Cable Cleats & Clamps - IPD Group · PDF fileCable Cleats & Clamps Polymeric & nylon cable...

Cable Cleats & Clamps

Polymeric & nylon cable fixing clamps

Suit voltages 1kV to 330kV

Aluminium cleats

Tested to 235kA peak withstand

Phoenix fire rated cleats

Stainless steel cleats

IPD Industrial Products is an Australian owned leading manufacturer & distributor of a wide variety of low voltage electrical, lighting, energy management and industrial control products for the Australian Industry.

IPD traces its beginnings to the General Electric Company Ltd of England, founded in 1886. The history of GEC can be found on our website “About Us”. Over the years, the company integrated the major electrical businesses of GEC, English Electric, Marconi, WT Henley, Elliot Bros and A.E.I to comprise one of the most extensive and diverse electrical engineering and manufacturing organisations in the world.

In 1956, English Electric company opened its operation at Regents Park in Sydney, and since then has provided employment and training to thousands of people in the Australian electrical industry. Today the business is a much changed and diverse organisation, renamed IPD Group Limited subsequent to the management buyout in 2005 and is proudly a 100% Australian owned, managed and operated company.

Ellis Patents (UK) specialise in the design & manufacture ofcable cleats to fix, retain and support cables and are managed inAustralia by IPD. Where short-circuit faults are anticipated, correct cleating will result in the containment of the cables during a fault and enable the circuit to be restored once the fault has been repaired.

A safe installation requires cable cleats that are well designed and thoroughly tested in line with IEC 61914:2009. Both IPD & Ellis Patents are accredited to ISO 9001:2008.

IPD designs and manufactures a large range of productsspecifically suited to Australia. Our engineering team develops,tests and certifies equipment ensuring conformity to Australianand International standards delivering the highest customersatisfaction.

You can find all IPD product catalogues, technical source material, CAD blocks, reference material, specification and test certification on our knowledge based website;www.ipdgroup.com.au.

We welcome you to our business and look forward to being a partner of choice.

TREFOIL

APPLICATION SELECTION RANGE:

TRIPLEx

SINGLE orMULTICORE

QUAD

BUNDLED

STACKABLE

FIRE RATED

CABLEARRANGEMENT

VULCAN

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COLOSSUS

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EMPEROR

IPD Group Ltd. © Copyright 2014

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ALPHA

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VARI-CLEAT

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FLExISTRAP

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1 or 2 HOLE POLYMERIC

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1 or 2 HOLE ALUMINIUM

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CENTAUR HIGH VOLTAGE

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PHOENIx FIRE RATED

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Contact us at:Phone: 1300 556 601

or visit us at

www.ipdgroup.com.au

Email: [email protected]

QR CodeScan the code above witha smartphone to view ourfull Cable Cleat range.

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IPD GROUP LIMITED Phone: 1300 556 601 www.ipdgroup.com.au

2 Cable Cleats & Clamps Catalogue 2014

Applications:- Trefoil and single cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- 2mm thick 316L marine grade stainless steel frame.- Tested to 235kA peak @ 0.1sec.- With integrated LSF zero halogen polymeric liner & base pad.- Range taking.- Withstand harshest environmental conditions.- Cleat depth 54mm.

“EMPEROR” STAINLESS STEEL CABLE CLEATS

SELECTION TABLE FOR TREFOIL CABLE APPLICATIONS

Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm g EPER19-23 19 23 96 83 25 10.2 12.2 425 EPER23-28 23 28 96 83 25 10.2 12.2 425 EPER27-32 27 32 97 88 25 10.2 12.2 440 EPER30-35 30 35 99 91 25 10.2 12.2 445 EPER33-38 33 38 103 95 25 10.2 12.2 460 EPER36-42 36 42 124 100 50 10.2 12.2 600 EPER40-46 40 46 125 106 50 10.2 12.2 605 EPER44-50 44 50 130 117 50 10.2 12.2 630 EPER48-55 48 55 132 121 50 10.2 12.2 640 EPER51-58 51 58 136 128 50 10.2 12.2 650 EPER55-62 55 62 160 135 75 10.2 12.2 810 EPER59-66 59 66 163 143 75 10.2 12.2 825 EPER63-70 63 70 166 151 75 10.2 12.2 850 EPER67-74 67 74 169 158 75 10.2 12.2 850 EPER71-78 71 78 172 165 75 10.2 12.2 890 EPER74-82 74 82 177 171 75 10.2 12.2 890 EPER77-85 77 85 183 177 75 10.2 12.2 905 EPER82-88 82 88 191 187 75 10.2 12.2 805 EPER88-96 88 96 207 203 75 10.2 12.2 850 EPER96-103 96 103 221 218 75 10.2 12.2 940 EPER103-111 103 111 237 235 75 10.2 12.2 950 EPER111-119 111 119 253 250 75 10.2 12.2 1010 EPER119-128 119 128 265 275 75 10.2 12.2 1220


Cable Cleats & Clamps Catalogue 2014 3

SELECTION TABLE FOR SINGLE CABLE APPLICATIONS

Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm g EPES32-39 32 39 91 89 25 10.2 12.2 450 EPES37-45 37 45 96 93 25 10.2 12.2 470 EPES44-52 44 52 99 98 25 10.2 12.2 480 EPES51-59 51 59 103 102 25 10.2 12.2 490 EPES58-66 58 66 109 101 25 10.2 12.2 500 EPES65-73 65 73 111 103 25 10.2 12.2 510 EPES73-85 73 85 135 112 50 10.2 12.2 640 EPES84-94 84 94 135 135 50 10.2 12.2 660 EPES94-118 94 118 160 150 50 10.2 12.2 710 EPES118-130 118 130 175 160 75 10.2 12.2 900 EPES127-150 127 150 180 180 75 10.2 12.2 940 Note:Cleat depth 54mm.

“EMPEROR” STAINLESS STEEL CABLE CLEATS

Applications:- As a barrier where galvanic reaction may occur between dissimilar metals, e.g. when installing stainless steel cleats onto galvanised steel channel.

Features:- Manufactured as standard in LSF zero halogen polymer.

INSULATION PLATE

Approx. Part No. L W Mounting Pack Weight mm mm Hole Qty g EP91-1P 54 36 M10 100 5



Applications:- Trefoil, single, quad and bundle cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- 1mm thick 316L marine grade stainless steel frame.- Tested to 132kA peak @ 0.1sec.- With integrated LSF zero halogen polymeric liner & base pad.- Range taking.- Withstand harshest environmental conditions.- Compact design.- Cleat depth 54mm.

SELECTION TABLE FOR TREFOIL & SINGLE CABLE APPLICATIONS

Trefoil Single Part No. Cable Range Cable Range Dimensions Approx. Min O/D Max O/D Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm mm mm g EPVRT-00 19 24 30 42 60 93 N/A N/A 10.2 251 EPVRT-01 23 28 38 50 63 98 N/A N/A 10.2 258 EPVRT-02 27 32 43 58 72 106 N/A N/A 10.2 269 EPVRT-03 30 35 49 64 79 112 N/A N/A 10.2 279 EPVRT-04 33 38 55 70 85 118 N/A N/A 10.2 284 EPVRT-05 36 42 58 75 96 125 N/A N/A 10.2 319 EPVRT-06 40 46 63 84 105 133 N/A N/A 10.2 331 EPVRT-07 44 50 73 90 112 140 N/A N/A 10.2 391 EPVRT-08 48 55 83 100 121 149 N/A N/A 10.2 405 EPVRT-09 51 58 86 104 126 154 N/A N/A 10.2 411 EPVRT-10 55 62 88 110 134 162 50 10.2 10.2 442 EPVRT-11 59 66 90 115 143 170 50 10.2 10.2 453 EPVRT-12 63 70 100 125 152 177 50 10.2 10.2 460 EPVRT-13 67 74 107 132 161 185 75 10.2 10.2 524 EPVRT-14 71 78 120 145 169 192 75 10.2 10.2 536 EPVRT-15 74 82 125 150 176 199 75 10.2 10.2 542 EPVRT-16 77 85 132 153 183 205 75 10.2 10.2 544 EPVRT-17 81 89 136 156 190 216 75 10.2 10.2 618 EPVRT-18 85 93 139 159 200 225 75 10.2 10.2 628 EPVRT-19 89 97 142 162 200 235 75 10.2 10.2 637 EPVRT-20 93 101 150 170 215 240 75 10.2 10.2 646

“VULCAN+” STAINLESS STEEL CABLE CLEATS

SELECTION TABLE FOR QUAD CABLE APPLICATIONS

Quad Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm g EPVRQ-01 23 25 68 110 N/A N/A 10.2 284 EPVRQ-02 26 27 70 113 N/A N/A 10.2 286 EPVRQ-03 28 31 80 128 N/A N/A 10.2 318 EPVRQ-03A 31 35 90 138 N/A N/A 10.2 350 EPVRQ-04 35 42 103 148 N/A N/A 10.2 378 EPVRQ-05 43 47 120 165 N/A N/A 10.2 452 EPVRQ-06 48 50 121 170 N/A N/A 10.2 467 EPVRQ-07 51 57 140 190 50 10.2 10.2 486 EPVRQ-08 58 63 150 200 50 10.2 10.2 499 EPVRQ-09 64 70 170 218 75 10.2 10.2 581



“COLOSSUS” CABLE CLEATS

Applications:- Trefoil cable arrangements- Safely restrain cables in event of moderate level of short circuit.

Features:- Unique hybrid design incorporating a Low Smoke and Fume Zero Halogen polymer frame and the strength of 316L stainless steel skeleton.- Tested to 104kA peak @ 0.1sec.- Range taking capable to suit trefoil cables up to 170mm OD each.- With the depth increasing within the range, if offers better support to large cable sizes.- The polymer frame provides protection to the cables during short circuit conditions.

Cable Dimensions Part No. Range Mounting Approx Min O/D Max O/D W H D P Hole Weight mm mm mm mm mm mm mm g EPCOL24-29 24 29 128 87 60 25 2 x M10 + 1 M12 1097 EPCOL27-32 27 32 133 92 60 25 2 x M10 + 1 M12 1125 EPCOL30-36 30 36 137 101 60 25 2 x M10 + 1 M12 1146 EPCOL34-41 34 41 146 110 60 25 2 x M10 + 1 M12 1218 EPCOL39-47 39 47 157 122 60 25 2 x M10 + 1 M12 1280 EPCOL45-54 45 54 171 141 70 50 2 x M10 1455 EPCOL52-62 52 62 185 156 70 50 2 x M10 1568 EPCOL60-72 60 72 204 176 70 50 2 x M10 1682 EPCOL69-83 69 83 225 202 100 75 2 x M12 2212 EPCOL79-95 79 95 247 225 100 75 2 x M12 2374 EPCOL91-109 91 109 273 253 100 120 2 x M12 2588 EPCOL105-126 105 126 306 286 150 120 2 x M12 3737 EPCOL122-146 122 146 345 324 150 150 2 x M12 4135 EPCOL142-170 142 170 390 371 150 150 2 x M12 4633

TREFOIL CABLE APPLICATIONS

SPECIAL FEATURE

Colossus can be turned into a saddled cable cleat by adding two “wings” on both sides of the cleat. This further increase the depth, offering added protection to larger cable sizes from 69mm to 170mm outside diameters. This is a special, non-standard product manufactured to orders for project and quantity requirements.Contact your local IPD Branch or Customer Service at 1300 556 601 for details.



Features:- 1mm thick 316L marine grade stainless steel frame.- Allows rapid installation.- Tested to 130kA peak @ 0.1sec with Vulcan+ cable cleat.- With integrated LSF zero halogen polymeric liner.- Withstand harshest environmental conditions.

Selection:

“ProTect” straps are manufactured to specific cable outside diameters.Part numbers and dimension data are available on request.

“PROTECT” INTERMEDIATE CABLE STRAP

STAINLESS STEEL INTERMEDIATE STRAPS

Applications:- Trefoil cable arrangements.- Safely restrain cables in event of a short circuit.- For use with Ellis ranges of trefoil cleats. Then the trefoil cleats can be spaced more widely than normal.

STAINLESS STEEL “FLExISTRAP”

Features:- Retain ultimate protection when your cleats are widely spaced.- 316L marine grade stainless steel.- With LSF zero halogen polymeric liner.- Easy and quick to install.- Short circuit tested to IEC 61914:2009.- SD FlexiStrap is installed by wrapping the strap twice around the cables. Typically for pairing with “Vulcan+” cable cleats.- HD FlexiStrap is installed by wrapping the strap three times around the cables. Typically for pairing with “Emperor” cable cleats.- To be installed with a standard 1/4” sq drive ratchet (not included).

Trefoil Cable Part No. Part No. Range Weights STANDARD DUTY HEAVY DUTY Min O/D Max O/D g (SD) (HD) mm mm (SD) (HD) EPFS24-34SDL EPFS24-34HDL 24 34 131 165 EPFS30-41SDL EPFS30-41HDL 30 41 144 185 EPFS37-47SDL EPFS37-47HDL 37 47 155 202 EPFS43-54SDL EPFS43-54HDL 43 54 168 221 EPFS50-60SDL EPFS50-60HDL 50 60 180 238 EPFS56-67SDL EPFS56-67HDL 56 67 193 258 EPFS63-73SDL EPFS63-73HDL 63 73 204 275 EPFS69-80SDL EPFS69-80HDL 69 80 217 294 EPFS72-85SDL EPFS72-85HDL 72 85 226 308 EPFS82-95SDL EPFS82-95HDL 82 95 245 336 EPFS92-105SDL EPFS92-105HDL 92 105 264 364 EPSF102-115SDL EPFS102-115HDL 102 115 282 392 EPSF112-125SDL EPFS112-125HDL 112 125 301 420 EPSF122-135SDL EPFS122-135HDL 122 135 319 448 EPSF132-145SDL EPSF132-145HDL 132 145 338 476 EPFS-T001-4 EPFS-T001-4 SPECIAL DRIVE SOCKET



Applications:- Trefoil cable arrangement.- Safely restrain cables in event of a short circuit.

Features:- Manufactured in extruded aluminium (6000 series) to BS EN 755.- Tested to 96kA peak @ 0.1 sec.- Zinc plated steel closing bolts.- One bolt fixing.- Where galvanic corrosion is an issue, the cleat can be supplied with alternative low smoke zero halogen base.- Cleat depth “D”.

SELECTION TABLE FOR TREFOIL CABLE APPLICATIONS

Part No. Trefoil Cable Range Dimensions Mounting Aluminium LSF Zero Min O/D Max O/D W H D Hole Weight Base Halogen Base mm mm mm mm mm mm g EPALP01-AN0 EPALP01-AN1 23.2 25.1 76 93 48.5 10.4 168 EPALP02-AN0 EPALP02-AN1 25.1 27.1 79 96 48.5 10.4 178 EPALP03-AN0 EPALP03-AN1 27.1 29.3 82 101 48.5 10.4 185 EPALP04-AN0 EPALP04-AN1 29.3 31.7 86 105 48.5 10.4 195 EPALP05-AN0 EPALP05-AN1 31.7 34.2 91 110 48.5 10.4 205 EPALP06-AN0 EPALP06-AN1 34.2 37.0 96 116 48.5 10.4 217 EPALP07-AN0 EPALP07-AN1 37.0 40.0 101 121 48.5 10.4 229 EPALP08-AN0 EPALP08-AN1 40.0 43.2 106 127 48.5 10.4 241 EPALP09-AN0 EPALP09-AN1 43.2 46.7 113 134 48.5 10.4 255 EPALP10-AN0 EPALP10-AN1 46.7 50.5 119 141 48.5 10.4 272 EPALP11-AN0 EPALP11-AN1 50.5 54.6 127 148 48.5 10.4 288 EPALP12-AN0 EPALP12-AN1 54.6 59.0 135 156 48.5 10.4 307 EPALP13-AN0 EPALP13-AN1 59.0 63.8 144 165 48.5 10.4 327 EPALP14-AN0 EPALP14-AN1 63.8 69.0 153 175 48.5 10.4 348 EPALP15-AN0 EPALP15-AN1 69.0 74.6 163 186 48.5 10.4 372

“ALPHA” ALUMINIUM TREFOIL CABLE CLEATS



Applications:- Trefoil, single and bundle cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- Tested to 101kA peak @ 0.1 sec.- Compact design.- Base is cast aluminium.- Over-strap is 316L stainless steel with LSF liner.

“VARI-CLEAT”

SELECTION TABLE FOR TREFOIL & SINGLE CABLE APPLICATIONS

Cable Range with Liner Part No. Trefoil Cable Single Cable Range O/D Range O/D Mounting mm mm Holes EPVC-AN1-BN0 19-22 31-38 2 x M8 EPVC-AN2-BN0 21-24 36-43 2 x M8 EPVC-AN3-BN0 23-26 39-46 2 x M8 EPVC-AN4-BN0 25-29 44-51 2 x M8 EPVC-BN1-BN0 27-31 46-54 2 x M8 EPVC-BN2-BN0 29-33 50-58 2 x M8 EPVC-BN3-BN0 30-36 55-63 2 x M8 EPVC-BN4-BN0 33-38 59-68 2 x M8 EPVC-CN1-BN0 35-40 63-71 2 x M8 EPVC-CN2-BN0 37-42 67-76 2 x M8 EPVC-CN3-BN0 39-45 71-80 2 x M8 EPVC-CN4-BN0 44-48 76-86 2 x M8 EPVC-DN1-BN0 47-51 81-91 2 x M8 + 1 x M10 EPVC-DN2-BN0 49-54 86-95 2 x M8 + 1 x M10 EPVC-DN3-BN0 52-57 91-100 2 x M8 + 1 x M10 EPVC-DN4-BN0 55-60 96-106 2 x M8 + 1 x M10 EPVC-EN1-BN0 58-62 100-107 2 x M8 + 1 x M10 EPVC-EN2-BN0 61-66 106-113 2 x M8 + 1 x M10 EPVC-EN3-BN0 64-69 113-120 2 x M8 + 1 x M10 EPVC-EN4-BN0 67-73 120-127 2 x M8 + 1 x M10 EPVC-FN1-BN0 69-74 120-135 3 x M12 EPVC-FN2-BN0 72-78 128-140 3 x M12 EPVC-FN3-BN0 76-82 134-147 3 x M12 EPVC-FN4-BN0 80-86 143-155 3 x M12 EPVC-GN1-BN0 82-89 140-155 3 x M12 EPVC-GN2-BN0 86-93 150-165 3 x M12 EPVC-GN3-BN0 90-97 160-175 3 x M12 EPVC-GN4-BN0 94-101 170-185 3 x M12 EPVC-HN1-BN0 96-104 165-185 3 x M12 EPVC-HN2-BN0 100-108 175-195 3 x M12 EPVC-HN3-BN0 104-112 185-200 3 x M12 EPVC-HN4-BN0 108-116 195-210 3 x M12



Trefoil Cable Single Cable Part No. Base Range O/D Range O/D Mounting Approx. Thickness mm mm Holes Base weight V H W H W P Z width g EPVC-AN1- 25 19 22 31 38 25 37 74 373 EPVC-AN2- 25 21 24 36 43 25 37 74 373 EPVC-AN3- 25 23 26 39 46 25 37 74 373 EPVC-AN4- 25 25 29 44 51 25 37 74 373 EPVC-BN1- 22 27 31 46 54 25 38 74 430 EPVC-BN2- 22 29 33 50 58 25 38 74 430 EPVC-BN3- 22 30 36 55 63 25 38 74 430 EPVC-BN4- 22 33 38 59 68 25 38 74 430 EPVC-CN1- 19 35 40 63 71 25 49 76 490 EPVC-CN2- 19 37 42 67 76 25 49 76 490 EPVC-CN3- 19 39 45 71 80 25 49 76 490 EPVC-CN4- 19 44 48 76 86 50 49 76 490 EPVC-DN1- 19 47 51 81 91 50 74 78 610 EPVC-DN2- 19 49 54 86 95 50 74 78 610 EPVC-DN3- 19 52 57 91 100 50 74 78 610 EPVC-DN4- 19 55 60 96 106 75 74 78 610 EPVC-EN1- 16 58 62 100 107 75 86 80 730 EPVC-EN2- 16 61 66 106 113 75 86 80 730 EPVC-EN3- 16 64 69 113 120 75 86 80 730 EPVC-EN4- 16 67 73 120 127 75 86 80 730 EPVC-FN1- 14 69 74 120 135 90 98 82 880 EPVC-FN2- 14 72 78 128 140 90 98 82 880 EPVC-FN3- 14 76 82 134 147 90 98 82 880 EPVC-FN4- 14 80 86 143 155 90 98 82 880 EPVC-GN1- 14 82 89 140 155 114 110 82 970 EPVC-GN2- 14 86 93 150 165 114 110 82 970 EPVC-GN3- 14 90 97 160 175 114 110 82 970 EPVC-GN4- 14 94 101 170 185 114 110 82 970 EPVC-HN1- 17.5 96 104 165 185 136 123 84 1170 EPVC-HN2- 17.5 100 108 175 195 136 123 84 1170 EPVC-HN3- 17.5 104 112 185 200 136 123 84 1170 EPVC-HN4- 17.5 108 116 195 210 136 123 84 1170

“VARI-CLEAT”

BASE SIZE AN TO CN BASE SIZE DN TO HN



Applications:- Fix, retain and support single cable.

Features:- New design to enable framing channel fixing.- 2F tested to 77.6kA @ 0.1sec when used in conjunction with SFT on triplex cable. - Available in black polypropylene (B) or black flame retardant zero halogen phosphorus free nylon (LSF).- Supplied in pairs.

ONE & TWO HOLE POLYMERIC CABLE CLAMPS

SELECTION TABLE FOR ONE HOLE CABLE CLAMPS

Single Cable Dimensions Mounting Approx. Part No. Material Range O/D W H D E Hole Pack Weight (g) Suffix mm mm mm mm mm mm Qty B LSF EP1F-10 B or LSF 10-13 37.8 27 41.4 10.2 10 100 14.6 19.6 EP1F-11 B or LSF 13-16 41.2 30 41.4 10.4 10 100 17.0 23.0 EP1F-12 B or LSF 16-19 44.3 33 41.4 10.7 10 100 19.6 26.4 EP1F-13 B or LSF 19-23 48.2 36 41.4 10.9 10 100 22.4 30.2 EP1F-14 B or LSF 23-27 52.2 40 41.4 11.3 10 100 25.8 34.6 EP1F-15 B or LSF 27-32 57.1 44 41.4 11.6 10 100 29.2 39.0 EP1F-16 B or LSF 32-38 63.1 49 41.4 12.1 10 100 34.2 46.2 EP1F-17 B or LSF 38-46 71.3 58 41.4 12.9 10 50 47.8 64.0 EP1F-18 B or LSF 46-51 77.3 67 41.4 13.5 10 50 54.0 73.2 EP1F-19 B or LSF 51-57 83.2 72 41.4 13.9 10 50 59.0 80.4

SELECTION TABLE FOR TWO HOLE CABLE CLAMPS

Single Cable Dimensions Mounting Approx. Part No. Material Range O/D W H D P Hole Pack Weight (g) Suffix mm mm mm mm mm mm Qty B LSF EP2F-07 B or LSF 38-46 92 60 54 68 10 25 73.0 91.0 EP2F-08 B or LSF 46-51 103 71 54 79 10 25 80.9 109.9 EP2F-09 B or LSF 51-57 103 76 54 79 10 25 95.0 119.0 EP2F-10 B or LSF 57-64 103 82 54 79 10 25 96.0 122.5 EP2F-11 B or LSF 64-70 130 89 54 106 10 15 116.0 157.3 EP2F-1200 B or LSF 70-76 130 95 54 106 10 15 124.0 167.3 EP2F-1201 B or LSF 76-83 130 100 54 106 10 10 126.0 170.0 EP2F-1202 B or LSF 83-90 130 108 54 106 10 10 128.0 172.0 EP2F-131 B or LSF 90-97 150 115 54 126 10 5 152.0 208.0 EP2F-132 B or LSF 97-105 150 122 54 126 10 5 156.0 208.0 EP2F-141 B or LSF 105-112 161 130 54 135 10 5 179.5 238.8 EP2F-142 B or LSF 112-120 169 138 54 143 10 5 193.5 261.0 EP2F-151 B or LSF 120-128 177 148 54 151 10 5 212.2 280.0 EP2F-152 B or LSF 128-135 185 158 54 158 10 5 228.5 304.4



ONE & TWO HOLE ALUMINIUM CABLE CLAMPS

Applications:- Fix, retain and support single cable.

Features:- New design no enable framing channel fixing.- Made of cast aluminium alloy for installation in operating temperature application of -40°C to +150°C.- Available as standard in plain LM6 aluminium to BS 1490:1988 for dry industrial use or outdoor unpolluted areas.- Can be epoxy coated for use in harsh environment, such as sea air conditions.- Supplied in pairs.

SELECTION TABLE FOR ONE HOLE ALUMINIUM CABLE CLAMP

Single Cable Dimensions Part No. Range Mounting Approx. Min O/D Max O/D W H D Hole weight mm mm mm mm mm mm g EP1A-10N 10 13 37.8 27.0 41.4 10 43 EP1A-11N 13 16 41.2 30.0 41.4 10 52 EP1A-12N 16 19 44.3 33.0 41.4 10 61 EP1A-13N 19 23 48.2 36.0 41.4 10 66 EP1A-14N 23 27 52.2 40.0 41.4 10 78 EP1A-15N 27 32 57.1 44.0 41.4 10 85 EP1A-16N 32 38 63.1 49.0 41.4 10 97 EP1A-17N 38 46 71.3 58.0 41.4 10 121 EP1A-18N 46 51 77.3 67.0 41.4 10 155 EP1A-19N 51 57 83.2 72.0 41.4 10 171

SELECTION TABLE FOR TWO HOLE ALUMINIUM CABLE CLAMPS

Single Cable Dimensions Part No. Range Mounting Approx. Min O/D Max O/D W H D P Hole weight mm mm mm mm mm mm mm g EP2A-07N 38 46 92 48 49 68 10 174 EP2A-08N 46 51 103 54 49 79 10 214 EP2A-09N 51 57 103 61 49 79 10 224 EP2A-10N 57 64 103 68 49 79 10 234 EP2A-11N 64 70 130 74 64 106 10 360 EP2A-1200N 70 76 130 80 64 106 10 376 EP2A-1201N 76 83 130 87 64 106 10 388 EP2A-1202N 83 90 130 94 64 106 10 392 EP2A-131N 90 97 150 101 76 126 10 520 EP2A-132N 97 105 150 109 76 126 10 524 EP2A-141N 105 112 161 118 76 135 10 590 EP2A-142N 112 120 169 124 76 143 10 642



Applications:- Designed for cleating large diameter HV cables typically 220kV to 400kV in cable tunnels in transmission system.

Features:- Suitable for supporting single cables with outside diameter 100mm to 162mm.- Tested at 163kA peak for 0.1 sec at KEMA in Arnhem Holland.- Successfully tested for corrosion resistance in accordance with BS EN 9227:2006 – Salt Spray Tests.- A full range of intermediate spacers is also available.

“CENTAUR” SADDLE FOR HIGH VOLTAGE CABLES

Part No. Single Cable Length of Range O/D mm Cable Saddle EPCS100-112/400 100-112 EPCS108-122/400 108-122 EPCS120-132/400 120-132 400mm EPCS128-142/400 128-142 EPCS140-152/400 140-152 EPCS148-162/400 148-162 EPCS100-112/600 100-112 EPCS108-122/600 108-122 EPCS120-132/600 120-132 600mm EPCS128-142/600 128-142 EPCS140-152/600 140-152 EPCS148-162/600 148-162 EPCS100-112/800 100-112 EPCS108-122/800 108-122 EPCS120-132/800 120-132 800mm EPCS128-142/800 128-142 EPCS140-152/800 140-152 EPCS148-162/800 148-162

SELECTION TABLE

400mm

600mm

800mm



“SFT” TRIPLEX CABLE SURROUNDS

Applications:- Wrap around triplex cable to overcome the twist in the cable to allow cleating at any point along the length.

Features:- Made of LSF zero halogen polymeric material.- Tested to 76kA @ 0.1sec when used in conjunction with ‘2F’ cable cleats.- Fit in single cable cleat types such “Emperor” Single, “Vulcan+”, ‘2F’ or ‘2A’ cable cleats.

SELECTION TABLE

Individual Fit in Single Cable Cleat Type Part No. Cable Core SFT Outside 2F Plastic O/D Diameter Emperor Clamp mm mm Vulcan+ Single B or LSF EPSFT31 28 66 EPVRT-04 EPES65-73 EP2F-11 EPSFT31 29 68 EPVRT-04 EPES65-73 EP2F-11 EPSFT31 30 70 EPVRT-05 EPES65-73 EP2F-11 EPSFT31 31 72 EPVRT-05 EPES65-73 EP2F-1200 EPSFT31 32 73.5 EPVRT-05 EPES73-85 EP2F-1200 EPSFT31 33 75 EPVRT-06 EPES73-85 EP2F-1200 EPSFT31 34 77 EPVRT-06 EPES73-85 EP2F-1201 EPSFT36 33 77 EPVRT-07 EPES73-85 EP2F-1201 EPSFT36 34 79 EPVRT-07 EPES73-85 EP2F-1201 EPSFT36 35 80 EPVRT-07 EPES73-85 EP2F-1201 EPSFT36 36 83 EPVRT-07 EPES73-85 EP2F-1201 EPSFT36 37 85 EPVRT-07 EPES84-94 EP2F-1202 EPSFT36 38 86 EPVRT-07 EPES84-94 EP2F-1202 EPSFT36 39 87 EPVRT-07 EPES84-94 EP2F-1202 EPSFT43 39 92 EPVRT-08 EPES84-94 EP2F-131 EPSFT43 40 94 EPVRT-08 EPES94-118 EP2F-131 EPSFT43 41 96 EPVRT-08 EPES94-118 EP2F-131 EPSFT43 42 98 EPVRT-09 EPES94-118 EP2F-132 EPSFT43 43 100 EPVRT-09 EPES94-118 EP2F-132 EPSFT43 44 101 EPVRT-09 EPES94-118 EP2F-132 EPSFT43 45 103 EPVRT-10 EPES94-118 EP2F-132 EPSFT43 46 104.5 EPVRT-10 EPES94-118 EP2F-132 EPSFT43 47 106 EPVRT-10 EPES94-118 EP2F-141 EPSFT51 47 107 EPVRT-12 EPES94-118 EP2F-141 EPSFT51 48 109 EPVRT-12 EPES94-118 EP2F-141 EPSFT51 49 111 EPVRT-12 EPES94-118 EP2F-141 EPSFT51 50 113.5 EPVRT-12 EPES94-118 EP2F-142 EPSFT51 51 115.5 EPVRT-12 EPES94-118 EP2F-142 EPSFT51 52 118 EPVRT-12 EPES94-118 EP2F-142 EPSFT51 53 120 EPVRT-12 EPES118-130 EP2F-142 EPSFT51 54 122.5 EPVRT-12 EPES118-130 EP2F-151 EPSFT51 55 125 EPVRT-12 EPES118-130 EP2F-151



“PHOENIX” FIRE RATED STAINLESS STEEL CABLE CLAMPS

Applications:- Support fire-rated cables in event of a fire.

Features:- Successfully tested for fire resistance in accordance with BS8491:2008 and BS 5839-1:2002, Section 26.2d.- Successfully tested to 60kA peak @ 0.1 sec to IEC 61914:2009.- Manufactured from 316L marine grade stainless steel.- Fireproof, corrosion resistant and easy to fit.- Supplied in pairs.

Circuit integrity test

SELECTION TABLE

Single Cable Range Dimensions Approx Part No. Min O/D Max O/D W H weight mm mm mm mm g EP1FP-10SS 10 13 40 21 91 EP1FP-11SS 13 16 44 24 106 EP1FP-12SS 16 19 47 27 113 EP1FP-13SS 19 23 51 31 125 EP1FP-14SS 23 27 55 35 139 EP1FP-15SS 27 32 60 40 153 EP1FP-16SS 32 38 66 46 174 EP1FP-17SS 38 46 74 54 201 EP1FP-18SS 46 51 80 59 225 EP1FP-19SS 51 57 85 64 242 EP1FP-20SS 57 65 93 73 265



“ELITE” RANGE TAKING POLYMERIC CABLE CLEATS

Applications:- Single or bundle cable arrangements.

Features:- Easy to install, screw fix to wall or tray.- Fully releasable strap, allowing ease of re-installation.- Range taking.- Available in black polypropylene (B) (-40°C to 85°C) or black flame retardant zero halogen phosphorus free nylon (LSF) (-40°C to 150°C).

SELECTION TABLE

- Part Numbers shown in above are made of black polypropylene (B) material.- Cable clamps in black flame retardant zero halogen phosphorous free nylon (LSF).

Single Cable Dimensions Approx. Part No. Range Mounting weight Min O/D Max O/D H D W(max) Hole Pack g mm mm mm mm mm mm Qty B LSF EP15-1BP 9.5 16.0 37.0 25.0 27.0 6.0 100 6.0 8 EP15-2BP 15.0 25.0 37.0 32.0 36.0 6.0 50 8.0 10.9 EP15-3BP 23.0 37.0 48.0 36.0 48.0 6.0 50 15.0 18.1 EP15-4BP 34.0 52.0 65.0 40.0 63.0 6.0 25 20.0 25.5



INDUSTRIAL POLYMERIC CABLE CLAMPS

Applications:- Economic clamps for fixing and supporting house wirings.

Features:- Single hole fixing strap type cable cleats.- Suitable for cables from 10mm to 51mm overall diameter, can be installed using wood screws.- Manufactured in black LLDPE or black polymeric LUL zero halogen material. The LUL version of this clamp is compliant with the requirement of London Underground Standard 1-085. Product register no. 365.

Single Cable Dimensions Mounting Part No. Part No. Range Screws LLDPE LUL Min O/D Max O/D B C D E Qty in SWL Wood mm mm mm mm mm mm Pack kgf Screw Screw EP17-01B100 EP17-01LUL100 10 15 17.6 27.8 12 4.3 100 18 8G x 30 M4 x 30 EP17-02B100 EP17-02LUL100 12 17 20.8 32 14 4.3 100 24 8G x 40 M4 x 35 EP17-03B100 EP17-03LUL100 15 20 25.3 37.1 16 4.3 100 32 8G x 50 M4 x 40 EP17-04B100 EP17-04LUL100 18 24 29.6 41 18 4.3 100 39 8G x 50 M4 x 50 EP17-05B50 EP17-05LUL50 22 29 35.4 52.1 20 6.5 50 52 12G x 60 M6 x 55 EP17-06B50 EP17-06LUL50 26 34 40.9 58.2 22 6.5 50 66 12G x 75 M6 x 60 EP17-07B25 EP17-07LUL25 32 42 49.2 69.3 25 6.5 25 79 12G x 75 M6 x 75 EP17-08B25 EP17-08LUL25 39 51 58.5 81.7 26 6.5 25 93 12G x 100 M6 x 90 - Supplied in pack quantities shown in above.- Mounting screws not included.

SELECTION TABLE

CORRECT INSTALLATION INCORRECT INSTALLATION



SHORT CIRCUIT CURRENT FORCES

SHORT CIRCUIT FORCE CALCULATION

When adjacent cables carrying three phase current suffer a short circuit fault, the induced magnetic fields result in the cables experiencing significant opposing forces.

The forces experienced by a cleat during a short circuit are a function of:- short circuit current in kA peak - cleat spacing - distance between the cable centres (in the case of trefoil arrangements, this is the cable diameter).

The following formula taken from the current standard IEC 61914:2009 for cable cleats calculates the force experienced by a cleat with cables arranged in trefoil formation:

Ft = 0.17 x ip²

WHERE

Ft = maximum force on the cable connector in trefoil formation for a three phase short-circuit (N/m).

ip = the peak short-circuit current (kA).

S = the cable diameter (m).

This formula gives the static load instantaneously created by the short circuit, however the phase changes of the alternating current means that the force on the cable and their direction are changing continuously. No simple formula and no static test can assess the effect of these dynamic forces. The ultimate proof of any product to withstand a short-circuit is to undertake a short-circuit test.

Ellis Patents carry out short circuit tests on a regular basis at various testing stations in accordance with the requirements of the current standards.

Contact your local IPD Branch or Customer Service at 1300 556 601 for a copy of test reports and video footage of tests on CD.

SELECTION OF ELLIS PATENTS’ TREFOIL CABLE CLEATS

When the cable diameter and anticipated maximum fault level are known, you are able to select a cleat and the appropriate spacing to give the most economical installation.

The following tables give recommended cleat spacing for Ellis Patents range along the cable run of more popular cable sizes at different peak fault current levels. Typical constraints such as rungs on cable ladders or confined installation space may mean other alternatives must be considered.

S

Contact your local IPD Branch or Customer Service at 1300 556 601 for cable installations outside these ranges.

Cable O.D. = 33mm Cable O.D. = 38mm Cable O.D. = 43mm Peak fault current kA Peak fault current kA Peak fault current kA (mm) Emperor Vulcan+ Vari-Cleat Alpha Emperor Vulcan+ Vari-Cleat Alpha Emperor Vulcan+ Vari-Cleat Alpha 300 199 152 124 96 213 163 133 103 227 173 141 110 450 162 124 101 79 174 133 108 84 185 141 115 90 600 140 107 87 68 150 115 94 73 160 122 100 78 900 115 88 71 55 123 94 76 60 131 100 81 63 1200 99 76 62 48 106 81 66 51 113 86 70 55

CleatSpacing



PROJECTS

Outdoor installation on cable ladder

Installation in 132kV Sydney zone substation

Installation on 132kV cable

London Power Tunnels Installation



PROJECTS

Installation in Sydney CBD network grid upgrade

Installation on skid mounted substation

Installation in flat formation

Installation in Pylon (wind tower)



PROJECTS

Installation on a 1.6km Western Australian heritage listed Jetty

Railway DC cable installation

Installation in network grid cable tunnel

“Centaur” cable saddles for 275kV cable

Installation in network grid cable tunnel



PROJECTS

Installation in CBD substation upgrade

NSW railway power supply cable installation

Installation on high vertical wall

FlexiStraps installation



FAQ

Question: How do I choose the appropriate cleat for the application? Answer: Supply us with the details of – environment, mounting structure, cable configuration, peak short circuit fault level and cable diameter. We will advise the type of cleat to use and its spacing.

Question: Why do IPD & ELLIS offer so many different types of Trefoil cleats? Answer: The cleats have varying strength characteristics relevant to the fault current levels. Refer to the respective applications, data, material and test results of different cable cleats.

Question: Why do I need to use a liner? Answer: The liner provides added protection and cushions the cables during short circuit conditions.

Question: Why are cleats produced in stainless steel or aluminium? Answer: Both stainless steel and aluminium are non magnetic materials and are unaffected by the magnetic fields, which surround power cables. Cables fixed with cleats made of magnetic materials can cause localized heating of the cable through the effect of induction.

Question: Please can I have some advice on securing multi core cables? Answer: We are not aware of any published data, which indicates any particular fixing method but custom and practice suggests that most users presume that any forces on the conductors, which arise in the event of a short circuit, will be restrained within the cable outer sheath and therefore cable cleats are not required. The mechanisms within a multi-core cable, which help restrain the conductors in the event of a short circuit include: 1.The cable outer sheath. 2. The helical winding of the cores. 3. Steel wire or other type of armour if present. In order to be able to provide meaningful advice we undertook a series of short circuit tests using 3 core, copper conductor, multi-core cables from various cable manufacturers. Both armoured and unarmoured cables were tested across a variety of conductor sizes but because of the number of manufacturers and the variety of cable types and methods of construction available, it was not feasible to carry out exhaustive tests. The results of the tests were varied but clearly showed that it is unsafe to presume that the forces between the conductors will always be restrained within the outer sheath of the cable, whether or not the cable is armoured or tightly helically wound. Our conclusion is that, unless the relevant cable manufacturer can give assurances regarding the performance of their specific cable at the anticipated fault level, fault rated cable cleats provide the safest option for securing multi-core cables.



FAQ

Question:What is Thread Galling?Answer:Thread galling is a known phenomenon which can occur when using stainless steel fasteners. A breakdown in the material’s protective oxide layer results in the set screw and nut becoming welded together. To reduce the incidence of thread galling, excessive pressure and speed should be avoided during installation. Thread lubricants can also be used at the point of application if problems are experienced.

Question: What is the difference between 316, 316L, 304 and 304L stainless steel?Answer: 304 and 316 are both similar austenitic stainless steels, which are designed to withstand corrosion. 316 is the superior grade because it contains molybdenum, which enhances its resistance to corrosion and makes it appropriate for use in a marine environment. There is a simple test which may be carried out to determine whether molybdenum is present in a particular sample of steel. The importance of using 316L rather than 316 stainless steel, relates to the corrosion resistance of the steel after welding. Stainless steel resists corrosion because it forms an impervious oxide layer on its surface which heals itself when oxygen is present. When stainless steel is welded, chromium carbide may precipitate at the grain boundaries. This depletes the chromium within the austenite and prevents the passive oxide layer being formed. Because the grain boundaries are small and highly anodic, rapid corrosion occurs. This process can be prevented by using steels with a carbon content of less than 0.035 (316 has typically les than 0.07% carbon, 316L has typically less than 0.03% carbon).

Question: What is Galvanic Corrosion?Answer: When dissimilar metals are in contact in the presence of an electrolyte, galvanic corrosion occurs. This means that one of the metals will be protected and the other metal will suffer accelerated corrosion. Although seawater is an obvious electrolyte, all atmospheric moisture acts as an electrolyte to some degree so galvanic corrosion will almost always occur when dissimilar metals are in contact. However, this may not always be detrimental such as in the case of galvanized steel, where the zinc coating acts as a sacrificial anode and protects the steel it covers, even when the surface is scratched. Although they are different materials, it is quite acceptable to fasten a stainless steel cleat to galvanized latter using a stainless fixing because the corrosion resistant properties of stainless steel are brought about by the metal’s ability to generate a passive impervious film on its surface, which self repairs in the presence of oxygen. If the passive layer breaks down (say due to movement between the cleat or bolt and the galvanized ladder) galvanic corrosion will take place but the zinc layer on the ladder will then protect the cleat and its fixing by the same mechanism by which it protects the steel ladder itself. In the process of galvanic corrosion the more “resistant” metal (in the case the stainless steel cleat) becomes less susceptible to corrosion and the less “resistant” metal (the galvanized steel ladder) becomes more susceptible to corrosion. However, the ratio of areas of both metals is very significant and because the surface area of the ladder is much greater than the surface area of the cleats the rate of increased corrosion on the ladder becomes negligible. A good example of the effect of surface area on galvanic corrosion is to look at the suitability of fasteners for fittings on boats. It would be quite acceptable to use a stainless fastener on a galvanized fitting (the fitting acts as the sacrificial anode and protect the fastener) but unacceptable to use a galvanized fastener on a stainless fitting (the fastener acts as the sacrificial anode and corrodes away at an accelerated rate).

More FAQ can be found on our website www.ipdgroup.com.au



PROJECT GALLERY

AUSTRALIA AND NEW ZEALAND WORLDWIDEQGCLNG -Thiess ALSTOM Power Telstra Data Centre - Vic China Light & Power, HKMt. Isa Mines - Qld Chep Lap Kok Airport Project, HKGladstone Port, Qld Thames 24Seven Tunnel Project, UKBoddington Gold Mine - WA Shell Shearwater Development Project, UKBarren Gorge Hydro Power Station - Qld Devonport Submarines Base, UKBusselton Jetty -WA Tai Shan Nuclear Power Plant - ChinaLonsdale Power Station - SA Hydro Accumulative power plant- RussiaWoodside - WA BP Wellhead Platform, NorwayBHP Billiton Worsley Alumina -WA Shell - Nam Petrochemical, NetherlandAdelaide Desalination Plant - SA Power Cable Tunnel - LondonGorgon - WA Areva T & DAirport Link - Qld ALSTOM T & DQueensland Alumina - Queensland Phillips Petroleium, NorwayWigan Island Coal Export Terminal - Gladstone Norsk Hydro, NorwayLegency Way Tunnel - Brisbane Channel Tunnel Rail Link, UKHay Point Coal Teminal - Mackay P43 FPSO Vessel Project, SingaporeDiamantina Power Station - Mt Isa Cegelec Power Station Project, IndonesiaWestern Turner Syncline - Tom Price Conoco project, Dalian, ChinaWheastone - WA ADWEA Substation Project, U.A.E.BHPJimblebar - WA Dupont Petroleum Plant, LuxembourgNExT DC Electricity Supply Board, IrelandRoyal Adelaide Hospital Electricity Authority, CyprusUniversity of South Australia Tractebel - LNG Terminal, PortugalRailway Electricification - Adelaide Nexans - Tunnel Project, SwitzerlandTranspower Penrose Substation - Auckland Exxon Mobil PT Erha FPSO, MalaysiaUnison Network - Hawks Bay NZ GE Wind Energy, USAHobson Street Substation - Auckland MTRC Railway Extension, HKSydney Trains Power Supply Upgrade Petro Canada - North Sea Development Project, HollandStratford Peak Power Station - NZ WescoYarnima Power Station - WA Abu Dhabi Water & ElectricityYolla Platform - Bass Strait Italian RailwaysGuildford Zone Station - Endeavour Energy Network Rails, UKCity West Cable Tunnel - Ausgrid In Amenas - Substation Project, AlgeriaEssential Energy - NSW Woodhead Cable Tunnel - UK National GridACTEW - ACT Lusail City, QatarEnergex - Qld Shamiya Haram Expansion - Saudi ArabiaErgon Energy - Qld Ling Ao Nuclear Power Plant - ChinaWestern Power - WA Ledvice Power Plant - Czech RepublicPower & Water Authority - NT Flamanville Nuclear Power Plant - FranceHydro Tasmania, -Tas Olkiluto Nuclear Power Plant - FinlandSP Ausnet - Vic Petrobras Drilling Platform - BrazilPowercor / Citipower -Vic Pueblo Viejo Mine - Dominican ReplublicWellington Electricity - NZ Shell Bonga FPSO - NigeriaNKT Cables Terra Nova FPSO - CanandaL.S. Cables GEWE Wind Farm - USA



TESTING TO IEC 61914:2009

Impact test Axial load test

Lateral load testNeedle flame test

Ellis Patents - Short Circuit Testing Video

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