CAD SystemsTECHNICAL SPECIFICATIONS

Submitted to Submitted by

Mr Manoj TiwariAsst. ProfessorNIFT, Gandhinagar

Vinay PrajapatiMFTECH, Sem-IIINIFT, Gandhinagar

GERBER XLc7000

GERBER XLc7000

The XLc7000 multi-ply GERBERcutter® offers unmatched price-performance and exceptional reliability from the leading supplier of automated cutting solutions.

It cuts up to 7.2 cm of compressed material – accommodating a wide variety of fabric types and material widths up to 2.0 meters.

Better Technology

GERBER BRISTLE SQUARE

GERBER BRISTLE SQUARE® cutting surface allows knife blade to penetrate without damage

GRAPHICAL TOUCH-SCREEN

Intuitive graphical touch-screen simplifies operator training and use

Accurately Cut Parts• The XLc7000 employs a powerful vacuum system to hold material firmly in place

during the cutting process delivering cut parts that are accurate ply to ply.• Gerber’s Knife Intelligence® feature senses deflection of the knife caused by

cutting difficult materials or high-ply spreads and changes the knife angle to compensate for this deflection. This results in more accurately cut parts and makes it possible to nest parts closer together to achieve outstanding material utilization.

• Automatic SMARTbite™ calculator analyses each marker to determine the maximum number of pieces to be cut with a minimum number of material advances to maximize cutter throughput.

• Long vertical knife strokes and automatic knife re-sharpening eliminate hanging• threads ensuring quality cut parts from top to bottom ply.• Operators can easily adjust cut speed and knife speed according to the type of• material being cut to maximize throughput.

Easy2Use; Comfortable• The XLc7000 GERBERcutter employs superior ergonomics in its height, size and

placement of controls.• A material clamp bar and conveyorized table with Bristle Square cutting

surface automatically conveys material from spreading table.• A conveyorized take-off table cleanly removes cut parts from the bristle

surface for quick and easy bundling.• CutWorks® MPC control software employs an intuitive graphical touch-screen

to simplify operator training; includes a CutWizard to guide the operator through the cutting process. Continuous, real-time, graphical display of operating parameters, vacuum level and cut speed provides a comprehensive overview of the entire cutting process.

• Easily stores cutting setup files for quick retrieval to accelerate future cut jobs.• Software screens and operating manuals available in Chinese, English and

Spanish.• Fully network-compatible for easy transfer of data from CAD systems.

Realize a Fast Return• Automated cutting requires less labour to generate more cut parts.• An optional, intelligent, high-efficiency variable vacuum control lowers

electrical consumption and associated expenses.• With its low initial capital investment, low cost of ownership and superb

accuracy and throughput, the XLc7000 delivers the best price-performance in its class.

Options & Services• Lateral travel kit enables cutter to move between multiple spreading

tables• Variable vacuum regulation• Complete service and parts supply packages• Comprehensive operator and technician training

Supported Cut Data Files• Interface to open standard data formats produced by most CAD products• Gerber AccuMark® native marker data

Highlighted FeaturesFabric Drill - up to 12.7 mm (0.5 in) diameter

Vortex knife coolerBa

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GERBERspreader™ tension-free material spreading system

Cutting Table Measures

Lectra VectorAuto MP9

Lectra VectorAuto MP9

• Mass-producing parts for vehicle interiors at low cost requires perfect cutting quality, high productivity, and excellent manufacturing process control.

• New materials and increasingly varied models are also introducing a requirement for greater flexibility.

• With the VectorAuto MP9 cutter, which works equally well with foam materials and difficult synthetics, being more competitive in a changing environment has never been so easy.

Merits• Up to 9cm cutting height, ultra-rapid drill tool change, and precision

cutting even with the most difficult materials: VectorAuto MP9 is the ideal tool to produce high volumes with maximum flexibility.

• Perfect geometry of cut pieces, with 'flow system' adjustable material hold and high-tech cutting head.

• Complete control of the production process through pre-determined machine settings accessible using a simple bar code reader.

• Automotive process-oriented software suite ensures an instant error free response to changes in production and provides operational traceability.

• Foam materials, which can easily become distorted, are held in place perfectly by the digitally controlled variable vacuum system.

Merits…• Operator training is quick, due to the intuitive ergonomic software

interface.• Predefined preventive maintenance schedules and recommended

replacement parts kits ensure high system up-time.• Quick, simple integration of VectorAuto MP9 into your production process

with the support of our worldwide network of experts.

VectorPilot Auto MP• A component in a streamlined software

suite, VectorPilot Auto MP is the interface between the process planning department and the cutter.

• The operator is guided at all times during the cutting process, in line with instructions supplied by the process planning department.

• In particular, the VectorPilot Auto MP software gives the operator instructions for installing drilling and cutting tools. Its reporting functions enable analysis

Software & Options

The Eclipse System Included as Standard• Increases productivity by up to 10%.• Eclipse enables VectorAuto MP9 to cut

while material advances onto the cutting surface, thereby generating a constant flow of cut pieces.

• It is particularly recommended for foam materials sensitive to changes in pressure, as Eclipse ensures a constant level of vacuum pressure.

Software & Options…

VectorMethods Auto Software Available as an Option• Preparation software module for use by

process planning staff, Vector Methods Auto processes all the data required by spreading and cutting stations and ensures the integrity of the production process.

• The bar code printed on the job sheet generated by Vector Methods Auto means your production cycle is free from all manual data entry.

• Optimized adjustments prepared by your process planning experts are automatically applied by the Brio Auto spreader and cutters in the VectorAuto range.

Software & Options…

The Transfer System

• Provides great flexibility in production configuration because it enables the VectorAuto MP9 to move between a number of different spreading tables.

Hardware Options

Perfectly suited to the materials and shapes used in the automotive interiors industry and capable of cutting up to 9 cm (3"1/2) of compressed foam material, VectorAuto MP9 guarantees high production volumes in conditions where extreme accuracy is required.

Technical Specifications

Investronica Diamond

Investronica DiamondINVESTRONICA SISTEMAS is the most advanced solution for the cutting room, especially for cutting denim fabric, providing the greatest productivity in the market together with maximum cutting quality, including cutting the materials most frequently used. This system includes the innovative solution BALANCED KNIFE and includes great features.

Features• Cutting height 70 mm.• Conveyor belt surface to transport material automatically.• Digital control unit with 32 bit processor designed to drive five servo-

controlled axes.• Self-diagnostics for automatic detection of errors.• Integrated control post in a WINDOWS environment from which the

cutting process may be monitored and modified using the program EASYCUT.

• Automatic detection and correction of blade bending.• BALANCED KNIFE allows height moulds of hard fabric to be cut, avoiding

differences between the top and lower layer of the mould.• Automatic blade speed adjustment to prevent fusion of difficult materials.

Features…• Automatic grinding mechanism.• Optimisation of grinding times.• Automatic correction of blade wear• New compact, ergonomic design.• "On line" connection with the whole INVESMARK range.• Connectivity with other systems through ISO/ANSI/AAMA 001 1992

standards.• Reports on production completed.• Automatic selection of user language.• Real time monitoring of production data.

Available Options1. TRAVELLING SYSTEM lateral movement to provide service to several

laying tables.2. Inclusion of the "MATCHING SYSTEM" for cutting checked or patterned

fabrics.3. Blade cooling system.4. Different types of heads and blades for special applications.5. Double drill and thermal drill.6. Different vacuum table measurements.7. Barcode data input8. Automatic control for adaptable regulation of the vacuum level.9. Different lengths and widths of cutting window.10. Automatic mat cutting system.

INVESCUT System• New fully reinforced headpiece• Greater blade action speed• More robust, resistant and longer lasting blade• Fully reinforced blade action• Blade grinding mechanism• 75 mm. capacity under the cloth press foot (70 mm. with automatic

correction)• Special anti-vibration design

THANK YOU