Built for Success: Building a Foundation for...

Built for Success: Building a Foundation for Industry 4.0 with an Integrated PLM Platform

David Ewing Jr.

© 2017 Aras aras.com


Industry 4.0

Smart FactoryDigital transformationInteroperability

Capabilities

Production TestingPredictive MaintenanceAutomationEnvironmental Management


Reality

Reality

aras.com© 2017 Aras

Integrated Product Development

aras.com

Concept Development Manufacturing Field

Software

Mechanical

Electrical

Electronic

MCAD PDM

Product

System Requirements, MBSE, Systems Engineering, Verification & Validation

Configuration and Change Management – EBOM/MBOM/SBOM

ECAD PDM,Component Engineering

ALM

Manuf. Planning

Quality Planning & Systems

Work Instructions

User Manuals

Service Manuals

Catalogs

IOT Analytics

Modeling, Simulation

© 2017 Aras

DIGITAL THREAD DIGITAL TWIN

Holy GrailFull lifecycle coordination, visibility and traceability

AS DELIVEREDAS BUILTAS PLANNEDAS ORDEREDAS DESIGNEDLOGICALFUNCTIONALREQUIRED AS SERVICED

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IoTIIoT

Role of the PLM Platform


Concept Development Manufacturing Field

Connect


Schroer’s Law of Platform Connection

1. Must function across enterprise and geographic boundaries

2. Data must persist (sometimes for decades)

3. Data must be served in a way that is usable

4. Access must be controlled

5. Must respect configuration rules (inc. change)


Collaborate


Comply


Complete


As-Designed As-Planned As-BuiltAs-

Maintained

• Engineering changes

• Manufacturing restructuring

• Supplier parts

• Concessions• Serialized parts• Batches/lots

• Maintenance• Modifications• Repairs

ERP MES MRO

Manufacturing Process Planning

© 2015 Aras aras.com13

Bridge the gap between engineering and manufacturing

▫ Data centric processes

▫ Automatic reconciliation

Synchronize Process Plans, MBOMs and Work Instructions

▫ Flexibility for ANY enterprise

▫ Changes are reflected across all three views

Preserve the digital thread with Traceability

▫ Automatic reconciliation

▫ Manufacturing view of EBOM, Engineering view of MBOM

Quality Systems

Closed-loop CAPA data and processes

▫ Identify, contain, and analyze issues

▫ Perform corrective and preventive actions

Manage Quality data in context with Product and Mfg.

Track Quality affected Items

Leverage PLM core capabilities – Workflow, Document

Management, Search, Change, Reporting, Security

© 2016 Aras aras.com14


PLM in Action

• Watervliet Arsenal

• CAM, MBOM, Routing, Work Instructions

• Preventive Maintenance, Tooling

Benefits

• Single System for MBOM

• Lean Six Sigma Support

• Process & asset relationship capabilities

• Customizability while upgradable

• Integration with Ent Systemssource: us army

PLM Platform Interoperability

ERP: MANMAN SAP / MRP ERP

Costing : Custom Legacy System

CAM: Mastercam & SmartCAM

I4.0 Readness

Interoperability

In Platform MES

First piece Inspection Results

Tool Crib management + where used

Gauge R&R w/ auto scheduling


PLM in Action

• Aircraft engines

• ‘As planned’ supply chain BOM / MCO

• 63 sites / 4 assembly sites / 59 supply sites

Benefit

• MBOM & effectivity capabilities

• Change workflows & impact analysis

• Ability to integrate

• Ease of use

• 82% reduction in DPMO, $1M/yr prod.source: ge

I4.0 Readiness

Interoperability

Supply/Demand

Effectivity

Change Management

Call to action

Platform starts with one brick

Start working on your Digital Transformation

▫ Define your journey, everyone different

Leverage what you have

Start small/lean or complete transformation

Platform and all the tools you need for Digital Transformation are ready


Built for Success: Building a Foundation for...

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