Buterfly Valve Wafer Type Jis 10K DN 20 - DN 1000

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    Document

    Revision

    Year

    : PG200

    : 1

    : 2011

    Butterfly Valves

    Page 1 www.globalvalvecenter.com 2011

    Centric Replaceable Liner

    Product Group 200

    Wafer, Semi-Lug, Lug

    and Double Flanged Type

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    The centric replaceable liner butterfly valve is capable of bi-directionalflow and bubble tight shut-off at full rated pressure.

    AVAILABLE SERIES

    STANDARD COMPLIANCE

    PRODUCTION RANGE

    APPLICABLE FLANGE

    Series 210 Tripple Eccentric Wafer Type Metal Seated Butterfly Valve

    Series 220 Tripple Eccentric Lug Type Metal Seated Butterfly Valve

    Series 240 Tripple Eccentric Double Flanged Type Metal Seated Butterfly Valve

    Product Group 200 butterfly valves comply in general ith the following standards; ISO 5752,

    API 609, BS 5155, JIS F7480, JIS B2032, JIS B2064, KSV 7490

    Size range DN 50 (2") ~ DN 2000 (80")

    Working Temperature range -20C to ~ +200C

    Working Pressure up to 16 barg

    ASME B16.1 Class 125#ASME B16.5 Class 150#

    Description Product Group 200 Butterfly Valves

    Wafer Type Lug Type Double Flanged Type

    Series 210 Series 240 Series 250

    Series 250 Tripple Eccentric Double Flanged Type Metal Seated Butterfly Valve

    EN 1092 / DIN 2501, PN 6, PN 10, PN 16

    BS 4504 PN 6, PN 10

    ISO 2084 PN 6, PN 10

    KS / JIS, 5K, 10K, 16K

    Semi Lug Type

    Series 220

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    Centric Replaceable Liner

    Product Group 200

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    The Concentric Design Principle

    Center of the shaft in Center of the Disc and Valve Seat.

    Applicable for Butterffly Valves with elastomer lining.

    Classification by Connection

    Symmetric disc design ensures favorable flow characteristics and low

    pressure drop.

    Concentric shaft ensures low operating torque.

    Lining gives a good protection to valve body, and acts as flange gasket.

    Shaft penetrates the valve seat.

    Wide choice of elastomer seating materials.

    Suitable for installation in Low Pressure Systems

    Type General Characteristics

    Series 210

    WAFER Type

    General ApplicationsShipbuilding, water works, heating and ventilation, power plants,

    oil refinery Chemical plants etc.

    Valve to be installed between flanges using long bolts.

    Valve body with centering lugs for easy installation.

    Easy handling and light weight.

    Easy installation, less bolt quantity and low cost.

    Series 220

    SEMI-LUG Type

    General ApplicationsShipbuilding, water works, heating and ventilation, power plants,oil refinery Chemical plants etc.

    Valve to be installed between flanges, valve body with two pair of threadedlug bolt holes (Top and bottom).

    Easy handling and light weight, easy installation.

    Suitable for "End of Line" Service.

    Series 240

    FULL-LUG Type

    General Applications

    Available in different flange standards.

    Series 250

    DOUBLE

    General ApplicationsShipside valves, ballast valves, water works, power plants, etc all piping system.

    Valve body both ends with complete flanges suitable to connect with pipe flanges.

    Suitable for shipside valve.

    Bi-Directional bubble tight shut off.

    Unique replaceable seat design, comparable with bonded liner seats.

    FLANGED Type

    Appearance

    Suitable for "End of Line" Service.

    General piping system pump outlets, tank drains, shipbuilding, ship sides etc.

    To be installed between flanges, valve body with full pattern threaded lug boltholes.

    Available in different flange standards.Suitable for shipside valve.Suitable for "End of Line" Service.

    Document

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    Butterfly Valves

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    Centric Replaceable Liner

    Product Group 200

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    Major Properties

    The valve is, closed by a 90 turn clockwise, non jamming and has aresilient elastomer seat for bi-directional zero leakage service.

    The valve is torque seated and the unique replaceable seat is designed

    in such a way that it cannot move while opera ing the valve or duringoperation (comparable with a bonded liner seat).

    In general the following operation possibilities are available.

    Manual operation, handlever or gearbox.

    Hydraulic actuators.

    Pneumatic actuators.Electric actuators.

    Operations

    PG 200 butterfly valves have the following approvals, certification.

    CE / PED.ABS certificate of design assesment.BV, DNV, LRS and KRS type approvals.

    Approvals, Certification

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    Centric Replaceable Liner

    Product Group 200

    813

    7

    1

    3

    2

    9

    11

    6

    9

    4

    5

    10

    12

    MATERIAL

    CAST IRON / DUCTILE IRONSTAINLESS STEEL / CARBON STEELALUMINUM BRONZE

    STAINLESS STEEL / ALLOY STEELALUMINUM BRONZE

    NBR / EPDM / SILICON / VITONSTAINLESS STEEL(SS304, 316, 410,

    420, 17-4PH)

    STAINLESS STEEL

    RUBBER SAME AS SEAT MATERIAL

    BRONZE

    STAINLESS STEEL

    PTFE + pb

    RUBBER SAME AS SEAT MATERIAL

    CARBON STEEL / STAINLESS STEEL /

    AL-BRONZE / MILD STEEL

    STEEL / STAINLESS STEEL

    CARBON STEEL, if necessary

    PART NAMEP.NO.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    BODY

    DISC

    SEATSTEM

    DISC PIN

    O-RING

    PACKING GLAND

    GLAND BOLT

    BEARING

    O-RING

    BOTTOM COVER

    BOLT & WASHER

    KEY

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    Dimensions Series 210 Wafer

    Document

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    Butterfly Valves

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    Centric Replaceable Liner

    Product Group 200

    unit : mm

    mminch

    SIZE

    L H H1 H2 H3SQ TYPE N M N- Z

    WEIGHT

    (APPROX.)

    (kg)

    STEM TOP FLANGE

    VALVE DIMENSIONS

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    Dimensions Series 220 Semi-Lug

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    Centric Replaceable Liner

    Product Group 200

    unit : mm

    KEY

    SIZED

    H4H2H1HLmminch

    SIZE

    TYPE

    WEIGHT

    (APPROX.)

    (kg)N M N- ZSQUARE

    STEM TOP FLANGE

    SQ H3

    VALVE DIMENSIONS

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    Document

    Revision

    Year

    : PG200

    : 1

    : 2011

    Butterfly Valves

    Page 7 www.globalvalvecenter.com 2011

    Centric Replaceable Liner

    Product Group 200

    unit : mm

    KEY

    SIZED

    H4H2H1HLmminch

    SIZE

    TYPE

    WEIGHT

    (APPROX.)

    (kg)N M N- ZSQUARE

    STEM TOP FLANGE

    SQ H3

    VALVE DIMENSIONS

    Dimensions Series 240 Lug

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    Document

    Revision

    Year

    : PG200

    : 1

    : 2011

    Butterfly Valves

    Page 8 www.globalvalvecenter.com 2011

    Centric Replaceable Liner

    Product Group 200

    unit : mm

    KEY

    SIZED

    H4H2H1HLmminch

    SIZE

    TYPE

    WEIGHT

    (APPROX.)

    (kg)N M N- ZSQUARE

    STEM TOP FLANGE

    SQ H3

    Dimensions Series 250 Double Flanged

    VALVE DIMENSIONS

    C i R l bl Li

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    General

    Characteristic

    Features

    Handlever with intermediate position lock plate

    Suitable for nominal sizes up to and including DN 150

    For quarter turn valves, spring loaded lever with 10 positions interval lock plate

    Handle indicates valve position

    Model No.

    L-1 50.65.80 9 30 265

    L-2 100~150 12 30 265

    Valve size A B L

    1

    2

    3

    4

    5

    6

    Handle

    Lever

    Pin

    Spring

    Screws

    Indicator

    Mild Steel

    Mild Steel

    Mild Steel

    SS Steel

    Mild Steel

    Mild Steel

    STANDARD MATERIALS

    Use

    Options

    General purpose manual operator for

    on / off or throtting duties.

    Heavy duty, weather proof type

    Limit switch, Chainwheel,

    Locking device

    Features

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    HousingWorm wheel

    Worm

    Cover

    Bush

    Adjust bolt

    Oil seal

    Worm shaft

    Indicator

    Handle

    Cast IronSS. Steel

    Cast Iron

    Cast Iron

    Bronze

    SS. Steel

    Rubber

    SS. Steel

    Mild steel

    Cast Iron

    Item No. Part name Material

    145

    315

    400

    400

    45

    65

    80

    120

    120

    102

    138

    208

    244

    244

    155

    235

    280

    340

    370

    59

    71

    91

    126

    126

    123

    167

    220

    305

    305

    F07

    F10

    F14

    F16

    F16

    70

    102

    140

    165

    165

    E G B F LAMODEL

    NO.

    ApplicationSIZE

    RATOTYPE PCD N-M

    ISO 5211

    24:1

    32:1

    42:1

    53:1

    212:1

    4-MB

    4-M10

    4-M16

    4-M20

    4-M20

    WG-01

    WG-02

    WG-03

    WG-04

    WG-05

    50A~150A

    200A~350A

    400A~450A

    500A~650A

    700A~850A

    195

    250

    Lever Operators

    Gear Operators

    Handwheel extension shafts

    Document

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    Centric Replaceable Liner

    Product Group 200

    Centric Replaceable Liner

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    CV values Product Group 200 Butterfly Valves

    Rated flow coefficient (Cv) is a number which represents a valve's ability to pass flow.

    The bigger the Cv, the more flow can pass through the valve at a given pressure drop. The Cv value means the volume of water in

    US gallons per minute that passes through a given valve opening with a pressure drop of 1 pound square inch (Water at 60F)

    A Cv of 1900 means a valve will pass 1900 US gpm water of 60F at a Dp of 1 PSI.

    The relation between Cv and Kv, expressed in the above mentioned unit of measure are as follows

    Cv=1.16kv

    Formula 1

    FLOW RATE LBS/HR(Steam or Water)

    Where :

    dp = pressure drop in PSIF = flow rate in lbs /hr.

    = square root of specific volume ft.(downstream of valve)

    63,5 CvF

    dp= ( )2

    or Cv =dp

    V

    63,5

    F V

    Formula 2

    FLOW RATE GPM(Water or Other Liquids)

    Where :

    dp = pressure drop in PSISg = specific gravity

    Q = Flow rate in GPM

    CvQ

    dp= ( )2

    or Cv =

    v

    dpSg

    Cv

    20 30VALVE SIZE

    40 50 60 70 80 90

    inch mm

    DISC OPENNG

    Basic Formulas Cv-Value

    V3

    /lb.

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    Centric Replaceable Liner

    Product Group 200

    Cv Cv Cv Cv Cv Cv Cv

    Centric Replaceable Liner

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    kg-m Nm Nm

    CONCENTRIC TYPE

    3bar 5bar mm

    SIZE

    inch

    TORQUE TABLE

    Nm Nm Nm

    10bar 13bar 16bar

    kg-m kg-m kg-m kg-m

    Torque figures as mentioned in the torque table below are;

    Initial break away values in Nm (Newton Meters) Excluding any safety factor For valves that are operated at least once per month

    Temperature 0 to 50 degr. C

    Safety factor (sf)

    For sizing and safe operation purposes the specified torque values needto be multiplied with the following minimum safety factors;

    For liquid and lubricant media sf = 1.25 For powdery (non-lubricant) media sf = 2.00

    For dry gasses and high viscous media sf = 2.00

    For assistance in sizing and dimensioning actuator-valve combinations please contact our Engineers.We have wide experience in sizing Pneumatic, Electric and Hydraulic actuators.

    Service

    Torque figures

    Document

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    Centric Replaceable Liner

    Product Group 200

    Centric Replaceable Liner

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    The following chart should be used as a general guide.Application suggested derives from recommendation given by elastomer manufacturer.

    The resistance can be affected by type of fluid, concentration, temperature, pressure, flow rate or evaporation of the

    medium.

    The final choice is to be taken by the customer, based on characteristics and specific application.

    MATERIAL

    Fresh Water

    Sea Water

    Brine

    Esters

    Alkalis

    Ozone

    Alcohols

    Brake Fluid

    Treated Water With Caustic Soda

    Fresh Water

    Sea Water

    Treated Water With Caustic Soda

    Hydrocabons

    Natural GasOil and Fat

    Air

    Gasoline

    Acids and Alkalis

    Acids, Oils

    Hydrocarbon

    Solvents

    Corrosive Products

    Ketones

    Acid, Ozone, Oils

    Fats

    Greases

    Solvents

    Food

    Beverage

    GENERAL APPLICATION SERVICE TEMPERATURE NOT RECOMMENDED FOR

    Hydrocarbons

    Oils

    Fats

    Greases

    EPDM

    NBR

    SBR

    VITON

    S LICONE

    TEFLON

    NEOPRENE

    -15C to +120C(for intermittent opration)

    (Allowable temperature

    in continuous use)

    (Allowable temperaturein continuous use)

    Solvents

    BenzeneXylol

    Steam, Ester

    Freon22, Alkalis

    Solvents, Ketones

    Steam

    Solvents

    Hydrocarbons

    Fluid Containing Powders

    Alkaline

    Gaseous Fluorine

    Ketones, Thinners

    Concentrated Acids

    General Guid Elastomers

    0C ~ 100C

    -10C to +80C

    0C ~ 70C(L-NBR -50C to +70C)

    -20C to +140C

    -20C to +80C

    -18C to +90C

    -10C to +230C

    -50C to +230C(PTFE -196C to +230C)

    Document

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    Centric Replaceable Liner

    Product Group 200

    D t PG200Centric Replaceable Liner

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    Global Valve Center B.V.Boelewerf 142987 VD RidderkerkThe Netherlands

    Tel 1 +31 (0) 180 39 89 38Tel 2 +31 (0) 180 39 88 69

    Fax +31 (0) 84 22 98 163

    Product Group 100

    Bonded Rubber Liner Butterfly Valves

    Product Group 200Replaceable Rubber Liner Butterfly Valves

    Product Group 300

    Cassette Type Rubber Liner Butterfly Valves

    Product Group 400

    Double Eccentric Replaceable Seat RingType Butterfly Valves

    Product Group 500

    High Performance Butterfly Valves

    Product Group 600

    Tripple Eccentric Metal Seated Butterfly Valves

    Product Group 700

    Disc Seated Butterfly Valves

    Product Group 800

    Cryogenic Butterfly Valves (LPG, LNG)

    Product Group 900

    Damper Butterfly Valves

    Document

    Revision

    Year

    : PG200

    : 1

    : 2011

    Butterfly Valves

    Page 13 www.globalvalvecenter.com 2011

    Centric Replaceable Liner

    Product Group 200

    Global Valve Center B.V.Boelewerf 142987 VD RidderkerkThe Netherlands

    Tel 1 +31 (0) 180 39 89 38Tel 2 +31 (0) 180 39 88 69

    Fax +31 (0) 84 22 98 163

    Product Group 100

    Bonded Rubber Liner Butterfly Valves

    Product Group 200Replaceable Rubber Liner Butterfly Valves

    Product Group 300

    Cassette Type Rubber Liner Butterfly Valves

    Product Group 400

    Double Eccentric Replaceable Seat RingType Butterfly Valves

    Product Group 500

    High Performance Butterfly Valves

    Product Group 600

    Tripple Eccentric Metal Seated Butterfly Valves

    Product Group 700

    Disc Seated Butterfly Valves

    Product Group 800

    Cryogenic Butterfly Valves (LPG, LNG)

    Product Group 900

    Damper Butterfly Valves