Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10...

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Canadian Case Studies Boilers • Cooling Towers Domestic Hot Water Tanks • Pools Irrigation • Steam Generators

Transcript of Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10...

Page 1: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Canadian Case Studies

Boilers • Cooling TowersDomestic Hot Water Tanks • Pools

Irrigation • Steam Generators

Page 2: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

BOILERSCASE STUDY CINTAS CLEANING PLANT CALGARY, ALBERTA

Application InformationCintas Cleaning Plant, a commercial laundry company, experienced scale build-up on their steam boiler and heat exchanger. Cleaning both pieces of equipment required the use of harsh and expensive chemicals and additional down time during the annual inspection.The water softener used to protect the boiler was taken off line and a C60 HydroFlow unit was installed on the condensate line to the boiler. Five months after HydroFlow treatment the boiler is free from scale. The HydroFlow unit removed existing scale and left a talc like residue on the tubes, that can be wiped off. The Boiler Inspector asked if the boiler had been chemically cleaned before he had arrived. He also commented that the boiler was unusually clean. The boiler was closed and put back in service.

Plant Boiler

Inside Plant Boiler

Cintas Cleaning Plant Heat ExchangerCity water is preheated with outgoing wash water , the exchanger is prone to scale and very difficult to clean. A HydroFlow C120 unit was installed and after five months of HydroFlow treatment the inside of the tube and shell exchanger is scale free.Note, what appears to be a mirror polish on the interior of the heat exchanger. Again this unit required no cleaning and was closed up and put back in service.

SynopsisAfter 38 months both the boiler and the heat exchanger have gone through their third annual inspection by ABSA. Both units were in excellent condition and after the inspection they were both closed and put back in service. The ABSA inspector stated that, although he can not recommend HydroFlow to anyone, after looking at the condition of the boiler and heat exchanger he could not see why anyone would not want to use HydroFlow. We did not get an update on cost savings but were told last year that the savings were in excess of $60,000 per year.

In calculating this they took into account the following:• Increased efficiency of the boiler reducing gas consumption• Salt costs reduced• Water savings from not regenerating the softener• Reduced maintenance costs from not having to strip scale from

the boiler or heat exchanger.

C120 HydroFlow unit installed on cold water feed to heat exchanger

Tube & Shell heat reclaim

Page 3: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

COOLING TOWERSTHE DON HARTMAN NORTH EAST SPORTSPLEX – ALBERTA – 2011

The Don Hartman North East Sportsplex is a 64,800 ft2 facility housing two NHL-size ice surfaces (85 ft. x 200 ft.).The cooling tower for the facility was treated with a combination of a water softener, scale and corrosion inhibitors as well as biocides. Although the General Manager was pleased with the results of the chemical treatment on the cooling tower he was interested in reducing the need for chemical treatment. He decided to test a P-120 HydroFlow unit for three months and compare the results with the chemical treatment.

Results of the three month trial period at the Don Hartman North East Sportsplex:When HydroFlow was installed the water softener, scale and corrosion inhibitors were discontinued. The biocides were reduced by 50%. (Pictures on right show same location, taken from a different angle.) 90 days after HydroFlow

Before HydroFlow

After seeing the results of the 90-day trial on the condenser tubes, the General Manager made the following comments: “I can see nothing that tells me that we shouldn’t have this equipment”…and…”I see no evidence that indicates the HydroFlow equipment is not working.”Prior to HydroFlow installation, four directional slots in the 6” pipe, which returned collected water to a remote sump, were constantly scaling up. Upon inspection, five weeks after HydroFlow installation, the General Manager noticed these slots were free from scale for the first time, commenting, “this pipe hasn’t been this clean since I’ve been here.” .

Biocide Reduction by Installing HydroFlow:At the commencement of the HydroFlow trial, biocides were reduced by 50% and six weeks later, Sample #2 was taken (see below). Eight weeks after installation, biocides were reduced an additional 25% from the original level for an overall reduction of 75%. Ten weeks after installation, Sample #3 was taken (see below).All bacteria samples were incubated for 72 hours. The maximum acceptable level for bacteria concentration is 106.Sample #3, with HydroFlow installed for 10 weeks and 75% reduced biocides, shows bacteria levels of 103 - well below acceptable levels.Once the 90-day trial period was over, biocides continue to be used at a 75% reduction from original levels.

Sample #1 July 31, 2011Bacteria level is 104-105

(2 weeks prior to HydroFlow install)

Sample #2 September 29, 2011Bacteria level is 103 biocides reduced 50%

(6 weeks after HydroFlow install)

Sample #3 October 28, 2011Bacteria level is 103 biocides reduced 75%

(10 weeks after HydroFlow install)

Page 4: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Cost Savings:Approximately $4,500/year saved by eliminating the water softener, scale and corrosion inhibitors and reducing biocides by 75%.

Return On Investment (ROI): Based on the savings and the cost of the P-120 unit, the ROI is 53.7%. This means the investment in HydroFlow will yield a return of 53.7% every year.

Payback Period:With an ROI of 53.7% the cost of the P-120 unit is fully paid back in just over 22 months.

Additional Activities: Impressed with the trial results, the General Manager is inquiring about HydroFlow units for the mixing valves which scale up and need cleaning every 6 months.Environmental Impact of HydroFlow: In addition to substantial cost savings, the Don Hartman North East Sportsplex has reduced its impact on the environment by eliminating the use of a chemical water softener, scale and corrosion inhibitors, and reducing biocides by 75%

Impact of HydroFlow Installation on the Don Hartman North East Sportsplex:

HUMIDIFIERS

SALVATION ARMY

Product Recommendation S38Great results were achieves after installing the S38 on the Salvation Army Engineered Air Steam HumidifierThe HydroFlow EffectThe HydroFlow signal keeps the ions in suspension. Without our protection the ions will precipitate out of the water to form hard lime scale.Any precipitate that forms in these extreme conditions after the water has been treated by HydroFlow would be of a soft nature which can be easily transported away by means of an automatic (if available) or manual blow down regime.In the event the equipment is not equipped with any blow down facilitation you will find that periodic cleaning would be much easier.

Results after 3 months

operation.

Page 5: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Equipment LongevityIt’s quite commonly known that slightly hard water is preferred for use on equipment that includes any heating cycle as it generally not corrosive.This is the reason why many manufacturers of steam generators, ovens and humidifiers will not warrant equipment that is supplied with softened water as it will reduce the life and can be damaging to the equipment.Through the use of HydroFlow technology we can now have an ideal scenario where we can accomplish great results.

Install LocationWith these applications it is imperative to know and understand the equipment being treated so that the HydroFlow can be applied in the optimum location, this is due to the fact that this type of equipment predominantly uses either Solenoid or float ball valves in the process, being on the wrong side of a valve will make all the difference. Please ensure you consult with your dealer for install location assistance.

HEAT EXCHANGERSTRICO CENTRE FITNESS & WELLNESS FACILITY

Trico Centre uses plate & frame heaters to heat all of their domestic hot water for the recreation centre. They had these installed in 2009 and they worked really well for the building for the first 8 months and then they found that they were running out of hot water and pressures where dropping.

Upon trouble shooting they found both heat exchangers plugged with scale and were forced to take the exchangers apart and clean. After cleaning they found their water pressure and supply returned to normal.

From 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00 per cleaning.

After doing some research they found HydroFlow and together they chose a course of action. The operations manager was skeptical and felt believing was seeing. A HydroFlow unit was installed on the main line to the plate and frames units, about 3 months before their annual cleaning. They continued to monitor these and as a result pressures actually increased about 3 PSI and were showing no signs of any issues.

In 2013 they decided to shut down 1 plate and frame and open it up. What they found was all of the plates inside looked like new and the only scale that was found anywhere was about 1/16 of a cup at the inlet flange.

Conclusion: It has convinced the operations manager that these units do work, and he would not hesitate in purchasing HydroFlow again for this application.

Page 6: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Inspection Report After HydroFlow Installation

At a six month inspection, the hot water tank flues (A) were scale free but covered by light talc (an expected result of breakdown of existing limescale). The talc easily wiped off with a cloth (B and C). Pictures A and B show the bottom of the tank covered with a thin layer of loose scale (~one-sixteenth of an inch after 6 months without flushing out or cleaning – substantially reduced from maintenance reports of one-inch of scale every 6 weeks). After vacuuming, the bottom of the tank just above the access opening is scale free (C). One sees a thin layer of scale adhered to the bottom of the tank, which is expected to breakdown over time and wash away. During inspection, the tank was flushed twice from the top. As no additional scale flushed out, one may assume that the upper regions of the tank are scale free.

DOMESTIC HOT WATER TANKSRED WOOD INN & SUITESALBERTA – 2011

Opened December 2008, this award winning 92-suite hotel waged an uphill battle against limescale build up. Even though two 80-gallon hot water tanks were drained and cleaned every 6 weeks – at

considerable cost to management – the tanks continued to be so clogged with scale that a high-pressure air hose had to be used to unblock the drains before cleaning and vacuuming out the tanks. Additionally, three guest suites in the hotel could not be rented out due to the significant amounts of limescale coming out of bathroom taps.Looking for a maintenance-free, environmentally safe alternative to salt based water softeners, the owner purchased a HydroFlow C-100 commercial unit, and attached it to the cold-water feed to the hot water tanks. One month after HydroFlow installation, the owner reported that the drains of the hot water tanks were not clogged with limescale. A high-pressure hose wasn’t needed to unblock the drains; water flowed smoothly from the drain tap. Draining and cleaning the tanks was postponed, saving management substantial time and money. Three months after HydroFlow installation, water from the hot water tanks flowed freely, clear of scale, and tanks didn’t require draining or cleaning. Four months after installation, the three suites no longer had scale in the bathrooms and are rented out regularly to guests. Six months after installation, the tanks are opened and inspected; vertical flues are scale free, indicating that HydroFlow is preventing new limescale from forming. Existing scale at bottom of tanks is substantially reduced.

Tank Cleaning Prior to HydroFlow

Prior to installing HydroFlow, maintenance staff reported tank cleaning required EVERY 6 WEEKS, removing ~70% of scale in a laborious full-day process. Cleaning sessions involved repeated tank flushing to remove scale from the upper region of the tanks, and attempts to vacuum up limescale. Vertical flue stacks remained encrusted with scale after each cleaning. Maintenance staff estimated that about one-third of the amount of scale shown in the jar (above) remained in the tanks after each cleaning, causing substantial reduction in tank efficiency and increased energy consumption. Approximately one inch of scale built up every six weeks and scale continued to come out of the taps in three suites, making the suites unrentable.

Tank Cleaning After HydroFlowNO TANK CLEANING was required in the 6 months after HydroFlow installation – saving staff a full day of maintenance every six weeks and hotel management substantial financial output. Four months after installation, limescale in hotel suite bathrooms disappeared and rooms were available for guest rentals.

Before HydroFlow: Scale sample after

6 weeks, one cleaning, two tanks

Jar measures 4” x 4” x 6”

Pictures show the vertical flue stacks free from scale after 6 months.

A B C

Page 7: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Impact of HydroFlow on Red Wood Inn and SuitesPayback period for HydroFlow

Less than one month of revenue generated from the three hotel suites (formerly unavailable to guests) was sufficient to payback the initial HydroFlow investment. This does not take into consideration the money saved on energy savings and tank cleanings. Additional savings in manpower hours and frustration-reduction to owner and staff have been immeasurable!

STEAM GENERATORS

HOTELS & LEISURE CENTERS

• Reduces lime scale

• Removes existing scale

• Extends equipment longevity

• No corrosive salts

• Reduced maintenance

• Easy to install

• Fits all pipes sizes and materials

• Energy efficient

• 110 V power adaptor. Low wattage consumption

• HydroFlow units are installed on the pipe with no plumbing required

• Patented Ferrite Technology induces the signal into the water and transmits throughout the system

• The patented signal transmits with or without flow

• Signal ON LED monitoring

Greatly extending maintenance intervals and equipment longevity means more profits.

It just makes sense.

Luxury Comes at a CostMost hotel and Leisure locations these days offer their clients the benefits of steam rooms to enhance the client’s experience.

The underlying problem with this equipment, is that the steam generators are plagued with problems when operated with hard water; why not just use a softener, using a softener on this kind of equipment creates a corrosive problem due to the high temperatures used. (So eliminating one problem just created another)

HydroFlow will address these problems by greatly reducing maintenance time and extending the intervals.

Installation of HydroFlow HS38 on

Steam generator

Page 8: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

These pictures are of a Steam Generator used by a well known Hotel Chain.

This is the same Generator after only 30 days of using HydroFlow Technology

This is the same Generator before using HydroFlow Technology

You can see quite clearly that the encrustation is reversing which will amount to more efficient equipment. Which equals energy saving and longer service intervals.

This is the same Generator after one year of using HydroFlow Technology

Page 9: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

SWIMMING POOLSLYLE HALLMAN SWIMMING POOL ONTARIO – 2011

The City of Kitchener, Ontario, owns and operates this 25 metre indoor pool at Lyle Hallman. Because 300 – 500 swimmers use it daily, this pool requires significant amounts of chemicals to maintain.An AquaKlear HydroFlow P-160 unit was installed and monitored from July 12 – August 15, 2011. Chlorine pump readings were recorded daily.During the monitoring period, a low count of chloramines was maintained despite discontinuation of chlorine shock treatments. Daily chlorine readings showed a 51% decrease in chlorine use. Employees at the pool noticed an improvement in water clarity, as well as a significant reduction of chlorine smell.

Significant reduction in chlorine smell

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Chlorine Usage - reduced by 51%

HydroFlow AquaKlear

Cost savings:Chlorine was reduced by 51% during the monitoring period resulting in a savings of over $3,500 annually. By discontinuing chlorine shock, there was an additional annual cost savings of over $4,800.Total cost savings: $8,300 annually.Return On Investment (ROI): Based on an annual cost savings of $8,300 and the price of an AquaKlear P-160 unit, the ROI is 59.4%. That means an investment in HydroFlow will yield a return of 59.4% every year.Payback Period: With an ROI of 59.4%, the cost of the P-160 unit is fully paid back in just over 20 months.Additional Benefits: • Water was consistently clearer during the

HydroFlow trial period as a result of particulates being flocculated without chemicals – increasing filtration abilities

• Shock was not required to maintain low count of chloramines

• Algae, bacteria, and other potential parasites get treated as they pass through the ferrite ring of the P-160 unit – greatly reducing extra chlorine needs

• Air quality improves as a result of low chloramine count

• Duration and frequency of backwash can be reduced, within government guidelines

• Lime scale is prevented – keeping heating unit(s) running at optimum performance

Environmental Impact of HydroFlow: In addition to substantial annual cost savings, the City of Kitchener reduces its impact on the environment with a 51% reduction of chlorine use and the 100% elimination of chlorine shock. Water consumption is decreased through reduction of frequency and duration of backwash. A decrease of energy consumption to heat replacement water is also realized.

Impact of HydroFlow on Lyle Hallman Swimming Pool

Page 10: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

YMCAONTARIO – 2011

At this 50,000 gallon YMCA indoor swimming pool in Ontario, staff works diligently year-round to ensure guests have an enjoyable swimming experience.Substantial amounts of chemicals are used to maintain optimum pool conditions, and effectively stay within the target range of 0 – 1.0 ppm of chloramines.Two different shock treatments are used to sanitize the pool costing over $5400 annually: 425 kg of SM Brite (Potassium ion phosphate) and 60 litres of Hydroxian (liquid oxidizer).The pool operator had ongoing concerns about chloramine count – directly affecting water and air quality – and possibilities of Cryptosporidium parasite being brought into the water by swimmers. Parasite prevention treatments involve super chlorinating the pool over a 48 hour period.

AquaKlear P-100 unit installed to reduce chemicals – effects monitored over 30 days • chloramines averaged 0.46 ppm • no shock added to pool during

monitoring period • over 50% reduction in chemical use

YMCA employees noted • visible difference in water clarity in

first week • noticeable reduction of algae

forming in the pool

AquaKlear installed at Ontario YMCA

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Combined Chlorine Reading

With P-100: shock treatments were discontinued in July

Cost savings: Shock treatments are discontinued resulting in an annual cost savings of $5,445. (Cost savings for additional chlorine use are unavailable).

Return On Investment (ROI): With an annual cost savings of $5,445, the ROI is 77.9%. This means an investment in HydroFlow yields a return on investment of 77.9% every year. (ROI increases when the cost savings for chlorinating the pool are included.)

Payback Period: With an ROI of 77.9%, the cost of the P-100 unit is fully paid back in just over 15 months. (Payback period decreases when the cost savings of chlorinating the pool are included in the ROI.)Additional Benefits:• P-100 ferrite ring treats algae, bacteria and other

potential parasites• Shock is not required to maintain low chloramines

count

• Water clarity improves as particulates flocculate without chemicals - improving filtration

• More than 50% reduction of chemicals to maintain this pool

• Air quality improves with low chloramines count

• Duration & frequency of backwash reduced within government guidelines

• Lime scale prevented – ensuring heating units run optimally

Environmental impact of HydroFlow:

In addition to substantial annual cost savings by eliminating shock, the YMCA further reduces its impact on the environment with a greater than 50% reduction of total chemical use. Water consumption is decreased through reduction of frequency and duration of backwash. Decrease of energy consumption to heat replacement water is also realized.

Impact of HydroFlow on YMCA

AquaKlear improves pool clarity

Page 11: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

AGRICULTURAL IRRIGATION

APPLE ORCHARD

Customer: The grower has been growing, packing, and shipping premium tree fruit products since the 1920’s, with orchard locations throughout the prime growing regions of Eastern Washington.

Application: Scale accumulation on apples.

Device: Custom HydroFlow 12” Water Conditioner.

Installation date: July 17, 2013

Evaluation date: September 17, 2013

Background:The Orchard in the Yakima Valley, Washington, incorporates overhead sprayers for temperature control and protection from sun damage.

Problem area:Even though acid is added to the sprayed water, apples still gather hard scale stains. The scale staining reduces the grade of the apples. In an average growing season, only 50% of the apples receive the highest grade rating.

Proposed solution:Install a Custom HydroFlow 12” I Range on the pipe which supplies water to the Orchard.

Results:Scale deposits accumulate as fine powder which is very easy to remove. Over 90% of the apples are expected to receive the highest grade rating once processed. Note: The apples were picked at the end of 2013, placed in cold storage and are expected to be processed, packed and shipped during the first quarter of 2014.

Additional Observations:Two weeks after the installation of the HydroFlow water conditioner, the pond’s water became much clearer and the floating algae blooms reduced significantly. In addition, snails that used to clog the filters are no longer present.

Quote from customer:Orchard Manager: “The pond has never been this clear and the white powder washes right off the apples. The benefits of HydroFlow should have a very positive impact on our profits this season. Initial processing results are the best I’ve ever seen.”

Scale deposits left on the apples prior to

HydroFlow that don’t wash offPond

Pump Filter

Orchard

HydroFLOW 12”

Scale deposits easily brush off after install of HydroFlow

Orchard PondBefore After

Page 12: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

HistoryPrevious experiments with corn using drip irrigation and magnetically stimulated water yielded very positive results with increased yields of up to 30% and as much as 50% decreased water and fertilizer. Other observed findings also included larger and healthier plants with a more developed root systems. The current experiment used a new Zimatic 9000 circle with lake water irrigation. All delivery equipment was new; pipes, filters, and pump system with the latest Fieldnet computer control system.

Testing ProcedureThe crop circle was divided into four plots.

1. Control with plain lake water.

2. HydroFlow stimulated lake water.

3. HydroFlow and Magnetically stimulated lake water.

4. Magnetically stimulated lake water.

All four plots were matched; water and fertilizer was equally applied to all test areas. There were no significant soil differences. There were minor elevation differences. All were planted with the same Pioneer 36V51 corn on the same day and at the same density. The corn was a 102 day variety planted in April and harvested during the 3rd week of December with 17.4% moisture content.

Results

Discussion1. Both plots with HydroFlow obtained better yield than the control

plot, and in addition, the HydroFlow plots had better color and roots.

2. The magnetically stimulated plot had slightly less yield than the control plot but still showed good growth, color and slightly better root system than the control.

3. The corn was given water and fertilizer by a trained farm manager but I feel both were introduced in excess. The optimum amount was probably greater than required which may have had adverse effects.

4. It is interesting to note that a similar nearby field of Pioneer 36V51 corn that was fertilized in the same manner but used siphon tube water delivery, yielded only 5 tons/acre or 20% less than our four experimental plots.

CORN CROP

Plot Colour Avg. Plant Height Roots Yield

Control Green 108.5” Normal+ 5.97 tons/acre

HydroFlow Lush green 120.0” Normal+++ 6.35 tons/acre

HydroFlow & Mag Lush green 132.9” Normal++ 6.16 tons/acre

Mag Lush green 121.4” Normal+ 5.94 tons/acre

Future experimentsDr. Stuart O’Byrne1. In the past, I conducted drip irrigation experiments which allowed for more continuous water and fertilizer utilization while using lessened amounts of both. Historically, these experiments yielded better results.

2. It is clear that HydroFlow had a positive effect on the corn which merits further testing that may include the combination of drip irrigation and a more sophisticated monitoring and control system.

Control crop irrigated with plain lake water (2 weeks after irrigation ceased)

Crop irrigated with HydroFlow stimulated lake water (2 weeks after irrigation ceased)

Page 13: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

There are several problems that commonly occur with reverse osmosis. First is that the membranes have a tendency to scale up. As the water is pushed through the membrane, the concentration in the water near the membrane increases - we can think of this as an increase in the hardness of the water. This increase in concentration means that the water becomes supersaturated and therefore starts to form scale on the membrane.

Another problem is that bacteria and algae can grow on the membrane. The scale that forms there can make bacterial growth problems worse as it gives the bacteria a place to hide! Both of these problems lead to blocking of the membrane. As can be imagined, semi-permeable membranes are rather prone to blocking, either by scale or by fouling from bacteria and algae. Blocking the membrane will make it even harder to force water through it, and therefore lead to a further decrease in the flow and the amount of fresh water produced.

Prevention of Scale

By treating the water coming into the system, we can create clusters which form crystals when they hit the concentration layer. These crystals will then be washed away by the cross flow.

Prevention of Biofouling

By treating the incoming water, we can prevent buildup of biofouling on the membrane. Note that we cannot clean up a membrane that has been already fouled with bacteria.

Reduction of Osmotic Pressure

Another advantage that HydroFlow has is to reduce the osmotic pressure and thereby increase the flow rate. It does this by disrupting the concentration layer. Basically, when limescale crystals are formed in the concentration layer, their motion as they are moved in the cross-flow will disturb the concentration layer, essentially stirring it up. This will reduce the concentration in the water next to the membrane and hence increase the flow rate.

HYDROFLOW

REVERSE OSMOSIS

Problems In reverse osmosis and how HydroFlow can help

Page 14: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

Electronic Water Conditioner – Guarantee

HydroFlow units are guaranteed for a period of three years from date of purchase. If the red light does not glow and the water conditioner has not been physically broken through misuse, it will be repaired or replaced free of charge. The HydroFlow unit should be returned directly to original place of purchase with proof of purchase. Any unauthorized tampering or attempt to repair the unit will invalidate this guarantee.

1 Year fit-for-purpose Guarantee

The warranty period with respect to the fit-for-purpose guarantee for HydroFlow unit(s) is twelve months from date of purchase. If, after a period of more than four months after installation but not later than twelve months after installation, the end user demonstrates that the unit(s) failed to prevent build-up of encrusting scale, the Company will refund to the customer the cost of the unit(s) minus any shipping/installation/handling charges. This guarantee applies only where the units have been installed in accordance with the Company’s recommendations. The Company will not accept responsibility for the build-up of encrusting scale on heating and hot water equipment due to an installation which is not in accordance with the Company and manufacturer’s instructions. To return and receive credit, contact your dealer and request a return authorization number.

Note: It may take time to reduce the limescale build-up that has adhered to the inside of your water system. To fully realize the effectiveness and benefits of the unit, the unit must be operated continuously for at least (4) four months. Should the unit be returned before the (4) four month period, a $60.00 restocking fee will be deducted from the refund.

We reserve the right to adjust or refuse any refund amount in the event any product is either returned incomplete, damaged or without original receipt or packaging.

** NO RETURN WILL BE ACCEPTED OR REFUNDED WITHOUT A PRE AUTHORIZED R.A. NUMBER AND PROOF OF ORIGINAL PURCHASE.

PLEASE NOTE: Any minerals which appear due to evaporation are not considered encrusting scale. This is a natural occurrence when mineralized water is left to sit or pool.

Limitations:

Under no circumstances will the Company accept claims arising out of failure of the HydroFlow unit(s), nor will the Company accept any liability for consequential damage caused by the effectiveness and efficiency of the HydroFlow unit(s), e.g., where there is the possibility of loose scale particles being allowed to enter the system or process unfiltered. An end user’s rights are restricted to those set out in the guarantee and the money back offer. The Company will not accept responsibility for water leaks that are revealed by the dissolving of scale. The Company will not accept responsibility for any problems resulting from the disconnection of the power supply to the HydroFlow unit(s). The customer accepts that certain types of encrusting scale, once formed, (e.g., those with high concentrations of silicates, sulphates and phosphates), will not quickly be dissolved by the HydroFlow unit. We do ask that our customers use a surge protector with our products to realize the full life expectancy.

We do ask that our customers use a surge protector with our products to realize the full life expectancy

HYDROFLOW

GUARANTEE

Page 15: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

                                                                                           www.hydroflow-­‐usa.com                        Tel:  425-­‐497-­‐3900                        Fax:    425-­‐272-­‐4427Cooling  Tower  Description

Tower  Type Open Remaining  Life,  yrs 20 HydroFLOW  Model 160i Installed  Price $23,54072 Payback  Period Months Months$50,000 Cash  Flow  Breakeven 11.8 Simple  Payback 9.0

Financial  Return  (ROI) % %Internal  Rate  of  Return 102% Simple  Return 134%

Equipment  Replacement  Due  to  Wear  and  Tear Total  Ownership  Cost  SavingsPiping,  yrs 10.0 Tubes  or  Fills,  yrs 10.0 Financial  Life  Cycle  Period  for  Analysis,  yrs 30

Cost  Incl  Labor,  $ $5,000 Cost  Incl  Labor,  $ $5,000 Current HydroFLOW SavingsOffline,  hrs 48 Offline,  hrs 48 Capital  Equipment 80,000$                                           43,540$                                           36,460$                                    

Electricity 382,295$                                       248,492$                                       133,803$                                System  Parameters Water 671,932$                                       335,966$                                       335,966$                                

4,380 Chemicals 300,000$                                       105,000$                                       195,000$                                $1,000 Maintenance 150,000$                                       97,500$                                           52,500$                                    

Downtime 360,000$                                       192,000$                                       168,000$                                Operating  Costs Total 1,944,227$                         1,022,498$                         921,729$                                

No.  of  Fan  Motors 1 Fan  Motor  HP 5 Cost  of  Capital 10% NPV  of  Savings,  $ 243,082$                                No.  of  Sump  Pumps 1 Pump  HP 25 Average  Annual  Savings,  $ 31,509$                                    

Electricity  Cost  ($/kWh) $0.13Cycles 3 Bleed  (Gal./Min.) 7.50

Potable  Water  Cost  ($/ccf) $1.75Sewage  Cost  ($/ccf) $6.75

10%  Side  Stream  Filtration  (50  Micron) No

Chemical  CostsAnnual  Chemical  Cost,  $ $10,000

Maintenance  CostsAnnual  Tower  System  Maintenance  Cost,  $ $5,000

Company  Name: Phone:

Address: email:

Application:

 Total  Cost  of  Ownership  -­‐  Cooling  Tower  Application

HydroFLOW  Solution

Unscheduled  Downtime  to  Replace  Tower,  hrsEst  Tower  Replacement  Cost  (incl.  installation),  $

Tower  Tonnage

Annual  Hours  of  Operation,  hrs  (1  yr  =  8,760)Revenue  Lost  When  Tower  is  Offline,  $/hr

500

0    

500,000    

1,000,000    

1,500,000    

2,000,000    

2,500,000    

0   5     10     15     20     25    

Cumula[ve  Cost  Difference  Over  HydroFLOW  Life  

Current  Cumula_ve  Cost   HydroFLOW  Cumula_ve  Cost  

 www.hydroflow-­‐usa.com                        Tel:  425-­‐497-­‐3900                        Fax:    425-­‐272-­‐4427

Boiler  Status Existing Remaining  Life,  yrs 20 HydroFLOW  Model S60 Installed  Price $10,000Unscheduled  Downtime  to  Replace  Boiler,  hrs 0 Payback  Period Months Months

Est  Boiler  Replacement  Cost  (incl.  installation),  $ $0 Cash  Flow  Breakeven 2.5 Simple  Payback 1.7Boiler  Production  Capacity Financial  Return  (ROI) % %Boiler  Output  (Horsepower) Internal  Rate  of  Return 484% Simple  Return 702%Cost,  $  /Therm 1.10$                         Scale  Thickness,  in. 1/8 Total  Ownership  Cost  Savings

Water  Hardness  for  New  Boiler Medium  (70-­‐150  ppm) 1/8 Financial  Life  Cycle  Period  for  Analysis,  yrs 30Equipment  Replacement Current HydroFLOW SavingsPiping,  yrs 10.0 Tubes,  yrs 10.0 Capital  Equipment 105,000$                                   80,000$   25,000$                                Cost  Incl  Labor,  $ $5,000 Cost  Incl  Labor,  $ $30,000 Operating 17,126,672$                       15,535,938$                       1,590,734$                    Offline,  hrs 48 Offline,  hrs 48 Downtime 1,440,000$                           960,000$                                   480,000$                          

System  Parameters Total 18,671,672$                 16,575,938$                 2,095,734$                    Annual  Hours  of  Operation,  hrs  (1  yr  =  8,760) 8,760 Cost  of  Capital 10% NPV  of  Savings 638,214$                          Revenue  Lost  When  Boiler  Is  Offline,  $/hr 5,000$                     Average  Annual  Savings 70,191$                                

Company  Name: Phone:

Address: email:

Application:

HydroFLOW  Representative:

Contact  Information:

HydroFLOW  SolutionSteam  Boiler  Description

 Total  Cost  of  Ownership  -­‐  Steam  Boiler  Application

Boiler  Output  (Horsepower)150

0    

2,000,000    

4,000,000    

6,000,000    

8,000,000    

10,000,000    

12,000,000    

14,000,000    

16,000,000    

18,000,000    

20,000,000    

0   5     10     15     20     25    

Dollars  

Cumula\ve  Cost  Difference  Over  HydroFLOW  Life  

Current  Cumula`ve  Cost  

HydroFLOW  Cumula`ve  Cost  

Page 16: Canadian Case StudiesFrom 2009 until 2012 they were forced to clean these units every 8 to 10 months, the biggest issue was the costs as a set of seals for one unit is around $2200.00

D.J. (Don) PeddieOPTIMUM WATER SOLUTIONSAuthorized Dealer

Cell: [email protected]

The Green Alternative www.hydroflowcanada.com

                                                                                           www.hydroflow-­‐usa.com                        Tel:  425-­‐497-­‐3900                        Fax:    425-­‐272-­‐4427Description

Application Pool Heated Yes HydroFLOW  Model HS48 Installed  Price $1,800Disinfection  Method Payback  Period Months Months

Cash  Flow  Breakeven 3.6 Simple  Payback 3.4Financial  Return  (ROI) % %

Equipment  Replacement  Due  to  Wear  and  Tear Internal  Rate  of  Return 336% Simple  Return 354%Pump,  yrs 5.0 Cost  Incl  Labor,  $ $1,100 Total  Ownership  Cost  Savings

Heater,  yrs 5.0 Cost  Incl  Labor,  $ $2,500 Financial  Life  Cycle  Period  for  Analysis,  yrs 30Filter,  yrs 5.0 Cost  Incl  Labor,  $ $1,500 Current HydroFLOW Savings

Heat  Exchanger,  yrs 0.0 Cost  Incl  Labor,  $ $0 Equipment 30,600$                                           22,200$                                           8,400$                                        Water 116,640$                                       58,320$                                           58,320$                                    

Operating  Costs Chemicals 144,000$                                       76,500$                                           67,500$                                    Backwash/month 12 Maintenance 135,000$                                       87,750$                                           47,250$                                    

Operating  Months/yr 6 Water  Heating  Cost 72,000$                                           64,080$                                           7,920$                                        Avg.  Backwash,  Gals 1,500 Water  Cost  ($/gal) 0.0015 Total 498,240$                                 308,850$                                 189,390$                                

Water  Hardness Med  (70-­‐150  ppm) Sewage  Cost  ($/gal) 0.0045 Cost  of  Capital 10% NPV  of  Savings,  $ 57,945$                                    Average  Annual  Savings,  $ 6,373$                                        

Maintenance  CostsMonthly  Maintenance  Cost,  $ $750

Chemical  CostsChemical  Additive Annual Monthly

$3,000 $500$0 $0$0 $0$0 $0

$600 $100$1,200 $200

Chemical  Total $4,800 $800

Company  Name: Phone:

Address: email:

Application:

$400

 Total  Cost  of  Ownership  -­‐  Pool/Water  Feature  Application

HydroFLOW  Solution

Pool/Water  Feature  Capacity 20,000  -­‐  50,000  GallonsChlorine

Muriatic  Acid  /  pH  Balancer

ChlorineBromine

SaltSunscreen  Stabilizer

Shock

Water  Heating  -­‐  Elec  or  Gas  /month

0    

100,000    

200,000    

300,000    

400,000    

500,000    

600,000    

0   5     10     15     20     25    

Cumula\ve  Cost  Difference  Over  HydroFLOW  Life  

Current  Cumula`ve  Cost   HydroFLOW  Cumula`ve  Cost