Gas pressure gauge o o o o

Turbo combustion head o o o o

Fan motor speed sensor o o o o

Frequency converter o o o o

O2 control o o o o

O2+CO control - - - -

Combustion head optimizer with servomotor - - o -

Pressure gauge for fan pressure o o o o

Manual x x x x

x Standardo Option

*) Always in LN80 burners

Scope of Delivery GP-140...1200

61


Dual Fuel Burners Gas/Light Fuel Oil

2.1 - 49.9 MMBtu/h

62


Technical DataBURNER GKP-140 M GKP-150 M GKP-250 M GKP-280 M GKP-140 M

LN80GKP-250 M

LN80

Capacity MMBtu/h gal/h

1.5 - 8.914.6 - 62.2

1.7 - 10.217.4 - 70.5

1.4 - 9.817.1 - 68.4

1.9 - 12.4923.6 - 87.0

1.4 - 6.49.9 - 44.4

1.3 - 78021.1 - 55.0


5.56.2

3510

7.58.9

3510

7.58.9

3510

1011.93510

5.56.2

3510

1011.93510

Control unit WDx00 WDx00 WDx00 WDx00 WDx00 WDx00


R ½”R ½”

R ½”R ½”

R ¾”R ½”

R ¾”R ½”

R ½”R ½”

R ¾”R ½”


TAR2

22.8

3510

TAR2

22.8

3510

TAR3

22.8

3510

TAR3

22.8

3510

TAR2

22.8

3510

TAR3

22.8

3510

Weight lb* 357 362 595 613 364 604

*) Only burnerLFO: 1 gal/h = 140 MBtu/h Ratio level Gas 1:6 (100 – 16,6%) Ratio level LFO 1:2,5 (100 - 40%) Note! The weight varies according to delivery contents.

GKP-140 M...280 M, GKP-140/250 M LN80

Dimensions

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

H1

H2

L1

L5

H5

L2

D

1

L4

GO B2

H3

B3

B1 D063583

L3

B4

R2

R1

F

E



Ei vielä julkaista


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 R1 R2GKP-140 MH 1285 220 260 129 880 625 400 210 195 430 430 210 360 240 1050 1150GKP-150 MH 1285 230 260 129 880 625 400 210 195 430 480 210 360 270 1050 1150GKP-250 MH 1320 300 260 130 890 675 446 235 215 465 490 250 440 270 1100 1200GKP-280 MH 1320 312 260 130 890 675 446 235 215 465 490 250 440 300 1100 1200

GKP-140 M LN80 1285 430 260 129 880 625 400 210 195 430 430 210 360 240 1050 1150GKP-250 M LN80 1320 550 260 130 890 675 446 235 215 465 490 250 440 256 1100 1200GKP-280 M LN80 1320 550 260 130 890 675 446 235 215 465 490 250 440 276 1100 1200

F

E

D

C

B

A

1

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DO

CU

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T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

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INLA

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CAT

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OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

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RM

WH

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NO

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WR

ITTE

N A

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OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038232

AD063583

*D063583*

A31:15

GKP-140 H...280 MMITTAKUVA ESITE

POLTIN , BURNER


119



Ltuominen

G = Gas inletO= Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas RecirculationWhen FGR is needed, oil pump unitwill be relocated.

BURNER L1 L2L2

L3 L4 L5C1 C2

GKP-140 M 50.59 8.66 - - 10.24 5.08 34.65

GKP-250 M 51.97 11.81 - - 10.24 5.12 35.04

GKP-280 M 51.97 12.28 - - 10.24 5.12 35.04

GKP-140 M LN80 50.59 16.93 - - 10.24 5.08 34.65

GKP-250 M LN80 51.97 - 16.54 21.65 10.24 5.12 35.04

BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 R1 R2GKP-140 M 24.61 15.75 8.27 7.68 16.93 16.93 8.27 14.17 9.45 41.34 45.28

GKP-250 M 26.57 17.56 9.25 8.46 18.31 19.29 9.84 17.32 10.63 43.31 47.24

GKP-280 M 26.57 17.56 9.25 8.46 18.31 19.29 9.84 17.32 11.81 43.31 47.24

GKP-140 M LN80 24.61 15.75 8.27 7.68 16.93 16.93 8.27 14.17 9.45 41.34 45.28

GKP-250 M LN80 26.57 17.56 9.25 8.46 18.31 19.29 9.84 17.32 10.08 43.31 47.24


63


Working Diagram

WD

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Burn

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64


Working Diagram

65


WD

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Burn

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66


BURNER GKP-350 M GKP-450 M GKP-320 M LN80

GKP-450 M LN80


2.7 - 16.142.0 - 111.9

3.2 - 20.857.5 - 143.0

2.0 - 12.121.8 - 83.9

3.5 - 19.738.8 - 135.2


1011.93510

1517.73510

1011.93510

2023.53510


R 1”R 1”

R 1”R 1”

R 1”R 1”

R 1”R 1”

Oil pump- Motor 3~ 208-600 V 60 Hz Output hp Current A Speed r/min

TAR4

22.8

3510

TAR4

22.8

3510

TAR4

22.8

3510

TAR4

22.8

3510Control unit WDx00 WDx00 WDx00 WDx00Weight lb* 860 1113 871 1124*) Only burnerLFO: 1 gal/h = 140 MBtu/hRatio level Gas 1:6 (100 – 16,6%)Ratio level LFO 1:2,5 (100 - 40%)Note! The weight varies according to delivery contents.

Dimensions

Technical Data

BURNER L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 ØD1

GKP-350 M 53.54 13.78 7.68 31.89 37.01 27.36 13.98 13.58 19.29 22.83 19.29 12.60

GKP-450 M 57.87 13.78 7.68 35.83 41.34 30.31 15.55 16.54 20.08 25.59 21.65 14.57

GKP-320 M LN80 53.54 19.69 7.68 31.89 37.01 27.36 13.98 13.58 19.29 22.83 19.29 11.89

GKP-450 M LN80 57.87 18.90 7.68 35.83 41.34 30.31 15.55 16.54 20.08 25.59 21.65 12.76

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D

1

H2 H

1

L5

H5

L3

G H3

B2 B1 D064045

B4

E

O

F




Burner L1 L2 L3 L5 H1 H2 H3 H5 B1 B2 B4 øD1GKP-350 M 1360 350 195 810 940 695 355 345 490 580 490 320GKP-450 M 1470 350 195 910 1050 770 395 420 510 650 550 370

GKP-320 M LN80 1360 500 195 810 940 695 355 345 490 490 490 302GKP-450 M LN80 1470 480 195 910 1050 770 395 420 510 650 550 324

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

NO

T AL

LOW

EDW

ITH

OU

T A

WR

ITTE

N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038300

AD064045

*D064045*

A31:20

GKP-320M...450M LN80MITTAKUVA ESITE

POLTIN , BURNER


177


19/12/2017Ltuominen

Ltuominen

G = Gas inletO= Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas Recirculation

GKP-350/450 M, GKP-320/450 M LN80


67


Working Diagram

WD

x00

Burn

ers

- Sep

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68


Technical DataBURNER GKP-600 M GKP-700 M GKP-700 M-II GKP-700 M-IIICapacity MMBtu/h gal/h

3.7 - 25.637.3 - 177.1

4.5 - 31.852.8 - 220.7

5.1 - 36.055.9 - 255.2

5.7 - 39.871.5 - 269.8


2023.43510

2531

3510

3035.83510

4045


R 1”R 1”

R 1”R 1”

R 1”R 1”

R 1”R 1”


TAR5

33.8

3510

T3

5.56.7

3510

T4

5.56.7

3510

T4

5.56.7

3510Regulating valve - TV4001 TV4001 TV4001Control unit WDx00 WDx00 WDx00 WDx00Weight lb* 1146 1246 1499 1510*) Only burnerLFO: 1 gal/h = 140 MBtu/hRatio level Gas 1:6 (100 – 16,6%)Ratio level LFO 1:2,5 (100 - 40%)Note! The weight varies according to delivery contents.

BURNER L1 L2 L3 L4 L5GKP-600 M 64.96 12.20 11.61 5.71 42.91

GKP-700 M 64.96 12.20 11.61 5.71 42.91

GKP-700 M-II 64.96 12.20 11.61 5.71 42.91

GKP-700 M-III 64.96 15.75 11.61 5.71 42.91

Dimensions

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D

1

øD

2

H1

H2 L4

H5

L5

GO

B2

B3

B1

H3

L3

B4

R1

R2

F

E

D064041

G = Gas inletO = Oil inlet/ returnE = Electrical connectionF = FGR - Flue Gas Recirculation

Kuvannot lukittuView position locked


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 øD2 R1 R2GKP-500 M 1650 290 295 145 1090 1060 780 420 365 465 645 270 550 370 425 1440 1400GKP-600 M 1650 310 295 145 1090 1060 780 420 365 465 645 270 550 395 425 1440 1400GKP-700 M 1650 310 295 145 1090 1060 780 420 365 515 700 270 550 395 425 1460 1400

GKP-700 M-II 1650 310 295 145 1090 1060 780 420 365 515 760 270 550 395 425 1460 1400GKP-700 M-III 1650 400 295 145 1090 1060 780 420 365 515 845 270 550 425 1460 1400

GKP-700 M-II LN80 1650 530 295 145 1090 1060 780 420 365 515 760 270 550 406 1460 1400

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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ON

TEN

TS T

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THIR

D P

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AN

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WH

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NO

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LOW

EDW

ITH

OU

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WR

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N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038288

AD064041

*D064041*

A31:20

GKP-500M...700M-III MITTAKUVA ESITE

POLTIN , BURNER


312


19/12/2017Ltuominen

Ltuominen


BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 ØD2 R1 R2GKP-600 M 41.73 30.71 16.54 14.37 18.31 25.39 10.63 21.65 15.55 16.73 56.69 55.12

GKP-700 M 41.73 30.71 16.54 14.37 20.28 27.56 10.63 21.65 15.55 16.73 57.48 55.12

GKP-700 M-II 41.73 30.71 16.54 14.37 20.28 29.92 10.63 21.65 15.55 16.73 57.48 55.12

GKP-700 M-III 41.73 30.71 16.54 14.37 20.28 33.27 10.63 21.65 16.73 - 57.48 55.12


GKP-600 M...700 M-III

69


Working Diagram

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet

70


BURNER GKP-600 M LN80

GKP-700 M-II LN80

GKP-700 M-III LN80


3.8 - 24.440.4 - 175.6

4.5 - 28.831.1 - 198.9

6.3 - 33.343.5 - 230.6


2023.43510

3034

3510

4045


R 1”R 1”

R 1”R 1”

R 1”R 1”


TAR5

33.8

3510

T4

5.56.7

3510

T4

5.56.7

3510Regulating valve - TV4001 TV4001Control unit WDx00 WDx00 WDx00Weight lb* 1378 1731 1775*) Only burnerLFO: 1 gal/h = 140 MBtu/hRatio level Gas 1:6 (100 – 16,6%)Ratio level LFO 1:2,5 (100 - 40%)Note! The weight varies according to delivery contents.

Technical Data

Dimensions

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D

1

øD

2

H1

H2 L4

H5

L5

GO

B2

B3

B1

H3

L3

B4

R1

R2

F

E

D064041

G = Gas inletO = Oil inlet/ returnE = Electrical connectionF = FGR - Flue Gas Recirculation

Kuvannot lukittuView position locked


Burner L1 L2 L3 L4 L5 H1 H2 H3 H5 B1 B2 B3 B4 øD1 øD2 R1 R2GKP-500 M 1650 290 295 145 1090 1060 780 420 365 465 645 270 550 370 425 1440 1400GKP-600 M 1650 310 295 145 1090 1060 780 420 365 465 645 270 550 395 425 1440 1400GKP-700 M 1650 310 295 145 1090 1060 780 420 365 515 700 270 550 395 425 1460 1400

GKP-700 M-II 1650 310 295 145 1090 1060 780 420 365 515 760 270 550 395 425 1460 1400GKP-700 M-III 1650 400 295 145 1090 1060 780 420 365 515 845 270 550 425 1460 1400

GKP-700 M-II LN80 1650 530 295 145 1090 1060 780 420 365 515 760 270 550 406 1460 1400

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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ON

TEN

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THIR

D P

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WR

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N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038288

AD064041

*D064041*

A31:20

GKP-500M...700M-III MITTAKUVA ESITE

POLTIN , BURNER


312


19/12/2017Ltuominen

Ltuominen


BURNER L1 L2 L3 L4 L5

GKP-600 M LN80 64.96 20.87 11.61 5.71 42.91

GKP-700 M-II LN80 64.96 20.87 11.61 5.71 42.91

GKP-700 M-III LN80 64.96 24.02 11.61 5.71 42.91

BURNER H1 H2 H3 H5 B1 B2 B3 B4 ØD1 ØD2 R1 R2

GKP-600 M LN80 41.73 30.71 16.54 14.37 18.31 25.39 10.63 21.65 15.12 - 56.69 55.12

GKP-700 M-II LN80 41.73 30.71 16.54 14.37 20.28 29.92 10.63 21.65 15.98 - 57.48 55.12

GKP-700 M-III LN80 41.73 30.71 16.54 14.37 20.28 33.27 10.63 21.65 15.98 - 57.48 55.12

GKP-600 M LN80/ GKP-700 M-III LN80


71


Working Diagram

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

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inet

72


Technical Data

Dimensions

BURNER GKP-1000 M GKP-1200 MCapacity MMBtu/h gal/h

6.8 - 42.047.2 - 290.6

8.3 - 50.457.5 - 348.1


5055.93510

6066.73510

Oil pipe connections 2 x Ø 22 2 x Ø 22Control unit WDx00 WDx00Weight lb* 1720 1830*) Only burnerLFO: 1 gal/h = 140 MBtu/hRatio level Gas 1:5 (100 – 20%)Ratio level LFO 1:3 (100 - 33,3%)Note! The weight varies according to delivery contents.

BURNER L1 L2 L4 L5 H1 H2 H3 H5 B1 B2 B4 ØD1GKP-1000 M 62.99 17.09 11.93 39.37 57.87 43.31 20.08 23.03 35.63 34.65 29.53 19.53

GKP-1200 M 62.99 17.09 11.93 39.37 57.87 43.31 20.08 23.03 35.63 36.61 29.53 20.47

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

H1

H2

øD

1

L4

H5

L5

GE

H3

B2 B1 D064048

O

B4

F




Burner L1 L2 L4 L5 H1 H2 H3 H5 B1 B2 B4 øD1GKP-1000 M 1600 434 303 1000 1470 1100 510 585 905 880 750 496GKP-1200 M 1600 434 303 1000 1470 1100 510 585 905 930 750 520

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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ON

TEN

TS T

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HE

THIR

D P

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AN

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N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

BA038294

CD064048

*D064048*

A31:20

GKP-1000 M...-1200 MMITTAKUVA ESITE

POLTIN , BURNER

DocID:A038294BD064048C.0.0

1037

mdanelon 15/11/2018

20/12/2017Ltuominen

mdanelon


GKP-1000/1200 M


73



Working Diagram

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet


74


140...280 320...450 500...700 1000...1200

Hinge flange with limit switch x - x -

Burner flange gasket x x x x

WiseDrive (electronic ratio control) x x x x

Ignition transformer x x x x

Ignition cables and electrodes x x x x

Flame sensor x x x x

Inbuilt combustion air fan x x x x

Air damper with servomotor x x x x

Gas damper with servomotor x x x x

Gas nozzle x x x x

Connection for measuring the pressure in gas nozzle x x x x

Gas pressure switch, max. x x x x

Differential air pressure switch x x x x

Double solenoid valve for gas x x x x

Pressure switch for gas, min. x x x x

Automatic valve leak testing for gas x x x x

Pressure regulation valve for gas x x x x

Ignition gas valve* x x x x

Oil nozzle x x x x

Solenoid valves for oil x x x x

Oil pump with pressure regulation valve x x x -

Oil regulating valve with servomotor x x x x

Separate motor for oil pump x x x x

Pressure gauge/gauges for oil x x x x

Pressure switch for return oil x x x x

2 oil hoses, 78.7 inches o o o o

Oil filter x x x **

Deaerator o o o -

LPG gas nozzle o o o o

FGR o o o o

Gas pressure gauge o o o o

Turbo combustion head o o o o

Fan motor speed sensor o o o o

Frequency converter o o o o

O2 control o o o o

O2+CO control - - - -

Pressure gauge for monitoring of inlet oil pressure o o o o

Pressure switch for monitoring of inlet oil pressure o o o o

Combustion head optimizer with servomotor - - o -

Pressure gauge for fan pressure o o o o

Manual x x x x

x Standardo Option*)Always in LN80 burners**) Separate booster unit PKYK

Scope of Delivery GKP-140...1200

75


Light Fuel Oil Burners

76


BURNER KP-350 M KP-450 MCapacity gal/h 42.0 - 111.9 57.5 - 143.0


1011.93510

1517.73510


R 1”R 1”

R 1”R 1”


TAR4

22.8

3510

TAR4

22.8

3510

Control unit WDx00 WDx00

Weight lb* 750 1036

*) Only burnerRatio level LFO 1:2,5 (100 - 40%)Note! The weight varies according to delivery contents.

Technical Data

Dimensions

BURNER L1 L2 L5 H1 H2 H3 H5 B1 B2 B4 ØD1KP-350 M 53.54 13.78 31.89 37.01 27.36 13.98 13.58 19.29 20.87 19.29 12.60

KP-450 M 57.87 13.78 35.83 41.34 30.31 15.55 16.54 20.08 25.59 21.65 14.57

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L2 L1

D

1

H2 H

1

L5

H5

H3

B2 B1 D063804

B4

E

O

F

O = Oil inlet/returnE = Electrical connection

näkymät lukittuview position locked


Burner L1 L2 L5 H1 H2 H3 H5 B1 B2 B4 øD1KP-350 M 1360 350 810 940 695 355 345 490 530 490 320KP-450 M 1470 350 910 1050 770 395 420 510 650 550 370

F

E

D

C

B

A

1

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES IN

AN

Y FO

RM

WH

ATEV

ER IS

NO

T AL

LOW

EDW

ITH

OU

T A

WR

ITTE

N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

2345678

OILON CAD

AA038300

AD063804

*D063804*

A31:20

KP-350M...450MMITTAKUVA ESITE

POLTIN , BURNER


177


12/12/2017Ltuominen

Ltuominen

O= Oil inlet/returnE = Electrical connectionF = FGR - Flue Gas Recirculation

KP-350/450 M


77


Working Diagram

WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet


78


350...450

Hinge flange with limit switch -

Burner flange gasket x

WiseDrive (electronic ratio control) x

Ignition transformer x

Ignition cables and electrodes x

Flame sensor x

Inbuilt combustion air fan x

Air damper with servomotor x

Oil nozzle x

Solenoid valves for oil x

Oil pump with pressure regulation valve x

Oil regulating valve with servomotor x

Separate motor for oil pump x

Pressure gauge/gauges for oil x

Pressure switch for return oil x

2 oil hoses, 78.7 inches x

Oil filter x

Deaerator o

FGR o

Turbo combustion head o

Fan motor speed sensor o

Frequency converter o

O2 control o

O2+CO control -

Pressure gauge for monitoring of inlet oil pressure o

Pressure switch for monitoring of inlet oil pressure o

Combustion head optimizer with servomotor -

Pressure gauge for fan pressure o

Manual x

x Standardo Option*) Separate booster unit PKYK

Scope of Delivery KP-350...450

79


PI Diagrams

OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

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THIR

D P

ARTI

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IN A

NY

FOR

M W

HAT

EVER

IS N

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ALLO

WED

WIT

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UT

A W

RIT

TEN

AU

THO

RIZ

ATIO

N B

Y TH

E O

WN

ER.


BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

2

B

A

A

A

A

A

M

MM

DPS

45

3.2

43

XIS51

7

PS4

PS2 L

1

119 10

63.1

3.3 8PS

5H

GS

3.4

11

+B

12

GS

3.4

4442

41


E

A

PI000921/2

B

3

GAS, VGD VALVE, M BURNERS

OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

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IN A

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FOR

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IS N

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WN

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BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

7

B

A

A

A

A

A

M

MM

MDPS

45

3.2

43

XIS51

7

PS4

PS2 L

1

119 10

63.1

3.3 8PS

5H

GS

3.4

11

+B

12

GS

3.4

+B9

4442

41

7

8

XIS51


E

A

PI000921/7

B

3

GAS, VGD VALVE, M LN 60 BURNERS


OIL PROCESS COMPONENTS21. Manual shut-off valve22. Filter23. Oil pump23.1 Oil pump23.2 Oil regulation valve24. Electric motor25. Pressure switch, low26. Gauge valve27. Pressure gauge28. Safety shut-off valve28.1 Proof of closure switch29. Solenoid valve, ignition oil30. Oil regulator valve31. Servomotor32. Pressure switch, high33. Non-return valve34. Shut-off valve


OTHER COMPONENTS:51. Flame detector


WD

x00

Burn

ers

- Sep

arat

e Co

ntro

l Cab

inet

80


OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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TEN

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O T

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THIR

D P

ARTI

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IN A

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BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

4

B

A

A

A

A

A

M

M

MM

28

24

PS32

H31

PI 27

44

DPS

45

42XIS

51

28

PI27

PS

25L

43

21

23.123.2 26

26

30

41

22

33D

C

E

PI000921/423

(G)KP-140 ... 280 M UL

OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

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ON

TEN

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O T

HE

THIR

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ES

IN A

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FOR

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IS N

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TEN

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N B

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WN

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BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

5

B

A

A

A

A

A

M

M

MM

23.223.1

28

+B1

24

PS32

H

30

31

GS28.1

44

DPS

45

42XIS

51

28

GS28.1

21

PI 27

26

PI27

33

PS

25L

43

26

41

22

(G)KP-350 ... 700 M-II UL

D

C

E

PI000921/523

LIGHT FUEL OIL, 350...700 M BURNERS

LIGHT FUEL OIL, 140...280 M BURNERS






81







LIGHT FUEL OIL, 1000/1200 M BURNERS

OILON CAD

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

. M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

O T

HE

THIR

D P

ARTI

ES

IN A

NY

FOR

M W

HAT

EVER

IS N

OT

ALLO

WED

WIT

HO

UT

A W

RIT

TEN

AU

THO

RIZ

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N B

Y TH

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WN

ER.


BAR CODE

SIZE

TITLE

MARK

PROJECT

CUSTOMER

DESIGNED DATE

CHECKED

APPROVED

SUPERSEDES DRW.

A3DATE

DATE

E3. PROJECT NO.

DOC. ID

DRW. REV.

SHEET

DIAGRAM TYPE

PRODUCTSTATUS

PRODUCT

E3P000921

PI000921


23/05/2019

23/05/2019

E3P000921

FINAL

B

6

B

A

A

A

A

A

MM

M

34 34

26

PI 27

26

PI27

PS25

L

28

GS28.1

28

GS28.1

XIS51

44

DPS

45

43

42

PS32

H31

30

41

33

(G)KP-1000/1200 M UL

D

C

E

PI000921/6






WD

x00

Burn

ers

- Sep

arat

e Co

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l Cab

inet

82


Combustion head and masonry dimensions

│ ││││ │

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD

jhaverinen



2886.98


KIINNITYSLEVY , MOUNTING PLATEBROCHUREKP-50 H, 80...700

1:10 A4

*D071827*D071827 B

P073372 B

B6

H6

D4

M

D071827

2

Taulukko tyyliä:

Rev Comment Modified By DateB Changed title field jhaverinen 09.08.2019

Burrner B6 H6 øD4 MKP-50 H80/90130140......

4 3 2 1

A

B

C

D

THIS

DO

CU

MEN

T IS

PR

OPE

RTY

OF

OIL

ON

OY,

LAH

TI F

INLA

ND

.M

ULT

IPLI

CAT

ION

OR

INFO

RM

ATIO

N O

F IT

S C

ON

TEN

TS T

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THIR

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ES IN

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RM

WH

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NO

T AL

LOW

EDW

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OU

T A

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N A

UTH

OR

IZAT

ION

BY

THE

OW

NER

.

Mounting plate

140...-700 M-III

│ ││││ │

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD

jhaverinen



7283.95

DocID:P073374AD071830A

KIINNITYSLEVY , MOUNTING PLATEBROCHURE1000/1200 M UL

1:10 A4

*D071830*D071830 A

P073374 A

25.94 25.20 7.09

25.

94

12.

60

23.23 (øD4)

10 x M20

12.60 D071830


4 3 2 1

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1000/1200Dimensions in inches.

Burner mounting

L2

α

1

2

43

ØD

1Ø

D4

Standard burner

ØD

1

ØD

4

L6L2

90°

1

2

43

Low NOx burner LN60/LN80

1. Gasket, thickness 0.31 inches2. Mounting plate3. Ceramic wool or equivalent4. Masonry

83


Low NOx burner LN60/LN80There are 1-2 combustion head length options (C1, C2) for each burner model. Choose correct combustion head lenght according to the boiler front wall thickness (L6). The front wall thicknesses are labeled in ranges with corre-sponding combustion head lengths (L2) in the table below.

BURNER SERIE B6 H6 ØD4 M ØD1 L2 α

GP/GKP/KP-140 M/MH 10.83 10.83 10.63 4xM16 9.45 8.66 60° - 90°

GP/GKP/KP-150 M/MH 10.83 10.83 11.81 4xM16 10.63 9.06 60° - 90°

KP-250 M 14.37 14.37 11.81 4xM16 10.63 11.81 60° - 90°

GP/GKP-250 M/MH 14.37 14.37 11.81 4xM16 10.63 11.81 60° - 90°

KP-280 M 14.37 14.37 12.99 4xM16 11.81 12.28 60° - 90°

GP/GKP-280 M/MH 14.37 14.37 12.99 4xM16 11.81 12.28 60° - 90°

GP/GKP/KP-350 M 15.75 15.75 14.96 4xM20 12.60 13.78 60° - 90°

GP/GKP/KP-450 M 18.31 18.31 17.32 4xM20 14.57 13.78 60° - 90°

GP/GKP-600 M 18.31 18.31 17.91 4xM20 15.55 12.20 60° - 90°

KP-600 M 18.31 18.31 16.93 4xM20 14.57 11.22 60° - 90°

GP/GKP-700 M 18.31 18.31 17.91 4xM20 15.55 12.20 60° - 90°

KP-700 M 18.31 18.31 17.91 4xM20 15.55 12.20 60° - 90°

GP/GKP-700 M-II 18.31 18.31 17.91 4xM20 15.55 12.20 60° - 90°

KP-700 M-II 18.31 18.31 17.91 4xM20 15.55 12.20 60° - 90°

GP/GKP-700 M-III 18.31 18.31 18.90 4xM20 16.73 15.75 60° - 90°

GP/GKP-1000 M See figure mounting plate 1000/1200 19.53 17.09 60° - 90°

GP/GKP-1200 M See figure mounting plate 1000/1200 20.47 17.09 60° - 90°


Standard combustion head mounting dimensions

L2 L6

BURNER SERIE B6 H6 ØD4 M ØD1 C1 C2 C1 C2

GP/GKP-140 M LN80 10.83 10.83 10.63 4xM16 9.45 - 16.93 - 9.44-14.96

GP/GKP-250 M LN80 14.37 14.37 11.42 4xM16 10.08 16.54 21.65 9.45-14.37 14.37-19.49

GP-280 M LN80 14.37 14.37 12.20 4xM16 10.87 16.54 21.65 9.45-14.37 14.37-19.49

GP/GKP-320 M LN80 15.75 15.75 14.17 4xM20 11.89 - 19.69 - 10.24-17.32

GP-350 M LN80 15.75 15.75 14.96 4xM20 12.76 - 18.90 - 10.24-17.32

GP/GKP-450 M LN80 18.31 18.31 14.96 4xM20 12.76 - 18.90 - 10.24-17.32

GP/GKP-600 M LN80 18.31 18.31 17.91 4xM20 15.12 - 20.87 - 10.24-17.32

GP/GKP-700 M-II LN80 18.31 18.31 17.91 4xM20 15.98 - 20.87 - 10.24-17.32

GP/GKP-700 M-III LN80 18.31 18.31 17.56 4xM20 15.98 - 24.02 - 11.42-21.06

GP-600 M LN60 18.31 18.31 16.54 4xM20 16.06 - 20.87 - 10.24-17.68

GP-700 M-III LN60 18.31 18.31 19.76 4xM20 16.54 - 24.02 - 11.42-20.55

GP-1000 LN80 See figure mounting plate 1000/1200 17.87 - 25.59 - 11.42-22.44


Low NOx combustion head mounting dimensions, LN60/LN80

WD

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ers

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84


Combustion chamber dimensions for LN60 and LN80 burners

Case 1

Case 2L7

L6

D6

L7

D7

L6

D6

D7 minimum ≥ D6 * 0.7L6 is an overall boiler front wall thickness, including refractory, steel front wall and a possible burner mounting plate.

* For hot water boiler (medium temperature max. +266 °F).** For steam boiler (medium temperature max +410 °F).*** May require longer furnace, if diameter is very wide.Fuels: Natural gas

BURNER SERIE GP-600 M LN60

GP-700 M-III LN60

GP/GKP-

140 M LN80

GP/GKP-

250 M LN80

GP-280 M LN80

GP/GKP-

320 M LN80

GP/GKP-

350 M LN80

GP-450 M LN80

GP/GKP-600 M LN80

GP/GKP-700 M-II

LN80

GP-700 M-III LN80

GP-1000 M LN80

D6 minimum * 43.1 46.7 26.7 29.4 31.4 34.9 37.3 38.4 45.1 47.1 49.4 53.7

D6 minimum * * 45.1 48.6 28.2 31.4 33.3 36.9 39.2 40.8 47.8 49.8 52.5 57.3

L7 minimum * * * 180.4 196.1 98.0 113.7 125.5 137.3 149.0 176.5 196.1 203.9 215.7 231.4

Minimum dimensions to meet 40 ppm emissions (LN80) and 30 ppm emissions (LN60).


GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

D

L

DN

/6

12

4

5

B

min

. 200

D0640593

6

Butterfly valve FGR1.Servo motor2.FGR pipe, not included delivery3.Sleeve 1/2", not included delivery4.Temperature sensor5.Burner6.


Burner øD L B130...150 DN125 475 190250...280 DN150 490 190320...600 DN200 530 125

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2345678

OILON CAD

BA038560

BD064059

*D064059*

A31:8

130...1200FGR DIMENS. BROCHURE

LÄPPÄVENTTIILI , BUTTERFLY VALVE


16



jhaverinen

85


Accessories

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

D

L

DN

/6

12

4

5

B

min

. 200

D0640593

6



Burner øD L B130...150 DN125 475 190250...280 DN150 490 190320...600 DN200 530 125

F

E

D

C

B

A

1

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ON

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BY

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NER

.

2345678

OILON CAD

BA038560

BD064059

*D064059*

A31:8




16



jhaverinen

Burner ØD L B

130...150 DN125 (NPS 5) 18.7 7.5

250...280 DN150 (NPS 6) 19.3 7.5

320...600 DN200 (NPS 8) 20.9 4.9

Burner ØD L B

700 DN250 (NPS 10) 20.5 6.1

1000 DN300 (NPS 12) 21.9 7.2

1200 DN350 (NPS 14) 23.0 7.2

FGR - Butterfly valve dimension

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

L

D

DN

/6

1 2

5

4

B

min

. 200

D064103

3

6



Burner øD L B700 DN250 520 1551000 DN300 545 1551200 DN350 570 155

F

E

D

C

B

A

1TH

IS D

OC

UM

ENT

IS P

RO

PER

TY O

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ILO

N O

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AHTI

FIN

LAN

D.

MU

LTIP

LIC

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FOR

MAT

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ITS

CO

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TO

TH

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IRD

PAR

TIES

IN A

NY

FOR

M W

HAT

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A W

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TEN

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WN

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2345678

OILON CAD

BA038587

BD064103

*D064103*

A31:8




31



jhaverinen

1. Butterfly valve FGR2. Servomotor3. FGR pipe, not included in the delivery4. Sleeve 1/2”, not included in the delivery5. Temperature sensor6. Burner

1. Butterfly valve FGR2. Servomotor3. FGR pipe, not included in the delivery4. Sleeve 1/2”, not included in the delivery5. Temperature sensor6. Burner

FGR max. temperature 482 °F


7,87

7,87

WD

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86


Propane Adders

Propane (LPG BAND) 130...150, 250...280 SIZES

Methane manifold drilling, composition to be check with Oilon sales

Major Upgrade Options

GP/GKP LMV 52 UPGRADE (O2 Trim, VFD, Efficiency Calculation Capabilities)

Double Gas Train Cabinet Option (Enables Two Gas Train Use)

O2 Trim Kit (Requires LMV 52 UPGRADE Above) O2 electronic, UL 110V 1(4) Electronics

O2 Trim Kit (Requires LMV 52 UPGRADE Above), flue gas collector 2(4)

O2 Trim Kit (Requires LMV 52 UPGRADE Above) FLUE GAS COLLECTOR For big stacks 1 1/2ft -2ft length 2(4)

O2 Trim Kit (Requires LMV 52 UPGRADE Above), O2 sensor 3(4)

O2 Trim Kit (Requires LMV 52 UPGRADE) Additional Canbus Cable (35ft) 4(4)

GAS Flow Meter (Requires LMV 52 UPGRADE Above)

LMV BACnet Protocol Converter Installed in LMV Cabinet TS-PX2-X

Oil pilot line for GKP-130…..1200M burners, complete installed on burner. Standard burner uses NG/LPG as ignition fuel for both fuels.

Touchscreens

6” Touchscreen (Mounted On Our Remote Panel) TS-6XXS-XXX

10” Touchscreen (Mounted on our Remote panel) TS-0XXS-XXX

12" Touchscreen (Mounted on our Remote panel) TS-2XXS-XXX

PLC with 6 inch Touchscreen installed into NEMA12 cabinet TS-6X5S-2XX

PLC with 10 inch Touchscreen inst. into NEMA12 separate cabinet TS-0X5S-2XX

TS-5X-KT MODBUS communication kit between LMV5 and master panel

TS-PX5-X (Special) PROFIBUS CONVERTER

Power Breaker With Fuse

SAFETY SWITCH 600V 60A (Loose supply)

TUBE FUSE 600VAC, 3 Pcs. Needed (Loose supply)

Control Voltage Back Up

Control Voltage Back Up & Cleaning (UPS, AB 1609-B600N)

Accessories WDx00

87


Gas Train Option

1 1/2”, 2”, 2.5”, 3”, 4”, 6” Diaphragm Pressure regulator to meet CSA 149.3 (Dungs, Maxitrol)

- 1/4" NPT ball valve Manifold Pressure Kit 1 of 3 (CSA149.3)

- Pressure gauge Manifold Pressure Kit 2 of 3 (CSA149.3)

- 1/4" x 3" Nipple Manifold Pressure Kit 3 of 3 (CSA149.3)

1 1/4" Apollo Manual Closing Valve UL

1 1/2" Apollo Manual Closing Valve UL

2" Apollo Manual Closing Valve UL

2.5" Apollo Manual Closing Valve UL

3" Apollo Manual Closing Valve UL

4" ANSI FLANGE Apollo Manual Closing Valve UL

6" ANSI FLANGE Apollo Manual Closing Valve UL

1 1/2" CSA Lubricated Plug Valve 1 of 2

2" CSA Lubricated Plug Valve 1 of 2

Handle for CSA Lubricated Plug Valves 1-1/2” and 2" 2 of 2

2.5" CSA Lubricated Plug Valve 1 of 2

3" CSA Lubricated Plug Valve 1 of 2

Handle for CSA Lubricated Plug Valves 2.5” and 3" 2 of 2

4" CSA Lubricated Plug Valve

3 Way Valve for NG/LPG Pilot Operation

2”, 2.5”, 3”, 4”, 6” VGD Siemens double body NPT, 2-5PSI, 110V, complete with pressure switches, left handed, one manual closing included

2” VRD Siemens Bio gas double body NPT, 2-5PSI, 110V, complete with pressure switches, left handed

2.5” VRD Siemens Bio gas double body NPT, 2-5PSI, 110V, complete with pressure switches, RIGHT handed



”VA45.2-NF-200 2” “LMV servomotor with flow control valve for double gas application”

”VA45.2-NF-250 2.5” “LMV servomotor with flow control valve for double gas application”

”VA45.2-NF-300 3” “LMV servomotor with flow control valve for double gas application”

”VA45.2-NF-300 4” ”LMV servomotor with flow control valve for double gas application”

1 1/2", 2”, 2 1/2”, 3” gas strainer, cast iron

WD

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Temperature & Pressure Sensors

Temp. Sen. Flue gas PT1000 , 1/2" NPT, no well , QAM P210

Temp. Sen. Air temp, High temp 1200C, PT1000 , 1/2" NPT, no well

Temp. Sen. Ambiental NI1000, Cabinet Mounted, LMV, QAC22

Temp. Sen. Water PT1000 ,immersion type, 1/2" NPT, 4" well, LMV

Temp. Sen. Water PT1000 ,immersion type, 1/2" NPT, 6" well, LMV

Pres. Sen. 0 - 15, 0 - 150, 0 - 300 PSI 4-20mA, 1/4" NPT

Draft control options

P/N C07720C0-4121-001 Enclosed surface mount Draft Controller, Modulating, sequencing, adjustable start, post purge & full open pre-purge capability. For gas/oil, negative pressure, unit comes with an internal low draft safety switch. No flue gas monitoring. 1(4)

P/N 31598 Siemens LMV 51/52 Relay interface kit, 2 pcs DPDT relay with 120 VAC coil, octal socket & surge suppressor. For use with 7720 unit 2(4)

P/N 9141-0101-A-8 Linear Actuator, 30 second, 6 inch stroke, with adjustable start. 3(4)

P/N 32020 Linkage kit (1 damper lever arm, 2 clevises for use with 9141 unit.) 4(4)

TS-DPA-030D, DP pressure transducer with display, -3.00 to 3.00, needs also Siemens boiler touchscreen kit 1(4)

1910-5, Differential Pressure Switch, 1.4-5.5” WC, needs also Siemens boiler touchscreen kit 2(4)

SQM56.564R1A3, Damper Motor needs also Siemens boiler touchscreen kit 3 (4)

CHE6SCA-E8RSA, 425 deg F, 3/8” SQ to 1/2” round set screw, 400 in-lb needs also Siemens boiler touchscreen kit 4(4)

Various Options

Quick Connecters Military Style (Single Fuel) GP/GKP/KP Models

NEMA 4X Stainless steel cabinet upgrade including NEMA4 dust cover

NEMA 4 Enclosure Upgrade (Including NEMA 4 Dust cover on AZL HMI)

Day/Night Switch

120VAC UPS, uninterruptable power supply installed in cabinet, battery back-up and electricity cleaning

Alarm horn installed

Control Panel Floor Rack to keep LMV panel

Oilon-SCC FLMTR-0.75-6.0KIT NG flow meter kit with display

PackingDimensions Weight

lbMaterialstandardBURNER SERIE L B H

GP-350/450 M… 80.3 54.3 48.8 138.9 Board

GP-600 M… 80.3 54.3 48.8 138.9 Board

GP-700 M..700 M-III… 88.2 64.2 48.8 160.9 Board

GP-1000/1200 M… 85.8 73.6 72.0 529.1 Plywood

GKP-350/450 M… 64.6 48.0 34.6 121.3 Board

GKP-500/600 M… 80.3 54.3 48.8 138.9 Board

GKP-700 M..700 M-III… 88.2 64.2 48.8 160.9 Board

GKP-1000/1200 M… 85.8 73.6 72.0 529.1 Plywood

KP-350/450 M… 80.3 54.3 48.8 138.9 Board


│ ││││

│

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

OILON CAD



51499.00

DocID:A043528A.0.1D071251A.0.0

PAKKAUSTARVIKKEET , PACKINGBROCURE/MANUALMONOBLOCK

1:50 A4

*D071251*D071251 A

A043528 A

A

B

C

D

4 3 2 1

THIS

DO

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OF

OIL

ON

OY,

LAH

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INLA

ND

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IPLI

CAT

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OR

INFO

RM

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N O

F IT

S C

ON

TEN

TS T

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THIR

D P

ARTI

ES IN

AN

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RM

WH

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NER

.

D071251

B L

H


Burner

Lmm

Bmm

Hmm

Weightkg

GP-50 H 4 2 2 8

D071251

89


Dimensions Weightlb

MaterialstandardBURNER SERIE L B H

GP-350/450 M… 80.3 54.3 48.8 138.9 Board

GP-600 M… 80.3 54.3 48.8 138.9 Board

GP-700 M..700 M-III… 88.2 64.2 48.8 160.9 Board

GP-1000/1200 M… 85.8 73.6 72.0 529.1 Plywood

GKP-350/450 M… 64.6 48.0 34.6 121.3 Board

GKP-500/600 M… 80.3 54.3 48.8 138.9 Board

GKP-700 M..700 M-III… 88.2 64.2 48.8 160.9 Board

GKP-1000/1200 M… 85.8 73.6 72.0 529.1 Plywood

KP-350/450 M… 80.3 54.3 48.8 138.9 Board


General for all burners

90


The diagram shows the flame dimension of an Oilon burner in a regular firetube boiler.

0

40

80

120

160

200

240

280

0 5 10 15 20 25 30 35 40 45 50 55

in

Flam

e di

men

sion

s M

onob

lock

bur

ners

, sta

ndar

d co

mbu

stio

n he

ad

MMBtu/h

Flame dimensions for combustion head

______ Lower diagrams for NG and LFO, _ _ _ _ _ upper diagrams for HFO.

Flame length

Flame diameter

91


Gas valves

BURNER SERIEMin. inlet gas

pressure psi"

Max. inlet gas pressure

psi"

Gas valve

Type Size inch

GP/GKP-50/90 M/MH 1.45 7.25 VGG 2"

GP/GKP-140…280 M/MH

1.45 7.25 VGD 2" - 4"

GP/GKP-350/450 M 2.18 7.25 VGD 2" - 4"

GP/GKP-600…700 M-III 2.18 7.25 VGD 2.5"- 6"

GP/GKP-1000/1200 M 2.90 7.25 VGD 4" - 6"

GP/GKP-140…280 M LN80

1.45 7.25 VGD 2" - 6"

GP/GKP-320…450 M LN80

2.18 7.25 VGD 2" - 6"

GP-600 M…700 M-III LN80

2.90 7.25 VGD 2.5"- 6"

GP-1000 LN80 2.90 7.25 VGD 4" - 6"

GP-600 M/700 M-III LN60

7.25 8.70 VGD 2.5"- 6"

GP-130/250 M LN30 2.18 7.25 VGD 2" - 3"

Accessories

Turbo combustion head for flame shaping

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

A

AA-A

D061147

2 1


F

E

D

C

B

A

1

THIS

DO

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T IS

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OPE

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OF

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ON

OY,

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OR

INFO

RM

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2345678

OILON CAD

AA036613

AD061147

*D061147*

A31:10

GP-350 M-XS LN80MOUNTING

TURBOLAATTORI , TURBOLATOR


4


04/07/2017mdanelon

jhaverinen

1. Combustion head2. Turbo

Example

92


Silencer

Air intake silencerConstructionThe silencer is made of steel plate lined with fire-proof dampening wool. The silencer is connected to the burner’s suction side via a screw connection. The silencer reduces the high-pitched sound produced by the air flow.

Hood silencerConstructionThe silencer is made of steel plate lined with fireproof dampening wool. This wheel-equipped silencer iso-lates the burner from four sides. Silencer reduces the sounds produced when the burner operates.Delivered in plate parts.

Burner W L H90 12.6 12.6 6.3

140/150 16.8 15.4 9.1

250/280 16.8 15.4 9.1

700 22.0 28.4 13.0

1000/1200 20.7 31.5 26.2

Burner W L H140/150 52.3 51.5 43.3 65.0

280…700 65.7 60.4 59.1 78.7

1000/1200 85.6 74.1 76.8 96.5

PINTAKÄSITTELY:AKRYYLIPINTAMAALI PUNAINENKIILTÄVÄ RAL3002

SURFACE TREATMENT:ACRYLIC FINISHING PAINT REDSHINY RAL3002

GENERAL TOLERANCES

WEIGHT (KG)

DRW.NO REV

SCALE

SUPERSEDES DRW.

BAR CODE

TITLE

3D-MODEL.NO

1ST REV.

MODIFIED BY

PAPER SIZE

ITEM

REV

APPROVED BYCUSTOMER

PROJECTMARK

│ ││││ │

391

230

2

6

427

354

212

5

1

8

4

3

7 9

PELTIOSILLE:FOR SHEETMETAL PLATES:

1001


F

E

D

C

B

A

1

THIS

DO

CU

MEN

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AA035464

AD059368

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A31:5

130...150IMUILMAN ÄÄNENVAIMEN

ÄÄNENVAIMENNIN , SILENCER


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OILON OYYLEISTOLERANSSIT , GENERAL TOLERANCES

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93


Booster unit

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The booster unit is used for pumping light fuel oil with viscosity of 0.006...0.019 in2/s +20 °F. The oil coming to the booster unit must be filtered, max. filtration degree is 150 µm.

1 Oil filter2. Pressure gauge3. Oil pump4. Electric motor5. Pressure regulating valve6. Drilled ball valve

A. Inlet to the booster unit NTP1, 400...2000 ”WC 0.006...0.0019 in2/s B. Return from the booster unit R1/2” C. Inlet to the burner 0.8662 (Ø 22 mm)D. Return from the burner 0.8662 (Ø 22 mm)

Booster unit Motor400 V/50 Hz

hp r/min

Oil pump

Type

Pump output0.019 in2/s 363 psi

lb/h

PKYK 2 5.5 3000 T4 C 4365

PKYK 3 5.5 3000 T5 C 6393

The output has been calculated using a density of 53 lb/ft3 for the light fuel oil.

��

PKYK3

PKYK2

3086

2866

2646

2425

2205

1984

1764

1543

1323

Diagram 1Selection of the booster unit for light fuel oil

B

D

21.2

5

17.3

2

15.3

5

A C4 x Ø 0.51

37.01

39.97


Burn

er c

apac

ity

lb/h

94


Gas pressure control assembly

Example

1. Ball valve2. Gas filter3. Pressure regulator with safety shut-off valve and safety relief valve4. Bellows compensator/gas hose5. Pressure gauge valve6. Pressure gauge, high pressure7. Pressure gauge valve8. Pressure gauge, low pressure9. Ball valve, blow-off

A Gas inletB Gas to burner

95


Oilon customer service and webshop

ORIG

INAL

SPARE PARTS FROM OILONORIGINAL SPARE PARTS FROM OILO

N

Commissioning and maintenance services

We have extensive expertise in burner technology and processes. We offer reliable commissioning, maintenance, and training services for all needs. With the help of our services, you can design a system that will meet environmental legislation and operate at optimal efficiency.

Technical support

The technical support service is for retailers, maintenance companies, and end clients. You can contact us with any questions about technical problems or warranty issues. We also design and implement updates for your burner systems with full expertise.

Spare part services

Our spare part services provide our clients with support throughout the equipment’s lifecycle.• spare part recommendations for both new and old systems • spare parts for servicing and maintenance

Spare parts store

Maintenance companies and retailers can easily obtain spare parts directly from our online store. Con-tact our spare parts sales service and we will provide you with a password to access our spare parts store.

Please visit our spare parts store http://webshop.oilon.com

96


Energon- modern training facility

Energon, which opened in spring 2010, is a state-of-the-art research centre located in Metsä-Pietilä, Lahti.

Energon focuses on research regarding renewable energy and energy efficiency.

We are the main user of Energon and we use it mainly as a training facility.

We provide high level training on our products, and the goal of our product training is to improve the professional skills of installation and maintenance companies.

On theory lessons we provide important facts on the burner’s operating environment and components. Practical exercises include burner adjustment and fault diagnostics, among many other things. We also underline the importance of low emission values for the environment.

97


Energon- modern training facility

Our Sales and Service Network

OILON OY Metsä-Pietilänkatu 1, P.O. Box 5, FI-15801 Lahti, FinlandTel.: +358 3 85 761 Fax: +358 3 857 6239 E-mail: [email protected], www.oilon.com

During our extensive years of operation, we have evolved from a small traditional burner manufacturer into an internationally well-

known energy and environmental technology company.

Our strong commitment to research and development has resulted in growing staff know-how and a rapid increase in the product

range.

We have production facilities and sales offices in Finland, USA, Russia, Brazil and China and resellers all over the world.

Oilo

n M

onob

lock

3.0

/102

018

Capacity Oil, Gas and MMBtu/h Dual Fuel Monoblock Burners...Dual Fuel Monoblock Burners Low Emission...

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Transcript of Capacity Oil, Gas and MMBtu/h Dual Fuel Monoblock Burners...Dual Fuel Monoblock Burners Low Emission...