C-500 & C-500F KIT SERIES [OPTIONAL C-519 SNAP-ON FASCIA ... · [3.1 mm] RECO M N DP - I L: 4X...
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A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. ●1220 Burloak Drive ● Burlington, Ontario, Canada ● L7L 6B3 K.N. Crowder Inc. ● 210 Eighth Street South ● Lewiston, New York ● 14092 TOLL-FREE PHONE: 1-866-999-1KNC (1562) ● TOLL-FREE FAX: 1-800-567-0123 ● WEBSITE: www.kncrowder.com ● EMAIL: [email protected] © 2018 K.N. CROWDER MFG. INC. All Rights Reserved. PAGE 1 C-500 & C-500F KIT SERIES INSTRUCTION SHEET ● TOP MOUNT HANGER WITH 1/2” ADJUSTMENT RANGE ● PRECISION GROUND BALL BEARINGS WITH NYLON WHEELS ● CYCLE TESTED UP TO 150,000 TIMES (COMPLETE C-500-W KIT ILLUSTRATED. CUT-OUTS IN TRACK TO EXPOSE COMPONENTS) INCLUDED GUIDE SYSTEM PARTS LIST (BASED ON KIT CODE ORDERED) PARTS LIST (FOR STANDARD C-500 2DR KIT) C-400 HANGER BODY (4) (C/W WHEELS & STUD) CDC-400 CATCH/STOP (4) C-400 TOP PLATE (4) 5/16”-24 HEX NUT (4) C-500 TOP MOUNT DOUBLE TRACK X LENGTH (1) (LENGTH = 2 X DOOR WIDTH, EXAMPLE: 36” [914MM] DOOR = 72” [1829MM] TRACK) #10 X 2” SELF DRILLING SCREWS (8) C-1202 OFFSET NYLON GUIDE (2) C-500 KITS 1 3/4 in [44.5 mm] 3/4 in [19.1 mm] 1/2 in [12.7 mm] #8 X 3/4” PAN HEAD SCREWS (6) [OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE] C-500-W KIT DETAILS (C-400 HANGER, C-500 TRACK, C-914/C-913D-134 GUIDE SYSTEM) 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.9 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 3/4 in [19.2 mm] 1 5/16 in [33.7 mm] 4 3/16 in [106.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.8 mm] 1/4 in [6.4 mm] 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 1 in [25.4 mm] 29/32 in [22.9 mm] 3 1/4 in [82.6 mm] 5/16 - 5/8 in [7.9 - 15.9 mm] GUIDE CLEARANCE MIN/MAX: 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS ELEVATION VIEW OF COMPLETE INSTALLATION C-914 GUIDE CHANNEL X LENGTH (2) (LENGTH = DOOR WIDTH, EXAMPLE: 36” [914MM] DOOR = 36” [914MM] GUIDE CHANNEL) C-500-W KITS C-913D-134 BY-PASS DOUBLE GUIDE (1) 1 1/2 in [38.1 mm] 3 1/4 in [82.6 mm] 7/8 in [22.2 mm #8 X 3/4” PAN HEAD SCREWS (8) ● TOP MOUNT DOUBLE TRACK ● FOR 1-3/4” [44.5 mm] DOORS ● UP TO 125LBS DOORS ● OPTIONAL SNAP-ON FASCIA (C-519) #8 X 3/4” PAN HEAD SCREWS (12) C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE C-400 HANGER CDC-400 CATCH/STOP SEE RIGHT 3 1/2 in [88.8 mm] MINIIMUM TO CENTER OF HANGER BOLT TRACK LENGTH DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] C-1204 GUIDE SET DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] ADDITIONAL PARTS LIST (FOR C-500F 2DR KIT) C-519 SNAP-ON FASCIA X LENGTH (1) (LENGTH = 2 X DOOR WIDTH, EXAMPLE: 36” [914MM] DOOR = 72” [1829MM] FASCIA) C-1201 CENTER NYLON GUIDE (1) 1 3/4 in [44.5 mm] 3/4 in [19.1 mm] 1/2 in [12.7 mm] #10 X 1-1/4” PAN HEAD SCREWS (2) #10 EXTERNAL TOOTH LOCK WASHER (2) [OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE] C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE SYSTEM) 1 5/16 in [33.7 mm] 3/4 in [19.2 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 3 1/2 in [88.9 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 1/4 in [6.4 mm] 3 1/2 in [88.8 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 4 3/16 in [106.2 mm] 1 3/4 in [44.5 mm] DOOR THCKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 5/16 - 1/2 in [7.9 - 12.7 mm] GUIDE CLEARANCE MIN/MAX: 5/8 in [15.5 mm] 3/4 in [19.0 mm] 3 1/4 in [82.6 mm] 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS C-500-B KITS C-200D-134 BY-PASS DOUBLE GUIDE (1) 1 1/2 in [38.1 mm] 3 1/4 in [82.6 mm] 13/16 in [20.6 mm] #8 X 3/4” PAN HEAD SCREWS (8) #10 X 1-1/4” PAN HEAD SCREWS (2) #10 EXTERNAL TOOTH LOCK WASHER (2) C-201 GUIDE CHANNEL X LENGTH (2) (LENGTH = DOOR WIDTH, EXAMPLE: 36” [914MM] DOOR = 36” [914MM] GUIDE CHANNEL) [OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE] C-500 KIT DETAILS (C-400 HANGER, C-500 TRACK, C-1204 GUIDE SYSTEM) 3/4 in [19.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.9 mm] 1 5/16 in [33.7 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 1/4 - 1/2 in [6.4 - 12.7 mm] GUIDE CLEARANCE MIN/MAX: 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 4 3/16 in [106.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.8 mm] 1/4 in [6.4 mm] 1 3/4 in [44.5 mm] DOOR THCKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS (COMPLETE C-500F KIT ILLUSTRATED. CUT-OUTS IN TRACK TO EXPOSE COMPONENTS) #10 X 1-1/4” PAN HEAD SCREWS (16)
Transcript of C-500 & C-500F KIT SERIES [OPTIONAL C-519 SNAP-ON FASCIA ... · [3.1 mm] RECO M N DP - I L: 4X...
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A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. ●1220 Burloak Drive ● Burlington, Ontario, Canada ● L7L 6B3 K.N. Crowder Inc. ● 210 Eighth Street South ● Lewiston, New York ● 14092 TOLL-FREE PHONE: 1-866-999-1KNC (1562) ● TOLL-FREE FAX: 1-800-567-0123 ● WEBSITE: www.kncrowder.com ● EMAIL: [email protected]
© 2018 K.N. CROWDER MFG. INC. All Rights Reserved.
PAGE 1
C-500 & C-500F KIT SERIESINSTRUCTION SHEET
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3/4 in[19.2 mm]
1 5/16 in[33.7 mm]
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
C-400 HANGER
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-519 FASCIA
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
1 3/4 in[44.5 mm]
DOOR THICKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
1 in[25.4 mm]
29/32 in[22.9 mm]
3 1/4 in[82.6 mm]
5/16 - 5/8 in[7.9 - 15.9 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEEN DOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
● TOP MOUNT HANGER WITH 1/2” ADJUSTMENT RANGE● PRECISION GROUND BALL BEARINGS WITH NYLON WHEELS● CYCLE TESTED UP TO 150,000 TIMES
(COMPLETE C-500-W KIT ILLUSTRATED.CUT-OUTS IN TRACK TO EXPOSE COMPONENTS)
INCL
UDE
D G
UID
E SY
STEM
PAR
TS L
IST
(BAS
ED O
N K
IT C
ODE
ORD
ERED
)
PARTS LIST (FOR STANDARD C-500 2DR KIT)
C-400 HANGER BODY (4)(C/W WHEELS & STUD)
CDC-400 CATCH/STOP (4)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-400 TOP PLATE (4)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
5/16”-24 HEX NUT (4)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-500 TOP MOUNT DOUBLE TRACK X LENGTH (1)(LENGTH = 2 X DOOR WIDTH, EXAMPLE:36” [914MM] DOOR = 72” [1829MM] TRACK)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
#10 X 2” SELF DRILLING SCREWS (8)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-1202 OFFSET NYLON GUIDE (2)
C-500 KITS
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
#8 X 3/4” PAN HEADSCREWS (6)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
[OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE]
C-500-W KIT DETAILS (C-400 HANGER, C-500 TRACK, C-914/C-913D-134 GUIDE SYSTEM)
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3/4 in[19.2 mm]
1 5/16 in[33.7 mm]
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
C-400 HANGER
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-519 FASCIA
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
1 3/4 in[44.5 mm]
DOOR THICKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
1 in[25.4 mm]
29/32 in[22.9 mm]
3 1/4 in[82.6 mm]
5/16 - 5/8 in[7.9 - 15.9 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEEN DOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
ELEVATION VIEW OF COMPLETE INSTALLATION
C-914 GUIDE CHANNEL X LENGTH (2)(LENGTH = DOOR WIDTH, EXAMPLE:
36” [914MM] DOOR = 36” [914MM] GUIDE CHANNEL)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-500-W KITS
C-913D-134 BY-PASS DOUBLE GUIDE (1)
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
#8 X 3/4” PAN HEADSCREWS (8)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
● TOP MOUNT DOUBLE TRACK ● FOR 1-3/4” [44.5 mm] DOORS● UP TO 125LBS DOORS● OPTIONAL SNAP-ON FASCIA (C-519)
#8 X 3/4” PAN HEAD
SCREWS (12)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3/4 in[19.2 mm]
1 5/16 in[33.7 mm]
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
C-400 HANGER
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-519 FASCIA
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
1 3/4 in[44.5 mm]
DOOR THICKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
1 in[25.4 mm]
29/32 in[22.9 mm]
3 1/4 in[82.6 mm]
5/16 - 5/8 in[7.9 - 15.9 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEEN DOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
3/4 in[19.2 mm]
C-1204 GUIDE SET
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm] 1 5/16 in
[33.7 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
1/4 - 1/2 in[6.4 - 12.7 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]
DOORTHICKNESS
3/8 in[9.5 mm]
GAP BETWEENDOORS
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
1 3/4 in[44.5 mm]DOOR THCKNESS
3/8 in[9.5 mm]GAP BETWEENDOORS
TRACK LENGTH
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
C-400 HANGER
C-1204 GUIDE SET
CDC-400 CATCH/STOP
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
C-519 FASCIA
1 5/16 in[33.7 mm]
3/4 in[19.2 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3 1/2 in[88.9 mm]
2 1/8 in[54.0 mm]
CENTER TO CENTER
1/4 in[6.4 mm]
3 1/2 in[88.8 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
4 3/16 in[106.2 mm]
C-400 HANGER
C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
C-519 FASCIA
C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
1 3/4 in[44.5 mm]
DOOR THCKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
5/16 - 1/2 in[7.9 - 12.7 mm]
GUIDE CLEARANCEMIN/MAX:
5/8 in[15.5 mm]
3/4 in[19.0 mm]
3 1/4 in[82.6 mm]
1 3/4 in[44.5 mm]DOOR THICKNESS
3/8 in[9.5 mm]GAP BETWEENDOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
ADDITIONAL PARTS LIST (FOR C-500F 2DR KIT)
C-519 SNAP-ON FASCIA X LENGTH (1)(LENGTH = 2 X DOOR WIDTH, EXAMPLE:36” [914MM] DOOR = 72” [1829MM] FASCIA)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-1201 CENTER NYLON GUIDE (1)
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
#10 X 1-1/4” PAN HEADSCREWS (2)
#10 EXTERNAL TOOTH LOCK WASHER (2)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
[OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE]
C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE SYSTEM)
1 5/16 in[33.7 mm]
3/4 in[19.2 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3 1/2 in[88.9 mm]
2 1/8 in[54.0 mm]
CENTER TO CENTER
1/4 in[6.4 mm]
3 1/2 in[88.8 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
4 3/16 in[106.2 mm]
C-400 HANGER
C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
C-519 FASCIA
C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
1 3/4 in[44.5 mm]
DOOR THCKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
5/16 - 1/2 in[7.9 - 12.7 mm]
GUIDE CLEARANCEMIN/MAX:
5/8 in[15.5 mm]
3/4 in[19.0 mm]
3 1/4 in[82.6 mm]
1 3/4 in[44.5 mm]DOOR THICKNESS
3/8 in[9.5 mm]GAP BETWEENDOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
C-500-B KITS
C-200D-134 BY-PASS DOUBLE GUIDE (1)
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
#8 X 3/4” PAN HEADSCREWS (8)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]3 in
[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
#10 X 1-1/4” PAN HEADSCREWS (2)
#10 EXTERNAL TOOTH LOCK WASHER (2)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
C-201 GUIDE CHANNEL X LENGTH (2)(LENGTH = DOOR WIDTH, EXAMPLE:
36” [914MM] DOOR = 36” [914MM] GUIDE CHANNEL)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
[OPTIONAL C-519 SNAP-ON FASCIA ILLUSTRATED AS SOLID BLACK PROFILE]
C-500 KIT DETAILS (C-400 HANGER, C-500 TRACK, C-1204 GUIDE SYSTEM)
3/4 in[19.2 mm]
C-1204 GUIDE SET
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm] 1 5/16 in
[33.7 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
1/4 - 1/2 in[6.4 - 12.7 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]
DOORTHICKNESS
3/8 in[9.5 mm]
GAP BETWEENDOORS
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
1 3/4 in[44.5 mm]DOOR THCKNESS
3/8 in[9.5 mm]GAP BETWEENDOORS
TRACK LENGTH
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
C-400 HANGER
C-1204 GUIDE SET
CDC-400 CATCH/STOP
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
C-519 FASCIA
2 1/8 in[54.0 mm]
CENTER TO CENTER
3 1/2 in[88.9 mm]
1 1/4 - 1 3/4 in[31.8 - 44.5 mm]
ADJUSTMENT RANGEMIN/MAX:
3/4 in[19.2 mm]
1 5/16 in[33.7 mm]
4 3/16 in[106.2 mm]
2 1/8 in[54.0 mm]CENTER TO CENTER
3 1/2 in[88.8 mm]
1/4 in[6.4 mm]
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-400 HANGER CDC-400 CATCH/STOP
SEE RIGHT3 1/2 in
[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
TRACK LENGTH
C-400 HANGER
C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE
C-519 FASCIA
CDC-400 CATCH/STOP
TRACK LENGTH
3 1/2 in[88.8 mm]
MINIIMUM
TO CENTER OF HANGER BOLT
SEE RIGHT
1 3/4 in[44.5 mm]
DOOR THICKNESS
3/8 in[9.5 mm]
GAP BETWEEN DOORS
1 in[25.4 mm]
29/32 in[22.9 mm]
3 1/4 in[82.6 mm]
5/16 - 5/8 in[7.9 - 15.9 mm]
GUIDE CLEARANCEMIN/MAX:
1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEEN DOORS
DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
RECOMMENDED DOOR OVERLAP:2 in [50.8 mm]
DOOR WIDTH
(COMPLETE C-500F KIT ILLUSTRATED.CUT-OUTS IN TRACK TO EXPOSE COMPONENTS)
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
#10 X 1-1/4” PAN HEAD SCREWS (16)
![Page 2: C-500 & C-500F KIT SERIES [OPTIONAL C-519 SNAP-ON FASCIA ... · [3.1 mm] RECO M N DP - I L: 4X Ø1/8 in [3.2 mm] X CLEARANCE HOLE REQUIRED: AT LEAST 1-1/2 in [38.1 mm] DEEP Ø3/8](https://reader033.fdocuments.in/reader033/viewer/2022042414/5f2e482383c133379433b5b1/html5/thumbnails/2.jpg)
A PRODUCT OF K.N. CROWDER MFG. INC. © 2018 K.N. CROWDER MFG. INC. All Rights Reserved. PAGE 2
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
STEP #2:NOTE: IF ACCESS TO THE ENDS OF THE TRACK IS NOT AVAILABLE, STEP #3 MUST BE COMPLETED BEFORE STEP #2. CUT C-500 ALUMINUM TRACK TO SIZE IF REQUIRED (TYPICALLY 2 X THE DOOR WIDTH). LOCATE AND PRE-DRILL HOLES (Ø3/16”) THROUGH THE CENTER OF THE TRACK FOR SECURING TO THE STRUCTURAL SUPPORT. SECURE TRACK TO STRUCTURAL SUPPORT/HEADER WITH #8 X 3/4” PAN HEAD SCREWS (QTY OF 12 ARE SUPPLIED). SOLID BACKING IS REQUIRED AND SPACING IS RECOMMENDED TO BE BETWEEN 12”-16” ON CENTER. CONSULT STRUCTURAL ENGINEER TO ENSURE ADEQUATE SUPPORT & FASTENING.
3 in[76.2 mm]
5/8 in[15.9 mm]
1 7/32 in[30.7 mm]
1/4 in[6.2 mm] 1/8 in
[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:
Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP
3/4 in[19.2 mm]
A
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
DETAIL BSNAP-ON POINT
B
HOLES NOT PROVIDED.MUST BE LOCATED ANDDRILLED BY INSTALLER.
STEP #1:DETERMINE DOOR SIZE, HEADER HEIGHT, TRACK POSITION & CLEARANCE REQUIRED AT THE BOTTOM BASED ON THE KIT CODE ORDERED BY USING THE DIMENSIONS SHOWN IN THE DETAIL VIEWS ON THE PREVIOUS PAGE.
STEP #3:SLIDE THE FOUR C-400 HANGER BODIES INTO THE TRACK AS SHOWN BELOW.
A
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
DETAIL BSNAP-ON POINT
B
HOLES NOT PROVIDED.MUST BE LOCATED ANDDRILLED BY INSTALLER.
STEP #4:POSITION CENTER OF C-400 TOP PLATE (DASH LINE SHOWN BELOW) MINIMUM 3-1/2” [88.9 mm] FROM EACH EDGE OF DOOR. DRILL CENTER CLEARANCE HOLE FOR HANGER STUD WITH 3/8” DIAMETER DRILL BIT AT LEAST 2” [50.8 mm] DEEP. PLACE TOP PLATE OVER CLEARANCE HOLE, MARK SCREW HOLE LOCATIONS AND PRE-DRILL 1/8” [3.2 mm] DIAMETER HOLES AT LEAST 1-1/2” [38.1 mm] DEEP. MOUNT C-400 TOP PLATES ON DOOR AND SECURE WITH #10 X 1-1/4” PAN HEAD SCREWS (4 PER TOP PLATE). SEE ILLUSTRATIONS BELOW:
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
CENTER OF TOP PLATE
MINIMUM3-1/2”
[88.9 mm]
CENTER OF TOP PLATE
MINIMUM3-1/2”
[88.9 mm]
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
C-400 TOP PLATE TEMPLATE
STEP #5:USING A PHILLIPS SCREWDRIVER, REMOVE THE CLIP SCREWS ON THE C-400 HANGER BODIES (PREVIOUSLY INSTALLED IN TRACK) IN ORDER TO REMOVE THE HANGER STUD AS SHOWN BELOW. PLACE ONE 5/16”-24 HEX NUT ON THE STUD AND THREAD STUD INTO THE TOP PLATES ON THE DOOR.
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
STEPS #6 & 7:IF NECESSARY, PREPARE BOTTOM OF DOOR BASED ON KIT ORDERED. SEE RIGHT FOR DIFFERENT GUIDE OPTIONS ACCORDINGLY.AESTHETIC NOTE: IF SUFFICIENT OVERLAP OF THE DOOR IS PROVIDED, GUIDE CHANNEL CAN BE RECESSED INTO THE DOOR WITHOUT CUTTING A SLOT THE FULL LENGTH OF THE DOOR. IF GUIDE CHANNEL WILL BE INSTALLED SHORT FROM THE EDGES, IT IS RECOMMENDED TO HAVE AT LEAST 1/2” [12.7 mm] DOOR MATERIAL AT EACH END OF THE DOOR BEFORE THE START OF THE GUIDE CHANNEL SLOT.
STEP #6 OPTION A: FOR C-500-W KITS ONLYPREPARE C-914 GUIDE CHANNEL SLOT IN DOOR AT LEAST 1” [25.4 mm] WIDE IN CENTER OF DOOR, AND AT LEAST 29/32” [23 mm] DEEP. IT IS RECOMMENDED TO MAKE THE SLOT AS ACCURATE AS POSSIBLE FOR SECURE FIT AND NEAT APPEARANCE. SEE BELOW:
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
STEP #7 OPTION A: FOR C-500-W KITS ONLYCUT C-914 ALUMINUM GUIDE CHANNEL TO CORRECT LENGTH AS REQUIRED. DRILL HOLES IN C-914 GUIDE CHANNEL AND PRE-DRILL HOLES IN DOOR. PLACE CHANNEL IN SLOT PREVIOUSLY PREPARED ABOVE AND SCREW CHANNEL INTO PLACE WITH #8 X 3/4” PAN HEAD SCREWS (4 SCREWS ARE PROVIDED IN KIT).
STEP #8:POSITION GUIDES AS REQUIRED AND SECURE AS PER THE DIFFERENT OPTIONS TO RIGHT BASED ON KIT ORDERED. DIMENSIONS FOR GUIDES CAN BE FOUND ON THE FIRST PAGE IN THE PARTS LIST SECTION BASED ON KIT ORDERED.
TYPICAL INSTALLATION LOCATION FOR FLOOR GUIDES:GUIDE CHANNEL IN DOOR WITH GUIDE ON FLOOR FOR BY-PASSING APPLICATIONS ILLUSTRATED BELOW:
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
STEP #9:RAISE THE DOOR AND POSITION OVER THE GUIDE AND UNDER THE HANGERS IN THE TRACK. LIFT THE DOOR UP AND ENGAGE HANGER STUDS INTO SLOTS ON HANGER BODIES. SECURE WITH CLIPS AND SCREWS PREVIOUSLY REMOVED IN STEP #5. DO NOT OVERTIGHTEN SCREWS. ADJUST DOOR HEIGHT AND PLUMB USING A 3/8” WRENCH ON THE HEX OF THE HANGER STUD AS SHOWN TO THE RIGHT.
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
STEP #8 OPTION A: FOR C-500-W KITS ONLYPOSITION C-913D-134 GUIDE AS PER REQUIREMENT BASED ON THE ABOVE SUGGESTIONS AND SITE CONDITIONS AND SECURE TO FLOOR WITH #10 EXTERNAL TOOTH LOCK WASHER (2) & #10 X 1-1/4” PAN HEAD SCREWS (2).
STEP #10:LOCK ADJUSTMENT BY TIGHTENING THE CLIP SCREWS AND 5/16”-24” HEX NUTS (2) AGAINST C-400 TOP PLATE.
STEP #6 OPTION B: FOR C-500-B KITS ONLYPREPARE C-201 GUIDE CHANNEL SLOT IN DOOR AT LEAST 5/8” [15.9 mm] WIDE IN CENTER OF DOOR, AND AT LEAST 3/4” [19.1 mm] DEEP. IT IS RECOMMENDED TO MAKE THE SLOT AS ACCURATE AS POSSIBLE FOR SECURE FIT AND NEAT APPEARANCE. SEE BELOW:
STEP #7 OPTION B: FOR C-500-B KITS ONLYCUT C-201 ALUMINUM GUIDE CHANNEL TO CORRECT LENGTH AS REQUIRED. DRILL HOLES IN C-201 GUIDE CHANNEL AND PRE-DRILL HOLES IN DOOR. PLACE CHANNEL IN SLOT PREVIOUSLY PREPARED ABOVE AND SCREW CHANNEL INTO PLACE WITH #8 X 3/4” PAN HEAD SCREWS (4 SCREWS ARE PROVIDED IN KIT).
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
OPENED POSITION
DOOR OPENINGWALL WHERE DOOR OPENS TO
WALL WHERE DOOR OPENS TO DOOR OPENING
CLOSED POSITIONTYPICAL MINIMUM OVERLAP OFDOOR ON WALL: 2 in [50.8 mm]
RECOMMENDED OVERLAPON STRIKE SIDE: 2 in [50.8 mm]
DOOR POCKET DOOR OPENING
OPENED POSITION
DOOR OPENINGDOOR POCKET
TYPICAL MINIMUM OVERLAPIN POCKET: 2 in [50.8 mm]
RECOMMENDED STRIKEDEPTH: MIN 1/2 in [12.7 mm]
CLOSED POSITION
29/32 in[22.9 mm]
HIGH RECESSEDIN DOOR
1 in[25.4 mm]
WIDE RECESSEDIN DOOR
5/8 in[15.9 mm]
WIDE RECESSEDIN DOOR
3/4 in[19.1 mm]
HIGH RECESSEDIN DOOR
SUGGESTED MINIMUM1/2 in [12.7 mm]
SET BACK REQUIREDFOR THIS OPTION
BYPASS OPENING WIDTH
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]
BYPASS OPENING WIDTH
CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS
STEP #8 OPTION B: FOR C-500-B KITS ONLYPOSITION C-200D-134 GUIDE AS PER REQUIREMENT BASED ON THE ABOVE SUGGESTIONS AND SITE CONDITIONS AND SECURE TO FLOOR WITH #10 EXTERNAL TOOTH LOCK WASHER (2) & #10 X 1-1/4” PAN HEAD SCREWS (2).
STEPS #6 & 7 OPTION C: FOR C-500 KITS ONLYNO GUIDE CHANNEL PREP OR INSTALLATION REQUIRED.
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
STEP #8 OPTION C: FOR C-500 KITS ONLYPOSITION C-1202 & C-1201 NYLON GUIDES AS PER REQUIREMENT BASED ON THE ABOVE SUGGESTIONS AND SITE CONDITIONS. SECURE TO FLOOR WITH #8 X 3/4” PAN HEAD SCREWS (2) EACH.
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
HEIGHT ADJUSTMENTNUT
LOCKING NUT
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
FINAL STOP POSITION OF DOORIN OPENED POSITION
MARK THIS LOCATION
A
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
DETAIL BSNAP-ON POINT
B
HOLES NOT PROVIDED.MUST BE LOCATED ANDDRILLED BY INSTALLER.
A
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
DETAIL BSNAP-ON POINT
B
HOLES NOT PROVIDED.MUST BE LOCATED ANDDRILLED BY INSTALLER.
A
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
A
DETAIL BSNAP-ON POINT
B
DETAIL AHOOK ON POINT
DETAIL BSNAP-ON POINT
B
HOLES NOT PROVIDED.MUST BE LOCATED ANDDRILLED BY INSTALLER.
STEP #11:AFTER THE DOOR HAS BEEN INSTALLED, POSITION DOOR IN THE FINAL POSITION FOR BOTH OPEN AND CLOSED POSITIONS. SLIDE THE CDC-400 CATCH/STOP INTO THE TRACK, POSITION AGAINST HANGER BODY AS IF IT WERE ACTIVATED AND MARK THE BOTTOM OF THE TRACK AS SHOWN BELOW. SLIDE THE DOOR OUT OF THE WAY AND RE-INSERT CDC-400 CATCH/STOP, POSITION TO WHERE YOU PREVIOUSLY MARKED IT AND SECURE TO TRACK WITH #10 X 2” SELF DRILLING SCREWS. REPEAT FOR OPPOSITE END. NOTE: IT IS RECOMMENDED TO SECURE WITH ONE SCREW TO START, CHECK TO ENSURE POSITIONING IS CORRECT AND THEN SECURE WITH SECOND SCREW.
OPTIONAL C-519 FASCIA INSTALLATION STEP #1:CUT C-519 FASCIA TO CORRECT LENGTH IF REQUIRED. TYPICALLY FASCIA IS SAME LENGTH AS TRACK PREVIOUSLY INSTALLED.
STEP #2:LIFT FASCIA UP TO TRACK AND SNAP-ON AS SHOWN BELOW.REPEAT FOR OPPOSITE SIDE IF NECESSARY.
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 in[25.4 mm]
1 1/8 in[28.7 mm]
2 in[50.8 mm]
3/4 in[19.1 mm]
2 in[50.8 mm] 5/8 in
[15.9 mm]
7/8 in[22.2 mm]
2 5/8 in[66.7 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
7/8 in[22.2 mm]
1 1/2 in[38.1 mm]
3 1/4 in[82.6 mm]
13/16 in[20.6 mm]
1 1/2 in[38.1 mm]
13/16 in[20.6 mm]
2 5/8 in[66.7 mm] 1 1/2 in
[38.1 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
1 3/4 in[44.5 mm]
3/4 in[19.1 mm]
1/2 in[12.7 mm]
