Capabilities - RH Brown Co · aisles, you can store up to 75% more pallets than with conventional...

Capabilities

The development, expansion and improvement of the service that a companyprovides for its clients relies without question on knowing how to anticipatetheir needs and consequently, on being able to supply products that improvetheir work and fulfill their expectations. Thus, Mecalux clearly recognizes thatnew technologies play a key role in the development of our company and wedevote much time and effort to them.

The experience and knowledge gained from more than forty years in thestorage sector as well as the satisfaction of expanding and improving from dayto day, have meant that today, Mecalux is one of the leading companies in thelogistics sector worldwide. We operate in 5 continents, more than 70 countriesand we offer global storage solutions to small, medium and major businesses.

We are working towards continued growth by investing a significant amount ofour profits. The new factory plants in Poland and Chicago, the roboticsdepartment that develops automated storage systems and the logistics portallogismarket.com, are already well underway and have allowed us to supply ourclients with a wide range of products and services.

I would like to express my thanks to all the clients, shareholders and more than3,800 employees who have made it possible for Mecalux to move forward into abright future.

José Luis CarrilloMecalux Group President

Mecalux is one of the leading companies

in the logistics sector worldwide. We operate

in 5 continents, more than 70 countries

and we offer global storage solutions to small,

medium and major businesses.

From the President

Sumter:250,000 sq.ft. Middletown:128,000 sq.ft.

Tijuana: 378,000 sq.ft.

4 Interlake Mecalux capabilities

With more than 42 years of experience, Mecalux is able to provide storage solutions for any available space

Chicago: 391,000 sq.ft. Pontiac:415,000 sq.ft.

Matamoros:154,000 sq.ft.

Our six plants, totalling over 1.7million square feet productionsurface, supply the United Statesfrom coast to coast. These plantsare equipped with the mostsophisticated technology formanufacturing storage racks and

impreg nates every surface,offering corrosion resistance thatrivals galvanizing.Our beamsreceive two solid coats of enamelpaint on every surface and arethen oven baked.

Our in-house slitting capabilities provide us with highproduction flexibility, enabling usto meet the most demanding leadtimes. Our plants also carrysignificant inventory in stock tomeet your delivery requirements.

CHICAGOFACTORYPONTIACFACTORY

SÃO PAULOFACTORY

BUENOS AIRESFACTORY

GIJÓN FACTORY

PALENCIAFACTORY

BARCELONAFACTORY

TIJUANAFACTORY

MATAMOROSFACTORY

SUMTERFACTORY

MIDDLETOWNFACTORY

shelving. Using prime qualitysteel, they have the capacity toproduce over 1,750 tons perdays.

Compu ter ized tensile tests areconducted on all incoming steelcoils to ensure adherence torequired quality levels. The samehigh quality standard is applied toour painting processes. Framesare electro-statically immersed inepoxy paint and oven baked. Thisensures that the paint

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State-of-the-art technology is also used at the initial stages of product research and development

Using highly engineeredcalculation systems (ANSYSsoftware), every part is testedfor its response to different loadsituations, both as an indi vidualcompo nent and as an integralpart of a system. Thanks to thisresearch we can offer you aproduct that optimizes theusage of steel and providesincreased load resistance andsecurity. By eliminating wastewe can also offer you morecompetitive prices.

FactoriesSales OfficesDistributors

Interlake Mecalux constantly strives to offer you the very best.

Our intelligent storage solutions combine quality, service and price.

We also offer you a vast experience of over 42 years resolving specific

problems and the solid financial foundation of the Mecalux Group,

present in more than 70 countries world-wide

and employing over 3,800 people.

Highly sophisticated software isemployed to evaluate differentlayouts and determine the mostoptimal distribution of oursystems in your warehouse. Thissoftware also helps us integratecolumns, girders, and any otherarchitectural obstructions.Making the most of the spaceavailable enables us to offer you avery competitive price per pallet position.

Our practices and standards inregards to product design andmanufacturing have earned usseveral certifications worldwide,such as the Rack Manu facturersInstitute (RMI) certification andthe ultimate warranty forcompliance with US quality andsafety standards, both in seismicand non-seismic environments.


Interlake Mecalux offers alltypes of pallet racks –rollformed and structural steelconstruction–welded andbolted frames– including:Selective Racks, Push BackRacks, Drive-In/Drive-ThruRacks, Cantilever Racks, LightDuty Shelving, Carton Flowsystems and Pallet Flowproducts.

The primary markets served by Interlake Mecalux productsand services include companies which operate full-scaledistribution centers, warehouses of all sizes, manufacturingfacilities, and archive and record storage environments.Products and services are delivered to end users both directlyfrom Interlake Mecalux and via a wide and proficient networkof certified material handling distributors and catalogpartners; who have made it possible for Interlake Mecalux tomove forward into a bright future.

Markets and Channels to Market

Products Key Services

Facility DesignWe provide strategic planning,data analysis, conceptdevelopment and evaluation,computer simulation modeling,material handling design,equipment specifications,operational audits/improvements, material handlingsystem design and build, systemcontrols/ integration specialists,and industrial engineersspecializing in productivity / spaceutilization / and material flow.

Automation and controlsEngineeringInterlake Mecalux Automationand Services Group (ASG) is anindustrial control systemintegrator providing a number ofengineering and software servicesfor a wide variety of plant floorautomation applications. ASGoffers a full service electricalinstallation department, a ULcertified panel shop and has 20plus years of experience with highspeed sortation, custom builtmachines, and conveyor systems.ASG specializes in spare parts andreplacement parts for conveyorsand also carries a full line ofconveyor replacement parts andcan assist in identifying neededconveyor parts.

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Assembly and InstallationInterlake Mecalux InstallationServices team providescoordination of installation for alltypes of racking systems andrelated material handlingcomponents. The IS team isproficient at handling everythingfrom the most basic storage rackssystems to complex integratedmaterial handling projects thatincorporate racking, conveyance,sortation, controls, mezzanines,multi-level pick modules, racksupported buildings and more.Our turnkey offerings also includethe option for site and/or projectmanagement to insure that yourunique installation is completedsafely to specifications, onschedule, and on budget.

Site and ProjectManagementOur experienced team of sitesupervisors and projectmanagers take the worry andguess work out of materialhandling projects. From simplerack systems to complex pickmodules and other integratedmaterial handling systems, oursite and project managementteam takes care of all the detailsand day to day management toensure that your project finishessafely on time, on budget andoperates just the way that it wasdesigned to work.

Archive and Record StorageThe Archive Group developsengineered record storagesolutions. Key services offeredinclude efficiently laying outfacilities, securing permits, andinstalling shelves, lighting andsprinklers - a complete turn-keysolution. As a part of InterlakeMecalux, the largest rackmanufacturer in the U.S., theArchive Group has the resourcesto handle any job.

Interlake Mecalux is the largest manufacturer of storage racks in the

Americas. The primary markets served by our offerings include

companies which operate full-scale distribution centers, warehouses of

all sizes, manufacturing facilities, and archive and record storage

environments. Products and services are delivered to end users via a wide

network of certified material handling distributors, catalog partners and

directly. Our breadth of quality products, and reputation for timely

delivery and accurate execution have made us the premier supplier of

innovative storage systems in the material handling industry.

The optimal solution for warehouses with palletized products, our Selective Pallet Rackprovides efficient use of space and immediate access to every load stored.

Selective Pallet Rack


Often copied but neverduplicated, roll formedselective pallet rack is themost popular and versatilepallet rack in the industry,providing efficient use ofspace and immediateaccess to every load stored.

� Selective rack systemsare available with boltedand welded frames.

� Patented beam to frameconnection creates themost rigid and reliablestructure available.

� Easy one-step beaminstallation requires nospecial tools or training.

� Beam and columnlocking system providesexceptional protectionagainst damage,tampering, andaccidentaldisengagement.

� Durable powder coatingand baked enamelfinishes ensure long lifeeven under the mostdemanding conditions.

� All welding is performedby American WeldingSociety (AWS) certifiedpersonnel.

� We offer a complete lineof accessories to solve allof your rackrequirements.

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Based on the “storage by accumulation” principle, Drive-In/Drive-Thru Pallet Rack isideally suited to operations where a large quantity of relatively few SKU’s are stored.

Drive-In/Drive-Thru Pallet Rack

Because our Drive-In/Drive-Thru Rack requires feweraisles, you can store up to75% more pallets than withconventional pallet racks.Forklifts can drive directlyinto the rack to allowstorage of six or morepallets deep.

� Provides the highestdensity storage solutionavailable; the idealsolution for large volumestorage of like product.

� Drive-In Rack uses acommon entry/exit, whileDrive-Thru rack has aseparate entry and exit.

� Allows use of either rollformed or structuralcomponents with manyarm and railcombinations.

� Reduces space costs;holds more loads.

� Designed forfunctionality,aestheticsand long life.

Drive-in distributionConventional distributionTotal surface area for storage: 9.235,7 ft2. Capacity: 306 pallets per level

Total surface area for storage: 9.203,4 ft2. Capacity: 522 pallets per level

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Carton Flow, Pallet Flow and Push-Back

Whether utilizing the first-in/first-out capability of Carton Flow and Pallet Flow or thefirst-in/last-out capability of Push Back Rack, these dynamic storage systems ensurethe faces on each picking aisle remain stocked.

Using gravity as the freepower source, our Selecta-Flo system cuts order pickinglabor costs up to 75% overstatic systems. Separatestocker and picker aisleswith picking faces that arealways stocked enhanceefficiency, while ourexclusive clipless track andguide system speedsassembly andreconfiguration.

Our versatile Push-BackRack uses telescopingcarriages to store pallets upto five deep, providingmultiple pick facing withextremely highthroughput. Pallets are fedand retrieved from oneaisle, reducing pickingtimes and making these

Pallet Flow storage candouble or triple capacitycompared to drive-in orconventional pallet racksystems. This alternative isideal for freezerwarehouses, fooddistribution centers, andstorage of high-volumeconsumer goods.

� Greater cube utilization.

� Easy to reprofile.

� Stand-alone or easilyintegrated with othermaterial handlingsystems.

� Organize fast and slowmovers for maximumefficiency.

racks ideal for applicationsthat require a large numberof picking faces.

� Provides optimalcombination of selectivityand storage density.

� Debris-free design makesthese racks perfect forfood applications.

� Maximize floor space –fewer aisles.

� Ideal for expiration datesensitive inventory.

� Durable construction foryears of maintenance-free operation.

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Structural Rack

W4” 4” W

Beam Length2 x Pallet Face + 12”

4”

X” X”8”

2”

3” 3”

H6”

Typical bay opening Typical back-to-back rackrow configuration

� Structural steelcomponents can be usedin multipleconfigurations includingselective pallet, drive-in,Push-Back and more.

� They can be integratedwith roll formcomponents to provide amore economicalalternative where astructural system isrequired.

Frames� Structural steel with holes

punched on 4” centers toattach the beams.

� Equipped with “U”brackets welded insidethe channel to attachdiagonals/horizontals.

� Footplate welded to thebottom of the postavailable in standard orseismic.

Made from high resistant, hot rolled structural steel, and designed for higher capacityapplications, Structural Rack can be used in multiple configurations including SelectivePallet, Drive-In and Push-Back.


Cantilever Rack

With no aisle uprights to limit the use of horizontal space, Cantilever Rack offers a practicalsolution to store long or bulky items, such as metal beams, pipes, lumber and more.

Available in roll formed andstructural steel designs,with no aisle uprights toobstruct the use ofhorizontal space, ourCantilever Rack is ideal forstoring longer, bulky itemslike carpet rolls, furniture,lumber, tubing, tires,textiles, piping, and similaritems. Patented adjustableLok-Joint pin-locks for theroll-formed cantilever racksare strong, safe, and alloweasy height adjustment —making our arm-lockingsystems the best in theindustry.

� Arms are adjustable on4-inch centers - easy tore-profile

� Accessories such asdrop-in decks and springloaded entry guidesenhance safety andprotection.

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Mezzanines

Installing a Mezzanine optimizes the full potential of warehouse space by doubling or triplingavailable storage areas and saving the cost of a conventional building expansion.

� They can be completelydisassembled; all partscan be reused, and theirstructure, size or locationcan easily be modified.

� The wide range of sizes,floor types andconstruction systemsmean the mezzanines canbe adapted to meetspecific client needs.

� They can becomplimented with avariety of shelv ingsystems.

� Platform and product liftscan also be incorporatedto facilitate themovement of productfrom one level to another.

� They are quick, clean andeasy to install.


Designed for storage areas in which goods are handled manually, Wide Span and Quick AssemblyRack assembles and re-configures quickly for fast, flexible storage of hand-loaded items.

Wide Span and Quick Assembly Shelving

Strong and easy toassemble, Q.A. and WideSpan Rack provide years ofdependable, economichand storage even if yourrequirements changefrequently. It reconfiguresquickly for fast and flexiblestorage of odd-sized, handloaded items. WithQ.A./Wide Span Rack, it’seasy to organize parts andother small products forquick access.

� Lowers labor cost andfacilitates quick changes.

� Drop-in shelf supportsreduce beam quantity,accommodate a varietyof product sizes,arrangements and steel,wood or particle boarddecking.

� Welded pre-fabricatedframe ensures a strong,safe rack structure andlong life span.

� Safety load lock ensuresconnection and preventsdisengagement ofbeams.

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Used for light to medium hand-stacked applications, Boltless Shelving can be easily adaptedto solve any storage need in a warehouse, office or retail establishment.

Boltless Shelving

� The light gray post andbeams make this systemappropriate for both theoffice and thewarehouse.

� It can be used for avariety of applicationsfrom archiving officerecords to storing totes,bins or boxes.

� We offer a 2.5” highbeam for heavierapplications. The longerbeams are designed toaccept our center crossties for additionalsupport.

� Our 1” low profile beamcomes standard with a 2-prong connec tor that ismore rigid than the tradi -tion al single rivet beamconnectors.


Aimed at businesses of all sizes, EasyWMS can be used in any warehouse function; from asmall company with a conventional warehouse to the logistics control of an airport.

Warehouse Management Software

Functions of SoftwareIn designing thesoftware, Mecaluxconsidered the necessityfor a practical operatingsystem in areas of highproductivity.

As a result, the mainfunctions of thesoftware, thearrangement of thescreens, the presentationof information andinteraction with theoperator creates a user-friendly and functionalprogram.

With EasyWMS thefollowing functions aresimple to find and utilize:

� Product management

� Entry management

� Exit management

� Consultations andinformation

� Compatibility

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Automated Warehouse for Pallets

Designed for the automated storage of pallets, Automated Warehouses for Pallets utilizestacker cranes to enter the aisles of the warehouse, position and extract materials.

� The need to maximizethe use of the availablearea of warehouses hasled to the developmentof stacker cranes. Thesemachines are designedto work in narroweraisles and at heights ofmore than 98 feet.

� Their speed ofmovement, bothhorizontally and vertically, along withtheir automatedoperation, enablehandling capac ity andpallet extraction to be increased threefold.

� The stacker cranes areguided by a softwaremanagement systemthat coordinates everymovement of thewarehouse.

� Their efficiencyeliminates any possibleerrors arising frommanual operation.

� They allow the user tocontrol and updatewarehousemanagement.


Miniload Warehouse

� Automated warehousesfor boxes: theapplication of the“product to man”principle.

� Total automation.

� Permanent inventory.

� Optimal use of availablespace.

� Maximum comfort andeasy access to the storedboxes.

The optimum system for handling boxes for picking, the Miniload warehouse has anextraordinary capacity to adapt and be integrated into any production or storage process.

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The Vertical Group

Using the “product to man” principle, the Clasimat Vertical Lift Module automatesproduct entry and exit with a shuttle elevator and extractor mechanism.

Clasimat Vertical Lift Module (VLM)

Advantages� Provides computer

managed warehouse.

� Saves space by utilizingthe total height of thewarehouse.

� Saves time by allowingthe worker to minimizemovement during orderpreparation.

� Increases safety ofproducts during storage.

Applications� The applications for the

vertical lift module (VLM)can be diverse.

� Tray sizes conform tostore any type ofproduct.

� Flexibility in heightallows manycombinations of materialtypes.

Characteristics� Clasimat is a quick,

trustworthy, flexiblesystem that complimentsthe warehouse and canbe integrated into otherstorage systems.

� To optimize operationsand have control ofstored product, it is bestto take advantage of theheight of thewarehouse.

� As this system is ideal forstoring any productusually shipped in boxes:tools, electroniccomponents, spareparts, pharmaceutical/laboratory products,cosmetics/perfumes,jewelry, textiles, etc., itsimplifies orderpreparation.


J&D Vertical Carousels

Successful companiespartner with us because ofthe creative solutions andunsurpassed customerfocus that has become ourtrademark.

Services and Support

� 24/7 TechnicalAssistance

� National Coverage

� Flexible Invoicing

� PreventativeMaintenance Programs

� Single Contact Sourcefor Service

� Customized Reporting

Minimizing dependence on forklifts and ladders, J&D Vertical Carousels can save up to 70 %of valuable floor space while providing an ergonomic environment for employees.

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� Rolled Goods. Storesand rotates rolled goodsand textiles for easyaccessibility andintegration with acutting table, cuttingmachine or vinyl printer.

� Carpet / Vinyl.With thepress of a button, theCarpet / Vinyl carouseldelivers the product tothe desired location.

� Tray Storage.The bestsolution to your spaceproblem, you can saveover 70% of yourexpensive shop space.

� Wire and Spools.Organize your wire,cable and other spooledproducts and safelystore/dispense wire andcable. No more lost timetrying to find that reel ofcable. Simply bring theroll to you with amotorized carousel.

� Print Cylinder.Organize, protect andmanage your valuableprint cylinders.It is one ofthe finest verticalcarousels to store yourprint cylinders.

� Apparel. Designed tohold apparel, thiscarousel can help you toreclaim lost space. It canstore over 110 linear feetof apparel in only 17-1/2feet.

Interlake Mecalux’s Retail Service Solutions provides retailers a turn-key

solution to maintaining their store fixtures and equipment. The management

team, call center, technicians, support staff and business operations have

been in place since 1983. RSS is focused on servicing the growing retail

industry in areas of retail lighting maintenance and retrofit,

electromechanical repairs and maintenance, rack repair and inspections and

national roll outs. RSS services all equipments, racks, shelving and lighting

providing retailers nationwide service with one call.


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Lighting MaintenanceRetail Service Solutions provides acomplete range of lightingservices including:

- Survey, design and installationof lighting fixtures

- Group relamping and lightingfixture

- Planned lighting managementagreements

Service CenterOur customer service centerprovides Retail Service Solutionscustomers with the followingbenefits:

- Nationwide dispatch by dialinga single toll-free telephonenumber

- 7 days a week, 24-houremergency dispatch, whenneeded

- Retrofit project management- Custom invoicing- Technical Support - Distribution Capacity

Electro-MechanicalMaintenanceRSS ensures that we have thebest trained crews with all theequipment to get the job donecorrectly, safely, and at each storelocation.

We Service:- Paint Mixers- Pipe Threaders- Blind Cutters- Power Saws- Motorized Vertical Carousels- Power Equipment- Safety Upgrades to Equipment

With a 24/7 call center andnation wide coverage, a qualifiedRSS technician is never out ofreach.

[email protected]

OFFICES WORLDWIDEArgentina, Belgium, Brazil, Chile, Czech Republic, France,Germany, Italy, Mexico, Poland, Portugal, Spain, UnitedKingdom, USA

DISTRIBUTORS IN OVER 70 COUNTRIES

1-877-MECALUX1-877-632-2589

TOLL FREE

The contents in this document refer exclusively to Mecalux products and are for informational and promotional purposes only. The informationcontained herein does not form the basis for warranty or guarantee. Mecalux reserves the right to modify without prior notice the data, figures,

products and finishes in the catalog.

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Mecalux has earned many certifications in the US and abroad.

USA CORPORATE OFFICE1600 N. 25th Ave Melrose Park, IL 60160Phone (708) 344-9999Fax (708) 343-9788

PONTIAC701 Interlake DrivePontiac, IL 61764Phone (815) 844-7191Fax (815) 842-2327

DALLAS1520 Selene DriveCarrollton, TX 75006Phone (972) 245-3910Fax (972) 245-3920

BROWNSVILLE6333 Padre Island Hwy, Unit 4-ABrownsville, TX 78520Phone (956) 831-7070Fax (956) 831-7076

SUMTER1925 Corporate WaySumter, SC 29154Phone (803) 481-3482Fax (803) 481-6315

SAN DIEGO8607 Ave de la FuenteSan Diego, CA 92154Phone (619) 671-0335Fax (619) 671-0501

LEXINGTON804 Newtown Circle, Suite BLexington, KY 40511Phone (859) 253-0879Fax (859) 253-4782

MIDDLETOWN600 Hunter LaneMiddletown, PA 17057Phone (717) 930-0647Fax (717) 930-0648

TIJUANABlvd. Bellas Artes #9001Ciudad IndustrialTijuana, Baja California, MX 22500Phone 011 (664) 647-2200

MATAMOROSLas Rusias 2700 Industrial del NorteMatamoros, Tamps, MX 87470Phone 011 (52) 868-811-4400

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