Cable trays 2 0 10

Domotics Energy Lighting

For harsh condit ions

High ProtectionHPcoating

In collaboration with:

High Protection : : what for ?

In certain hard conditions lifetime of products and consequently lifetime of protection coating has to be lon-ger than standard products such as electrolytically galvanised steel (EZ) or Hot Dip Galvanized steel (HDG) for a same thickness of coating.

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... speed up natural corrosion of steel devices.

Sea water, rain, industrial pollution, use of insecticides, pesticides, car pollution...

Tunnels Water purification unit Sea coast Solar photovoltaic plant Petrochemical industry

HP

High Protection : : what for ?

Directly coming from the Galfan® process our HP (High Protection) coating consists in a combi-nation of 2 components: Zinc (95%) and Aluminium (5%). This gives to our products active and passive protection against corrosion.

Zinc (95%)

Active and Passive protection

Aluminium (5%)

Passive protection

Zinc behaves as a sacrificial anode: it corrodes in preference to steel generating zinc oxide. This Zinc oxide protects steel (active protection).

With Aluminium oxidizes it generates a grey graphite colored protective layer in surface of the product. This layer is very resistant and protects the product against corrosion (passive protection) slowing down the Zinc anodic reaction.

As a consequence, product lifetime is increased.

High Protection : proved efficiency

Zinc and Aluminium: a double protection

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High Protection HP coating: subtle alloy of Zinc and Aluminium

HP

Tested by an accredited laboratory of ArcelorMittal following recommendations of standard DIN EN50021, EN ISO 9227 & NF EN ISO 60068-2-11 and DIN 50018

High Protection : improved performance tested in laboratory

Performance tested in laboratory

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After1000 h

Hot Dip Galvanized

HP

Salt spray test

After 20 cycles

HP

Sulphur dioxide atmosphere test H2SO4

HP

Hot Dip Galvanized

Coating produced following standard EN 10244-2:2009

High Protection : multiple advantages

A totally smooth surfaceHP coating darkens in time taking the aluminium oxide color. This aluminium oxide layer acts as a protective shield between steel and atmosphere.Giving:

• Reduced friction when forming the wire;• Reduced risk of damaging cables;• More aesthetic for a perfect and easy integration in the environment.

An eco-responsible coatingHP coating is environment-friendly at several levels:

An auto-protection, even on cutting edges and welds

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A 4 time stronger coating than the HDG (Hot Dip Galvanized)

Certified by

• With a 4 times longer lifetime than a HDG (Hot Dip Galvanized) at equivalent thickness of coating it’s replacement is less frequent thus saving environment with less pollution due to manufacturing, transport and recycling;

• Less process are necessary to produce the coating (no additional treatment for uncovered parts) rejecting less CO2;

• HP Chemical component (such as Zinc, Aluminium and Steel) are totally recyclable;

• Men’s health is reinforced during production as HP coating requires less dangerous substances.

HP

At equivalent thickness

High Protection : proven applications

An existing process since more than 15 years that has been tested in multiple situations

Tunnels

Crash barriers

Marine applications: containers, fish cables,

forestry

Vineyard wire

Fence

Cable pulling

Wire mesh cable trays

Electric fence

Mining cables

Wire for lightning conductor

Automotive industry

Shipbuilding

Machine tool

Etc.

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HP

@ArcelorMittal Photos

High Protection : the GEWISS Solution

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h - Insight heigh : 66 mm H - Total heigh : 75 mm

h - Insight heigh : 115 mm H - Total heigh : 125 mm

h - Insight heigh : 33 mm H - Total heigh : 41 mm

BFR HP

L x H (mm) Code Designation Qty

BFR30

50 x 30 MV50720 CT 50 BFR30 HP M

100 x 30 MV50721 CT 100 BFR30 HP M

150 x 30 MV50722 CT 150 BFR30 HP M

200 x 30 MV50723 CT 200 BFR30 HP M

300 x 30 MV50725 CT 300 BFR30 HP M

BFR60

50 x 60 MV50730 CT 50 BFR60 HP M

100 x 60 MV50731 CT 100 BFR60 HP M

150 x 60 MV50732 CT 150 BFR60 HP M

200 x 60 MV50733 CT 200 BFR60 HP M

250 x 60 MV50734 CT 250 BFR60 HP M

300 x 60 MV50735 CT 300 BFR60 HP M

400 x 60 MV50736 CT 400 BFR60 HP M

500 x 60 MV50737 CT 500 BFR60 HP M

600 x 60 MV50738 CT 600 BFR60 HP M

BFR110

150 x 60 MV50742 CT 150 BFR110 HP M

200 x 60 MV50743 CT 200 BFR110 HP M

300 x 60 MV50745 CT 300 BFR110 HP M

400 x 60 MV50746 CT 400 BFR110 HP M

500 x 60 MV50747 CT 500 BFR110 HP M

600 x 60 MV50748 CT 600 BFR110 HP M

HP coating has to be associated with other Zinc coated products such as HDG (Hot Dip Galvanized): see MAVIL cata-logue. Not compatible with stainless steel products.

* Available in second semester of 2010

Code Désignation Qty

MV51210 SPEED-LOCK COUPLER BFR HDG NR

MV51710* SPEED-LOCK COUPLER BFR HP* NR

MV66203 M6x20 BOLT (BOLT+NUT) GEOMET CT

MV51220 CLAMPING WASHER BFR GEOMET CT

MV51221 COUNTER CLAMPING WASHER BFR GEOMET CT

SPEED-LOCK COUPLER BFR

Speedy Curva® The auTomaTiC CuTTing and forming maChine

Mavistrut Serie Wall bracket heel C40 Pluriel

HP

Code Désignation Qty

MV60200 OMEGA BRACKET LG 110 HDG NR

MV60201 OMEGA BRACKET LG 210 HDG NR

MV60202 OMEGA BRACKET LG 310 HDG NR

MV62213 OMEGA BRACKET IN C 105x215x95 HDG NR

MV62214 OMEGA BRACKET IN C 105x215x195 HDG NR

MV62215 OMEGA BRACKET IN C 105x215x295 HDG NR

MV51100 FILMATIC BFR FIXATION OMEGA BRACKET Z275 NR

MV51700* FILMATIC BFR FIXATION OMEGA BRACKET HP* NR

SUPPORT SYSTEMS

* Available in second semester of 2010

Code in bold=products in stock

Price list: on demand

Code in bold=products in stock

Code in bold=products in stock

GEWISS FRANCE S.A.S - 1, Rue du Rio Salado - BP 113 - 91944 Les Ulis cedex - France Tel: +33 (0)1 64 86 80 80 - Fax: +33 (0)1 64 86 80 88

www.gewiss.fr -gewiss@gewiss.fr

www. mavil .com

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