BUSINESS AREA - kolonplastics.com · BUSINESS AREA Contact for further information ... (ASTM) Unit...
Transcript of BUSINESS AREA - kolonplastics.com · BUSINESS AREA Contact for further information ... (ASTM) Unit...
Version 4.0 2016.03
BUSINESS AREA
Contact for further informationIf you want to inquire more detail information on product of KOLONPLASTIC,INC. follow the processwritten below.1. Access the Internet hompage of KOLONPLASTIC, INC. www.kolonplastics.com2. Find ‘Product’ Category and ‘Product Inquiry’ menu.3. Then you can send an e-mail according to regional groups.
Global Network
Seoul Office (Sales Division)
Headquarters and Plant
Seoul Office (Sales Division)10th floor, Kolon Tower annex 1-22,Byulyang-Dong, Gwacheon City,Gyunggi-Do, Korea
www.kolonplastics.com
Headquarters, Factory and R&D Division1018, Eungmyung-dong, Gimcheon-City, GyeongSangBukDo, KoreaTel: +82-54-420-8491, 8477Fax: +82-54-420-8369
Seoul Office (Sales Division)
Headquarters and Plant
Seoul Office (Sales Division)10th floor, Kolon Tower annex 1-22,Byulyang-Dong, Gwacheon City,Gyunggi-Do, Korea
www.kolonplastics.com
Headquarters, Factory and R&D Division1018, Eungmyung-dong, Gimcheon-City, GyeongSangBukDo, KoreaTel: +82-54-420-8491, 8477Fax: +82-54-420-8369
Seoul Office
Gimcheon (HQ, Factory and R&D Division)
Sangju (Factory)
Gumi (Factory)
10F, KOLON Tower Annex, Gwacheon-si, Gyeonggi-do, KoreaTel : +82-2-3677-3602~3609Fax : +82-2-3677-3558
64, Gongdan 3-gil, Gimcheon-siGyeongsangbuk-doTel : +82-54-420-8371 Fax : +82-54-420-8360
9, Oedap 6-gil, Sangju-si, Gyeongsangbuk-doTel : +82-54-533-4023 Fax : +82-54-533-4028
Plastics Polymerization Process
Domestic Business
Beijing
Beijing Office1210, Huacai Building No.2 Guangshun North Street No.16,Chaoyang District, Beijing, ChinaTel : +86-10-5762-0506Fax : +86-10-5762-0508
Guangzhou OfficeBd, 1301 Room, JINSHANGU “E” du, 131 Dongyi Road,Panyu, Guangzhou, Guangdong, ChinaTel : +86-138-2600-8849Fax : +86-10-5762-0508
SPESIN KOPET.indd 2 2016-03-28 오후 6:18:06
SPESIN® - PBT KOPET® - PET
Polybutylene terephthalatePolyethylene terephthalate
Engineering Plastic
SPESIN KOPET.indd 3 2016-03-28 오후 6:18:06
About Kolon Plastics
Kolon Plastics-Growing with our customers as a POM Global Leader
Kolon Plastics was established in March 1996 as a joint venture between Kolon Industries Inc. in Korea and Toray
Industries Inc. in Japan. Production was begun in 1998 with capacity and sales of 25,000MT/year. After the 2nd
factory line was completed, we produce 57,000MT of POM and 50,000MT of the other compounding materials
a year. As a specialist POM manufacturer with the engineering plastics technology, Our priority is to create
customer solutions and to grow with our customers as a POM global leader.
Our management philosophy, which has been inherited from our parent company, emphasizes the role and social
responsibility of the enterprise as well as an enlightened attitude toward each member of our organization.
Be an unflinching industrialistKolon Plastics has an unflinching spirit as a member of industry and constantly tries to contribute to
industrial development.
A place to realize each individual’s potential We help our members to improve their ability and try to make the organization a fruitful workplace.
Contribution to affluent human life and development of mankindThis is our ultimate goal.
SPESIN KOPET.indd 4 2016-03-28 오후 6:18:06
SPESIN® - PBT KOPET® - PET
Polybutylene terephthalatePolyethylene terephthalate
Engineering Plastic
Introduction of SPESIN® KOPET®
What is SPESIN®-PBT ?SPESIN has excellent mechanical, thermal and electric features. SPESIN is
a thermoplastic resin with excellent electric features and is widely used
as major parts in general industries. It is especially widely used in
electricity and electronic industries.
What is KOPET®-PET ?KOPET has excellent long-term heat resistance and electric non-
conductivity and is an excellent material that does not decrease
its mechanical and electric physical features under highly moist
conditions as it has low moisture absorption.
Properties of SPESIN®-PBT ?
Properties of KOPET®-PET ?
High heat stabilities
Outstanding abrasion
resistance
Good glossy surface
Low water absorption
Excellent chemical
resistance
Good processability
Mono filament grade for zippers, boasting good impact
strength and transparency propertiesBottle-blowing grade, FDA-approved
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
3
2
SPESIN KOPET.indd 5 2016-03-28 오후 6:18:06
Introduction of SPESIN® KOPET®
Nomenclature of SPESIN® & KOPET®
1KOPAKN1
2
33
24
G305
Vo6
BL
Resin•NYLON6
(copolymer)
•NYLON66
•PBT
•PET
•ALLOY
KOLON Brand•KOPA
•KOPA
•SPESIN
•KOPET
•SPELLOY
Description•KN1
KN5
•KN3
•KP2
•KP1
•KD1
1KOPAKN1
Content•G30 : Glass Fiber 30%
•C22 : Carbon Fiber 22%
•MT40 : Mineral Talc 40%
4
G30Characteristics 2•VO : UL 94 Flammability
•HI : High lmpact
•HR : Heat Resistance
•HB : Hybrid
5
Vo
Characteristics 1•1 : Mold Releasing
•2 : Flame Retardant
•3 : Heat Resistance
•7 : for Monofi lament
3
2Viscosity•1 : Low
•3 : Middle
•7,8,9 : High
2
3
Color•BL, BK : Black Color
•BU : Blue Color
•GR : Gray Color
•WH : White
•(none) : Natural Color
6
BL
SPESIN KOPET.indd 6 2016-03-28 오후 6:18:06
Why on earth should this be SPESIN® ?
Excellent heat resistant, Hydrolytic resistance properties of SPESIN®
■ General PBT Resin
: Vulnerable to long-term heat and hydrolytic resistance
→ Rapid strength and elongation degradation at prolonged exposure to high
temperature and humid conditons
■ SPESIN® Grade (Including Alloy materials)
: With long-term heat and hydrolytic resistance PBT resin
▹Thermal stability
- Excellent retention of the initial properties at high temperature
▹Hydrolytic stability
- Excellent retention of the initial properties at hot and humid condition
▹Environmentally-friendly
- RoHS response, Recycle available
* Improvement of
long-term heat and
hydrolytic resistance
Low Haze property
4.5%
Company A KPL
4%
▶ Haze measurement (130℃ x 5 Hr Heating)
KP513MT25 (Head Lamp Bezel)
Long-term weather resistance
KP513G30WBL, KP515G40, KP515G50 (Wiper Blade )
▶ Company H, Weather resistance SPEC (MS210-06) Under SAE J2527 regulations , XENON ARC test.
* 2500KJ/m2 ↑, Gray Scale 4~5 grade ↑
Thermal stability
: Thermal Stability (USCAR CLASS-III SPEC)
92%
Company A KOLON
100%
KP270BL (Connector)
▶ Tensile strength retention (145℃ X 1008hr)
Hydrolytic resistance stability
: Temperature / Humidity Cycling Stability (USCAR CLASS-III SPEC)
50%
Company A KOLON
▶ Tensile strength retention (Temp. -40~125℃ & Relative humidity 10~95%)
KP270BL (Connector)
98%
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
5
4
SPESIN KOPET.indd 7 2016-03-28 오후 6:18:07
GRADE of SPESIN® KOPET®
Characteristics of SPESIN® Grade
Characteristics Grade Functions Key Uses
General
KP211 General General Relay switches
KP270 Excellent extrudability Cables
KP270BL Excellent waterproofness Connectors (Waterproof)
Impactresistant
KP213HIBL Impact resistant, Black Wiper blades
KP213G15HIBL G/F 15% + Impact resistant Switches
GF reinforced
KP213G15BL G/F 15% reinforced, Black Impeller housings
KP213G15SIBL G/F 15%, high toughness, excellent surface Various types of housings
KP213G20WBL G/F 20% reinforced, weather resistance Parts of electric light
KP213G30 G/F 30% reinforced Distributor caps
KP213G30SB3 G/F 30% reinforced Ignition coil bobbins
Flame retardant KP212V0BLK Flame retardant, Black Connectors
Flameretardancyreinforced
KP212G15V0BM Flame retardant, paintability A variety of cases and connectors
KP212G15V0W3 Flame retardant, weather resistant, lightproof Housings and covers of electric light
KP212G30V0 G/F 30% reinforced, fl ame retardant Connectors, condenser housings
KP212G30V0HI Flame retardant, Impact resistant A variety of cases and connectors
KP212G30V0NB Flame retardant, High fl ow A variety of cases and connectors
KP212G15VF Halogen free, High fl ow A variety of Connectors
KP212G30VF Halogen free, High thermal resistant A variety of Connectors
Special
KP513 Excellent extrudable and Spinning Mono fi lament
KP513UG Extrudable, delustering Mono fi lament
KP515FLBL High elastic, weather resistant Wipers
KP513MT25 High fl ow, dimensionally stable Head lamp bezels
KP211DC High fl ow, Dimensionally stable, Low Haze Head Lamp Bezel
KP513G30WBL High stiff, weather resistant Wiper blades, fuse boxes and outdoor handles
SPESIN KOPET.indd 8 2016-03-28 오후 6:18:07
Characteristics of KOPET® Grade
Characteristics Grade Functions Key Uses
GF reinforced
KP133G15BL Dimensionally stable, high elastic, high flow Ink Cartridge
KP133G30 Dimensionally stable, high elastic OA device
KP133G45 Dimensionally stable, high elastic OA device
Impactresistant
KP132G30V0 Dimensionally stable, flame retardant Connectors and bobbins
KP133HB30BL Dimensionally stable, High thermal resistant Housings, rice cooker plate
Characteristics of SPELLOY® Grade
Characteristics Grade Functions Key Uses
ALLOY KA101Impact resistant, dimensionally stable, excellent surface
Safety helmets, shock-absorbing beams
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
7
6
SPESIN KOPET.indd 9 2016-03-28 오후 6:18:07
Properties of SPESIN® KOPET®
Table of Properties
ItemTest
Method(ASTM)
Unit
SPESIN® PBT
GeneralImpact
resistanceGF reinforced
Flameretardant
KP211 KP270KP270
BLKP213HIBL
KP213G15HIBL
KP213G15BL
KP213G15SIBL
KP213G20WBL
KP213G30
KP213G30SB3
KP212VOBLK
KP212G15VOBM
KP212G15VOW3
Specifi cGravity
D792 1.31 1.31 1.31 1.25 1.37 1.41 1.41 1.48 1.52 1.47 1.42 1.53 1.53
WaterAbsorption
D570 % 0.08 0.07 0.07 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 0.06
Mold shrinkage
D955 % 1.7~2.3 1.8~2.0 1.8~2.3 2.2~2.7 0.7~1.1 0.7~1.1 0.7~1.1 0.6~1.0 0.5~1.0 0.5~1.0 1.8~2.6 0.6~1.4 0.6~1.4
Tensilestrength
D638 Kgf/cm2 600 552 580 480 900 1,000 1,050 1,100 1,400 1,100 610 950 950
Tensileelongation
D638 % 100 250 75 17 8 8 7 6 5 7 11 7 7
Flexuralstrength
D790 Kgf/cm2 900 960 950 800 1,500 1,700 1,750 1,800 2,150 1,800 1,000 1,700 1,700
Flexuralmodulus
D790 Kgf/cm2 25,000 25,500 25,000 21,000 45,000 55,000 55,000 64,000 85,000 64,000 26,800 56,000 56,000
ImpactStrength(Izod)
D256 Kgf·cm/cm 4 5 5 7.5 12 5 5 6 9 17 3.6 6 6
Hardness(Rockwell)
D785 R scale 118 118 118 118 113 120 120 120 120 120 118 120 120
Meltingpoint
D3418 ℃ 224 224 224 224 224 224 224 224 224 224 224 224 224
Coeffi cient oflinear expansion
D696cm/cm∙℃
(X10-4)0.8 0.8 0.8 1.2 0.5 0.4 0.4 0.4 0.4 0.4 0.7 0.4 0.4
Heat Defl ectiontemperature
D648
(4.6Kgf/cm2)
℃(18.6kgf/
cm2)
155
60
155
70
166
59
150
55
155
60
220
205
220
202
220
207
220
205
220
205
165
55
215
178
215
178
FlammabilityClassifi cation
UL94 HB HB HB HB HB HB HB HB HB HB VO VO VO
Arcresistance
D495 sec 120 120 120 125 130 120 120 120 120 120 85 120 120
Dielectricconstants
D150 106 Hz 3.1 3.1 3.1 3.4 3.6 3.2 3.2 3.2 3.2 3.2 3.2 3.5 3.5
Dielectricstrength
D149 KV/mm 28 28 28 24 26 30 30 30 30 30 25 26 26
1)
2) 3)
1) Condition of absorption rate: 23°C, water, 24hr2) Condition for evaluating fl ame retardant: 1/32” thickness3) Condition for evaluating fl ame retardant: 1/16” thickness
Prop
ertiesPh
ysical pro
perties
Mech
anical p
rop
ertiesTh
ermal p
rop
ertiesElectrical properties
SPESIN KOPET.indd 10 2016-03-28 오후 6:18:07
1. The properties mentioned above are only the measurements done by our company. So we do not guarantee them.
2. Color grades other than those grades above are available in the market upon your request.
Table of Properties
KOPET® PET SPELLOY®
Flame retardancy-reinforced Special GF reinforcedFlame
retardancy-reinforcedAlloy
KP212G30VO
KP212G30VOHI
KP212G30VONB
KP212G15VF
KP212G30VF
KP513KP513
UGKP515FLBL
KP513MT25
KP515G30WBL
KP133G15BL
KP133G30
KP133G45
KP132G30VO
KP133HB30BL
KA101
1.63 1.63 1.63 1.43 1.57 1.4 1.4 1.4 1.56 1.52 1.45 1.61 1.7 1.67 1.58 1.21
0.05 0.05 0.05 0.08 0.08 0.08 0.08 0.08 0.04 0.05 0.1 0.1 0.1 0.05 0.08 0.15
0.7~1.0 0.5 0.7~1.0 0.6~1.4 0.2~0.9 1.5~1.9 1.5~1.9 1.5~1.9 1.7 0.3~0.5 0.2~0.5 0.2~0.5 0.2~0.5 0.03~0.01 0.2~0.5 0.9~1.1
1,350 1,222 1,350 750 1,000 700 700 550 600 1,450 1,000 1,200 1,450 1,350 1,150 520
5 5.5 5 5.5 5 40 40 25 3 5 6 6.5 5 4.5 5 200
2,100 2,100 2,100 1,300 1,700 810 810 870 1,000 2,200 1,550 2,000 2,300 2,300 1,750 780
90,000 85,000 90,000 57,000 82,000 2,000 2,000 20,000 39,000 85,100 55,000 80,000 95,000 100,000 82,000 19,000
8 9.6 8 5.8 6.5 5 5 5.5 3.6 10 3.5 6.2 7.5 7.5 4 65
120 120 120 120 120 114 114 114 120 125 110 114 119 120 115 112
224 224 224 224 224 224 224 224 224 223 255 255 255 254 255 220
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.8 0.4 0.4 0.4 0.4 0.3 0.4 7
225
200
220
200
225
200
222
204
220
210
150
60
150
60
150
60
205
130
220
205
235
185
240
220
245
230
224
175
230
200
ND
100
VO VO VO VO VO HB HB HB HB HB HB HB HB VO HB HB
110 80 110 120 120 110 110 110 110 110 119 122 125 100 120 120
3.7 3.2 3.7 3.5 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.8 3.9 3.7 3.8 3
27 23 27 26 25 27 27 27 27 27 19 20 25 20 25 20
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
9
8
SPESIN KOPET.indd 11 2016-03-28 오후 6:18:07
Application of SPESIN® KOPET®
Automobiles
Engine Part
AIR CONDITIONER CONNECTORResin: SPESIN® KP212G30VO BR/BLComposition : PBTCharacteristics
- Excellent flame retardance- Dimensional stability
F HEAD LAMP BEZELResin: SPESIN® KP513MT25, KP513MT18BL, KP211DCComposition : PBTCharacteristics
- Excellent Aluminum coating (Adhesive property)- Good dimensional stability- High flowabilirty
H
CONNETORResin: SPESIN® KP270Composition : PBT AdditiveCharacteristics
- Hydrolysis resistance- High flowabilirty- Heat resistance- Multi-cavity mold
J
SPESIN KOPET.indd 12 2016-03-28 오후 6:18:08
SUN ROOF FRAMEResin : SPESIN®
Composition : PBTCharacteristics
- Weather resistance- Dimensional stability (Low deformation)- High strength
N
Exterior Part
WIPER BLADEResin: SPESIN® KP513G30WBL, KP515G40, KP515G50Composition : PBTCharacteristics
- Long term weather-resistance- Corrosion-resistance- Processability- Low moisture-absorption rate
F
Automobiles
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
11
10
SPESIN KOPET.indd 13 2016-03-28 오후 6:18:08
Application of SPESIN® KOPET®
AutomobilesE & E
Motor BobbinGrade : KP213G30
- Dimensional stability
- High toughness
- Electric insulation
Condenser HousingGrade : KP212G30VO
- Flame retardant
- High heat resistance
- Dimensional stability
Coil BobbinGrade : KP132G30VO
- Flame retardant
- Electric insulation
- Dimensional stability
Lamp Housing & CoverGrade : KP212G15VOW3
- Weather resistance
- Thermal resistance
- light shielding
SPESIN KOPET.indd 14 2016-03-28 오후 6:18:08
Antenna BodyGrade : KP213G15SIBL
- High strength
- Graceful surface
- Dimensional stability
Ink Cartridge (Lid)Grade : KP133G15BU
- High toughness
- Dimensional stability
Ink Cartridge (Body)Grade : KP133G15BL
- High strength
- Laser marking
- Dimensional stability
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
13
12
SPESIN KOPET.indd 15 2016-03-28 오후 6:18:15
Processing of SPESIN® KOPET®
Cautions in use and injection molding condition guide
Injection molding Condition Guide
Take into account the following general Injection molding conditions.
Item UnitSPESIN® PBT
Standard Reinforced
Cylinder temp
Feeding zone ℃ 240~250 250~255
Compression zone ℃ 245~260 260~265
Metering zone ℃ 230~255 255~260
Nozzle ℃ 225~230 230~240
Mold temp ℃ 60~80 60~80
Injection pressure1st pressure kg/㎠ 820~845 845~910
2nd pressure kg/㎠ 310~355 355~510
Backpressure kg/㎠ 8~10 10~12
Item UnitKOPET® PET SPELLOY® ALLOY
Reinforced Reinforced
Cylinder temp
Feeding zone ℃ 265~275 265~270
Compression zone ℃ 265~275 265~270
Metering zone ℃ 265~275 265~270
Nozzle ℃ 240~250 250~260
Mold temp ℃ 60~80 40~60
Injection pressure1st pressure kg/㎠ 1000~1200 850~1200
2nd pressure kg/㎠ 450~600 450~600
Backpressure kg/㎠ 10~15 10~15
SPESIN KOPET.indd 16 2016-03-28 오후 6:18:15
SPESIN® K
OPET
® Polybutylene terephthalate / Polyethylene terephthalate Engineering Plastic
15
14
Cautions in use
1. Read the user’s manuals and MSDS (Material Safety Data Sheet) carefully before using SPESIN®,
KOPET® and SPELLOY®
2. As SPESIN®, KOPET® and SPELLOY® are packed with moisture proof method in their dry conditions,
please make sure to open it right before using it.
3. Please comply with the followings in using SPESIN®, KOPET® and SPELLOY®
(1) Eliminate the resin from cylinder before and after the work. Particularly, eliminate the resin completely
so as not to have some of it left in the cylinder, nozzles and hot runners.
(2) Furthermore, when you cleanse the cylinder with other resins, use a transparent polystylene.
(3) When you use the resin after having it opened for a long time, dry it in the dehumidifier with an air
exhauster under the condition as shown below before using.
*SPESIN® : 120C x 4 hours *KOPET® : 140C x 4 hours *SPELLOY® : 110C x 6 hours
(4) When resin is exposed to open air with resin temperature lower than room temperature, the moisture
on the surface of resin can be congealed.
So keep the temperature of package the same with or higher than room temperature before using.
SPESIN KOPET.indd 17 2016-03-28 오후 6:18:16