C450 1 C450 (PN**C450B1DXZA) PDP TV Training Manual.

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C450 1 C450 (PN**C450B1DXZA) PDP TV Training Manual

Transcript of C450 1 C450 (PN**C450B1DXZA) PDP TV Training Manual.

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C450 (PN**C450B1DXZA)C450 (PN**C450B1DXZA)

PDP TV Training ManualPDP TV Training Manual

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I. Inside of C450

II. Specification Comparison to Old Model

III. Board description

IV. Disassembly

V. Trouble Shooting

AgendaAgenda

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Inside ofC450

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Items Specification Model Name PN42C450B1DXZA

General

Size (W*D*H) with Stand 41.53*12.44*28.38 inches(1055*316*721mm)

Weight with Stand 61.28lbs(27.8kg)Panel Resolution 1024*768

A/V 1 AV

DVD2 component

480i/p,720p,1080i/pPC 1 Dsub

HDMI 3 HDMI Tuner 1 ATSC/Half NIM/QAM tuner

Sound Output 6 ohm, 10WPIP X

Sound option SRS TruSurround HDDNIe O

Headphone XLuminance [cd/m2, typical] 1000

C/R [typical] Dynamic Contrast - 1,000,000 : 1Anynet+ O

View Angle(H/V) Over 160Power Supply AC 110~220V,60HzPower ConsumptionColor System NTSC ,ATSCSound System BTSC

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Items Specification Model Name PN50C450B1DXZA

General

Size (W*D*H) with Stand 48.03*12.44*31.88 inches(1220*316*810mm)

Weight with Stand 77.16lbs(35.0kg)Panel Resolution 1365*768

A/V 1 AV

DVD2 component

480i/p,720p,1080i/pPC 1 Dsub

HDMI 3 HDMI Tuner 1 ATSC/Half NIM/QAM tuner

Sound Output 6 ohm, 10WPIP X

Sound option SRS TruSurround HDDNIe O

Headphone XLuminance [cd/m2, typical] 1000

C/R [typical] Dynamic contrast – 1,000,000 : 1Anynet+ O

View Angle(H/V) Over 160Power Supply AC 110~220V,60HzPower ConsumptionColor System NTSC ,ATSCSound System BTSC

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Control & Connection PanelControl & Connection Panel

Viewing the Control Panel

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Control & Connection PanelControl & Connection Panel

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Control & Connection PanelControl & Connection Panel

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Control & Connection PanelControl & Connection Panel

Using an HDMI / DVI Cable : HD connection

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Control & Connection PanelControl & Connection Panel

Using a Component or Audio/Video Cable

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Control & Connection PanelControl & Connection Panel

Using an Optical or Audio Cable Connection

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Control & Connection PanelControl & Connection Panel

Using an Anynet +

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Control & Connection PanelControl & Connection Panel

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Remote controlRemote controlSee The Picture on Next page.

It is the latest.

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Wiring DiagramWiring Diagram

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Wiring DiagramWiring Diagram

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Adjust SMPS Voltage when change SMPS

SMPS voltage adjust

VE

Vs

Va

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SpecificationComparison To Old Model

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Spec ComparisonSpec Comparison

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BOARDDESCRIPTION

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SATURN4 PDP PCB LAYOUT (192x122, 4L, Normal)192

122

LVDS 31p FFC

HD

HDMI

JACK

HDMI

JACK

SIDE

HDMI JACK

USB

JACK

PC

JACK

AV/ COMPONENT JACK

TUNER

SMPS

SPEAKER

FUNCTION

LVDS 31P

AUDIO AMP

DDR

CHANNEL

SATURN4

FLASH

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Main board connector pin mapMain board connector pin map

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Main board connector pin mapMain board connector pin map

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SMPS BOARD(42SMPS BOARD(42””/50/50””))

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IV. Disassembly

DISASSEMBLY

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ASSY STAND P-BASE & Rear CoverASSY STAND P-BASE & Rear Cover 

IV. Disassembly

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ASSY BRACKET P-SUPPORT STANDASSY BRACKET P-SUPPORT STAND 

IV. Disassembly

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  SMPS-PDP TVSMPS-PDP TV

IV. Disassembly

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 ASSY PDP MODULE P-LOGIC MAIN BOARDASSY PDP MODULE P-LOGIC MAIN BOARD

IV. Disassembly

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  ASSY PDP MODULE P-X MAIN BOARDASSY PDP MODULE P-X MAIN BOARD

IV. Disassembly

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  ASSY PDP MODULE P-X MAIN BOARDASSY PDP MODULE P-X MAIN BOARD

IV. Disassembly

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  ASSY PDP MODULE P-Y MAIN BOARDASSY PDP MODULE P-Y MAIN BOARD

IV. Disassembly

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  ASSY PDP MODULE P-Y MAIN BOARDASSY PDP MODULE P-Y MAIN BOARD

IV. Disassembly

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TROUBLESHOOTING

V. Trouble Shooting

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CONTENTSCONTENTS

V. Trouble Shooting

I. Power Trouble Shooting

II. Analog Part

III. Digital Part

IV. Sound Part

V. Flow Chart & Waveforms

VI. White Balance

VII. Access Service Mode

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-. Power cord into the set

-. Power switches on

-. You can hear the SMPS relay

* If you can’t hear the relay, check if you have 5V standby

-. Logic Board LED is on

* If Logic Board LED doesn’t blink

-> Check if the Logic Board LED is on, when 24p power cable is not connected.

-. Video on

* If no video, check the LVDS cable

And LVDS clk/data line

Check List for Initial OperationCheck List for Initial Operation

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-. Check the side-label version of the set (important)

-. Order parts according to the side-label version

-. If you change a part check if there are any service-bulletins for potential settings that need to be changed in the factory menu.

-. If the set is connected to the network and the software is old, the below message will pop up.

“ version XXXXX is available, upgrade?”

-. Select OK, and you can update your PDP TV’s firmware.

Inform to change the AssemblyInform to change the Assembly

Inform about error messagesInform about error messages

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A) Power Trouble Shooting 1. The sets power is composed of a power board and a main board (small power)

2. Check the connectors between power board and main board

3. Check the main boards power outputs

4. When you check main board power(small power IC), There are two types of power IC. One is PWM type, another is regulator type. PWM type should check after inductor. Regulator type should be checked on the output pin.

5. Check each voltage

1 PWM Type 2 Regulator Type

Check After Inductor Check On Pin

V. Trouble Shooting

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A) Power Trouble Shooting

V. Trouble Shooting

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B) Analog Part

16 Gray Patten16 Gray Wave Form

H-sync

Gray Level

V. Trouble Shooting

1.It is easy to check analog video signal than digital video signal

2.Use reference signal input ( EX. 16 Gray)

3.Check Signal Level and sync

4.Check Signal path until input of Video decoder ( Tuner → Video Decoder, AV Connecter → Video Decoder)

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V. Trouble Shooting

B) Analog Part

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V. Trouble Shooting

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C) Digital Part

H-Sync

1 Period(15.63kHz)

V-Sync

1 Period(50Hz)

Clock

1 Period(13.5MHz)

V. Trouble Shooting

This example is Normal PAL TV signal Sync and Clock

1.It is difficult to check digital video signal because of too fast and small signal

2.Check digital video signal, Use H-sync, V-sync and Clock for basic

3.Each digital video ICs connected with data line, H-sync, V-sync and Clock line

4.Check H-sync period, V-sync period, Clock period 5.If period is out of spec, Change the IC

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V. Trouble Shooting

C) Digital Part

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V. Trouble Shooting

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D) Sound Part

If there is no audio,trace the sound path ( Input → Sound Processor → AMP → Speaker )

V. Trouble Shooting

TUNER

VIDEO

COMPONENT

PC

HDMI

SOUNDAMP

STVSound

ProcessorSPEAKER

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D) Sound Part

V. Trouble Shooting

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V. Trouble Shooting

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V. Trouble shooting

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V. Trouble shooting

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F) White Balance

V. Trouble Shooting

Adjust spec.

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V. Trouble Shooting

Work order

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V. Trouble Shooting

Adjust spec.

White Balance (ABL Pattern)

INPUT MODE(CA-210)

x y Y(L) T(K) ± MPCD

CVBS(NTSC)

H/L 278 285Don’t control

(Sub_CT:133)10,500 (±0)

L/L 278 2857.3 cd/m²(2.2 Ft)

10,500 (±0)

COMP(720P)

H/L 278 285Don’t control(Sub_CT:133)

10,500 (±0)

L/L 278 2857.3 cd/m²(2.2 Ft)

10,500 (±0)

HDMI(720P)

H/L 278 285Don’t control(Sub_CT:133)

10,500 (±0)

L/L 278 2857.3 cd/m²(2.2 Ft)

10,500 (±0)

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Access Service ModeAccess Service Mode

V. Trouble Shooting

Using The Service Remote.

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Access Service ModeAccess Service Mode

V. Trouble Shooting

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Access Service ModeAccess Service Mode

V. Trouble Shooting

All service materials are delivered from a warehouse after option set is ended. Therefore, need not to control service menu even if change board. Confirm below menu after service mode entry if want to confirm state of board.

● Option byte

-Type : 42HSnB3 / 50HSnB3

-Model : PB450

●EDID -> all EDID/PC EDID/HDMI1 EDID/HDMI2 EDID/HDMI3 EDID : success Ver : HDMI 1.3

●PDP option -> panel inch : 42”/50”

How to enter the hidden factory mode.

a. into the factory mode

b. key input: 0 + 0 + 0 + 0 + exit

c select Advanced menu-> in menu -> out menu (… hidden menu appear)

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Factory DataFactory Data

V. Trouble Shooting

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Factory DataFactory Data

V. Trouble Shooting

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Factory DataFactory Data

V. Trouble Shooting

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Factory DataFactory Data

V. Trouble Shooting

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Factory DataFactory Data

V. Trouble Shooting

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Factory DataFactory Data

V. Trouble Shooting

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1. Symptoms : Star noise. Trouble shooting : Factory mode -> Control -> Config option -> HDMI EQ Change OR Factory mode -> Sub Option -> DVOUT CD : level change

2. Symptoms : Can not detect HDMI devices. Trouble shooting : Factory mode -> Control -> Config option -> HDMI Hot Plug : Disable (Default value of HDMI Hot Plug is ‘Enable’)

1. Symptoms : Star noise Trouble shooting : Factory mode -> Sub Option -> DVOUT CD : level change

Compatibility problemCompatibility problem

HDMIHDMI

ComponentComponent

V. Trouble Shooting

*Star Noise : Blink some dots on the panel, like stars in the night sky.

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Adjustment (Calibration -> White Balance)

Pattern : MIK K-7256 #24 ‘Chessboard Pattern’Set Aging time : 60min↑

- HDMI Calibration (Time #6, 720p) - COMP Calibration (Time #6, 720p) - CVBS Calibration (Time #3, NTSC-J) - PC Calibration (Time #21, 1024*768)

CalibrationCalibration

<Factory menu>

V. Trouble Shooting

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Adjustment (Calibration -> White Balance)

Test : CA-210Pattern : MIK K-7256 #92 ‘Flat W/B Pattern’Set Aging time : 60min↑

White BalanceWhite Balance

<Factory menu> <Adjustment value> 40inch

Important Spec.SUB-CONTRAST: 133, Gamma: 0.95

V. Trouble Shooting

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USB Download

V. Trouble Shooting