Cabin Air Filter Installation

Cabin Filter Installation Guide

en Cabin Air Filter Fitting Instructions

es Filtro de habitaculo Instrucciones de montaje

fr Filtre d’havitacle Notice de montage

Cabin Air Filter Installation Guide | April 2008 Robert Bosch LLC

Contents | Vehicle Make | 1

Contents by Part Number

1 P3640, C3640

2 P3681

3 P3682

5 P3821, C3821

6 C3741

7 P3604, C3804

8 P3856, C3856

9 P3672, C3672

10 C3872

11 P3610, C3610

12 P3710

13 P3671

14 P3760, C3760

15 P3652

16 P3877

17 P3869

18 C3789

19 P3611, C3611

20 P3742

21 P3680

22 P3650

23 P3859, C3859

24 P3871, C3871

25 P3730, C3730

26 P3720

27 C3841

28 P3850

29 P3620, C3620

30 P3752

31 P3670

32 P3630

33 P3875

34 P3600, C3600

35 P3711

36 P3753

37 P3890

38 P3790

39 P3860

40 P3802

41 P3870, C3870

42 P3651

43 P3631

44 P3788

45 P3874

46 C3782

Robert Bosch LLC Cabin Air Filter Installation Guide | April 2008

47 P3806, C3806

48 P3878

49 P3805

50 P3785

51 P3754

52 P3750

53 P3755

54 P3740, C3740

55 P3873, C3873, P3800, C3800

56 P3803, C3803

57 C3854

58 P3852, C3834

59 P3780, C3781

60 C3854

61 C3861

62 P3700

63 P3787

64 C3857

2 | Contents | Part Number


Fitting Instructions

Cabin Filter

Instrucciones de montaje

Filtro de habitaculo

Notice de montage

Filtre d’habitacle

P3640, C3640Replacement interval 15.000 km/10,000 miles or after 12 monthsIntervalo de cambio 15.000 km o despues de 1 añoIntervalle de remplacement 15.000 km ou une fois par an

Assembly is the reverse order of operationPara concluir la instalacion, seguir el orden inversoLe remontage s’effectue dons l’ordre inverse

1.

2.

3.

Fitting Instructions | 1


2 | Fitting Instructions


Cabin Filter



Notice de montage


P3681Replacement interval 15.000 km/10,000 miles or after 12 monthsIntervalo de cambio 15.000 km o despues de 1 añoIntervalle de remplacement 15.000 km ou une fois par an


1.

2.

3.

4.

5.




Cabin Filter



Notice de montage




1.

2.

3.

4.



5.

6.

7.




Cabin Filter



Notice de montage




1.

2.

3.



Cabin Filter



Notice de montage


C3741Replacement interval 15.000 km/10,000 miles or after 12 monthsIntervalo de cambio 15.000 km o despues de 1 añoIntervalle de remplacement 15.000 km ou une fois par an


1.

2.




Cabin Filter



Notice de montage




Open the hood, locate the cabin air fi lter duct clamp 1.

facing outward

Release the cabin air fi lter duct clamp by depressing 2.

the lock, then lift the cover upward.

Remove the cabin air fi lter duct by sliding it outward.3.

Flip the fi lter duct upside down so the fi lter is now 4.

visible. The fi lter lifts straight up.

Remove and replace with a clean cabin fi lter. Flip over 5.

and replace the duct and reattach the clamp.




Cabin Filter



Notice de montage




Locate the cabin air fi lter panel under the glove 1.

compartment on the passenger side. Remove

three screws.

Disengage three tabs to release panel from housing. 2.

Remove panel by sliding away from the mounting and

pulling downward.

Unlock plug connections and disconnect from 3.

the panel.

Pull the cabin air fi lter down to remove.4.

Replace with a clean cabin fi lter.5.

Reconnect plug connections and slide panel back 6.

in place, making sure guides on bottom of panel are

seated in the mounting, until the tabs snap back.

Replace screw.




Cabin Filter



Notice de montage




Locate the cabin air fi lter panel under the glove 1.

compartment on the passenger side.

Release the two cabin air fi lter panel latches.2.

Remove the cabin air fi lter panel by 3.

pulling it straight down.

Pull the cabin air fi lter down to remove. Replace 4.

with a clean cabin fi lter. Snap the cover panel back

into latches.




Cabin Filter



Notice de montage




The access door for the cabin fi lter is located under 1.

the dashboard on the passenger side.

Unlock the fi lter door by pulling the slide bar toward 2.

you until it drops down. Remove the door.

Pull the fi lter straight down and remove. Replace with 3.

a clean cabin fi lter. Make sure the air fl ow arrow is

pointed towards the center of the vehicle. Reposition

the door and slide into place.




Cabin Filter



Notice de montage




Tools needed are a Phillips screw driver and a 1.

standard screw driver. Stop the windshield wipers in

the up position and open the hood.

Remove the 3 (three) screw caps from the left, middle 2.

and right side of passenger cowl cover. Remove the

screws and the weather stripping.

Lift off the passenger cowl cover and unsnap clip on 3.

left side of fi lter housing.

Remove fi lter frame4.

Remove dirty fi lter from frame and replace with clean 5.

cabin fi lter. Replace frame in housing and fasten clip.

Replace weather stripping, screws and screw caps.

Close hood.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver and a 1.

standard screwdriver. Open hood and on the

passenger side of the cowl is the cover plate for the

cabin fi lter. Remove 4 (four) caps from windshield

side of cover plate.

Remove 4 (four) screws and the fi ttings from opposite 2.

side of cover plate. Remove cover plate.

The rain shield is now visible. Remove the rain shield 3.

by pulling up and out.

Lift the fi lter from the housing and replace it with a 4.

clean cabin fi lter. Reinsert the rain shield, matching 3

(three) clips on top of shield to indentations in top of

sheet metal and reattach cover plate.




Cabin Filter



Notice de montage




Tools needed are a Phillips screw driver and a 1.

standard screw driver. Stop the windshield wipers in

the up position and open the hood.

Remove the cap on screw in center of cowl cover. 2.

Unscrew halfway and pull out fi tting. Unsnap 3 (three)

clips on front edge of cover and remove cover.

Either a fi lter or screen is visible under cover. Flip out 3.

edge of housing and remove the fi lter or plate.

Replace with a clean cabin fi lter making sure the 4.

arrows on the fi lter are facing up. Reclip front of

housing in place and replace the cowl cover.




Cabin Filter



Notice de montage




Open hood and unhook clip on left of passenger side 1.

cowl plate cover and remove.

Unclip vacuum hose from left and center of cowl 2.

cover. Remove passenger side cowl cover.

Some vehicles have a rain shield positioned over 3.

the fi lter. Remove if present. Remove dirty fi lter and

replace with a clean cabin fi lter. Replace rain shield,

cowl cover and reclip vacuum hose. Rehook clip on

passenger side cowl cover and close hood.




Cabin Filter



Notice de montage




Open the hood. The cover for the cabin fi lter is 1.

located on the passenger side of the cowl. Unsnap

cover and remove.

Remove the fi lter from the housing.2.

Install a clean cabin fi lter in the housing.3.

Push the fi lter down until it is fi rmly sitting in the 4.

housing. Reattach the cover.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Turn off the 1.

ignition switch.

Locate the cabin air fi lter compartment access cover 2.

under the passenger side dashboard. Carefully

remove the 5 (fi ve) screws holding the fi lter

compartment access cover. Use caution to avoid

damage to the access cover or loss of the screws.

Remove the fi lter compartment access cover. Slide 3.

the fi lter element out of the compartment by the tab

in the center of the fi lter.

Replace with a clean cabin fi lter and reinstall the 4.

compartment access cover.




Cabin Filter



Notice de montage





standard screwdriver. Stop windshield wipers in up

position. Thunderbird: open hood and remove left

and right cowl trim pieces, wiper arm nut covers,

then the nuts and wiper arms. Remove the pin type

retainers attaching the cowl cover to the cowl.

Lincoln: open hood. Jaguar: open hood and remove

windshield arm nut covers. Remove windshield wiper

arm retaining nuts, then remove the wiper arms using

a suitable windshield wiper arm puller.

For 2. Thunderbird, go to step 3. Lincoln: remove the

pin type retainers attaching the passenger side cowl

cover to the cowl. Detach the rubber hinge cover from

rear outer corner of the passenger side cowl cover.

Pull up on the passenger side cowl cover to release

the lower retaining clips, then remove the cover.

Jaguar: remove the cowl grille screw covers. Remove

the cowl grille screws and retainers, then remove the

cowl grille.

Thunderbird and Lincoln:3. release the right hand

corner of the cabin air fi lter, by pushing on the

retaining clips. Release the left hand corner of the

cabin air fi lter, then lift the fi lter from the cowl

opening. Install a new cabin fi lter through the

passenger side cowl opening. Ensure the airfl ow

marking is facing in the proper direction. Jaguar:

open the cabin fi lter cover, and remove the fi lter.

Install a new cabin air fi lter, if fi lter is equipped with

air fl ow markings, ensure the marking is facing in the

proper direction. Close the cabin fi lter cover.

Thunderbird:4. install cowl cover, ensuring all retainers

are properly attached; install the wiper arms, secure

with nuts, then install the nut covers. Replace the

left and right cowl trim pieces. Close the hood.

Lincoln: install the passenger side cowl cover. Ensure

all the retainers are properly attached. Close the

hood. Jaguar: install the cowl grill. Ensure all the

screws and retainers are properly secured. Position

windshield wiper arms to the pivots, then install the

retaining nuts and close the covers. Close the hood.




Cabin Filter



Notice de montage




Tools needed are a standard screwdriver and a 1.

windshield wiper arm puller. Open the hood

Remove the windshield wiper arm nut covers. Remove 2.

the windshield wiper arm retaining nuts, then remove

the wiper arms using a suitable windshield wiper arm

puller. Remove the cowl grille screw covers, screws,

and retainers, then remove the cowl grille. Open the

cabin fi lter cover and remove the fi lter.

Install a new cabin fi lter, ensuring the air marking is 3.

facing in the proper direction.

Close the cabin fi lter cover and install the cowl grille. 4.

Ensure all the screws and retainers are properly

secured. Position the windshield wiper arms to

the pivots, then install the retaining nuts and close

the covers.

Close the hood.5.




Cabin Filter



Notice de montage




Tools needed are a standard screwdriver and a 1.

windshield wiper arm puller. Open the hood.

Remove the windshield wiper arm nut covers. Remove 2.

the windshield wiper arm retaining nuts, then remove

the wiper arms using a suitable windshield wiper

arm puller. Disengage the cowl grille retainers, then

remove the cowl grille. Remove the cabin fi lter from

the cowl grille opening.

Install a new cabin fi lter, ensuring the air fl ow marking 3.

is facing in the proper direction.

Install the cowl grille, ensuring all the retainers are 4.

properly attached. Position the windshield wiper arms

to the pivots, then install the retaining nuts and close

the covers.

Close the hood.5.




Cabin Filter



Notice de montage




1.

2.

3.

4.

5.

6.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Stop the 1.

windshield wipers in the upright position. Open

the hood.

Remove weather stripping from passenger side 2.

of cowl. Remove passenger side cowl cover by

unscrewing Phillips screw on far left. Snap out

the cover.

Unsnap the cabin fi lter cover by lifting up and out on 3.

the front corners of the cover.

Remove fi lter and replace with a clean cabin fi lter. 4.

Replace fi lter cover. Reattach cowl cover. Replace

weather stripping.




Cabin Filter



Notice de montage





standard screw driver. Open the hood.

On the passenger side of the cowl is a panel. There is 2.

a label on this panel denoting it as the access to the

cabin air fi lter.

Remove the 2 (two) screws in the panel and take off 3.

the cover.

The cabin fi lter is now visible. Remove and replace 4.

with a clean cabin fi lter.

Replace the access panel and refi t the screws. Close 5.

the hood.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Open the 1.

hood. Remove weather stripping from the passenger

side of the cowl. Unscrew and remove the 4 (four)

screws in passenger side cowl cover.

Lift out passenger side cowl cover.2.

Unsnap hinges on both sides of the cabin air fi lter 3.

cover and remove.

Pull out fi lter and replace with a clean cabin 4.

fi lter. Replace cabin air fi lter cover. Replace

weather stripping.




Cabin Filter



Notice de montage





hood. The cover for the cabin fi lter is located on the

passenger side in the cowl.

Unsnap the cover and the fi lter is visible. Locate the 2.

lever on the left side of the housing. Push the lever

out and remove the fi lter.

Replace with a clean cabin fi lter by depressing the 3.

lever in the housing and sliding the fi lter into the

double track. Replace cover.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver and a socket 1.

wrench. Open door to passenger side of vehicle.

Under the glove compartment is a kick plate cover 2.

held in place by four screws. Remove the screws and

take off cover.

The door to the cabin fi lter is now visible. 3.

Remove screw in door and unhinge.

Remove the fi rst fi lter by pulling straight down. 4.

Remove the second fi lter by sliding forward and

pulling down. Replace with clean cabin fi lters.

Reattach door and kick plate cover.




Cabin Filter



Notice de montage




Tools needed are a standard screwdriver. Put 1.

windshield wipers in up position. Open hood and

remove weather stripping from passenger side

of cowl.

Unclip wiper fl uid hose in three places and remove.2.

Unscrew and remove fi ttings on either side of cowl. 3.

Remove center screw cap and take out cowl cover.

Remove fi lter and replace with a clean cabin fi lter. 4.

Reattach the cowl cover. Snap wiper fl uid hose in

place and replace weather stripping.




Cabin Filter



Notice de montage




Open the glove compartment and at the rear of the 1.

compartment is a cover panel. Lift up and remove.

Open the access door to the fi lter by swinging 2.

it open to the right.

Remove fi rst fi lter. Slide second fi lter from the left 3.

side into the opening and remove.

Replace with 2 (two) clean cabin fi lters. Close the 4.

access door. Reattach the cover panel and close

glove compartment.


Note the location of the left sound insulator fasteners so they can be installed at the same positions. Improper installation of the fasteners may result in brake or accelerator pedal binding. SIR system wiring and components are located in this area, use extreme caution.



Cabin Filter



Notice de montage




Park Avenue:1. Place the ignition switch in the off

position, remove the supplemental infl atable restraint

fuse from the underhood fuse panel. Remove the

left sound insulator fasteners. Disconnect the left

sound insulator electrical connectors, then remove

the insulator. Seville: Place the ignition switch in

the off position, remove the supplemental infl atable

restraint fuse from the rear fuse panel. On 1997

models, the rear fuse panel is located in the luggage

compartment. On the 1998-2003 models, the rear

fuse panel is located under the rear seat. Remove the

two retaining screws from the rear edge of the left

sound insulator. Push in on the snap tabs to release

the insulator. Disconnect the left sound insulator

electrical connectors, then remove the insulator.

Twist the shift cable grommet ad position away from

the cabin air fi lter access door. It may be necessary to

cut the tie strap and peel back the foam insulation to

position the grommet away from the door.

Seville and Park Avenue:2. Remove the cabin air fi lter

access cover from the A/C and heater module. For

Park Avenue models since 2000, pull the cabin air

fi lter access cover down and then out to remove from

the A/C and heater module.

Seville and Park Avenue:3. Remove the tape, then pull

out the fi rst cabin fi lter element using the fi lter tab.

Remove the tape, then pull out the second cabin fi lter

element using the fi lter tab. Remove the tape, then

pull out the third cabin air fi lter element using the

fi lter tab.

Seville and Park Avenue:4. To ease installation,

lubricate the new fi lter guides with silicon spray.

Install the fi rst clean cabin fi lter into the case using

a long thin blade screw driver and fi lter tab. Raise

the fi lter until it is parallel with the A/C and heater

module. Ensure the leading edge of the fi lter engages

the fi lter case holding rib. Engage the new second

cabin fi lter in the tab of the fi rst fi lter. Slide the

second fi lter into the remaining channels of the fi rst

fi lter. Using the fi lter tab, raise the fi lter until it is

parallel with the A/C and heater module. Ensure

the leading edge of the fi lter engages the fi lter case

holding rib. Engage the third new cabin fi lter in the

tab of the second fi lter. Slide the third fi lter into the

remaining channels of the second fi lter. Fold the tab

of the second fi lter down. Fold the tab of the third

fi lter up and over the second fi lter.

Seville and Park Avenue:5. Install the A/C and heater

module fi lter cover. Ensure cover is properly seated.

For Seville, position the shift cable grommet. Position

the left sound insulator to the instrument panel, then

connect the electrical connectors. Install the left

sound insulator fasteners. Torque the fasteners to

18 inch lbs. (Seville), 17 inch lbs. (Park Avenue). Be

sure to install the fasteners in the proper locations.

Install the SIR fuse. From a position off to the side of

the air bag module, place the ignition switch in the

on position. The air bag warning lamp should fl ash 7

times and then turn off. Place the ignition switch in

the off position.




Cabin Filter



Notice de montage




Open glove compartment. At the rear of the 1.

compartment is a cover panel. Lift up and remove.

Open the access door to the fi lter by swinging it 2.

open to the right.

Remove fi rst fi lter. Slide second fi lter from the left 3.

into the opening and remove.

Replace with two clean cabin fi lters. Close the access 4.

door and reattach the cover panel. Close the glove

compartment.




Cabin Filter



Notice de montage




Open glove compartment. Push in the sides of the 1.

glove compartment and rotate down.

Remove the fi lter cover by lifting up on the two levers 2.

on the top edge of the cover.

Slide the cabin fi lter out.3.

Replace with a clean cabin fi lter. Replace the fi lter 4.

cover. Depress sides of the glove compartment and

rotate back into place.




Cabin Filter



Notice de montage




No tools required. Lift hood and remove rubber seal 1.

from in front of cowl area.

Open service door located in the center of the cowl.2.

Unhook the two clips that are located at the top 3.

right and left of the fi lter. Remove fi lter and replace

with a clean carbon fi lter. Reposition the clips in the

closed position.

Close service door and replace rubber seal.4.




Cabin Filter



Notice de montage




Tools needed are a standard screw driver. Stop 1.

windshield wipers in upright position. Open hood.

Remove the four push pins in the passenger side cowl 2.

cover. Remove cowl cover.

Pull out fi lter and replace with a clean cabin fi lter. 3.

Replace cowl cover.




Cabin Filter



Notice de montage


P3875 Replacement interval 15.000 km/10,000 miles or after 12 monthsIntervalo de cambio 15.000 km o despues de 1 añoIntervalle de remplacement 15.000 km ou une fois par an


Open glove compartment. Disconnect on right side of 1.

glove compartment by unhooking stop.

Push in on top of glove compartment on both right 2.

and left sides. This should unhook the top of the

glove compartment from the dash. Allow glove

compartment to hang down.

Remove fi lter frame. Remove fi lter and replace with a 3.

clean cabin fi lter.

Replace fi lter frame. Reposition glove compartment 4.

and reconnect stop on right side of glove

compartment




Cabin Filter



Notice de montage




Tools needed are a standard and a Phillips screw 1.

driver. Open glove compartment. Remove two locking

tabs from either side of compartment. Remove three

screws on left, center and right of compartment.

Close compartment.

Remove access panel from right side of compartment. 2.

Remove two screws under access panel. Remove

access panel in center of console under radio. Remove

screw on right side under this panel.

Remove access panel under glove compartment. 3.

Remove two screws on underside of glove

compartment and one screw on metal bar. Remove

glove compartment, disconnecting light wire on

left side.

Remove remaining two screws on either side of metal 4.

bar. Remove bar. The access door to the fi lters is now

visible. Pull up on access door to release and remove.

Pull out fi lter in housing and slide second into opening 5.

to remove. Replace with clean cabin fi lters. Reverse

steps to complete fi lter changeout.




Cabin Filter



Notice de montage




Open glove compartment. 1.

Remove hinge tabs on either side of glove 2.

compartment.

Flip down the glove compartment and the access door 3.

is visible.

Open access door to the right and remove. Pull out 4.

the fi rst fi lter and frame. Slide the second fi lter and

frame to the left and pull out.

Remove fi lters from each frame and replace with clean 5.

cabin fi lters. Reinstall both fi lters in housing. Reattach

the access door. Replace the hinge tabs. Close the

glove compartment.




Cabin Filter



Notice de montage




Tools needed are a standard and a Phillips screw 1.

driver. Open glove compartment. Remove the stops

located at each side of the glove compartment.

Remove the two bolts securing the glove

compartment to the instrument panel; remove the

instrument panel right lower cover retaining screw,

then the cover.

Remove the glove compartment frame retaining 2.

screws. Remove the glove compartment frame with

the knee bolster.

Detach the wiring harness from the evaporator 3.

housing clamps. Remove the fi lter cover from the

evaporator housing. Remove the cabin fi lter and the

element from the fi lter housing and replace with a new

cabin fi lter. Ensure the fi lter element and fi lter housing

arrow markings are facing in the same direction.

Install the cabin fi lter into the evaporator housing.

Install the evaporator housing fi lter cover. Ensure 4.

the fi lter cover is securely seated. Attach the wiring

harness to the evaporator housing clamps. Position

the glove compartment frame and knee bolster to the

instrument panel, install the attaching bolts. Install

the stops at each side of the glove compartment.




Cabin Filter



Notice de montage




Disconnect and isolate the battery ground cable. After 1.

disconnecting the battery ground cable wait at least

3 minutes to allow the air bag system backup power

capacitor to discharge. Remove the stops located at

each side of the glove compartment.

Remove the two bolts securing the glove 2.

compartment to the instrument panel. Using suitable

diagonal cutters, cut the plastic cross brace located

at the glove compartment opening at each end, then

discard the plastic brace.

Remove the glove compartment frame retaining bolts 3.

and screws, then the frame.

Remove the fi lter cover from the evaporator housing. 4.

Remove the cabin fi lter from the evaporator housing

and install a new cabin fi lter. Install the evaporator

housing fi lter cover. Ensure the fi lter covers securely

seated. Position the glove compartment frame, then

install the attaching bolts and screws.

Install the stops at each side of the glove 5.

compartment. Connect the battery ground cable.

Ensure no air leaks are present a the evaporator cabin

fi lter cover.




Cabin Filter



Notice de montage




Sonata: 1. Open glove compartment. Press inward at

both sides of the glove compartment, then lower the

glove compartment. XG: Open the hood. Remove

the glove compartment stop, then lower the glove

compartment.

Sonata:2. Remove the lower side instrument panel and

crash trim pad. Remove the four glove compartment

upper cover retaining screws, then the cover. Remove

the two glove compartment retaining bolts, then the

glove compartment. Press on the cabin air fi lter cover

tab, then remove the cover. XG: Remove the two

glove compartment attaching bolts and two attaching

screws, then the glove compartment. Remove the

right lower side instrument panel crash trim pad.

Disconnect the luggage compartment lamp electrical

connector. Push downward on the blower unit under

cover, then remove the cover.

Sonata:3. Remove the cabin air fi lter from the blower

unit opening. Install a new cabin fi lter, ensuring the

air fl ow marking is facing in the proper direction.

Install the cabin air fi lter cover, ensuring the cover

is properly installed. XG: Remove the cabin air fi lter

cover, remove the fi lter from the blower unit opening.

Install a new cabin fi lter, ensuring air fl ow marking

is facing in the proper direction. Install the cabin air

fi lter cover, ensuring the cover is properly installed.

Install blower unit under cover. Connect the luggage

compartment lamp electrical connector.

Sonata:4. Position the glove compartment to the

instrument panel, then install the two retaining bolts.

Install the glove compartment upper cover. Install

the lower side instrument panel crash pad. Lift the

glove compartment into position. Close the glove

compartment. XG: Position the glove compartment

to the instrument panel, then install the two retaining

bolts. Install the glove compartment upper cover.

Install the right lower side instrument panel crash

trim pad. Install the lower side instrument panel

crash pad. Position the glove compartment to

the instrument panel, then install the two glove

compartment attaching bolts and two attaching

screws. Lift the glove compartment into position and

install the stop. Close the glove compartment.




Cabin Filter



Notice de montage




Open glove compartment. Remove the 1.

glove compartment stop, then lower the

glove compartment.

Remove the cover mounting brackets in the glove 2.

compartment. Remove the cabin air fi lter cover.

Remove the cabin air fi lter form the blower unit. 3.

Install a new cabin fi lter, ensuring air fl ow marking

is facing in the proper direction. Install the cabin air

fi lter cover, ensuring the cover is properly installed.

Install the cover mounting brackets. Position the glove 4.

compartment to the instrument panel, install the two

glove compartment attaching bolts and two attaching

screws. Lift the glove compartment into position and

install the stop. Close the glove compartment.




Cabin Filter



Notice de montage




Tools needed are a standard screw driver. Open hood.1.

Open the three clips on the fi lter housing.2.

Remove the housing. Flip housing over and the fi lter is 3.

visible.

Disengage the fi lter from the housing and replace with 4.

a clean cabin air fi lter. Replace the housing and relock

the clips.




Cabin Filter



Notice de montage




1.

2.

3.




Cabin Filter



Notice de montage




1.

2.

3.

4.




Cabin Filter



Notice de montage




Tools needed are a Phillips screw driver. Open hood 1.

and pull up cowl seal. Disconnect the vacuum hoses

from the main air fl ap actuators. Lift up the air plenum

housing.

Turn the windshield heating thermovalve 2.

counterclockwise to disengage. Lift the outside

temperature sensor upward and position out of the

way. Remove the air plenum housing.

Remove the cabin fi lter from the fi lter housing. Install 3.

a new cabin fi lter, ensuring the fi lter is properly

positioned in the housing. Install the air plenum

housing. Install the outside temperature sensor.

Engage the windshield heating thermovalve clockwise. 4.

Connect the vacuum hoses to the main air fl ap

actuators. Install the cowl seat. Close the hood.




Cabin Filter



Notice de montage




Tools needed are a Phillips screw driver. Open hood 1.

and remove two screws on top of the fi lter housing.

Pull up the rubber sealing strip behind the 2.

fi lter housing.

Detach the three retaining clips on the side of housing 3.

facing the front of vehicle. Remove the housing cover.

Remove the fi lter from the housing and replace with 4.

a clean cabin fi lter. Replace the housing cover and

relock the clips. Replace the screws in the top of the

housing and install the rubber sealing strips.




Cabin Filter



Notice de montage




Tools needed are a screw driver. Set the wipers in 1.

the upright position. Open the hood. Dismantle the

cover’s right hand clips. Remove the clip on the corner

tab to the windscreen corner.

Loosen the rear main seal halfway. Lift off the foam 2.

block and lift up the front edge of the cover so that

the hood and clip release on the rear edge. Fold back

the corner tab. Fold up the cover halfway.

Fold up the clips from the fi lter holder. Remove the 3.

cabin fi lter. Lift up the drainage hose and clean it. Fit

the drainage hose and insert a new cabin fi lter. The

new fi lter should be fi tted with the arrows directed in

towards the car.

Fold back the holders clips. Fold down the cover. Fit 4.

the corner tab under the windscreen moulding. Insert

the hook under the windscreen and press down the

cover so that the clips lock. Fit the clip to the corner

tab to the windscreen corner. Lift up the foam block

and fi t the clip. Fit the rear main seal. Check the

operation of the wipers. Close the hood.




Cabin Filter



Notice de montage




Tools needed are a Phillips screw driver. Open the 1.

hood and disengage the evaporator cover restrainers,

then remove the cover.

Lift the cabin air fi lter cover and remove the fi lter.2.

Install a new cabin fi lter into the housing. Ensure the 3.

fi lter is properly positioned in the housing.

Close the cabin air fi lter cover. Install the evaporator 4.

cover. Close the hood.




Cabin Filter



Notice de montage




1.

2.

3.




Cabin Filter



Notice de montage





glove box. Remove screw from glove box stop located

on the right side of the glove box. Allow box to hand

down. The white fi lter frame behind the glove box will

now be visible.

Move the wire harness to the left. The wire harness is 2.

located on the left side of the fi lter frame.

Push in tabs on each side of the fi lter frame and 3.

remove frame from dash.

Remove fi lter from frame by pinching the fi lter into a 4.

bow-tie shape.

Replace with a clean cabin air fi lter in the same 5.

manner making sure that each side of the fi lter is

properly positioned under the fi lter frame tabs

located on the right and left sides of the fi lter frame.

Replace frame in dash and reposition wire harness. 6.

Reconnect glove box stop by replacing screw.




Cabin Filter



Notice de montage




Open the glove box. Push in the sides of the glove box 1.

and rotate down.

Remove the fi lter cover.2.

Slide the fi lter out. Replace with a clean cabin air 3.

fi lter. Replace the fi lter cover. Depress sides of glove

box and rotate back into place.




Cabin Filter



Notice de montage





glove compartment. Push inward at each side of the

glove compartment door to disengage the retainers,

then lower the door.

Remove the housing holding the fi lter by pulling 2.

both tabs located at each side of the case. For Echo,

release two retaining clips securing fi lter housing to

A/C units and remove the fi lter housing.

Remove the cabin fi lter from the housing. Replace 3.

with a clean cabin fi lter. Reverse the procedure of

removing the fi lter case for its installation.




Cabin Filter



Notice de montage




Highlander:1. Remove the screw retaining the eyelet

clip. Open the glove compartment door. GS:

Disconnect and isolate the battery ground cable.

After disconnecting the battery ground cable, wait at

least 90 seconds to allow the air bag system backup

power discharge. Remove the bolts attaching the

glove compartment to the instrument panel. Airbag

system components are located in this area, use

extreme caution. Open the glove compartment door.

RX: Open the glove compartment. Remove the cover

from the rear of the glove compartment.

Highlander: 2. Push inward at each side of the glove

compartment door to disengage the retainers, then

lower the door. Through the glove compartment

opening, remove the fi lter cover from the fi lter

outlet. Pull the cabin fi lter housing from the fi lter

outlet. Remove the cabin fi lter element from the fi lter

housing. GS: Remove the three glove compartment

retaining screws, then the glove compartment.

Remove the fi lter cover, then the fi lter element. RX:

Through the glove compartment cover opening,

disengage the fi lter cover retainers, then remove the

cover and cabin air fi lter housing. Remove the cabin

air fi lter from the fi lter housing.

Highlander:3. Install a new cabin fi lter element into

the fi lter outlet. Ensure the fi lter element is properly

positioned in the fi lter housing. GS: Replace with

a clean cabin fi lter. Install the cabin air fi lter cover.

Ensure the cover is securely seated. Position the glove

compartment to the instrument panel, then install the

attaching screws. RX: Install a new cabin fi lter into

the fi lter housing. Through the glove compartment

cover opening, install cabin air fi lter housing, then the

fi lter cover. Ensure the cover is properly seated.

Highlander:4. Install the fi lter housing into the fi lter

outlet. Install the fi lter cover. Push inward at each

side of the glove compartment door, then raise the

door into place. Close the glove compartment door.

Install the screw retaining the eyelet clip. GS: Close

the glove compartment door, then install the two

attaching bolts. Connect the battery ground cable.

RX: Install the glove compartment rear cover. Close

the glove compartment.




Cabin Filter



Notice de montage





hood. Notice the cover for the cabin fi lter is on the

cowl on the passenger side. Remove the screw form

the cover.

Remove the cover by pulling toward the front of the 2.

vehicle. The fi lter is now visible.

Remove by pushing up on the fi lter to loosen from 3.

housing and then pulling out toward the front of

the vehicle.

Replace with clean cabin fi lter. Replace cover by lining 4.

up the notches on either side of the cover plate to the

grooves in the fi lter housing. Replace the screw in the

cover plate.




Cabin Filter



Notice de montage


P3873, C3873P3800, C3800Replacement interval 15.000 km/10,000 miles or after 12 monthsIntervalo de cambio 15.000 km o despues de 1 añoIntervalle de remplacement 15.000 km ou une fois par an


1994-19971.

1994-19972.

1997-20003.

1997-2004.

1994-19975.

1994-19976.




Cabin Filter



Notice de montage




Open hood.1.

Locate fi lter housing on underside of hood. Press in 2.

quick lock retainer and turn 90˚ degrees.

Remove the cabin fi lter by pulling it straight down. 3.

Install a new cabin fi lter.

Replace housing. Press in quick lock retainer and turn.4.




Cabin Filter



Notice de montage




Tools needed are a hex head screwdriver. Depress the 1.

two clips on the cover plate in the middle of the dash

and remove.

Remove the screws in the middle and on the 2.

passenger side of dash. Take out the passenger side

of the dash plate. Unplug the dash light.

Remove the six screws in the fi lter cover. Lift out the 3.

fi lter and frame by depressing tab at front left corner.

Remove the fi lter from the frame and replace with a 4.

clean cabin air fi lter. Reinsert fi lter and frame, and

snap into place. Replace passenger side of dash and

plug in dash light. Push dash cover plate into place.




Cabin Filter



Notice de montage





hood. Remove weather stripping form the passenger

side. Remove four screws from the cabin fi lter cover.

Remove cover by pulling towards front of vehicle.2.

Remove fi lter and top fi lter housing plate by 3.

depressing the two tabs on the top housing plate.

Lift fi lter and pull out. Remove used fi lter from top

housing plate and replace with clean cabin fi lter.

Make sure to line up the four notches on the top side 4.

of the fi lter with the ribs on the top housing plate.

Replace fi lter and top housing plate by sliding into

place and pushing down until the two tabs click into

place. Reattach cover.




Cabin Filter



Notice de montage




1995-19961.

1995-19962.

1993-19943.

1993-19944.

1995-19965.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Remove 1.

weather stripping from passenger side. Remove four

screws from cabin fi lter cover.

Remove cover by pulling towards front of vehicle.2.

Remove fi lter and top fi lter housing plate by 3.

depressing the two tabs on the top housing plate. Lift

fi lter and pull out.

Remove used fi lter from top housing plate and replace 4.

with clean cabin fi lter. Make sure to lien up the four

notches on the top side of the fi lter with the ribs on

the top housing plate. Replace fi lter and top housing

plate by pushing it down until the two tabs click into

place. Reattach cover.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Filter is 1.

located in front passenger footwell.

Remove footwell trim on front passenger side.2.

Remove the screws on the left and right of the 3.

compartment cover. Remove cover. Filter can be

removed by pulling straight down.

Replace with a cabin air fi lter. Replace cover and 4.

reinsert the screws. Replace footwell trim.




Cabin Filter



Notice de montage




1.

2.

3.

4.




Cabin Filter



Notice de montage




Tools needed are a Phillips screwdriver. Remove 2 1.

screws on underside of glove box.

Lower the kick plate.2.

Depress the tab at the nearest end of the fi lter door 3.

and remove.

Slide the fi lter down and out. Replace with a clean 4.

cabin air fi lter, making sure the plastic tabs on the

end are pointing down. Snap the fi lter door in place.

Replace the kick plate and screws.




Cabin Filter



Notice de montage




Tools needed are a torque screwdriver. Locate trim 1.

panel beneath glove box.

Remove 2 T-25 torque screws and snap out the trim 2.

panel. Remove 4 T-25 torque screws now visible on

the cabin air fi lter cover panel.

Slide fi lter out and replace with a clean cabin air 3.

fi lter. Align the fi lter with the smaller edge up and the

protruding plastic tab towards the back. Replace fi lter

cover. Replace trim panel.


Robert Bosch LLC2800 South 25th AvenueBroadview, IL 60155Phone 708-865-5000

Cabin Air Filter Installation

Documents

Transcript of Cabin Air Filter Installation