Sunsto

Sunstoneflexibility.100 or 20weld settenvironmproducts

The A

Capacitiv

• Q• S• R• C

CD weldebattery pwelders o

E

 

•

• • •

• •

•

• •

 

one Engin

e Single Pulse. They can pr00 Joules for tings for a wid

ment and can at affordable

dvantage

ve resistance

Quick energy Small heat affRepeatable enCapable of ex

ers are one oacks or microon the market

N G I N

Energy storaseconds  

Infinitely ad

Peak weld c

Minimum wwith increas

Available in 

Peak repetitpower supp

Standard rep(100ws or 20

Simple and i

Up and runnexperience  

neering S

e research anrovide as littlestronger weld

de variety of wbe operated u

e prices for sm

es of a CD

welders, also

release for wfected weld zonergy releasextremely fine e

of the most cooscopic assemt.

N E E R

age from 0.01

justable puls

urrents of up

weld currents sed load)  

100 and 200

tion rates of 1ly  

petition rates00ws, respec

intuitive weld

ning in minut

Single Pu

nd light produ as a few millds. The Sunstwelding projecup to 166 wel

mall and large

D Spot W

o called capac

welding highly ones e independenenergy adjust

ost-effective wmblies, Sunst

R I N G

15 watt‐secon

se width (ene

p to 6400A (1

of 80A (1mO

 watt‐second

166 welds/m

s of 30 or 13 ctively, opera

der interface

es without a

lse Resis

ction resistanli-joules of entone welder iscts. The weldlds/minute. A

e businesses.

Welder

citive discharg

conductive m

t of line voltagtment.

welding solutiotone CD resis

CapFin

DatCD1

nds to 200 w

ergy released

mOhm load)

Ohm load or lo

d versions  

minute with ex

welds / minuting at max p

e  

ny prior weld

stance W

nce welders aergy for welds versatile ander is designeAt Sunstone o

ge or CD wel

metals such a

ge fluctuation

ons for fine-spstance welder

pacitivne‐Spo

ta Shee00SP / C

watt‐

)  

  

ower 

xternal 

ute power)  

ding 

Welders

are engineereing microscod easy to use

ed for use in aour goal is to

ders, have m

as copper

ns

pot resistancers are the mos

ve Disot Res

et CD200S

Copyrig

d to provide apic wires ande. Its interfaca research labprovide quali

many advantag

e welding. Wst affordable,

schargsistanc

P CD SP

ght 2007 Sunsto

a wide range d parts, or cance lets the useboratory or ligity resistance

ges over othe

Whether you aprecision fine

ge,  ce We

POT WE

ne Engineering

of welding n deliver up toer quickly seleght production

welding

er welder type

re manufactue-spot resista

elder

ELDER

pg 1 

o ect n

es:

uring ance

 

Table 1:

Model   

CD100SP

CD200SP  

Table 2:eight AW

Pulse Width  Dial 

Marker 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 

  

Table 3:total fee

Voltag

0.2 

1 

5 

 Energy stor

Voltage (V0.2  1 

P 0.015  0.4 

P 0.032  0.8 

 Percent eneWG cabling a

CD100SP 

Pulse  Time (ms) 0.26 0.28 0.45 0.59 0.75 0.90 1.06 1.43 2.23 3.54 4.80 5.51 5.54 

  Peak weld et of cabling

ge 1 A

0.8mΩ(Am9

4

24

rage in watt

Volts)       2  3 

1.6  3.6  6

3.2  7.2  1

ergy releaseare typically

  

1 AWG (% discharge energy settin

27% 29% 42% 51% 60% 67% 72% 82% 93% 99% 100% 100% 100% 

current as ag).  Four and

AWG Ω Load mps) 

1.6

98 

488 

439 

ts*seconds (

     4 5  6

6.4  10  14.4

12.8  20  28.8

e as a functioy seen when

  

 of 

ng) 

4 AW(% dischaenergy se

20%22%33%40%48%55%60%71%86%95%98%99%99%

a function o eight AWG 

4 AWG 6mΩ Load (Amps) 70 

351 

1754 

Joules) as a 

     6  7 84  19.6  25.6

8  39.2  51.2

on of weld cn using hand

  

WG rge of etting)

8 (% diener

% % % % % % % % % % % % % 

f weld voltacabling are

8 AWG 4.0mΩ Load

(Amps) 38 

190 

952 

function of

  9 10

32.4  40 

64.8  80 

cable gauge d held attach

C

AWG ischarge of gy setting) T12% 12% 19% 24% 29% 35% 39% 49% 65% 81% 89% 92% 93% 

age and extetypically se

d Voltag

(continu

10

15

16.5

f weld voltag

       11 12

48.4  57.6  6

96.8  115  1

number (AWhments.  

D200SP   

Pulse  

(%enime (ms) 

0.47 0.50 0.81 1.07 1.34 1.63 1.90 2.57 4.02 6.37 8.65 9.92 9.98 

ernal cablingeen when us

ge ued) 

1 A0.8m

(A4

7

  8

Copyrig

ge. 

     13 14  1

67.6  78.4  9

135  157  18

WG) and Pu

 

1 AWG % discharge of nergy setting) 25% 26% 39% 48% 56% 63% 69% 79% 91% 98% 99% 100% 100% 

g AWG gauging hand he

AWG mΩ Load mps) 

1

4878 

317 

8049 

ght 2007 Sunsto

     15  16  16.50  102  109

80  205  218

lse dial setti

 

4 AWG (% discharge of energy setting)

19% 20% 30% 37% 44% 51% 56% 67% 83% 94% 98% 99% 99% 

ge number (aeld attachme

4 AWG .6mΩ Load (Amps) 3509 

5263 

5789 

ne Engineering

59 

8 

ing.  Four an

  

8 AWG(% dischargeenergy setti

10%11%17%22%27%32%36%45%61%78%87%90%90%

assumes 6 ents. 

8 AWG4.0mΩ Loa

(Amps)1905 

2857 

3143 

pg 2 

nd 

G e of ing)

ad 

 

Table 4:repetitio

Energy point

(% of maxenergy)

10

75

50

25

M

*See Fig

Table 5:

Mode

CD100

CD200

Table 6:

Height

Width

Depth

Weight

 Weld speedon rate with

Set-

ximum

0%

5%

0%

5%

IN

gures 9 and

 Weld pulse

el M

SP

SP

 Sunstone S

CD10

Inches

8

8.5

11

17 lbs

d in welds ph PS25A pow

NOMINAL

Rep Rate CD100SP

welds/min

29 (100ws)

33 (75ws)

41 (50ws)

45 (25ws)

9 (0.015ws

10 for maxi

e characteris

Min and Max ESet-poin

0.015 ws - 10

0.03 ws - 20

Single Pulse w

0SP

cm I

20.3 

21.6 

28 

(8 kg)

er minute awer supply (P

P n

N

RCD

w

) 13

15

21

2

) 7

mum continu

stics. 

Energy nt

00 ws

0 ws

welder phys

CD200SP

Inches c

8 2

8.5 2

11 2

19 lbs (9

t 100% enerPS) booster 

OMINAL

Rep Rate D200SP elds/min

3 (200ws)

5 (150ws)

1 (100ws)

3 (50ws)

(0.03ws)

uous use pe

Pulse W

Min 0.

Max

Min 0.

Max 1

sical charact

P

cm

0.3 

1.6 

28 

kg)

rgy dischargare given. 

PS BOO

Rep RCD10

welds

166* (1

166* (7

166* (5

166* (2

NA w/ P

eriods and re

Width

.26 ms

5 ms

.47 ms

10 ms

teristics. 

ge.  Nominal

OSTER

Rate 00SP s/min

00ws)

75ws)

50ws)

25ws)

PS25A

equired cool-

Rise Time(to max voltag

0.15 ms

0.15 ms

SunstonResearch and

C

www.Sun

1693 APa

PhonFax

Copyrig

l repetition r

PS BOOST

Rep RateCD200S

welds/min

72* (200w

98* (150w

166* (100w

166* (50ws

NA w/ PS25

-down period

e ge) Min P

ne Engind Development C

Copyright 2007

stoneEngineeri

American Way Uayson, Ut 8465ne: 801-658-00x: 866-701-120

ght 2007 Sunsto

rate and inc

ER

e SP

n

ws)

ws)

ws)

s)

5A

ds.

Pulse Height

0.2 V

0.2 V

eering Corporation

ing.com

Unit 1 1 015 09

ne Engineering

creased 

pg 3