Butt welding field machines

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  • Uponor Infra Tech GmbHIndustriestrae 15D-36088 HnfeldGermany

    T +49 (0) 6652-91189-40F +49 (0) 6652-91189-44www.uponor.de

    Butt weldingfield machines

    Butt weldingfield machines

    Uponor Infra OyP.O. Box 21FI-65101 VaasaFinland

    T +358(0)20 129 211F +358(0)20 129 2099W www.uponor.fi/technologyE machinery.vaasa@uponor.com

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  • B u t t w e l d i n g f i e l d m a c h i n e s

    LDU and CNC Models

    B u t t w e l d i n g f i e l d m a c h i n e s

    The basic machine is equipped with four main clamps.The third clamp can be axially moved and adjustedfor the welding of fittings. The basic machine includesas well an automatic detaching device especiallydesigned to break off the melted pipe ends fromthe heating plate at the end of heating time.

    Removable PTFE-coated heating plate with anelectronic temperature control.

    Removable electric cutter with a reduction gear andreversible double cutting edge blades. Safetymicroswitch enables to start the cutter only when itis locked in working position. A mechanical lockexcludes the disengagement of the cutter duringthe operation.

    Heater plate and cutter are supplied with solid storageand transport holder. Hydraulic unit provides thewelding machine with the compressing power. Theunit controls makes possible the exact pressureregulating. The accumulator ensures the exact holdingof the pressure.

    PT series

    Hydraulic operated butt welding machines suitable for PE, PP, PVDF and other thermoplastic pipes and fittings. The self aligning frame and thecompact dimensions make the machines highly suitable for working in road construction, ditches, aqueducts, gas ducts, sewers and irrigation systems.All PT-machines are equipped with LDU connections and can be supplied as or converted to a CNC machine.

    The LDU-protocolling units are developed and designed to get a full-function protocolling system for existing machine-systems. I.E. The LDUis suitable for all hydraulically working butt fusion machines available onthe market. The complete welding cycle is recorded. The easy menu-guidingsupports the welder one by one during the welding steps.

    PT-LM series are equipped with a manual hydraulic pump to applythe required pressure easily by hand. The LH series are equippedwith the standard electro-hydraulic unit. The LDU data logger canbe even used with the LH series. Both, LM and LH series, have asolid basic frame known from the standard PT machines but with

    PT-L, PT-HR, PT-HR-CNC

    PT-HR Series are especially designed to maximize the grade ofautomation and ease the work for large diameter trench machines(OD 630 1600 mm). All the machines are equipped with hydraulicside supports with rollers to support the pipe during the weldingprocess. After welding the side supports can be lifted to heavethe pipe up from its position for easy handling and preparing forthe next joint.

    For the easy handling of the heating element and the facing toola lifting device with electric hoist is mounted on the back of themachine. The clamping system to span the pipes is fully hydraulicallyoperated. All hydraulic elements are operated by one hydraulicunit mounted on a trolley with wheels. All machines can beequipped with the data logging system LDU. PT 1000 HR andPT 1200 HR are also available as CNC controlled machines.

    only two clamps. One fixed on the frame, the other one movingwith the hydraulic cylinder. The PT 250 LH/LM have 45 inclinedclamps, the PT 400 LM/LH have horizontal clamps with a heatingelement and facing tool mounted on the basic machines frame.

    2 3

    The cutting procedure is running automatically after the cutting deviceis put in. After the preperation procedure (incl. cutting, alignmentcontrol, cleaning, bead formation control, removement of heater plate)the automatic welding cycle starts. Now the welder is permanentlyinformed about the progress of the welding procedure by thecomfortable and modern graphic display, showing an active "Pressure-time-diagram".

    The development of the CNC is based on the concept of the LDUdata loggers. These have demonstrated their suitability in daily useand their quality hundredfold. Both machines are desigened to complywith ISO 12176 and ISO 11414.

    Light weight reduction inserts incl. 8 inserts: 6 wide inserts for pipesand 2 narrow inserts for fittings. The new system of reducing inserts,called click-clack, is patented and shortens assembling time of themachines extremely. Stub end holder for pipe-to-flange connections.

  • B u t t w e l d i n g f i e l d m a c h i n e s

    LDU and CNC Models

    B u t t w e l d i n g f i e l d m a c h i n e s

    The basic machine is equipped with four main clamps.The third clamp can be axially moved and adjustedfor the welding of fittings. The basic machine includesas well an automatic detaching device especiallydesigned to break off the melted pipe ends fromthe heating plate at the end of heating time.

    Removable PTFE-coated heating plate with anelectronic temperature control.

    Removable electric cutter with a reduction gear andreversible double cutting edge blades. Safetymicroswitch enables to start the cutter only when itis locked in working position. A mechanical lockexcludes the disengagement of the cutter duringthe operation.

    Heater plate and cutter are supplied with solid storageand transport holder. Hydraulic unit provides thewelding machine with the compressing power. Theunit controls makes possible the exact pressureregulating. The accumulator ensures the exact holdingof the pressure.

    PT series

    Hydraulic operated butt welding machines suitable for PE, PP, PVDF and other thermoplastic pipes and fittings. The self aligning frame and thecompact dimensions make the machines highly suitable for working in road construction, ditches, aqueducts, gas ducts, sewers and irrigation systems.All PT-machines are equipped with LDU connections and can be supplied as or converted to a CNC machine.

    The LDU-protocolling units are developed and designed to get a full-function protocolling system for existing machine-systems. I.E. The LDUis suitable for all hydraulically working butt fusion machines available onthe market. The complete welding cycle is recorded. The easy menu-guidingsupports the welder one by one during the welding steps.

    PT-LM series are equipped with a manual hydraulic pump to applythe required pressure easily by hand. The LH series are equippedwith the standard electro-hydraulic unit. The LDU data logger canbe even used with the LH series. Both, LM and LH series, have asolid basic frame known from the standard PT machines but with

    PT-L, PT-HR, PT-HR-CNC

    PT-HR Series are especially designed to maximize the grade ofautomation and ease the work for large diameter trench machines(OD 630 1600 mm). All the machines are equipped with hydraulicside supports with rollers to support the pipe during the weldingprocess. After welding the side supports can be lifted to heavethe pipe up from its position for easy handling and preparing forthe next joint.

    For the easy handling of the heating element and the facing toola lifting device with electric hoist is mounted on the back of themachine. The clamping system to span the pipes is fully hydraulicallyoperated. All hydraulic elements are operated by one hydraulicunit mounted on a trolley with wheels. All machines can beequipped with the data logging system LDU. PT 1000 HR andPT 1200 HR are also available as CNC controlled machines.

    only two clamps. One fixed on the frame, the other one movingwith the hydraulic cylinder. The PT 250 LH/LM have 45 inclinedclamps, the PT 400 LM/LH have horizontal clamps with a heatingelement and facing tool mounted on the basic machines frame.

    2 3

    The cutting procedure is running automatically after the cutting deviceis put in. After the preperation procedure (incl. cutting, alignmentcontrol, cleaning, bead formation control, removement of heater plate)the automatic welding cycle starts. Now the welder is permanentlyinformed about the progress of the welding procedure by thecomfortable and modern graphic display, showing an active "Pressure-time-diagram".

    The development of the CNC is based on the concept of the LDUdata loggers. These have demonstrated their suitability in daily useand their quality hundredfold. Both machines are desigened to complywith ISO 12176 and ISO 11414.

    Light weight reduction inserts incl. 8 inserts: 6 wide inserts for pipesand 2 narrow inserts for fittings. The new system of reducing inserts,called click-clack, is patented and shortens assembling time of themachines extremely. Stub end holder for pipe-to-flange connections.

  • B u t t w e l d i n g f i e l d m a c h i n e s

    PT 125 230 V 50 Hz (standard) - 1,5 kW

    Machines Composition sizes (mm) weight (kg)Welding range OD 40 - 125Basic machine OD 125 15PTFE-coated heating mirror withelectronic thermostat. 4Electric facing tool with safetymicro switch 5Support for facing tool and mirror 4Hydraulic unit 24Reducing inserts for pipes and OD 40, 50, 63, 75, 9fittings. 90, 110Transport box 15Total weight 76

    PT 160 230 V 50 Hz (standard) - 2,1 kW

    Machines Composition sizes (mm) weight (kg)Welding range OD 40 - 160Basic machine OD 160 35PTFE-coated heating mirror with 5electronic thermostat.Electric facing tool with safety 11micro switchSupport for facing tool and mirror 7Hydraulic unit 26Reducing inserts for pipes and OD 40, 50, 63, 75, 27fittings. 90, 110, 125, 140Stub device OD 40 - 160 4Transport box 100 x 95 x 75 47Total weight 162

    PT 200 230 V 50 Hz (standard) - 2,7 kW

    Machines Composition sizes (mm) weight (kg)Welding range OD 63 - 200Basic machine OD 200 46PTFE-coated heating mirror with 7elec