CAPABILITIES - pandp.co.nzpandp.co.nz/pandpoil/docs/PP595.pdfProcess simulation BOWTIE analysis...

CAPABILITIES

PLANT & PLATFORM CONSULTANTS LTD NEW PLYMOUTH, NEW ZEALAND

Doc No: PP595/Rev 19

CONTENTS COMPANY PROFILE

COMPANY CONTACTS

Project Management:

Process / Safety & Risk Engineering:

Piping / Mechanical Engineering:

Pipeline Engineering:

Compression Engineering

Instrumentation / Electrical and Engineering:

Civil/Structural Engineering:

Procurement Management:

Quality Management:

Document Management:

Safety Case Preparation and Risk Mitigation:

API 653 Tank Inspection- HSWA Certification:

Bulk Storage Tank Design:

Asset Integrity:

Coal Seam Gas:

Water and Waste Water Handling:

Specialist Capability Chart:

Company Quality Certificate:

Impac Prequal Certificate:


COMPANY CONTACT Office: Plant & Platform Consultants 141 Devon Street West, New Plymouth 4310, New Zealand Ph + 64 6 759 2199 Fx + 64 6 759 1139 Email [email protected] www.pandp.co.nz Contacts: Steve Blackman (Managing Director) DDI +64 6 759 5803 Mobile +64 027 481 2575 Email [email protected]

Ian Webster (Service Delivery Manager) DDI +64 6 759 5856 Mobile +64 027 241 3944 Email [email protected]

Eric van Duin (Technical Manager) DDI +64 6 759 5847 Mobile +64 027 555 8803 Email [email protected]

mailto:[email protected]





COMPANY PROFILE

Plant & Platform Consultants Ltd (P&P) was established in 1986 to provide engineering services in the Petrochemical, Oil/Gas, Mining, Power and Fabrication Industries. In more recent times it has expanded its capabilities in Safety Management and Document Management with particular emphasis on effective risk management.

P&P as a long term provider of engineering services to companies in the energy and resources sectors has accumulated considerable knowledge of the configuration, operation and design of production systems, plants and facilities. This wealth of knowledge and experience is available to the benefit of P&P’s clients, ensuring that the client not only gets “the thing done right”, but also gets “the right thing done!”

P&P has significant history and experience in conceptual and feasibility studies, planning, budget preparation, front end engineering design, detailed engineering design, construction management, commissioning supervision and is recognised as one of New Zealand’s leading providers of these services.

P&P's personnel consist of internationally experienced professional engineers, design and technical support personnel recognized through holding appropriate certification and professional organization memberships.

The company is responsive to client needs and prides itself in being able to work innovatively alongside clients, as well as its readiness and flexibility to achieve tight schedules and provision of solutions which are “fit-for-purpose”.

P&P currently undertakes projects in New Zealand, Australia and the Pacific Islands and has previously worked in the Middle East.

The work has ranged across transmission pipelines, related oil and gas facilities, mining and materials handling, material processing, bulk storage installations and facilities. P&P also has specialist capability in Safety Management, including risk assessment and mitigation processes, inspection, Cathodic Protection and associated corrosion prevention areas. In addition, the company offers document management and procurement services to many clients.

P&P operates under an ISO 9001 accredited quality management system.

Plant & Platform Consultants Ltd

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Process Engineering is the cornerstone of professional services provided to the petroleum sector by P&P. The team has steadily grown in experience and size in response to the demand for high quality front-end design and value solutions to engineering challenges. The culture of excellence surrounding the process discipline inspires the team to consistently exceed expectations on projects from very small to multi-million dollars. The Process Group’s capability includes turn-key plant design, configuration, safety analysis and efficiency optimisation. The Process Group consistently adds value through their involvement in the following aspects of project development:

Concept/Feasibility studies, FEED and detailed design

HAZOP, HAZID, HAZAN and other Safety Management studies

Plant and equipment design and alterations

Process simulation

BOWTIE analysis

Quantative and Qualitative Risk Assessment

Safety Cases and Process Safeguarding

Troubleshooting and operational support

P&P Process personnel are motivated by the clients’ demand for value. As a result, the company has developed an enviable track record for satisfying the most demanding of challenges. The ability to think “outside the square” is a core strength.

AT A GLANCE: IN DEPTH:

Depth and breadth of technical knowledge with international experience

Client focussed professionals

Collaborative attitude across engineering disciplines to ensure optimum output delivery

Responsive to project challenges


With mechanical engineering having been one of the foundations of P&P’s services since its inception, it is through this discipline it established its reputation in the Oil & Gas sector. The team comprises innovative mechanical engineers and designers with proven experience in the petrochemical, oil & gas and electricity generation industries. P&P is very proud of its heritage and continues to excel in this field locally and internationally, utilising proprietary and in-house specialist software for projects involving:

Pipe stressing and analysis

3D plant modelling, stressing and FEA of vessels, plate structures and modules, draughting using AutoCAD, AutoPlant, PV Elite for pressure vessels, Intergraph Tank for tanks and other leading software

Intelligent pigging inspection

Pressure vessel design and “fitness-for-purpose” assessment

Pressure piping Design Verification for hazard level C & D

Fatigue assessment and reliability engineering of facilities

Conveyor and other materials handling plant and equipment

P&P mechanical personnel have a spectrum of industry capabilities and are leaders in their field.


Specific capability for oil & gas, energy, pipeline, materials handling and related industries

High quality outputs with Industry endorsed software

Teams dedicated to “everything mechanical”

Collaborative problem solving in conjunction with wider discipline groups

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The successful engineering and project management of pipeline developments is a specialist area in which P&P built an enviable reputation. Irrespective of project scope or complexity, the challenge to design and install pipelines of any size, material or application drives the P&P pipeline professionals to quality outputs.

The company is proud of its reputation as onshore transmission pipeline experts and has extensive experience in the design and installation of pipeline facilities including compressor stations, metering, pig launchers, pig receivers for intelligent pigging and regulation facilities. Pipeline projects completed include multi-phase gathering lines, gas and liquid pipelines. These have been constructed from carbon steel, composites and HDPE materials. Pipelines have been completed in the Coal Seam Gas, conventional Oil & Gas and Geothermal industries. P&P has qualified staff who can undertake the following:

Pipeline Safety Management Studies

Pipeline Design: AS2885, ANSI B31.1, B31.4, B31.8, AS4130

Integrity Assurance & Intelligent Pigging Programming

Applications Include Well-stream, Geothermal, LPG, Hydrocarbon

Condensate, Potable Water, Produced Water, Steam Condensate, Brines, Bitumen

The P&P team are pipeline specialists who can be relied upon to deliver effective results, efficiently.


Sound technical understanding of international codes and best practice


Collective knowledge across many industries and disciplines

Proven investigation and problem solving ability

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P&P has undertaken concept and detailed, design and construction supervision of compression facilities for applications including transmission pipelines, gas reinjection, export gas compression and field reservoir boosting. We have successfully engineered and project managed, Reciprocating, Rotary Screw, Centrifugal and Rotary Vane compressor installations for Gas & Air in a range of sizes. Compression project experience includes:

Investigation and Performance optimisation

Restaging for Alternative Duty

Specification and Integration into Existing Facilities

Green Fields, Specification and Station Design

Fuel Gas Conditioning Systems

The P&P team are specialists who can be relied upon to deliver effective results, efficiently.


Sound technical understanding of international codes and best practice

Proven investigation and problem solving ability


Collaborated problem solving in conjunction with wider discipline groups

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Irrespective of the application, if the situation utilises electrical power, instrumentation, communication or control systems, the P&P team of I&E engineers have the experience and capability to provide an effective solution. The team has completed successful projects in the areas of:

Process plant instrumentation, control and safeguarding systems

Hazardous area installations

Power supplies and distribution (AC & DC)

Wellsite development

Gas delivery points including metering and pressure reduction systems

On-site power generation

SIL Analysis

P&P provides clients with confidence that problems will be quickly and efficiently resolved by the I&E team, from understanding of the client’s requirements to expert analysis, through to careful design and equipment selection to ensure the best solution is adopted. In line with the fundamental principles and strategic intent of the company, I&E personnel “consistently provide excellent service” and have a comprehensive track record in “responding to client needs”.


Ability to work across disciplines

Wide range of industry experience

Expertise in key areas

Experienced in diverse range of projects

Client value focussed

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A significant cross section of skills and experience resides in the Civil/Structural engineering group at P&P. The team incorporates NZ Chartered and Queensland Registered, professional engineers and delivers value in a range of areas including site development, foundation systems, structures, seismic design for equipment and structures in the oil & gas industry. An extensive suite of specialist analysis software underpins the technical expertise in areas of:

Design and verification of foundations, structures and supports

Finite Element Analysis of tanks, silos, hoppers, plate elements using STAAD.Pro V8i software

Conveyor analysis and design

Pipe support analysis and design

ProSteel 3D modelling of structures utilising STAAD.Pro outputs

Diversity in skills is the strength of the Civil/Structural team, who are committed to providing appropriate solutions. The technically diverse team draws its experience from a spectrum of industries and has accumulated engineering knowledge and experience both gained locally and internationally. P&P’s extensive track record is the result of working alongside its clients for the best possible outcome.


Multi-skilled Chartered Professional engineering personnel

Focussed team with experience in projects of varying size and complexity

Critical thinking and output focussed

Supported by leading

software suites

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Efficient materials and equipment procurement is the lifeblood of a successful project. The procurement team has spent many years honing the necessary skills to ensure this essential element of project execution is highly efficient. With increasing demand on supply logistics around the globe, P&P personnel face and meet the constant challenges to deliver goods and materials on-time and to budget for the project. A well-developed, in-house software package ensures accurate scheduling and reporting. It also supports regular communication, to ensure interested parties are kept appraised of progress with supply of critical items. P&P is proud of its reputation for management of expediting, inspection, approval and administration of contracts for supply on behalf of its clients. P&P offers a range of procurement services that can be tailored to suit client requirements, using suppliers from an extensive database developed over many years. Recommended suppliers have been carefully identified to ensure confidence of supply in order that delivery schedules are achieved. P&P view this service as pivotal to successful project delivery.


Significant experience in procurement and expediting of goods and services

Extensive network of industry contacts to ensure value-for-money when purchasing

Team focus on “thinking like the client”

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A strong focus on quality processes within P&P’s ISO 9001 accredited management system is in place. This focus incorporates health and safety, the environment, and privacy across all engineering disciplines.

These elements are vital to ensure the project environment, personnel working on it, and in addition to those who may need to operate or maintain an asset, are protected.

P&P has a strong customer focus and works hard to exceed expectations.

The four main stages of the Quality Process are:

Plan Agree the objectives and establish processes necessary to deliver results in accordance with customer requirements and the organisational policies

Implement Implement the processes

Evaluate Monitor and measure processes and projects against policies, objectives and requirements for the project and report the results

Improve Continually improve performance, quality processes and take appropriate actions.


Certified to ISO9001 (Version 2008)

Original certification obtained 28 February 1996

Documented policies for:

a) Health, Safety and the Environment

b) Privacy

c) Software Installation

d) Quality

e) Drug & Alcohol

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A key element of a successful project is the effectiveness of its document management system. P&P offers a full document management service that relieves clients of the day-to-day task of tracking and reporting on document status. The management of revisions to drawings and other files is undertaken by dedicated staff utilising client database systems or the power of the “Meridian” document management software. Use is also made of a Virtual Private Network (VPN) to provide clients with seamless access to their information and to retrieve documents managed by P&P. All documents are secure with access available at all times to approved users. In accordance with established quality processes, all data is backed up routinely, ensuring security of client information. P&P has dedicated personnel with many years of experience, able to efficiently handle the logistics of electronic and hard-copy document flow into and out of the office, as well as to ensure all revisions are up-to-date. Services can be tailored to suit specific requirements of clients. Whether it is selected project documents or full suites of operational data, P&P management systems are able to assist clients 24/7.


Significant experience in the use of Meridian software

Attention to the detail and management of critical documents

Extensive track record of management of documents on behalf of clients

Tailored management packages

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Recent changes to the Health and Safety in Employment (Petroleum Exploration and Extraction) Regulations seek to ensure that health and safety regulation of petroleum exploration and extraction activities ( both onshore and offshore) are more consistent with best practice in the industry, these changes included;.

A safety case regime for onshore and offshore installations

Major accident prevention policy

Goal setting regulations to cover activities over the full life cycle of wells

A well examination scheme

Notification and reporting of dangerous occurrences The objective of these changes is to strengthen the management of hazards having the potential to cause multiple fatalities (a major accident). This includes a reduction in the likelihood of an uncontrolled release of oil and gas and ensures the client has sufficient data to have certainty that they are taking all practicable steps to protect themselves and others from preventable incidents.

Plant & Platform has the capability and expertise to assist your business in meeting and exceeding your obligations and to ensure compliance with these updated regulations. In conjunction with CGE Risk, P&P is also able to offer Bowtie (XP) analysis capability to further enhance control of risks and threats to your business. Bowtie analysis is the best tool to visualise and communicate your risk management. A basic Safety Case utilising the Bowtie XP Software solution is available now for review and discussion.


Risk Management Solutions

Risk Analysis

Safety Management Studies

Hazop Studies

LOPA

SIL Analysis

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© Plant & Platform Consultants Ltd

With any infrastructure there is a necessity to protect the integrity of the asset. P&P has in-house capability to undertake detailed inspections and certification of your storage assets. We can inspect and issue Certificates of Compliance in accordance with industry standards and regulations. Irrespective of location, we have the solution for your business. In conjunction with our extensive Mechanical, I&E, Civil Structural and Process engineering design capability, P&P has an API 653 inspector / certifier available and an approved Worksafe compliance certifier who can cover any HSWA inspections and queries associated with Class 2.1.1A, 3.1, 6 and 8 Hazardous Substances and bulk storage tanks. In addition, P&P is now licensed to undertake Design Verification from Hazard Levels E to C for pressure piping. This capability allows the ability to offer you a “one-stop-shop” approach to storage vessels, piping and other areas of plant infrastructure. P&P has professional engineers that are IPENZ, IChemE and RPEQ certified with onshore and offshore experience around Australasia and the Pacific.

Conducting root cause analysis of storage tank failures

Performing hazardous waste storage tank integrity assessments

Developing storage tank inspection and repair specifications


Tank and bulk storage condition rating and HSWA assessment

RPEQ and IPENZ Chartered engineers

Inspections of aboveground

storage tanks to API 653

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The API 650 standard has been developed collaboratively to enable the petroleum industry to design Bulk Storage Tanks (BSTs) to recognised industry standards for use with the storage of petroleum, petroleum by-products and other combustible or flammable liquids commonly handled and stored. API 650 incorporates material selection, design elements and fabrication, erection and testing methods for vertical, cylindrical, aboveground, closed and open-top welded steel storage tanks. P&P has been involved with the design and inspection of BSTs, Fire Protection Systems and Load-out gantries for many years. As well as being a leading designer of BSTs, P&P has the capability to complete API 653 Inspection and Certification for Aboveground Storage Tanks and has become a leader in this area

P&P has also designed BSTs to other recognised industry standards such as AS1692.

Design of new storage tanks in New Zealand, Australia, Papua New Guinea and the South Pacific

Conducting root cause analysis of storage tank failures




Tank and bulk storage design expertise


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P&P has specialist Cathodic Protection (CP) and Corrosion Engineering capability and is a member of the ACA. Selected engineers have undertaken specialist training in CP and Corrosion Engineering. This enhances P&P’s ability to offer more integrated services to clients by allowing focussed consideration of corrosion mitigation at the design phase of a project. P&P is well placed to offer support and advice to clients with existing infrastructure during the life cycle of an asset.

P&P personnel recently attained API 653 Inspection Certification for Aboveground Storage Tanks. Backed with a unique qualification, P&P is positioned to undertake storage tank integrity evaluations, inspections and certification. P&P has undertaken design and inspection of storage tanks for many years and is able to provide HSWA Compliance Certification. Capabilities include the following:

Inspections of aboveground storage tanks to API 653

Conducting root cause analysis of failed storage tanks


Specifying coating and linings for storage tank corrosion protection


Design of new storage tanks

Tank and bulk storage condition rating and HSWA assessment


Specific capability for oil and gas, energy, pipeline, materials handling and related industries

High quality outputs with Industry endorsed software


Direct industry experience in

many countries

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P&P has undertaken a number of Coal Seam Gas projects. Works carried out include facilities design for new and existing fields, as well as project and construction management. These projects have included detailed design of drilling pads, well site civil works and roading design as well as gathering networks for multiple wells within single well site locations and the design and construction of skid packages, and compression facilities. Both permanent and skid or trailer mounted packages have been delivered, and at times work has been carried out within live plant operations. Whether it be development of new fields, boosting existing field gathering capabilities with modifications to HDPE or carbon steel pipe work, or upgrading process capability P&P have the resources and expertise to assist.


Engineering design related to well sites and gathering systems


Direct industry experience in construction management

Optimisation of existing infrastructure to meet changing production profiles

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P&P has undertaken many water treatment projects, including filtration, dosing facilities and electrolytic treatment. A number of P&P personnel have brought direct water treatment experience from across many industries to Plant & Platform. The types of projects include the design of systems to separate foam from water, utilities water design utilising carbon beds and air stripping, reverse osmosis and water treatment plant operational experience. In conjunction with in-house capability, P&P has developed professional relationships with specialist water treatment companies. These specialist skills may be engaged at any stage of a project, regardless of size and/or complexity.

Potable water supply systems

Produced water management

Blackwater systems for wellsites

Bulk storage tanks for refined product and water systems

Firefighting water distribution and applicable appliances

Geothermal, gathering, re-injection systems


Water Supply Systems

Water Treatment Systems

Disposal Systems

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Plant & Platform Specialist Capability PO Box 660, New Plymouth 4310

141 Devon Street West, New Plymouth Ph: +64 6 759 2199

NEW ZEALAND www.pandp.co.nz

© Plant & Platform PP599 Rev. 26

JURISDICTIONAL RECOGNITION

COMPLIANCE & INSPECTION SERVICES

CIVIL/STRUCTURAL ENGINEERING

BULK STORAGE TANK FOUNDATION DESIGN

(API 650)

STRUCTURAL VERIFICATION

SAFETY ENGINEERING

HAZOP Leader

LOPA “BOWTIE” RISK ANALYSIS

HAZARDOUS AREA CLASSIFICATION

SAFETY CASE & RISK ASSESSMENTS

HIPPS Design

OTHER SPECIALIST SERVICES

ASSET RELIABILITY MANAGEMENT

FIRE FIGHTING SYSTEM DESIGN

PROCUREMENT, EXPEDITING & MATERIAL

INSPECTION SERVICES

PE PIPELINE GATHERING SYSTEMS

CAPEX Estimating

DOCUMENT MANAGEMENT

CONSTRUCTION SUPERVISION & COMMISSIONING ASSISTANCE

INSTRUMENT & ELECTRICAL ENGINEERING

CUSTODY TRANSFER METERING

COMPRESSOR CONTROL SYSTEMS

PIPELINE ELECTRICAL

INTERFERENCE

PIPELINE & PLANT CONTROLS

POWER STATION GAS SUPPLY SYSTEMS

GAS ANALYSIS SYSTEMS

SIL STUDIES

SURGE ANALYSIS

SAFETY MANAGEMENT

STUDIES

MODELLING CONSEQUENCE – DYNAMIC - NETWORK

Functional Safety Engineering (TUV Certified)

RPEQ Registration

CPEng Registration

IChemE Registration

ROTATING EQUIPMENT

IMechE Registration

IChemE Registration

MECHANICAL ENGINEERING

PRESSURE VESSEL DESIGN

BULK STORAGE TANK DESIGN

INTELLIGENT PIGGING PROGRAMS

API 579 FITNESS-FOR-

SERVICE ASSESSMENTS

PECPR DESIGN VERIFICATION

(LEVELS C, D & E)

HSWA Compliance Certification

API 653 Inspection Certification

SEISMIC ANALYSIS & ASSESSMENT

HAZARDOUS AREA ASSESSMENTS

SAFETY INTEGRITY SYSTEMS

PROCESS ENGINEERING PIPELINE ENGINEERING

PIPELINE DESIGN

PIPELINE FRACTURE CONTROL

DEFECTS & PIPELINE ASSESSMENT

PIPELINE REMAINING LIFE ASSESSMENT

http://www.pandp.co.nz/

THIS IS TO CERTIFY THAT

Plant & Platform Consultants LimitedHas been assessed for contractor pre-qualification

valid from 31 Jul 2018 - 31 Jul 2020

Engineering (Professional Services)

Category 3

www.prequal.co.nz | [email protected] 0800 773 782

PREQUAL CERTIFICATE

CAPABILITIES - pandp.co.nzpandp.co.nz/pandpoil/docs/PP595.pdfProcess simulation BOWTIE analysis...

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