CAD | FEA | 3D Modelling

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a new way of delivering engineering solutions ISMS – ISO 27001:2005 (SECURITY) QMS – ISO 9001:2008 (QUALITY) General/Industrial Engineering Aerospace Ship Design/Marine Equipment Automotive a new way of delivering engineering solutions

Transcript of CAD | FEA | 3D Modelling

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a new way of delivering engineering solutions

ISMS – ISO 27001:2005(SECURITY)

QMS – ISO 9001:2008(QUALITY)

General/Industrial Engineering Aerospace Ship Design/Marine EquipmentAutomotive

a new way of delivering

engineering solutions

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Tooltech, is among India’s leading Engineering Services companies.

We offer solution capability for Advanced Engineering Applications.

We have demonstrated competence in the set up, management and replication of client’s processes to

deliver.

We have a European Engineering Maturity and a European DNA. This comes from Experience gained with

marquee German and Scandinavian Clients. We were early Investor and Pioneer in these geographies.

Multinational Engineering Resource Pool.

We offer Staffing and Project capabilities.

Tooltech is ISMS – ISO 27001:2005 (Security) & (Quality) QMS – ISO 9001:2008 certified.

ABOUT US

TOOLTECH GLOBAL ENGINEERING PVT. LTD, INDIA

Tooltech India

Pune and Bangalore

Tooltech Sweden

Gothenburg

Tooltech Germany

Munich

Tooltech Finland

Espoo

Tooltech Romania

Oradea

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TOOLTECH MILESTONES

Relationship with Atlas Copco commences delivering turnkey projects to 3 locations including Orebro, Marsta & Fargestra in Sweden. Also worked with branches in USA and currently have a dedicted team of 30 engineers serving their R&D Center from India

Frame contract from BMW received, first Asian company to be awarded such a contract

Relationship with BMW commences; 2001

2002

2003

Awarded 1st of kind contract for design & mfg of interiors of VVIP helicopter by HALStatus: First Helicopter interiors completed in February 2009. This was procured by the Ecuador

government. Interiors for second helicopter completed in September 2009 was delivered to Government of Mauritius

2006

Tooltech Scandinavia awarded -“ The Best Foreign Owned Company” award

2007

2008

Atul Khanna conferred Knight, First Class Order of the Lion by the President of Finland2009

2010 Tooltech conferred Prestigious Platinum Award for Quality & Best Trade Name' 2010 in Mechanical

Engineering Services

Awarded Turn Key Project - Concept to Final Design and Development, : Green Car Manufacturer, Europe2011

Chosen by Aker Yards Finland, one of the world’s largest shipyards, to set up a Dedicated Facility

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VALUE FROM COMPLEMENTARY STRENGTHS

AdvantageWESTERN EUROPE

Traditional engineering know- how

Intuitive knowledge of standards

Local Presence

World Class Infrastructure

Advantage:

EASTERN EUROPE Familiarity with language and culture as

compared to Asia Understanding of European skills and

standardsGeographic proximity to

Western Europe Low cost

Advantage:

INDIA Large talent pool of qualified

engineers Low cost

International project management culture

Quick Scaling. Training • Ramp Up

+

Eastern Europe India

+

Western Europe

Tooltech Sweden

Tooltech Germany

Tooltech Finland

Tooltech India

Tooltech Romania

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Team leader

Client’s Designers

Tooltech Coordinators At Client Site

Project ManagerIndia

Engineer Engineer Engineer Engineer

Clien

t’s o

fficeTo

oltech

Pu

ne O

ffice

MIX MODEL : TEAM BUILDING AND WORKING

STEPS1. INTENSIVE ONSITE ORIENTATION

Members of a Seed Team from Tooltech visit onsite to fully assimilate Client’s Expertise, Standards and Methodology

2. ONSITE COORDINATOR

One Member Appointed to Serve as Link Between Client and Offshore Team

3. OFFSHORE TEAM DEVELOPMENT

Other members (Project Managers and Team leaders return to Tooltech Pune to develop an offshore team in line with Client’s expectation

4. PROCESSES IMPLEMENTED & COMPLIED TO

Concurrent Knowledge Management in Project Management System

ISO 27000 - Information Security, QMS – ISO 9001:2008 - Quality

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70 euros/hr

(partly applied to each

project)

Benefits:

Face-to-face discussion

Project packaging

Last mile integration and

communication

Local invoicing

Local contacts

Indian Office rate100% Outsourced

rate

20 euros/hr

About 22-24 euros/hr

As compared to the above, the European purchased rate is about

Euro 45/hr- 50/hr

Thus the mix model offers greater efficiency:

About 80% efficiency in the first year of operation (due to the learning

curve on client’s way of doing things etc)

From the second year, the efficiency is as high as 95%

Thus net savings are about 50% with local presence and local

contacts

COST SAVING IN A MIX MODEL OPERATION

Our Local Office Cost

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SELECT ENGINEERING SOLUTIONS

INDUSTRIAL / GENERAL ENGINEERING

Expertise in designing:• Mining ,Bulk Material handling• & Construction Equipment• Piping• Machines• Castings• Tool & Mold Design• Fixture Design

Activities:

• Concept Design

• Detail Design

• Design Feasibility

• Design Calculations

• DFMEA,PFMEA

• Manufacturing Engineering

• Design Optimization

• Design Improvements

• Change Management

• Value Engineering

• Reverse Engineering

• Re-engineering

• Structural Analysis

AEROSPACE INTERIORS

Expertise in Designing

• Space Optimization

• Contemporary Styling

• Composite Panels

Activities:

• Concept Design

• Detailed Engineering

• Part Development

• Manufacturing of Composite products through associates

• Noise Attenuation Solutions

• Weight Optimization

• Verification and Validation

• Air Worthy Compliance

SHIP DESIGN/ MARINE

EQUIPMENT

Expertise in Designing:

• Hull and Outfit for

- Cruise Liners

- Chemical Tankers

- Bulk Carriers

- Offshore Vessels

• Marine Equipment

Activities:

• Basic Design

• Detailed Design

• Classification Drawings

• Marine Equipment Design

• CAE Analysis

AUTOMOTIVE

Expertise in Designing:• Body interior and exterior trim• Body in White• Chassis, Engine & Powertrain

Activities:

• Concept Design & Development

• Engineering & Detailed Design

• Manufacturing Feasibility

• Design & Development of light weight structures in Aluminum and Steel

• Crash and pedestrian safety

• Strength, fatigue, NVH & Durability analysis

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PROJECT SNAPSHOTS

Component & Detail Design

Concept Design of Air Intake Plastic Manifold Assemblies Gear Box- Analysis

NVH Injection MouldingCrash Analysis

Aerospace Interiors

Car Interiors

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CADCAD

Tool Design

Mechanism Design/Simulation

Raster to Vector

Conversion

Reverse Engineering

Software Customization

Software Porting

Design Parameterization

OUR COMPETENCIES

Durability

Pedestrian Safety

Strength & NVH

Thermal

Couple Field

Crash

Design Automation

Mass Migration

FE – Modeling (2D, 3D)

CAECAE

Analysis

Linear / Non Linear Material

Small / Large Deformation

(Non-linear Geometry)

Implicit / Explicit Solving Algorithm

PROJECT MANAGEMENTPROJECT

MANAGEMENT

Remote project & delivery management

Manage projects deliveries and cost through mix

model

Set up and management of ODCs

Placement of Project Managers & Technical

experts in Europe

Management of supply chain in India

Establishment of Commercial Supplies from

Indian Manufactures

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CAPABILITIES IN ALL MAJOR SOFTWARE

CATIA V4 CATIA V5 SolidWorks

Vertex G4

Pro-Engineer

NX SolidEdge

AUTOCAD MDT Inventor

CAD

CAE

PRE / POST-PROCESSOR

Hypermesh Ansa Patran FEMOD ANSYS Animator

SOLVERS

Abaqus LS-Dyna Ansys Nastran Pamcrash

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INITIATION

PLANNING

EXECUTIONMONITOR &

CONTROL CLOSING

Project Scope &Feasibility

Create WBS | Assign Task Schedule | Quality Plan | Resource Plan | Knowledge assessment & acquisition plan| Risk Mitigation Plan

Detailed Execution Procedure | Train and Develop Project Team

| Document processes

Capture lessons Learned

Update Knowledge Base

Schedule Control | Know how up gradation | Perform | Quality Control | Maintain Competency

MapMap OrganizeOrganize UtilizeUtilizeCaptureCapture TransferTransfer

Concurrent Knowledge Management Process for enrichment and future use

KNOWLEDGE & PROJECT MANAGEMENT

Over the years, we have devised and implemented strong processes to maintain business continuity and

project delivery independent of people.

QMS – ISO 9001:2008

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DATA HANDLING, SECURITY AND ISOLATION

Tooltech Network-

Sufficiency of network capacity is monitored continuously to ensure

that delivery to the Client is seamless

– Application

Server

– DataserverRouter

Tooltech license Network

License Servers

Switch

Internet Cloud – DATASERVER

– Application Server

– Domain ControllerWorkstations & Desktop

Managed Switches

Firewall

Internal network

Speed1 Gbps

Workstations & Desktop

Isolated Client Network Router

Access Denied

IPSec VPN

Switch

Router

We use Safe Data Transfer protocols such as FTP, VPN, OFTP

ISMS – ISO 27001:2005

Isolated Client Network - Tooltech has established a segregated and dedicated network for directly accessing the Client's

network thus ensuring data security network

Tooltech License Network - Used to share license for both Tooltech and Client network. The communication is one way

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OUR CLIENTS

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WHY TOOLTECH

COMMITMENT : INFRASTRUCTURE & MANPOWER

COMPETENCE :COMPRENHENSIVE ENGINEERING SOLUTIONS

COST : AVERAGE OF 40% COST SAVING

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OUR GLOBAL LOCATIONS

Tooltech Global Engineering Pvt. Ltd. India Filial

Stora Avagen 21, Askim436 34 Göteborg, Sweden

Tel:  +46 768788178Email: [email protected]

TT Global Engineering GmbHFrankfurter Ring 150

80807 München | GermanyTel:+49 (0) 162 / 4555776

Email: [email protected]

HEAD OFFICETooltech Global Engineering Pvt. Ltd.

401 Beta 1, Gigaspace,Viman Nagar, Pune 411 014, India

Tel: +91 -20 -30511200 Fax: +91 -20 -30511201

Email: [email protected] www.tooltech.net

Tooltech Europe OyViikinkaari 4

FI-00790 Helsinki, Finland www: www.tooltech.netTel: +358 40 5512827

Email: [email protected]

Tooltech RomaniaSos. Borsului nr. 20,

410605 Oradea,Romania

Tel: +40 -72 -8837788Email: [email protected]

Tooltech Global Engineering Pvt. Ltd.2nd Floor C Block, Kushal Garden Arcade,1A Peenya Industrial Area, IInd Phase,

Bangalore 560 058, IndiaTel: +91-80-41256556Mob: +91 9096083030

Email: [email protected]