CALISTO Brochure & Specs (1)

8/17/2019 CALISTO Brochure & Specs (1)

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Technical Specications

ApplicationEarly detection of transformer faults using continuous monitoring of dissolved hydrogen in insulating uids.

Monitoring dissolved carbon monoxide as a key indicator of cellulose degradation (Calisto 2 only).

Continuous moisture monitoring.

Performance

Dissolved gases (H2 and CO) in oil

Measurement technology Proprietary Morgan Schaffer cell

Gas extraction technology Oil-immersed PTFE tubing

Detection range H2: 2 - 50,000 ppmCO: 25 - 100,000 ppm

Accuracy (ref: Morgan Schaffer ISO/IEC 17025

accredited laboratory and True North oil standards)

H2: Greater of ±5 ppm or ±5%

CO: Greater of ±25 ppm or ±15%

Repeatability H2: Greater of ±3 ppm or ±3%

CO: Greater of ±25 ppm or ±10%

Resolution H2: 1 ppm

CO: 5 ppm

Step response (typical conditions) H2: 50% in 60 minutes

CO: 90% in 6 hours

Interference H2: < 0.3% of other gases

CO: < 5% from C2H2, C2H4; < 3% from H2, CH4, C2H6

Moisture (H2O) in oil

Measurement technology Oil-immersed RS sensor

Detection range 2 ppm - saturation, 2 - 100% RS

Accuracy (ref: Morgan Schaffer ISO/IEC 17025

accredited laboratory and Atlantis oil standards)

±3 ppm or ±3% RS

Repeatability ±2 ppm or ±2% RS

Resolution 1 ppm, 1% RS

Step response (typical conditions) 95% in 20 minutes

Reliability

Power interruption protection 250 ms advanced power loss

Expected operating life (EOL) > 15 years


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Operation

Operating temperature range -40 to 55 °C standard

-50 to 55 °C with Insulation Kit.

Cold Start -50 °C

Storage temperature range -40 to 75 °C

Operating oil temperature range -40 to 120 °C

Oil pressure operation range Full vacuum to 40 psi

Operating humidity range 0 - 100% RH

Storage humidity range 5 - 95% RH, non-condensing

Elevation range Up to 4,000 m. Atmospheric pressure compensation.

Construction

Width x height x depth 381 x 483 x 325 mm (15 x 19 x 12.8 in.)

Weight 22.7 kg / 50 lbs

Enclosure Stainless steel 304 gauge 16, lockable

Oil circulation Anti-cavitation reciprocating pump, 10 - 60 ml/min.

Oil ow monitoring Proprietary Morgan Schaffer system

Oil lines (standard) ⅜ in. OD copper with brass compression ttings

Air bubble elimination Proprietary Morgan Schaffer system: Intelligent Bubble Trap

Enclosure temperature conditioning Thermoelectric feedback

Oil temperature conditioning Passive heat exchanger / thermoelectric feedback

Cooling Forced air convection

Safety protection Thermal cut-off fuse, rated at 77 °C over-current protection fuse

Oil sampling External quick-connect port with sampling accessories

Installation

Calibration No calibration required

Maintenance Annual visual inspection

Electrical entry holes (standard) 4 x 22.2 mm / 0.875 in. diameter

Commissioning time 2 hours

Mounting Shock mounts. MS Calisto Mounting Stand recommended

Power requirements 100 - 240 VAC +10% 1), 50 - 60Hz, 1Ø

100 - 220 VDC +10% 1)

320W, Client disconnect breaker 10A minimum

Power conductor size Max. 2.05 mm /AWG 12

Oil supply line length 1.5 - 10.5 m /5 - 35 ft

Oil return line length 1.5 - 10.5 m /5 - 35 ft

1) As per IEC/EN 61010


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Communication and Data

Front panel interface 112 x 16 pixel display, vacuum uorescent, day/night,

3 weather-proof UV-resistant buttons

Local USB 2.0 port (cable provided)

Permanent connection RS-485 port (1,500 V isolation)

RS-232 port (1,500 V isolation)

2 Ethernet ports (1,500 V isolation)

3 independent H2, CO and H

20 analog outputs,

4-20 mA (1,500 V isolation)

Oil temperature analog input, 4-20 mA (1,500 V isolation)

Communication SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kit integrator: MSSP

(Morgan Schaffer System Protocol)

Measurement alarms Programmable dual-level and trend alarms for H2, CO and H

2O

Alarm relays 5 NO/NC contacts, congurable for set-up, self-test and measurement alarm

conditions (250VAC, 5A; 48VDC, 1.5A)

Data update 8 readings/day, validated H2 and CO

1 reading/minute, continous H2

1 reading/5 seconds, continuous H2O

Data storage 3,000 (1 year)

Interface Software

Calisto Manager TM English, French, Simplied and Traditional Chinese

Local and remote Calisto conguration, maintenance,

data downloads and diagnostic downloads

Tracking network of Calisto, Calisto 2, Calisto 5, and/or Calisto 9 monitors

Database of Calistos, transformers and measurements.

Platforms Windows XP / Vista / Windows 7 / Windows 8 / Windows 10

DGA data management and diagnostics Inside View software integrates DGA data from monitors and

portable analyzers with laboratory oil quality data.

Diagnostic tools for eetwide transformer health management(sold separately).

Regulatory

CE marking Low Voltage Directive 2006/95/EC

EMC Directive 2004/108/EC

WEEE Directive 2002/96/EC, amended 2003/108/EC

RoHS Directive 2002/95/EU

EMC (Electromagnetic Compatibility) IEC/EN 61326

IEC/EN 61000-6-5

FCC part 15 (US)

IEC/EN 61850-3

Class A, ICES-003 (Canada)

Electrical safety IEC/EN 61010IEC/EN 60255-27

Ingress protection IEC/EN 60529, IP56

Mechanical IEC 60255-21-1, Class 1 (Vibration)

IEC 60068-2-27 (Shock)

IEC 60255-21-3 (Seismic)

Shipping

Gross weight 30.8 kg / 67.8 lbs

Packaging (H x W x D) 508 x 584 x 470 mm (20 x 23 x 18.5 in.)


10/14C-C2_Spec_EN201

Head Ofce

8300 Saint-Patrick Street, Suite 150LaSalle, Quebec, Canada H8N 2H1

Tel: 1.514.739.1967 Toll-Free: 1.855.861.1967 Fax: +1 514.739.0434

E-mail: [email protected]

Morgan Schaffer USA

101 Henderson Drive Sharon Hill, Pennsylvania, USA 19079

Tel: 1.215.279.5915 Toll-Free: 1.855.861.1967


©2015 Morgan Schaffer Inc. All rights reserved. The MS Morgan Schaffer logo is a trademark of Morgan Schaffer Inc.

www.morganschaffer.com

Accreditation

Morgan Schaffer is ISO/IEC 17025:2005 accredited by the Standards Council of Canada for the testslisted on the scope of accreditation. Morgan Schaffer USA accreditation is forthcoming.Morgan Schaffer is certied ISO 9001:2008

Standard Package

Brass shipping kit

1 x Calisto Manager interface software CD

1 x Calisto Manager User Guide

1 x Calisto/Calisto 2 Installation and Operation Manual

1 x Quick-Connect Oil Sampling Tube

4 x Stainless Steel Shock Mount Assembly (85 Shore A)

50 x Copper Tubing - ⅜ in. OD x 25 ft (7.6 m)

2 x Brass Elbow One-Lok® Tube Fitting, ⅜ in. x ½ in.NPT (Male)

4 x Ferrules One-Lok® Brass, ⅜ in. tube

1 x Thermal Fuse: 77 °C

1 x USB Cable A-B Full Rated 6 ft (1.8 m) long

Options

IEC 61850 Ethernet Communication Kit

Insulation Kit (for -50 to 55 °C operation)

Ethernet Outdoor Connectivity Kit

Fiber Optic Ethernet

Accessories

Stainless Steel ttings and hoses

Morgan Schaffer Calisto Mounting StandInterchangeability Kit (to facilitate future exchange with Calisto 5 or Calisto 9)

Calisto precision oil temperature probe (4-20 mA)

Stainless steel braided ex lines

Quick-connect dust plug

900 MHz radio modem (RS-485)

2.4 GHz radio modem (RS-485)

Warranty

Morgan Schaffer’s Calisto and Calisto 2 monitors are backed by a 30-month standard warranty.

Service and Support

On-site commissioning service and on-site maintenance program available upon request.

Note

Continuous research and improvements may result in specication or appearance changes at any time.


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Technical Specications

Application

Online monitoring of fault gases, air components and moisture in transformer insulating uids.

Technology

Gas measurements Proprietary chromatographic method

Gas extraction Oil-immersed Teon® tubing

Moisture measurements Oil-immersed relative saturation (RS) sensor

Communications Electrical isolation rated for substation environments

Performance

H2

CO CH4

C2H

2C

2H

4C

2H

6CO

2O

2N

2SF

63) H

2O

Lower detection

limit (LDL)

ppm1) 2 ppm, or

2% RS0.5 10 0.2 0.2 0.2 0.2 15 500 2,000 2

Top of range1) ppm Saturation,or 100% RS

20,000 30,000 100,000 100,000 200,000 200,000 100,000 100,000 150,000 2,500

Accuracy2) (LDL plus X% of reading) ppm 3 ppm, or3% RS

X=5 X=5 X=5 X=5 X=5 X=6 X=5 X=15 X=15 X=15

Repeatability (LDL plus Y% of reading) ppm 2 ppm, or2% RS

Y=3 Y=3 Y=3 Y=3 Y=3 Y=4 Y=3 Y=10 Y=10 Y=10

Resolutionat LDL

ppm 1 ppm, or

1% RS0.5 2 0.2 0.2 0.2 0.2 5 200 1,000 2

Measurementinterval

User congurable: 3-hour, 2-hour, 1-hour. Conditional cycle on alarm. 6 seconds

Step response(typical)

In 1 hour: 95% H2; 90% CO, CH

4, CO

2, O

2, N

2; 80% C

2H

2, C

2H

4, C

2H

6; 50% SF

6. 95% in

20 minutes

Shaded area applies to Calisto 9 only; 1) All ppm in mineral oil; 2) Reference: Morgan Schaffer ISO 17025 accredited laboratory and True North/

Atlantis oil standards; 3) Model C900S.

Reliability

Gas management Continuous monitoring of carrier and calibration gas pressure to detect andreport gas leak errors and to predict cylinder replacement time

Enclosure and oil temperature conditioning Improves measurement accuracy and extends the lifetime of internalcomponents

Power interruption protection 250 ms advanced power loss system

Expected operating life (EOL) > 15 years

Operation

Operating temperature range -50 to +55 ºC; cold start -50 ºC

Storage temperature range -40 to +75 ºC

Operating oil temperature range -40 to +120 ºC

Operating oil pressure range Full vacuum to 40 psi

Operating humidity range 0 - 100% RH

Storage humidity range 5 - 95%, non-condensing, with caps installed on the carrier gas manifold (CGM) ports and carrier gas inlet and outlet of the monitor

Elevation range Up to 4,000 m


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Construction

Width x height x depth Instrument: 502 x 489 x 337 mm (19.8 x 19 x 13.3 in.) Carrier gas manifold: 213 x 292 x 122 mm (8.4 x 11.5 x 4.8 in.), plus mounting anges

Weight Instrument: 43 kg / 94.5 lbs

Carrier gas manifold: 5 kg / 11 lbs

Enclosures Instrument: 304 S.S., gauge 16, lockableCarrier gas manifold: 304 S.S., gauge 14, lockable option

Oil circulation Anti-cavitation reciprocating pump, 10 - 60 ml/min.

Oil ow monitoring Proprietary Morgan Schaffer system with low ow error

Oil lines ⅜ in. OD stainless steel

Air bubble elimination Proprietary Morgan Schaffer system: Intelligent Bubble Trap

Enclosure temperature conditioning Thermoelectric feedback

Oil temperature conditioning Passive heat exchanger plus thermoelectric feedback

Cooling Forced air

Equipment protection Thermal cut-off fuse (77 oC), over-current mains fuse

Oil sampling installation External quick-connect port plus sampling accessories

Installation

Calibration On-board NIST traceable calibration gas, automatic calibration

Carrier gas requirements 99.9999% He, 3000 psi maximum

Maintenance Visual inspection every 12 months

Carrier gas replacement every 24 months / Calibration gas replacement every

36 months

Electrical entry holes (standard) 5 x 22.2 mm / 0.875 in. diameter

Commissioning time 5 hours installation, plus 4 - 12 hours before rst readings

Mounting Shock mounts. MS Calisto Mounting Stand recommended

Power requirements (no selection required) 100 - 240 VAC ±10% 4) , 50 - 60Hz, 1Ø, 350W100 - 220 VDC ±10% 4), 350W / 10 A minimum client disconnect breaker

Power conductor size Max. 2.05 mm / AWG 12

Oil supply line length 1.5 - 10.5 m / 5 - 35 ft

Oil return line length 1.5 - 10.5 m / 5 - 35 ft

Communication and Data

Front panel interface English and French

256 x 64 pixel display, vacuum uorescent, day/night

Three weatherproof, UV resistant buttons

Menu functions for readings, alarms, databank, set-up and maintenance

Communication SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kit

Time Synchronization: SNTP

HTTP: Calisto Web Server Integrator: MSSP (Morgan Schaffer System Protocol)

Local communication port USB 2.0 (cable provided)

Isolated communication ports(5 kV impulse, 2.6 kVAC)

RS-485, RS-232, Ethernet

Isolated analog ports (5 kV impulse, 2.6 kVAC) 10 assignable 4-20 mA outputs (5 for Calisto 5)

3 assignable 4-20 mA inputs

Measurement alarms Programmable dual-level and trend alarms for all readings

Relay outputs

(250VAC, 5A; 48VDC, 1.5A)10 NO/NC contacts (5 for Calisto 5) assignable for set-up, self-test and

measurement alarm conditions

Data storage 6 years

Self diagnostics 192 error codes with intuitive descriptions and recommended client actions


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Interface Software

Calisto Manager TM English, French, Simplied and Traditional Chinese

Local and remote Calisto conguration, maintenance, data downloads and

diagnostic downloads

Tracking network of Calisto, Calisto 2, Calisto 5, and/or Calisto 9 monitors

Database of Calistos, transformers and measurements.

Platforms Windows XP / Vista / Windows 7 / Windows 8 / Windows 10

DGA data management and diagnostics Inside View software integrates DGA data from monitors and portableanalyzers with laboratory oil quality data.

Diagnostic tools for eetwide transformer health management

(sold separately).

Regulatory

CE marking Low Voltage Directive 2006 / 95 / EC

EMC Directive 2004 / 108 / EC WEEE Directive 2002 / 96 / EC, amended 2003 / 108 / EC

RoHS Directive 2002 / 95 / EU

EMC (Electromagnetic Compatibility) IEC/EN 61326

IEC/EN 61000-6-5

IEC/EN 61850-3

FCC part 15 (US) Class A, ICES-003 (Canada)

Electrical safety IEC/EN 61010

IEC/EN 60255-27

Ingress protection IEC/EN 60529, IP 56

Shipping

Gross weight Instrument: 49 kg / 107 lbs

Standard accessories: 10 kg / 22 lbs

Packaging Instrument: 600 x 584 x 410 mm (24 x 23 x 16 in.)Standard accessories: 510 x 510 x 254 mm (20 x 20 x 10 in.)

Options

IEC 61850 Ethernet communication kit Dissolved SF

6 monitoring and alarms (Model C900S)

Ethernet outdoor connectivity kitFiber Optic Ethernet

Accessories

Morgan Schaffer Calisto Mounting Stand

Calisto precision oil temperature probe (4-20mA)900 MHz radio modem (RS-485)

2.4 GHz radio modem (RS-485)

Warranty

Morgan Schaffer’s Calisto 5 and Calisto 9 monitors are backed by a 30-month standard warranty.

Service and Support

On-site commissioning service and on-site maintenance program available upon request.

Note

Continuous research and product improvements may result in specication or appearance changes at any time.


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Comparison Table

Head Ofce

8300 Saint-Patrick Street, Suite 150 LaSalle, Quebec, Canada H8N 2H1

Tel: 1.514.739.1967 Toll-Free: 1.855.861.1967 Fax: +1 514.739.0434


Morgan Schaffer USA

101 Henderson DriveSharon Hill, Pennsylvania, USA 19079

Tel: 1.215.279.5915 Toll-Free: 1.855.861.1967


www.morganschaffer.com

Accreditation

Morgan Schaffer is ISO/IEC 17025:2005 accredited by the Standards Council of Canada for the testslisted on the scope of accreditation. Morgan Schaffer USA accreditation is forthcoming.Morgan Schaffer is certied ISO 9001:2008

Calisto Calisto 2 Calisto 5 Calisto 9

Hydrogen (H2)

Carbon monoxide (CO)

Methane (CH4)

Acetylene (C2H

2)

Ethylene (C2H4)

Ethane (C2H

6)

Carbon dioxide (CO2)

Oxygen (O2)

Nitrogen (N2)

SF6 gas (Model C900S)

Moisture

Programmable alarming

Oil ow monitoring

Compatible mounting

3-hour sampling

1-hour sampling

Real-time on hydrogen

All Duval Triangle* gases

All DGA Diagnostic* gases

DNP3 & Modbus

IEC 61850 protocol (optional)

CE marked-FCC compliant

IP 56 enclosure

*Additional software required, such as Morgan Schaffer’s Inside View.

CALISTO Brochure & Specs (1)

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