By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

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By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

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A Way Towards Substituting Virgin Unbleached Kraft Pulp With Recycled Fiber from Used Beverage Packaging in Paper Manufacturing. By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University. Pulp and Paper in Indonesia. 6.4 million tones of pulp 10.4 million tones of paper - PowerPoint PPT Presentation

Transcript of By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Page 1: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

By:Akhmad Viko Zakhary Santosa

Faculty of Forestry Gadjah Mada University

Page 2: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Pulp and Paper in Indonesia6.4 million tones of pulp10.4 million tones of paperContributing 2,5% of worlds pulp&paper tradePlenty of Hardwood speciesLack of Softwood speciesHave the potential to be largest pulp and

paper producer in Asia

Page 3: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Softwood supply in IndonesiaVery limited occurrence of natural softwood

standsLeads to high dependability to imported

softwoodBurden paper manufacturer that use large

amount of long fiber pulp in their furnish.Alternative sources of long fiber pulp will help

paper manufacturer to operate more cost effective

Page 4: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Shortage of Long Fiber Pulp?

Page 5: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Sack Kraft PaperUsually using 100% virgin unbleach kraft pulp

with different refining rate for different purposes

Require high physical strength as it is used for wrapping and packaging material.

There is only one producer of this kind of paper in Indonesia

Large production capacity

Page 6: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Kraft LinerUsing 60-80% of virgin unbleached kraft pulpThe rest 20-40% consist of recycled fiber from

OCC, filler and other ingredientsUsed as wrapping material but not as tough

as sack kraft paperWidely spread all over Java with various

production capacity

Page 7: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Beverage PackagingConsist of mostly fiber (74%) with 5% of

aluminum foil and 21% of plasticHigh quality fiber from Scandinavian long

fiber softwood pulp.High availability

Page 8: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

20052006

2007

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16000

Total Sales (ton)

Beverage Packaging Potential in Indonesia

Total Sales (ton)

Bev erage packaging Potential in Jav a (ton)

Page 9: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Fiber Qualities

Stiffness(gf.cm)

Cobb,60 Burst(KPa) Tear(gf)

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Strength Comparison

OCC

Tetra Pak

Page 10: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Tensile In-dex (Nm/g)

Tear index(mNm2/g)

Burst index (kN/g)

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NUKP vs Tetra Pak

NUKP SNITetra Pak

Page 11: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Recycling Technology

Reject

Page 12: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Production Line

Market Pulp

Paper Manufacturer

Processing plant

Page 13: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

ConclusionSimple equipment for recyclingGood fiber propertiesHave additional economic value from PE

rejects.Well establish production plant can be

achieved through gaining trust from paper manufacturer to use recycled fiber from used beverage packaging.

Collection chain of used beverage packaging will automatically established when the actual market is exsist

Page 14: By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University

Thanks toFaculty of Forestry Gadjah Mada UniversityPT Tetra Pak IndonesiaCenter for Pulp and Paper Ministry of Industry

Republic of Indonesia