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    KAUNAS UNIVERSITY OF TECHNOLOGY

    SCHOOL OF ECONOMICS AND BUSINESS

    DEPARTMENT OF ECONOMICS

    Business process !n!"een#$ P!per %or& 

    Operation And Process Management

    Author:

    R!'u( Sin"'

    Vipr! Tri)e*i

    Mi*o'o!+!si Essienu+on"

    A*e,ei K!-ee A.!,i

    O"unso(! Ke()in

    Supervisor:

    Assoc Pro/0 M!n#!s Vi(&!s

    K!un!s1 2345

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    ContentsAssi"nen# 40 Ne6 pro*uc# *e)e(open# 3

    1.1 Identify product or service you will be analyzing 3

    1.2 Prepare a customer requirements tree for a product or service 3

    1.3 Ranking of te importance of customer requirements 3

    1.! Prepare a value proposition for product or service !

    1." Prepare quality function deployment for a product#service you are analysing "

    Assi"nen# 20 Process !rc'i#ec#ure $

    1. Identify ow many and wat kind of value cains constitute your organization $

    2. Identify processes of organization $

    3. %roup identified processes and e&pand tem '

    !. (raw a process map) consider sowing core processes) teir interaction) and main interested parties.*

    ". +omment te relationsip of vertical organizational structure and orizontal organizational structure. ,

    Asi"nen# 70 Process /(o6 !n!(,sis 1-

    1. elect a process) wic is going to be analysed 1-

    2. elect a type of process diagram and flowcart selected process 1-

    3. Indicators of process /wic allows to measure if process performs well0 11

    !. (raw a concept map for a process and mark important concepts) wic sould be sared 11

    ASSIGNMENT 08 12

    1. o initiate te incremental improvement proect according to si& sigma (4I+ metod to solve aproblem#defect tat is causing financial and customer satisfaction looses for 5R by te customer servicerepresentatives staffs. 12

    2. Initiate or describe reengineering proect 1"

    6usiness Process Reengineering 1"

    7lements of Reengineering 1"8ow 6usiness Process Reengineering works9 1$

    :ses of 6usiness Process Reengineering for +ompanies9 1$

    2. (escribe a radical improvement initiative wic could drastically improve caracteristics of a processof an organization. 1$

    upply +ain 7volution 1'

    ASSIGNMENT 50 Le!n s,s#es 1,

    1. Identify value you are providing for customers 1,

    1.2 Identify interested parties and teir requirements for your organization and product#service 1,

    1.3 Identify customer;s requirements at different toucpoints 1,

    2.

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    Assignment 1. New product development

    1.1 Identify product or service you will be analyzing

    Pro*uc# or ser)ice 9!r! F!s'ion

    1.2 Prepare a customer requirements tree for a product or service

    Pro*uc# or ser)ice ,ou

    !re !n!(,-in"

    Cus#oer re:uireen#s Descrip#ions !n* e;p(!n!#ion i/ necess!r,

    9!r! /!s'ions

    Aore *iscoun#

    BIpro)ise en sec#ion in s#ores

    CA//or*!+(e cos#s

    D No ne6s(e##ers

    E

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    Assignment #. Process architecture

    1. Identify !ow many and w!at ind of value c!ains constitute yourorganization

    A C(o#'in"s

    B Foo#6e!rs

    C E=coerce

    D Accesories

    2. Identify processes of organization

    $roups o% processes Le)e( 4 processes

    Oper!#=ions

    )!(uec'!ins

    Ti#(e o/ )!(uec'!in A

    C(o#'in"s

    A403

    In+oun* (o"is#ic

    A203

    oper!#ions

    A703

    Ou#+oun*(o"is#ic

    A803

    M!r&e# !n*s!(es

    A503

    ser)ices

    0000

    Ti#(e o/ )!(uec'!in n

    Ecoerce

    In+oun* (o"is#ic Oper!#ions

    6e+si#e!in#!n!nce

    Ou#+oun*(o"is#ic

    M!r&e# !n*s!(es

    ser)ices

    Suppor# !n* !n!"een#

    Hu!n c!pi#!(?04

    I0T !n!"een#>02

    M!n!"e cus#oer ser)ices507

    Di(i)er pro*uc# !n* ser)ices805

    M!n!"in" /in!nci!( resources04

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    3. %roup identi&ed processes and e'pand t!em

    $roups o% processes &evel 1 processes &evel # processes

       O  p  e  r  a   t   i  n  g

    "itle o% value

    chain A

    C&O"'(N$S

    A403 in+oun* (o"is#ic M!#eri!( '!n*(in"

    A203 oper!#ions Menu/!c#urin"

    A703 ou#+oun* (o"is#ic Or*er

    Processin"

    S'ippin"

    A803 !r&e#in" !n* s!(es Pro*uc#

    Pricin"

    Proo#ion

    P(!ce

    A503 ser)ices Rep!ir

    Cus#oer ser)ices

    ....

    "itle o% value

    chain n

    e commerce

    In+oun* (o"is#ic

    Oper!#ion

    Ou#+oun* o"is#ic

    M!r&e# !n* s!(es

    ser)ices

    Hu!n C!pi#!( De)e(op !n* !n!"e 'u!n resourcesHRp(!nnin"

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       S  u  p  p  o  r   t  a  n   d  m  a  n  a  g  e  m  e  n   t

    I0T !n!"een# De)e(op !n* !n!"e IT cus#oer re(!#ions'ip

    M!n!"e cus#oer ser)ices Me!sure !n* e)!(u!#e cus#oer ser)iceoper!ions

    Di(i)er pro*uc# !n* ser)ices M!n!"e (o"is#ic !n* 6!re'ousin"

    M!n!"in" /in!nci!( resources Per/or p(!nnin" !n* !n!"een# !coun#in"

    ". (raw a process map) consider s!owing core processes) t!eir interaction)and main interested parties.

     No

    Yes

    tart

    find clot material

    +lotready touse

    4anufacture clot

    ransport clot towareouse

    6ring it to te place

    Package goods

    ransport %oods toretail sop

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    #. Comment t!e relations!ip of vertical organizational structure and !orizontalorganizational structure.

    Ver#ic!($

    T'e )er#ic!( or"!ni-!#ion '!s ! s#ruc#ure 6i#' po6er e!n!#in" /ro #'e #op *o6n0 T'eres ! 6e((=*e/ine* c'!in o/ co!n*6i#' ! )er#ic!( or"!ni-!#ion1 !n* #'e person !# #'e #op o/ #'e or"!ni-!#ion!( c'!r# '!s #'e os# po6er0 Ep(o,ees repor# #o #'e person *irec#(, !+o)e #'e in #'e or"!ni-!#ion!( s#ruc#ure0 E!c' person is responsi+(e /or ! speci/ic !re! or se# o/ *u#ies0

    Hori-on#!($

    A 'ori-on#!( or"!ni-!#ion '!s ! (ess=*e/ine* c'!in o/ co!n*0 Ep(o,ees !cross (ines '!)e sii(!r inpu# in#o 'o6 #'eor"!ni-!#ion is run0 Ins#e!* o/ e!c' person '!)in" c(e!r(, *e/ine* *u#ies1 ep(o,ees !, 6or& in #e!s1 6i#' e)er,one on #'e#e! '!)in" inpu#0 Ep(o,ees !, per/or !n, *i//eren# /unc#ion !n* !, repor# #o se)er!( super)isors1 r!#'er #'!n !sin"(e +oss0 Pro.ec# !n!"ers or #e! (e!*ers repor# #o ! #e! o/ super)isors1 6i#' e+ers o/ e!c' #e! +ein" essen#i!((,e:u!( in #ers o/ po6er0

    (istribute te neededitems to

    retailers#sopkeeper 

    Package distributedclots#goods

    ransport goods tomain store

    7=(

    +onsumer 

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    Asignment ). Process %low anal*sis

    1. *elect a process) w!ic! is going to be analysed

    Ti#(e o/ ! process$ S'oppin" !# 9!r!s s#ore

    2. *elect a type of process diagram and +owc!art selected process

    Tr!*i#ion!( /(o6 c'!r#

    C(e!r 

    Unc(e!r 

    I/ Bu,

    I/ No# Bu,

    +ustomer7nters

    >nowing needsof customer 

    elf searcingfor product

     nalyzing te type of customer need

    +auseclear ?

    @inding lternative

    elf earcing

    +eaking @or @itting

    Payment

    +onviencing customer for anoter product

    ize and fitting ceck

     sk for satisfaction

    6:A ornot

    +ustomer 7&its

    +R(#+8

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    3. Indicators of process ,w!ic! allows to measure if process performs well- 

    (ndicator area "itle o% indicator +escription how will ,e measured

    C!p!ci#,

    E//icienc,Inpu#

    T'e inpu# 6i(( +e e!sure* 6i#' #'e !i o/ #'e ou#pu# pro*uc# in in* !n* #'e*esire* :u!(i#ies !n* c'!r!c#eris#ics i# s'ou(* '!)e0

    ou#pu#

    T'is 6i(( +e e!sure* in re(!#ion #o #'e :u!n#i#, o/ M!#eri!( #'!# 6!s use*0

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    ASS($NMN" .-

    1. /o initiate t!e incremental improvement pro0ect according to si' sigma(IC met!od to solve a problem$defect t!at is causing &nancial and customer

    satisfaction looses for R by t!e customer service representatives stas.

    1.1 e +e%ine: A pro+(e*e/ec# is sip(, e;p(!ine* !s !n, coponen# #'!# *oes no# /!(( 6i#'in #'e

    cus#oers speci/ic!#ion (ii#s0

    Cus#oer Ser)ice Represen#!#i)es ro(e is #o pro)i*e cus#oer ser)ice suppor# +, o+#!inin"1 !n!(,-in"

    !n* )eri/,in" #'e !ccur!c, o/ or*ere* in/or!#ion0 To ini#i!#e !n* ip(een# correc#i)e !c#ion !s nee*e*

    in or*er #o ensure #'!# !n e;ce((en# s#!n*!r* o/ ser)ice !n* 'i"' (e)e( o/ cus#oer s!#is/!c#ion is

    !in#!ine*0 An* #o pro)i*e op#i!( cus#oer ser)ice usin" Gipi s,s#e !n* Cus#oer ser)ice

    !n!"een# s,s#es0

    %e i*en#i/ie* #'e (e)e( o/ pro+(es in #'e cus#oer ser)ice cen#re /!ce* +, #'e cus#oers /ro our C0S0R0 s#!//s !ccor*in" #o #'eir cop(!in#s !n* 6e '!)e c'osen #o e(iin!#e #'e0

    1.# e Mesure: D!#! co((ec#ion

    T'e "roup co((ec#e* s!p(es o/ 433 cus#oers se(ec#e* #o represen# #'e o)er!(( popu(!#ion0 A

    :ues#ionn!ire '!s +een use* /or *!#! co((ec#ion 6i#' i*en#i/ie* 5 !in pro+(es !ssoci!#e* 6i#'

    cus#oer ser)ice o/ 9ARA +, #'e C0S0R #e!$

    !0 S#!// cooper!#ion

     +0 S&i((s o/ #'e s#!// 

    c0 Tie #!&en #o so()e #'e pro+(es

    *0 He(p pro)i*e* +, #'e s#!// 

    e0 Cus#oers s!#is/!c#ion o/ #'e C0S0R0

    T'e resu(#s o/ #'e :ues#ionn!ires !re "i)en in T!+(e 4 +e(o6$

    T!+(e 4$ Cus#oers Responses

    uestions 0esponses in NO 0esponses in 2S

    Cooper!#ion 53 34

    S&i(( 53 53

    Tie J3 43

    He(p 83 ?3

    S!#is/!c#ion ?3 83

    T'e !+o)e #!+(e s'o6s #'e percen#!"e o/ #'e responses !s pro)i*e* +, #'e respon*en#s0

    Respon*en#s r!#e #'e cooper!#ion !n* s&i((s 53 e!c' in +o#' ,es !n* no co(un0 Ho6e)er1

    respon*en#s !re s#ric# in r!#in" #'e #ie e(een# i0e01 J3 percen# s!, no response !n* 43 percen# s!,

    ,es responses0 For#, percen# respon*en#s !re no# s!#is/ie* +, #'e proper 'e(p pro)i*e* +, #'e

    C0S0R0 s#!//s0 To represen# #'e responses 6i#' no1 in #'e P!re#o c'!r#1 #'e sc!(e o/ 3=43 poin#s 6!s

    se(ec#e* s'o6n in #'e Fi"ure 70

    T!+(e 2$ Occurrin" Sc!(e

    Pro,lems Occurring Scale

    Cooper!#ion 5S&i(( 5

    Tie J

    He(p 8

    S!#is/!c#ion ?

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    Si; si"! #ec'ni:ues '!)e +een use* in #'is s#u*,1 !n* P!re#o c'!r# is #'e #ec'ni:ue use* /or e;p(!inin"

    #'e pro+(es0 T'e pro+(es !re in*ic!#e* !"!ins# ! sc!(e o/ in#ensi#, e0"0 in our s#u*,1 #'e sc!(e se# 6!s

    3=430 3 is #'e (e!s# in#ense !n* 43 +ein" #'e os# in#ense )!(ue o/ pro+(e0 T'ese c'!r#s 'e(p #o

     +re!&*o6n ! pro+(e in#o #'e re(!#i)e con#ri+u#ions o/ i#s coponen#s0 T'e, !re +!se* on #'e coon

    epiric!( /in*in" #'!# ! (!r"e percen#!"e o/ pro+(es !re *ue #o s!(( percen#!"e o/ c!uses0

    5igure ): Pareto Chart 1

    T'e P!re#o c'!r# in Fi"ure 7 s'o6s #'e (e)e( o/ C0S0R0 pro+(es in #'e cus#oer ser)ice cen#re0

    Pro+(es 6ere c(!ssi/ie* in 5 !in c!#e"ories 6'ic' !re$

    • Cooper!#ion o/ #'e s#!// 

    S&i((s o/ #'e s#!// • Tie #!&en #o so()e #'e pro+(e

    • He(p pro)i*e*

    • Cus#oer S!#is/!c#ion

    A s!p(e o/ 433 cus#oers 6!s #!&en0 T'e /re:uencies o/ #'ese pro+(es !re$

    • Cooper!#ion$ 5

    • S&i(($ 5

    • Tie$ J

    • He(p$ 8

    • S!#is/!c#ion$ ? Ou# o/ 43T'ese /re:uencies represen#e* #'e *!#! in #'e /or o/ #'e c'!r#0 T'e c'!r# s'o6s #'!# #'e !.or pro+(e

    in #'e cus#oer ser)ice cen#re encoun#ere* +, #'e cus#oers is #'e #ie #!&en #o so()e #'e pro+(e 6i#'

    #'e !;iu )!(ue o/ J secon* !.or pro+(e is #'e cus#oers s!#is/!c#ion o/ #'e ser)ice o/ #'e cen#re

    6i#' #'e )!(ue o/ ? ou# o/ 430 T'e C0S0R0 s#!// cooper!#ion !n* s&i((s re:uire* !re nee*e* #o +e

    !**resse*0 Bo#' o/ #'ese '!* ! )!(ue o/ 5 e!c'0

    L!s# pro+(e 6!s #'e 'e(p nee*e* +, #'e cus#oers1 6i#' #'e )!(ue o/ 8 ou# o/ 430

    1.) e Anal*6e: T'is s#!"e ser)e* !s ! "ui*e(ine /or 9ARA #o o+ser)e curren# per/or!nce posi#ion1

    !n* con*i#ion #o /or ! +!se(ine !ssessen# o/ per/or!nce /ro #'e c!uses o/ #'e *e/ec#s0 In !**i#ion1

    i# pro)i*es #'e !n!"een# !n* process e;ecu#i)es 6i#' in/or!#ion !+ou# c!uses !n* in/(uence o/ #'e

     pro+(es0 T'e !in #oo(s use* 6!s #'e c!use !n* e//ec# !n!(,sis *i!"r! see Fi"ure 8 #o *e#erine

    c!uses o/ pro+(e0 An* #o *e#erine !n* !ssi"n in/(uence #o #'e i*en#i/ie* c!uses0 A(so #o r!n& #'e

    c!uses !ccor*in" #'eir in/(uence #o #'e pro+(e0

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    T'e C!uses 6ere re(!#e* #o #'e !)!i(!+i(i#, o/ s#!//1 !ssis#!nce nee*e*1 consu(#in" ore #'!n 4

    represen#!#i)e1 u(#ip(e con#!c# #o cus#oer ser)ice cen#re1 cus#oers s!#is/!c#ion1 #r!inin"1 6or&ers

    e;perience !n* e*uc!#ion0

    Cus#oer S!#is/!c#ion

    Cooper!#ion o/ #'e s#!// 

      A)!i(!+i(i#, o/ s#!//  T'e (e)e( o/ pro+(es

    in cus#oer #'e

    ser)ice cen#re0

    5igure -: Cause and %%ect Anal*sis

    "a,le 3: 0an7 o% (n%luence o% Pro,lems

    Pro,lems (n%luence

    40 A)!i(!+i(i#, o/ s#!//  4

    20 Assis#!nce nee*e* )4

    70 Consu(#in" ore #'!n 4 represen#!#i)e 14

    80 Mu(#ip(e con#!c# #o #'e cen#re )4

    50 Cus#oers s!#is/!c#ion 14

    ?0 E*uc!#ion1 Tr!inin" E;perience #4

    1.- e (mprove: For ipro)een#1 #'e /ocus is #o #re!# #'e *e#!i(s *e/ec#s !n* *e)e(op #'e propose*

    so(u#ion on #'e +!sis o/ our /in*in"s1 !n* #'ere !re soe recoen*!#ions /or 9ARA C0S0R0 s#!//s /or 

     +e##er cus#oers s!#is/!c#ion i0e01

    i Cooper!#ion o/ #'e s#!// is )er, ipor#!n# especi!((, in #'is &in* o/ sec#or 6'ere #'e 6'o(e

     +usiness en#ire(, *epen*s upon cus#oers posi#i)e /ee*=+!c& !n* s!#is/!c#ion (e)e(1 !s !n,

    o#'er !(#ern!#i)es c!n e!si(, +e o+#!ine* /ro #'e cop!n,s cope#i#ors0

    ii C0S0R0 s#!//s !# #'e cus#oer ser)ice cen#ers s'ou(* +e #r!ine* enou"' so #'!# #'e, c!n *e!(

     +e##er 6i#' cus#oers !ccor*in" #o #'eir speci/ic pro+(es0 T'ere s'ou(* +e iniu

    response #ie #o cus#oers pro+(es0 T'is c!n !"!in incre!se #'e cre*i+i(i#, o/ 9ARA !s

    cop!re* #o o#'er /!s'ion c'!in cop!nies0

    iii Enou"' !ssis#!nce !n* 'e(p is nee*e* #o +e pro)i*e* #o #'e ne6 !s 6e(( !s #'e e;is#in"cus#oers0 T'is 6i(( (e!* #o ore cus#oers s!#is/!c#ion !n* ore us!"e o/ #'e cus#oer

    ser)ice cen#re0

    i) S#!// o/ #'e cus#oer ser)ice cen#re s'ou(* +e !)!i(!+(e /or !ssis#!nce !n* 'e(p1 #'is c!n

    incre!se cus#oer #rus# on #'e re(i!+i(i#, o/ #'e cen#re !n* en'!nceen# o/ #'e cop!n,s

    /in!nci!( "!in0

    ) Cus#oer ser)ice cen#re c!n /o((o6 si; si"! !ppro!c'es #o !n!"e #'e e;is#in" cus#oers

    !s 6e(( !s !##r!c#in" ne6 ones0 T'is 6i(( no# on(, ipro)es processes +u# 6i(( !(so (e!* #o

    s#ron" cus#oer +!se1 cus#oer s!#is/!c#ion !n* /in!nci!( +ene/i#s0

    1.3 e Control: In #'is s#!"e1 ! :ues#ionn!ire '!s +een use* !"!in /or *!#! co((ec#ion on #'e (e)e( o/ #'ei*en#i/ie* 5 !in pro+(es !ssoci!#e* 6i#' cus#oer ser)ice o/ 9ARA +, #'e C0S0R #e! !/#er #'e

    ipro)een# e!ns '!)e +een ip(een#e*0 T'ese *!#! #!+(e !c#e* !s ! "ui*e(ine #o pre)en# ro(e +!c& 

    o/ process in #'e /u#ure0 Moreo)er1 *ocuen#!#ion o/ )!ri!#ion c!uses !n* 'o6 #'e ipro)een#s 6ere

    c!rrie* ou# 6i(( +e ins#i#u#ion!(i-e !s #'e cop!n,s cu(#ure or s#!#e o/ in*0 Es#!+(is'in" re:uire*

    kills of te

    upportrequired

    +onsulting more tan one

    +o

    ntact tote centremultipletimes 7ducation

    raining

    Borkers e&perience

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    #r!inin"1 !n* incen#i)e pro"r!s !re #'e !in recoen*!#ion #o insure process ipro)een# con#ro(

    /or #'e or"!ni-!#ions per/or!nce1 e//ec#i)eness1 !n* i!"e in #'e /u#ure0

    8e%ore (mprovement A%ter (mprovement

    uestions 0esponses in

    NO

    0esponses in

    2S

    uestions 0esponses in

    NO

    0esponses in

    2S

    Cooper!#ion 53 53 Cooper!#ion 25 >5

    S&i(( 53 53 S&i(( 23 3

    Tie J3 43 Tie 83 ?3He(p 83 ?3 He(p 73 >3

    S!#is/!c#ion ?3 83 S!#is/!c#ion 23 3

    T'e success o/ #'is Si; Si"! pro.ec#s !re *ue #o i#s resu(#s orien#!#ion1 *!#! *ri)en !n* !+i(i#, #o !(i"n

    #'e "o!(s 6i#' o+.ec#i)es !cross #'e or"!ni-!#ions #o ipro)e #'e /in!nci!( !n* cus#oer s!#is/!c#ion0

    2. Initiate or describe reengineering pro0ect

    4usiness Process Reengineering

    Business Process Reen"ineerin" in)o()es #'e r!*ic!( re*esi"n o/ core +usiness processes #o !c'ie)e

    *r!!#ic ipro)een#s in pro*uc#i)i#,1 c,c(e #ies !n* :u!(i#,0 In Business Process Reen"ineerin"1

    cop!nies s#!r# 6i#' ! +(!n& s'ee# o/ p!per !n* re#'in& e;is#in" processes #o *e(i)er ore )!(ue #o #'e

    cus#oer0 T'e, #,pic!((, !*op# ! ne6 )!(ue s,s#e #'!# p(!ces incre!se* ep'!sis on cus#oer nee*s0

    Cop!nies re*uce or"!ni-!#ion!( (!,ers !n* e(iin!#e unpro*uc#i)e !c#i)i#ies in #6o &e, !re!s0 Firs#1#'e, re*esi"n /unc#ion!( or"!ni-!#ions in#o cross=/unc#ion!( #e!s0 Secon*1 #'e, use #ec'no(o", #o

    ipro)e *!#! *issein!#ion !n* *ecision !&in"0

    5lements of Reengineering

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    6ow 4usiness Process Reengineering wors7

    Business Process Reen"ineerin" is ! *r!!#ic c'!n"e ini#i!#i)e #'!# con#!ins /i)e !.or s#eps0 %'ic'

    !re$

    • Re/ocusin" cop!n, )!(ues on cus#oer nee*s

    • Re*esi"nin" core processes1 o/#en usin" in/or!#ion #ec'no(o", #o en!+(e ipro)een#s

    • Reor"!ni-in" +usiness in#o cross=/unc#ion!( #e!s 6i#' en*=#o=en* responsi+i(i#, /or ! process

    • Re#'in&in" +!sic or"!ni-!#ion!( !n* peop(e issues

    • Ipro)in" +usiness processes !cross #'e or"!ni-!#ion

    8ses of 4usiness Process Reengineering for Companies7

    Cop!nies use Business Process Reen"ineerin" #o ipro)e per/or!nce su+s#!n#i!((, on &e, processes

    #'!# ip!c# cus#oers0 Business Process Reen"ineerin" c!n$

    • 0educe costs and c*cle time. Business Process Reen"ineerin" re*uces cos#s !n* c,c(e #ies +,

    e(iin!#in" unpro*uc#i)e !c#i)i#ies !n* #'e ep(o,ees 6'o per/or #'e0 Reor"!ni-!#ion +,

    #e!s *ecre!ses #'e nee* /or !n!"een# (!,ers1 !cce(er!#es in/or!#ion /(o6s1 !n* e(iin!#es

    #'e errors !n* re6or& c!use* +, u(#ip(e '!n*o//s0• (mprove qualit*. Business Process Reen"ineerin" ipro)es :u!(i#, +, re*ucin" #'e

    /r!"en#!#ion o/ 6or& !n* es#!+(is'in" c(e!r o6ners'ip o/ processes0 %or&ers "!in responsi+i(i#,

    /or #'eir ou#pu# !n* c!n e!sure #'eir per/or!nce +!se* on prop# /ee*+!c&0

    2. (escribe a radical improvement initiative w!ic! could drastically improvec!aracteristics of a process of an organization.

    0eengineering: "rans%orming (ntel9s Suppl* Chain to Meet Mar7et Challenges.

    5igure 1. Multiple generations o% process technolog* in highvolume manu%acturing and the glo,alnature o% (ntel9s manu%acturing ,usiness add comple;it* to the suppl* chain.

    As s'o6n in Fi"ure 21 #'ere !re !(so !n, in*us#r,= !n* !r&e#=*ri)en supp(, c'!in c'!((en"es0

    E;p!n*in" pro*uc# o//erin"s !n* s'rin&in" pro*uc# (i/e c,c(es1 ne6 !n* s'i/#in" !r&e# con*i#ions1

    eer"in" re"u(!#ions1 !n* ore *e!n*in" cus#oer e;pec#!#ions re:uire #'!# In#e( con#inue #o ipro)e

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    on e;is#in" supp(, c'!in processes 6'i(e +ein" !+(e #o :uic&(, !*!p# #o ne6 supp(, c'!in +usiness

    re:uireen#s !n* cre!#e so(u#ions #o suppor# #'e0

    5igure #. Mar7et pressures require an e%%icient and agile suppl* chain.

    *upply C!ain 5volution

    %'i(e +ein" uc' c(oser #o #'e corpor!#e supp(, c'!in )ision i((us#r!#e* in Fi"ure 7 +e(o61 #'e

    #r!ns/or!#ion #o ip(een# !**i#ion!( IT=en!+(e* so(u#ions procee*s #o suppor# c'!n"es in !r&e#

    con*i#ions !n* ne6 !r&e#s In#e(s pro*uc# 6i(( ser)e in #'e /u#ure0

    Eer"in" supp(, c'!in c'!((en"es inc(u*e #'e /o((o6in"$

    A con#inu!((, incre!sin" por#/o(io o/ pro*uc#s !n* ser)ices1 suc' !s U(#r!+oo& *e)ices1 #!+(e#s1 s!r#

     p'ones1 !n* e+e**e* #ec'no(o"ies

    Issues re(!#e* #o #'e "(o+!( supp(, c'!in1 inc(u*in" "o)ernen# re"u(!#ions1 !)!i(!+(e in/r!s#ruc#ure1

    6or&er (oc!#ion1 en)ironen#!( sus#!in!+i(i#,1 !n* soci!( e*i!

    Eer"in" !r&e#s !n* e;p!n*in" cus#oer re!c'0

    To !**ress #'ese c'!((en"es1 In#e( (oo& #o ip(een# !"i(e !n* !*!p#!+(e IT so(u#ions #'!# c!n +e use*

    !cross u(#ip(e supp(, c'!ins0 C(e!r i*en#i/ic!#ion !n* *e/ini#ion o/ +usiness re:uireen#s /or #'e

    )!rious supp(, c'!ins1 inc(u*in" ser)ice (e)e(s !n* supp(, c'!in o*e(s1 #'is 6i(( !((o6 In#e( IT #o +e

    ore e//ec#i)e in *e(i)erin" ro+us# so(u#ions #'!# c!n +e :uic&(, c'!n"e* #o suppor# !r&e# con*i#ions

    !n* cus#oer re:uireen#s0

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    Fi"ure 70 In#e(s supp(, c'!in )ision +ui(*s on e!r(, ipro)een#s #o processes !n* responsi)eness0

    "a,le 1. 0esults o% ("ena,led suppl* chain trans%ormation

    As #'e !r&e# con#inues #o c'!n"e !n* In#e(s +usiness e)o()es !n* !cce(er!#es1 #'ere is con#inu!#ion #o

    ip(een# /(e;i+(e1 !*!p#!+(e1 !n* e;p!n*!+(e IT=en!+(e* so(u#ions #'!# 6i(( /ur#'er #r!ns/or In#e(s

    supp(, c'!in !n* incre!se In#e(s cope#i#i)eness0

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    ASS($NMN" 3. &ean s*stems

    Ip(een# (e!n pro.ec# /or A!n or"!ni-!#ion or B Visi# c!/ or res#!ur!n# or o#'er re(e)!n# or"!ni-!#ion

    !n* i*en#i/, )!(ue or"!ni-!#ions pro)i*es1 prep!re )!(ue s#re! !p /or or*er *e(i)er, process +,

    c!re/u((, e!surin" #ie0 Propose 6'!# #,pes o/ po#en#i!( 6!s#e !, cons#i#u#e #'e process ,ou !re

    !ppin"0 Coen# on 6!s#e e(iin!#ion e!ns0

    Op#ion B

    1. Identify value you are providing for customers

    404 i*en#i/, cus#oer re:uireen#s /or ! pro*uc#ser)ice

    Pro*uc#ser)ice Cus#oer re:uireen#

    M!r&e# M!;i! A)!i(!+i(i#, o/ Pro*uc#

    Fres'ness o/ Pro*uc#Discoun# /or Pro*uc#

    %e(( or"!ni-e* !r&e# in #ers / pro*uc# !rr!n"een#

    Di//eren# r!n"e !n* +r!n*s o/ Pro*uc#

    Goo* cus#oer ser)ice re(!#ions in #ers o/ cop(!in#

    1.2 Identify interested parties and t!eir requirements for your organizationand product$service

    Pro*uc#ser)ice Cus#oer re:uireen#

    Go)ernen#

    Foo*1 'e!#' !n* o#'er re"u(!#or, "o)ernen#!"encies

    %'o(esoeness !n* Fres'ness o/ Pro*uc#

    Pro*uc# s'ou(* +e 6'!# i# c(!is #o +e on #'e p!c&e#1 6r!p or con#!iner Pro*uc# s'ou(* c!rr, #'e !ppro)e* price r!n"e i0e cus#oers s'ou(* no# +e

    e;p(oi#e*

    Appro)e* pro*uc#s s'ou(* +e so(*

    Foo* !n* Be)er!"e

    Ven*ors

    A)!i(!+i(i#, o/ Pro*uc#

    Discoun#1 especi!((, 6'en (!r"e !n* +i" :u!n#i#ies !re +ou"'#

    Re6!r* /or cus#oer (o,!(#,Q i/ #'e, '!)e +een +u,in" /ro ,ou o)er ! (on"

     perio* o/ #ie

    %'o(esoeness !n* Fres'ness o/ Pro*uc#s

    Dis#ri+u#ors !n*

    Supp(iers

    Lo6er Pricin"

    Prop# response #o or*ers

    Respec# /or #'e #ers o/ si"ne* p!r#ners'ip !"reeen#

    A)!i(!+i(i#, o/ *i//eren# +r!n*s !n* c!p!ci#, #o "e# pro*uc#s +!se* on 'i"'

    cus#oer *e!n*0

    1.3 Identify customer9s requirements at dierent touc!points

    Pro*uc#ser)ice Cus#oer re:uireen#

    Arri)e S'opM!r&e# %i*e en#r!nce

    E!se o/ !ccess #o #ro((e,

    S!/e !n* secure p(!ce #o &eep i#es 6i#' cus#oer !# !rri)!( in #'e s'op

    C(e!n !n* none s(ipper, /(oor !# #'e en#r!nce especi!((, *urin" 6e# se!sonsSe(ec# Pro*uc# E!se o/ !ccess #o pro*uc#s

    Di//eren# )!rie#, !n* +r!n*s o/ pro*uc#

    C(e!r (!+e((in" o/ pro*uc# ro6 !n* price #!"

    Free p!ss!"e !n* !is(e

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    P!,en# F!s# p!,en# 6i#'ou# 6!i#in" on #'e :ueue /or (on"

    A)!i(!+i(i#, #o p!, in *i//eren# e#'o*s C!s' or C!r*

    P!,en# !*e /or pro*uc# s'ou(* +e #'e s!e price o/ pro*uc# *urin" se(ec#ion

    Frien*(iness o/ #'e ep(o,ee !# p!,en# poin#

     Ne"o#i!#e Pro+(es Fee*(ines !n* po(i#eness o/ cus#oer re(!#ion !"en# !# poin# o/ cop(!in#

    %i((in"ness #o c'!n"e pro*uc# i/ cop(!ins !re "enuine

    %i((in"ness #o re/un* i/ cop(!ins !re "enuine !n* cus#oers see&s ! re/un*

    Tie(, !n* Prop# response

    2. :alue stream mapping and waste identi&cation

    204 Prep!re )!(ue s#re! !p o/ ,our cop!n, )!(ue c'!in or o#'er process ,ou 6!n# #o Lean.

    4in 73secs 5ins 45ins

     Arri)e M!r&e# Pic& Tro((e, Se(ec# /irs# Pro*uc# Se(ec# o#'er Pro*uc#s M!&in" P!,en#

      %M  43 ins

    %!i#in" Tie 43 inu#es

    Ac#i)i#, #ie 4 73secs 5 45 24in 73secs 22inu#es

    2.2 Identify waste

    "*pe o% waste +escription Compan* speci%ic waste

    %!i#in" #ie %!i#in" #o !&e p!,en# 14 minutes

    De/ec#s Use o/ !#eri!(1 (!+or !n* c!p!ci#,

    /or pro*uc#ion o/ *e/ec#s1 sor#in"

    ou# +!* p!r#s or 6!rr!n#, cos#s 6i#'

    cus#oers

    ;pired product< open electronic ,o;es<

    wrong tagging o% price

    O)erpro*uc#ion Pro*ucin" ore #'!n #'e *e!n* o/ 

    cus#oers1 resu(#in" in unnecess!r,

    in)en#or,1 '!n*(in"1 p!per6or&1

    6!re'ouse sp!ce

    &eading to 7eep e;pired product

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    3. Initiation of +ow

    Propose e!ns o/ e(iin!#ion o/ i*en#i/ie* 6!s#e in )!(ue c'!in or processes0 I/ necess!r, use c!use=

    e//ec# *i!"r! #o i*en#i/, c!uses o/ p!r#icu(!r #,pes o/ 6!s#e0

    aste ;tent o%

    waste =min<< other>

    Mean o% elimination

    Coo&e* or prep!re* /oo* s!(!*s1or 

    /oo*1)e"e#!+(es1+e)er!"es

    ?3 Coo&in" or prep!re in (ess !ou# or e!sur!+(e

    !oun#

    %!s#e o/ #ie in :ue!

    7 M!&in" ore oun#er o/ se(/ser)ice coun#ers

    1e;press coun#ers nu+er increse*

    Too uc' in)en#or,

    23 O)ers#oppin"1 #oo uc'#ie #o /in* pro*uc#0