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CAPABILITIES & FACILITIES LIST Telephone: 920-713-4160 E-mail: machinery@lmc-corp.com WWW.LMC-CORP.COM WWW.LMC-CORP.COM

610 Baeten Road, Green Bay, WI 54304

Total square feet: Offices 20,000 Sq. Ft. Manufacturing & Assembly Area 110,000 Sq. Ft.

ISO 9001:2008 UL DQS Inc. Certification Number: 1000400 QM08

Custom Machine Building Solutions

FOR OVER 70 YEARS OUR GOAL IS TO “SOLVE” MANUFACTURING PROBLEMS WITH INNOVATIVE AND COST EFFECTIVE SOLUTIONS THAT DELIVER “RESULTS”

TO YOUR FACTORY FLOOR!

Build-To-Print Custom Machines LMC offers turn-key machine building services of any scope, complexity and size for machine designs provided by our customers.

• Sub-Assemblies – Table Top Machines – Prototype Machines – Single or Repeat Machine Builds – Stand-Alone Machines – Complete Turn-Key Manufacturing Lines.

Rebuilding/Modifications to your existing Machines/Automation • We work with companies to rebuild or modify existing machinery and process lines.

Custom Machine Design/Build Services - Automated Manufacturing Solutions

• Our experienced mechanical and electrical engineering teams specialize in designing and building one-of-a-kind automation solutions that bring innovations alive! We create unique, robust and cost-effective solutions to meet your most challenging requirements. Full 3-D system modeling – Complex Control Systems - Robotics – Machine Vision

Inspection Systems – Multi Axis Machine Control – Data Acquisition & Process Control – Complete Machine Qualification & Validation Documentation – UL Approved Panel Shop – Adherence to UL, CSA, CE, TUV

Vertically integrated manufacturing capabilities that yield cost effective solutions:

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Machine design (mechanical and electrical) – machining (large and small) – fabrication – welding – painting - mechanical and electrical assembly - controls integration – installation - field service - spare parts support. Industries served: Aerospace, Agriculture, Automotive, Building & Construction, Chemical, Coating, Consumer Products, Converting & Packaging, Defense & Government, Electronics, Energy & Utilities (Nuclear Energy, Wind, Oil & Gas), Food & Beverage, Foundry-Iron/Aluminum, Medical & Pharmaceutical, Plastic, Printing, Pulp & Paper.

ASSEMBLY CAPABILITIES – EAST & WEST BAYS

(1) Total of 35,000 sq. ft. of assembly floor space

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(7) Overhead cranes - 5 to 25 ton (20 feet under hook) (8) Forklifts - 11,000 lbs. capacity

ASSEMBLY CAPABILITIES – TEMPERATURE & HUMIDITY CONTROLLED

(1) 6,550 sq. ft. of temperature and humidity controlled assembly space; for confidentiality and security issues, this area can be arranged into 3 separate assembly areas of 3,150 sq. ft., 2,500 sq. ft., and 900 sq. ft.

(1) 3,000 sq. ft. of additional assembly floor space with 2 ton overhead crane Large door opening 14’ 10” Wide X 14’ 10” High Outside riggers available for heavier/wider loads

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CNC EQUIPMENT

(1) Hurco DCX31i Double Column Machining Center with WinMax 5 control. Travels: X=126”, Y=82.7”, Z=36.2”. Table size: 118.1” X 66.9”. 40 tool Automatic Tool Changer. 10,000 RPM spindle, 80 HP. Through the spindle coolant, glass scales, rotary table and tailstock (including 4th axis interface), conversational part and tool probing, and enhanced DXF transfer

(1) Hurco VMX24 Vertical Machining Center with WinMax Dual Screen control. Travels:

X=24”, Y=20”, Z=24”. Table size: 30” X 20”. 24 tool Automatic Tool Changer. 12,000 RPM spindle, 12 HP. Through the spindle coolant, rigid tapping, conversational part and tool probing, and enhanced DXF transfer

(1) Hurco VMX42 Vertical Machining Center with WinMax Dual Screen control. Travels:

X=42”, Y=24”, Z=24”. Table size: 50” X 24”. 24 tool Automatic Tool Changer. 12,000 RPM spindle, 24 HP. Through the spindle coolant, rigid tapping, conversational part and tool probing, and enhanced DXF transfer

(1) OKK Model HM500S Horizontal Machining Center with Fanuc 310iS control.

Travels: X=24.8”, Y=24.4”, Z=27.95”. Table size: 19.7” x 19.7”, 990lbs capacity. Magazine capacity = 60. 30/25 H.P. Through the spindle coolant if using both pallets X is 24” per part.

(1) SuperMax Max 4XP. Travels: X=43.3”, Y=23.6”, Z=24.8” (1) SuperMax 3 Vertical Machining Center with 15 HP two speed gear head. Travels:

X=40”, Y=17.3”, Z=24.8” (1) Mazak Model V-15 Vertical Machining Center with Fagor 8050M control. Travels:

X=80”, Y=29.8”, Z=30”. Table size: 30” x 80”. Magazine capacity = 20. 15 H.P. (1) Mazak VQC 20/50B Vertical Machining Center with Mazatrol CAM M2 control.

Travel X=50”, Y=20”, Z=20”. Table size 50” X 20”. Magazine capacity = 16. 20 HP

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(2) OKK MCV Model 520’s Vertical Machining Center with full 4th axis. Travels: X=40”,

Y=20”, Z=20” (2) OKK MCV Model 650’s Vertical Machining Center with full 4th axis. Travels: X=50”,

Y=25.6”, Z=25.6” (1) Mori-Seiki Machining Center. MV-JR with Yasnac MX3/Moric-2Y control. travels:

X=22”, Y=16.1”, Z=18.1”. Table size: 35.4” x 17.7”. Magazine capacity = 20 (4) Leblond Makino AMC 55 with Heidenhain controls. Travels: X=21.65”, Y=12.59”,

Z=13.8” (1) Mori-Seiki Model SL-15 Slant Bed Lathe with Yasnac LX3/Moric-J control and 6”

power chuck. Swing over bed = 17.7”. Swing over cross slide = 11.8”. Distance between centers = 20.7”. 11 H.P.

(1) Mazak Power Master Universal Model 3000U Lathe. Swing over bed - 30”. Swing

over cross slide = 18”. Distance between centers = 123”. Hole through spindle 4.6”. 60 H.P.

(1) Mazak Model Power Master N:60 HP100” bed, swing = 34”.Swing over crosstie=22” (1) Samsung SL-MC/1000 CNC turning center with live tooling and bar feeder. 10”

chuck. 25.6” swing, 13.8” cutting diameter. 40” distance between centers, 3” through hole 3500 RPM

(2) Mori-Seiki SL-25’s with 10” chuck, 10” diameter, 18” Distance between centers, 2.6

diameter through hole (1) Dainichi F35-1250 CNC Lathe 15” chuck, 15” diameter, 2500 RPM, 40” Distance

between centers, 3.5 diameter through hole

CNC BORING BARS

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(1) MAG Giddings & Lewis FT 3500 Floor Type Traveling Column Horizontal Boring Mill with Siemens Sinumeric 849D CNC control. Features of this machine are: 78” X 98” rotary table with 78” travel and 88,000 lbs load capacity (floor plate for remaining X travel); Through spindle coolant; CH-8 Head attachment for programmable contouring of bores; Part probing w/radio transmission; 60 position tool changer; Rigid tapping; 74 HP. Travels: X=394”, Y=122”, Z= 49” plus W of 78”

(1) Toshiba BTD-11 Table Type Horizontal Boring Machine (Remanufactured 2007) with Fagor 8055/ BM control and rotary table. Rigid Tapping. Travels: X=70”, Y=59”, Z=56”. Table size: 55” x 63”. Maximum table load 13,860#. 20 H.P.

(1) Machinery Systems Model H-200 Horizontal Machining Center: 4 pallets. Pallet size:

39” x 56”, Travels: X=120”, Y= 69”, Z= 58”

MANUAL BORING BARS

(2) Nomura Model B-100-WP Horizontal Boring Bars with (3) axis readout. Travels: X=96”, Y=72”, Z=26”, W=41”. Table size: 48” x 96”. Max table weight

13,200#. 20 H.P. (1) Nomura Model B-100-SR Horizontal Boring Bar with motorized rotary table and (3)

axis readout. Travels: X=50”, Y=50”, Z=26”, W=43”. Table size: 45” x 50”. Max table weight 11,000#. 20 H.P.

(1) Toshiba Model Horizontal Boring Bar with (3) axis readout. Travels: X=118”, Y=83”,

Z=63”, W=35”. Table size: 60” x 118”. 25 H.P.

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GRINDERS

(1) Churchill Model “D” O.D. Grinder with 2 axis readout. Max diameter = 18”. Distance

between centers = 144” (1) Kellenberger. Max diameter = 15”. Distance between centers = 37.5” (1) Okamoto Surface Grinder. 16” x 32” (1) Chevalier Surface Grinder. 12” x 36”

PAINT BOOTH

(1) Binks Paint Spray booth 14’ x 14’ x 24’ deep

PREP BOOTH

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(1) Clean and prep prior to paint and used for passivation of stainless steel

FABRICATING EQUIPMENT

(1) Flow Flying Bridge CNC Waterjet. 50hp Single head, 6’ X 12’ table can cut through

6” material (1) Accushear 850012 Hydraulic Power Shear Model 8200012. ½”X12’ (1) Promecam RG-154 160 Ton Hydraulic Press Brake. ¼” X 12’ w/automec CNC

back-gauge (1) Geka Puma 55 Ton Ironworker Press (1) Wysong 10’ Power Slip Rolls (1) Aronson Model 160 16,000 lb Weld Positioner with power tilt and rotation and 54”

table.

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(3) Weldsale Acorn Weld Tables 5’ X 8’ (2) Miller Swing Arm Boom Welders with 15’ reach (8) TIG Welders (10) MIG Welders (2) Plasma Cutters (2) Stud Welders (1) Spot Welder

WELDING CERTIFICATIONS

All LMC welding personnel are certified to the following industry specifications: • AWS D 1.1 (structural steel) • AWS D 1.6 (stainless steel) • AWS D 1.2 (aluminum) • GMAW (MIG) – carbon steel, stainless steel, and aluminum • GTAW (TIG) – carbon steel, stainless steel, and aluminum • FCAW (Flux-Core) – steel and stainless steel • Nuclear: QL-2/QL-4 • In-house Level 1 Certified Weld Inspector (visual and non-destructive)

Individual welding qualifications are available by request. If a qualification is required that is not listed here LMC will become qualified in that particular specification.

QUALITY CONTROL EQUIPMENT

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(1) LKG90C Large Bridge Style Coordinate Measuring Machine, running PC DMIS software. Travels: X=120”, Y=60”, Z=40”.

(1) Mitutoyo Model B715 Coordinate Measuring Machine with IBM microprocessor

running GEOPAK 1000 software. Travels: X=28”, Y=60”, Z=24”. (2) Surtronic/Taylor Hobsen Profilometer (1) Surtronic 3+ Digital Profilometer (computer accessible) (8) Granite Inspection Tables (3) Digi-Height Verniers Full complement of dial indicators, parallels, gauge blocks, dial bore gauges, ring &

pin gauges, sine bar, etc.

MISCELLANOUS MACHINING

(1) Planer Mill, 38” x 140” Table with 42” x 42” opening

MISCELLANEOUS Main assembly building power: 400 amp 480V 3 phase bus duct 400 amp 480V 3 phase test switch 200 amp 3 phase 60 amp receptacles Main assembly air supply: 1 ¼” line @ 110 psi from 50 HP rotary screw compressor Other power or air supplied by generator/standby compressor

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